Manual Instalacion RTU
Manual Instalacion RTU
Manual Instalacion RTU
Document Control
Master File Name Master Location Copyright Intellectual Property InstallationManual2.1.doc R&D\Manuals\Series2\Installation\ Copyright RTUnet (Australia) Pty Ltd. ABN 35 006 805 910 [email protected], www.rtunet.com
RTUnet asserts ownership of the intellectual property contained herein and claims copyright and authorship. RTUnet has and retains all rights of ownership and use of the material herein in its ongoing business. This document is provided to the intended recipient(s) under a non-exclusive licence. This licence permits Fair Use of the document for operational requirements, without payment of further royalty or licence fee. Fair Use includes making copies of the document for operational, backup and archive purposes. Fair Use includes distributing copies of the document to other entities for the purposes of their performing related works for the intended recipient(s). Fair Use does not include creating, selling or distributing copies of the document for other purposes. All copies must retain this statement of Intellectual Property and Copyright.
Licence
Revision History
Rev.
1.1 1.2 1.3
Date
17/9/1998 5/7/1999 24/2/2000
Summary
First release Document Control details added Updated the backplane settings to the latest revision. Added new adaptors. Updated the antenna installation test procedure. Updated all wiring diagrams for readability. Added the DI-10 wiring diagram. Removed the IO-1 wiring diagram (not manufactured). Updated the PS-1 wiring diagram to PS-10. Added Appendix B Return of Goods. Layout update. No changes to content. Added Table of Contents and Page Numbering. Chapter headings are now colour coded and PDF document features a hyperlinked Table of Contents. Updated PS-10 wiring diagram to include PS-20 DC input wiring and wire coding for the temperature sensor. Updated adaptors. Added note for RS232 wiring in noisy electrical environments (max. 3m cable runs). Also updated PS10/20 wiring diagram to show new AC/DC input labeling. Added wiring diagram for the DI-10 module. Added wiring diagrams for the AI-10 and PS-11 modules. Changed format of all wiring diagrams. Added PS-21 and RJC-ADP-24. Moved Antenna Installation section to appear before How To Assemble Antenna Connectors. Updated company name to RTUnet. Added ADP-25. Simplified wring diagrams to show block inputs instead of electrical symbols. Updated backplane information. Added DO-5 relay board wiring diagram. Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new revision TEL REL 002). Removed AI-4 wiring diagram. Updated backplane terminators drawing (all terminators are now on for a single backplane). Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for 1.81 was incorrect. Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable. Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS-11/21 wiring diagrams.
1.3b 1.3c 1.3d 1.3e 1.4 1.5 1.6 1.7 1.8 1.81 1.82 1.9 2.0
23/2/2001 5/4/2001 21/2/2002 13/6/2002 15/5/2003 2/10/2003 27/11/2003 29/1/2004 13/8/2004 2/9/2004 9/9/2004 23/8/2005 4/5/2006
2.1
26/10/2006
Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables. RA form is now replaced by the ERN form.
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Contents
1. 2. 3. 4. 5. 6. 7. OVERVIEW..........................................................................................4 RTU LAYOUT ......................................................................................5 INSTALLING MODULES.....................................................................6 BACKPLANE SETUP..........................................................................7 ENCLOSURE LAYOUT .......................................................................8 INSTALLING CABLES AND ADAPTORS ..........................................9 WIRING DIAGRAMS ...........................................................................11
7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 Analog Inputs ............................................................................................. 11 AI-1 Wiring Diagram .................................................................................. 11 AI-10 Wiring Diagram ................................................................................ 12 AO-2 Wiring Diagram................................................................................. 12 DI-5 Wiring Diagram .................................................................................. 13 DI-10 Wiring Diagram ................................................................................ 13 DO-1 Wiring Diagram ................................................................................ 14 DO-2 Wiring Diagram ................................................................................ 14 DO-5 Relay Board (TEL REL 002) Wiring Diagram .................................. 15 IO-2 Wiring Diagram .................................................................................. 16 IO-3 Wiring Diagram .................................................................................. 17 IO-4 Wiring Diagram .................................................................................. 18 PS-11 Wiring Diagram AC Supply.......................................................... 19 PS-11 Wiring Diagram DC Supply.......................................................... 19 PS-21 Wiring Diagram ............................................................................... 20 PSU3: Economy AC Input Power Supply (for PC-1) ................................. 20
8. 9.
