Robots PDF
Robots PDF
Robots PDF
Robots
RV Series
REACH
RH Series
P A Y L O AD
Mitsubishi Robotics Overview..........................................................................................................468 RV Series..........................................................................................................................................469 RH Series..........................................................................................................................................472 Controllers........................................................................................................................................476 System Configuration.......................................................................................................................478 Configuration Options.......................................................................................................................479 Software............................................................................................................................................480
Stock Product: Stock product is product MEAU makes every effort to have on hand for immediate shipment. There may be instances when we are out of stock due to unexpected large requirements. All stock product will be indicated in this book by an S in the Stocked Item columns/rows. Non-Stock Product: Non-stock product is product supplied on an as-needed basis. Standard lead times of 12 - 16 weeks apply, product is non-returnable and non-cancelable. Product listed as non-stock may change to stock product subject to increases in sales and usage. All non-stock product will be indicated in this book by a dash - in the Stocked Item columns/rows.
Robots 467
n ROBOTS
CR1QA-7_ _, CR1DA-7_ _. Protection box included for mist specification (Option specification)
CR1QA-7_ _, CR1DA-7_ _. Protection box included for mist specification (Option specification)
468
RV Series
RV-2SQ RV-2SD
Vertical 2kg type
RV-2SQ-S_ / RV-2SD-S_ RV-2SD-S15 is stock. All other models are non-stock. Standard IP30 Floor type, ceiling type, (wall-mounted type) Vertical, multiple-joint type 6 AC servo motor (J2, J3 and J5: with brake) Absolute encoder 3 (2) 230 + 270 504 480 (-240 to +240) 240 (-120 to +120) 160 (-0 to +160) 400 (-200 to +200) 240 (-120 to +120) 720 (-360 to +360) 225 150 275 412 450 720 Approx. 4400 0.6-0.7 0.02 0 to 40 19 Hand: 4 input points / 0 output points Primary piping: 4 x 4 (from base portion to forearm) 5m (connector on both ends) CR1QA-772 / CR1DA-771
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (Rating) kg Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 Operating Range (deg) J4 J5 J6 J1 J2 J3 Maximum Speed (deg/sec) J4 J5 J6 Maximum Composite Speed (mm/sec) Cycle Time (sec) Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
RV-3SQJ RV-3SDJ
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (Rating) kg Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 Operating Range (deg) J4 J5 J6 J1 J2 J3 Maximum Speed (deg/sec) J4 J5 J6 Maximum Composite Speed Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
CR1QA-731 / CR1DA-731
Robots 469
n ROBOTS
RV-3SQ RV-3SD
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (rating) kg Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6
Maximum Composite Speed Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
CR1QA-721 / CR1DA-721
RV-6SQ RV-6SD
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (rating) kg) Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 Operating Range (deg) J4 J5 J6 J1 J2 J3 Maximum Speed (deg/sec) J4 J5 J6 Maximum Composite Speed Cycle Time Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
CR2QA-711 / CR2DA-711
470
RV-6SQL RV-6SDL
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (rating) kg Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6
Maximum Composite Speed Cycle Time Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
CR2QA-711 / CR2DA-711
RV-12SQ RV-12SD
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (rating) kg Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6
Maximum Composite Speed Cycle Time Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
Robots 471
n ROBOTS
RV-12SQL RV-12SDL
Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (rating) kg Arm Length (mm) Maximum Reach Radius (mm) J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6
Maximum Composite Speed Cycle Time Position Repeatability (mm) Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
RH Series
RH-3SQHR RH-3SDHR
Horizontal 3kg type
RH-3SQHR-S_ RH-3SDHR-S_ Standard IP20 Ceiling type Horizontal, multiple-joint type 4 AC servo motor (J1, J2 and J4: with no brake, J3: with brake) Absolute encoder 3 (1) 175 175 350 450 (225) 450 (225) 150 (0 to 150) 1440 (720) 672 708 1500 3146 6267 0.32 0.01 0.01 0.01 0 to 40 Approx. 24 Hand: 8 input points / 0 output points, 8 spare lines (8 output points by options) Primary: 6 x 2 Secondary: 4 x 8 5m (connector on both ends) CR2QA-781 / CR2DA-781 Model Number Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (rating) kg No. 1 Arm Arm Length (mm) No. 2 Arm Maximum Reach Radius (No. 1 + No. 2) (mm) J1 Deg. J2 Deg. Operating Range (deg) J3 (Z) mm J4 () Deg J1 Deg/sec J2 Deg/sec Maximum Speed (deg/sec) J3 mm/sec J4 Deg/sec Maximum Composite Speed Cycle Time X-Y composite mm Position Repeatability (mm) J3 (Z) mm J4 () Deg Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
472
RH-6SQH RH-6SDH
Model Number
Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (Rating) kg No. 1 Arm Arm Length (mm) No. 2 Arm Maximum Reach Radius (No. 1 + No. 2) (mm) J1 Deg. J2 Deg. Operating Range (deg) J3 (Z) mm J4 () Deg J1 Deg/sec J2 Deg/sec Maximum Speed (deg/sec) J3 mm/sec J4 Deg/sec Maximum Composite Speed mm/sec Cycle Time X-Y Composite mm Position Repeatability (mm) J3 (Z) mm J4 () Deg Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
RH-6SDH3520-S15 and RH-6SDH5520-S15 are stock. All other models are non-stock. Standard Oil mist proof IP20 IP54 Floor type Horizontal, multiple-joint type 4 AC servo motor (J1, J2 and J4: with no brake, J3: with brake) Absolute encoder 6 125 225 325 125 225 325 225 350 450 550 350 450 550 254 (127) 274 (137) 290 (145) 274 (137) 290 (145) 200 (97 to 297)/320 (-23 to 297) 170 (97 to 267)/270 (-23 to 247) 720 (360) 375 612 1177 2411 6473 (4694) 7128 (5349) 7782 (6003) 