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1. Overview
This manual provides information on how to install and wire a Kingfisher Series II RTU. It also shows how to install some external devices such as an antenna. Hardware specifications and extra information are contained in the Kingfisher Series II Hardware Manual. If you require more information please do not hesitate to contact your local representative or our technical support staff at RTUnet, and we will do our best to help you. Thank you for choosing Kingfisher Series II RTUs.
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2. RTU Layout
The exact layout should be defined in layout and wiring drawings supplied with the RTU. If these have not been supplied, then the RTU layouts shown below can be used as a guide.
Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor module (eg PC-1 or CP-11). The two common types of RTUs are shown below.
BA-4
PC-1
PS11 CP11
BA-6
PSU -3
An RTU can have additional communications ports (eg MC-11) and a wide variety of input/output modules (eg IO-4, AI-1, DI-5). Some of these are shown below.
BA-4
PC-1 MC11 IO-4
BA-6
PS11 CP-11 CP11 MC11 AI-1
DI-5
PSU -3
12V DC
MAINS POWER
MAINS POWER
When a communications module is used it is installed to the right of the processor. IO modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be located to the left of a DI-5 module.
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3. Installing Modules
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4. Backplane Setup
If a single backplane is being used then the DIP switches on the backplane do not need to be changed. The factory default setting for backplane revisions 2.1/2.2 is shown below.
1
When linking two backplanes, please set the backplane DIP switches as shown below (for backplane revisions 2.1/2.2). A data cable and a power cable will also be required to link the backplanes.
BAC-0x DATA CABLE BPC-0x POWER CABLE J13 J14 J13 J14
ON
ON
BA-40 Rack 1
BA-40 Rack 2
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5. Enclosure Layout
CAUTION! A RADIO SHOULD ONLY BE POWERED WHEN IT HAS AN ANTENNA CONNECTED. THIS WILL PREVENT DAMAGE TO THE RADIO IF IT TRANSMITS.
The picture below shows an example layout for a Rittal AE1045 enclosure (400mm wide by 500mm high by 210mm deep).
VENT MUST BE INSTALLED IF ENCLOSURE HAS A BATTERY. INSTALL A SECOND VENT IN LOWER RIGHT HAND CORNER IF BATTERY IS >26AH OR IF ENVIRONMENTAL CONDITIONS REQUIRE GREATER AIRFLOW.
GEARPLATE
RADIO OR MODEM. NOTE: THE RADIO CAN BE MOUNTED ON THE DOOR BY USING DIN RAIL. ENSURE THAT THE RADIO IS MOUNTED ON THE TOP LEFT HAND CORNER OF THE DOOR TO ALLOW THE RADIO TO CLEAR THE RTU MODULES WHEN THE DOOR IS CLOSED.
PSU-3
SLOTTED DUCT 20 X 60 mm
IO WIRING TERMINALS
LIGHTNING ARRESTOR. INSTALL HIGH ENOUGH TO ALLOW EASY ACCESS FOR ANTENNA LEAD CONNECTION
SLOTTED DUCT 20 X 60 mm
DOUBLE GPO. ONE OUTLET FOR RTU. ONE OUTLET FOR LAPTOP. WHEN A 7AH BATTERY IS USED, DGPO IS MOUNTED ON SIDE OF BATTERY BRACKET (AS SUPPLIED BY RTUnet PART NO. 05 200 020)
BATTERY
EARTH STUD. ENSURE GPO, BACKPLANE (BA-4 ONLY) AND LIGHTNING ARRESTOR ARE CONNECTED TO THIS POINT USING APPROPRIATE EARTHING METHODS.
LEAVE AT LEAST 30mm CLEARANCE TO ALLOW ROOM FOR GLANDS AND CABLES.
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PC COM PORT
ADP-05
RTU
RS232
NOTE: RS232C MAXIMUM CABLE LENGTH = 15.2m (50 Ft). IN NOISY ELECTRICAL ENVIRONMENTS , USE SHIELDED CABLE WITH A MAXIMUM LENGTH OF 3m.
PSTN MODEM
ADP-07
RJ45 TO RJ45 CABLE RJ45
RTU
RS232
PC COM PORT
ADP-08
PC COM PORT
RTU
ADP-08-M
RJ45 TO RJ45 CABLE
RJ45
RS232
RTU
ADP-16
Trio D or E SERIES RADIO
RJ45 TO RJ45 CABLE RJ45
RS232
PC-1 MC-1
RJC-ADP-17
RJ45
+12V
0V
CONNECT POWER WIRES TO BA-4 RADIO POWER
RTU
RADIO
RJC-ADP-17
RJ45
RS232
+12V
0V
RJC-ADP-20
CP-11 MC-11
RJ45
+R
-R
CONNECT POWER WIRES TO PS-xx RADIO POWER
LINE-2
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RJC-ADP-21
RJ45
CP-11 MC-11
+R -R
CONNECT POWER WIRES TO PS-xx RADIO POWER
LINE-2
RTU
RS232
RTU
RS232
RTU
RS232
RTU
RJ45
RS232
ADP-28
TRIO H SERIES SPREAD SPECTRUM RADIO
RJ45 TO RJ45 CABLE RJ45
RTU
RS232
ADP-29
TRIO M SERIES RADIO MODEM FITTED Eg MR450
RJ45 TO RJ45 CABLE RJ45
RTU
RS232
RJC- ADP-30
LINE-2 POWER WIRE. CONNECT TO RADIO POWER +12V
RJ45
CP-xx MC-11
LINE-2
ADP-31
TRIO M SERIES ANALOG RADIO NO MODEM FITTED Eg MR450 ADP-31
RJ45 TO RJ45 CABLE RJ45
PC-1 MC-1
RADIO
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10
7. Wiring Diagrams
To Wire IO Modules Battery
12V Power
Use Wire Type (mm ) 0.75 Minimum 2.5 to 4.0 2 (use 4mm for >2m runs) 2.5
7.1
Analog Inputs
A combination of loop powered (2-wire) and self powered (3 or 4-wire) analog input transmitters can be used on the one module (AI-1, AI-10, IO-3 or IO-4). By default, each analog input is designed to accept 4 to 20 mA. Removing a link on the back of the module will allow 0 to 20mA operation for all channels of an AI-1, AO-2, IO-3 or IO-4. A single current or voltage range is software configurable for all channels of an AI-10 module.
7.2
1
Wiring Examples
CH x +24V Output
Analog + Input
CH 3 0V +24V Output CH 4
SHIELD
10
CH x 0V +24V Output
+ Analog - Input
11
12
CH 5 0V
13
14
+24V Output CH 6
SHIELD
CH x 0V
+ Analog - Input
PWR
15
16
17
18
19
CH 7 0V +24V Output CH 8
SHIELD
CH x 0V
+ Analog - Input
PWR
+24V Output
20
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7.3
1
CH x + +24V Output CH x 0V
+ Analog - Input
LOOP
10
11
12
CH x + CH x 0V +24V Output
+ Analog - Input
PWR
13
14
15
16
CH x + CH x -
+ Analog - Input
PWR
17
18
19
20
CH x + CH x 0V +24V Output
+ Analog - Input
PWR
7.4
1
Wiring Example
CH x + CH x SHIELD
+ -
Analog Output
SHIELD CH 2CH 2+
10
11
12
SHIELD CH 3+ CH 3-
13
14
15
16
17
SHIELD CH 4+ CH 4-
18
19
20
SHIELD
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7.5
1
FIELD CONTACT
CH x +12V
FIELD CONTACT
Powered by module
CH x 0V
+
POWER SUPPLY
10
11
12
13
14
15
16
17
18
19
20
7.6
1
FIELD CONTACT
CH x +12V
FIELD CONTACT
Powered by module
CH x 0V / Comm on
+
POWER SUPPLY
10
11
12
External power supply (Voltage applied to input channel must be more positive than the common)
13
14
15
16
17
18
19
20
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13
7.7
INTERNAL CIRCUITRY
1
CH 1 CH 2
CH x
LOAD
POWER SUPPLY
NO NC
7A
6
COMMON 1 NO
COMMON
NC NO NC
CH 3 CH 4
7A
10
11
12
COMMON 2 NO CH 5 NC
NO NC
13
14
CH 6
7A
16
15
17
COMMON 3 NO CH 7 NC
18
NO
19
NC
CH 8
7A
20
COMMON 4
7.8
INTERNAL CIRCUITRY
1
10A
10
CH 1 CH x CH 2 CH 3 CH 4 COMMON CH 5 CH 6 CH 7 CH 8 COMMON 1
LINK *
LOAD
POWER SUPPLY
11
12
13
14
15
16
17
18
10A
20
19
CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 COMMON 2
LINK *
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED FU on module. CAUTION! Damage will occur if link installed when using AC to power Common.
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14
7.9
CH 2 CH 3 CH 4 CH 5 CH 6
CH 7 CH 8 CH 9
CH 10 CH 11 CH 12 CH 13 CH 14
CH 15 CH 16
Wiring Example
When the output channel is set ON, the load is energised
NO
LOAD
POWER SUPPLY
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7.10
1
DI CH x
+
POWER SUPPLY
DI 0V
INTERNAL CIRCUITRY
DO CH x
LOAD
POWER SUPPLY
10
11
12
13
DO Common
14
15
16
17
18
10A
20
19
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED FU on module. CAUTION! Damage will occur if link installed when using AC to power DO Common.
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16
7.11
There are three separate isolated groups, one for the analog input/output, one for the digital input and one for the digital output. Each group may be powered from a separate source.
Wiring Examples
1
2
3
4
5
6
7
8
9
10
11
12
INTERNAL CIRCUITRY
13
14
15
16
17
18
19
20
10A
Analog Input
+ Analog - Input
+ -
Analog Input
PWR
AI CH x 0V +24V Output
AO + AO -
+ Analog - Input
PWR
+ -
Analog Output
Current Load
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED FU on module. CAUTION! Damage will occur if link installed when using AC to power DO Common.
FIELD CONTACT
DI CH x +24V Output
DI Com. 0V
Powered by module
Link
FIELD CONTACT
DI CH x
+
POWER SUPPLY
DI Common
DO CH x
LOAD
POWER SUPPLY
DO Common
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7.12
There are three separate isolated groups, one for the analog input, one for the digital input and one for the digital output. Each group may be powered from a separate source. Analog input channel 1 can be factory modified to support a strain gauge input.
Wiring Examples
1
10
11
12
13
14
INTERNAL CIRCUITRY
15
16
17
18
10A
20
19
+E (5V) -E (0V) -S +S
0-50mV
Strain gauge input (special order only) 2-wire transmitter (powered by module) 3-wire transmitter (powered by module)
Analog + Input
+ Analog - Input
+ Analog - Input
PWR
AI CH x 0V +24V Output
+ Analog - Input
PWR
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED FU on module. CAUTION! Damage will occur if link installed when using AC to power DO Common.
FIELD CONTACT
DI CH x +24V Output
Powered by module
DI Com. 0V
Link
FIELD CONTACT
DI CH x DI Common
+
POWER SUPPLY
DO CH x
LOAD
POWER SUPPLY
DO Common
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7.13
OFF
VA+ VAR+ RTS B+ B+ -
24VDC AUX. OUTPUT (OPTIONAL) 13.8VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
TAPE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
+ -
+ TEMP. SENSOR
BATTERY
CAUTION! Connecting the battery in reverse will cause damage to the power supply.
A N E
7.14
OFF
VA+ VAR+ RTS B+ B+ -
24VDC AUX. OUTPUT (OPTIONAL) 13.8VDC OUTPUT (FOR RADIO OR OTHER DEVICE) 11.8 TO 14.0 VDC SUPPLY (MUST BE ISOLATED FROM FIELD SUPPLY)
+ -
+ -
CAUTION! Connecting the DC Supply in reverse will cause damage to the power supply.
A N E
NOT CONNECTED
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7.15
OFF
VA+ VAR+ RTS B+ B+ -
24VDC AUX. OUTPUT (OPTIONAL) 13.8VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
TAPE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
+ -
+ TEMP. SENSOR
BATTERY
CAUTION! Connecting the battery in reverse will cause damage to the power supply.
E +
*A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNE CT THE MORE POSITIVE WIRE (eg 0V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48V) TO -SUPPLY.
7.16
+V and V are wired to pins 7 and 8 (12V Supply Input) of the orange BL9 connector on the BA-4 backplane.
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20
LATTITUDE OF SITE
ENSURE PANEL WILL NOT BE SHADED BY TREES ETC
TILT ANGLE A
R LA O S
NE PA
0-4 Deg 5-20 Deg 21-45 Deg 45-65 Deg 65-75 Deg
10 Deg Add 5 Deg to local lattitude Add 10 Deg to local lattitude Add 15 Deg to local lattitude 80 Deg
A
SET TO FACE DUE SOUTH WHEN IN NORTHERN HEMISPHERE. SET TO FACE DUE NORTH WHEN IN SOUTHERN HEMISPHERE.
RTU
PLATYPUS 2 WIRE LEV EL TRANSMITTER: BLACK/RED ARE POSITIV E (CONNECT TO +24V) AND WHITE /GREEN ARE NEGATIVE ( CONNECT TO ANALOG INPUT)
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21
N TY PE FEMALE*
N TY PE MALE*
AIM ANTENNA AT REPEATER OR AT MASTER RTU. SHOULD HAVE LINE OF SITE. USE COMPASS TO AIM WHERE NECESSARY
TO TEST USING A MULTIMETER: 1. TEST FOR OPEN CIRCUIT BETWEEN THE CENTRE PIN AND THE CASE OF CONNECTOR A WITH THE ANTENNA DISCONNECTED:
CABLE TIE
NO ANTENNA
B
FASCIA MOUNT HOCKEY STICK ANTENNA MAST
METER
OPEN CIRCUIT
COACH SCREWS
2. TEST FOR SHORT CIRCUIT BETWEEN THE CENTRE PIN AND THE CASE OF CONNECTOR A WITH A SHORT CIRCUIT AT CONNECTOR B (CAN USE AN ALIGATOR CLIP FOR THE SHORT)
ANTENNA CABLE. USE RG213 FOR <20m. USE HELIAX FOR >20m. FOR FREQUENCIES ABOVE 500MHz SEEK SPECIALIST ADVICE.
SHORT
B
METER
SHORT CIRCUIT
METER
1 OHM
ANTENNA
USE N TY PE MALE WHEN CONNECTING TO LIGHTNING ARRESTOR OR USE BNC MALE WHEN CONNECTING STRAIGHT TO RADIO* (A LIGHTNING ARRESTOR IS HIGHLY RECOMMENDED)
NOTE: A THOROUGH ANTENNA TEST REQUIRES A WATTMETER. WHEN RADIO IS TRANSMITTING, CHECK: REVERSE POWER = 0W. FORWARD POWER > 0W.
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11.1
RG213 To BNC
11.2
RG213 To N-Type
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11.3
RG58 To N-Type
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24
ERN FORM
ERN No.
RETURN TO
Once provided please quote this number when making any enquiries regarding a service job.
RTUnet Unit 8/3-5 Gilda Court Mulgrave. VIC. 3170 PH: (61) 3 8544-8544 FAX: (61) 3 8544-8555
CSE-UNISERVE PTY LTD. 10 Columbia Way, BAULKHAM HILLS NSW 2153 PH: (61) 2 8853 4200 FAX: (61) 2 8853 4260 SERVICE FAX: (61) 2 8853 4281
RTUNet/Kingfisher Repairs to RTUNet. All other Repairs & Returns to CSE-Uniserve.
RETURN TO
* PLEASE NOTE: Goods can only be repaired when accompanied by an ERN Form with all details completed *
CSE-Uniserve Contact.
Freight carrier.
SN:
Distribution: 1) Completed copy with goods. 2) Completed copy emailed as atachment to [email protected]
* If goods are under warranty, please complete the following. *
Date Purchased.
Our Reference.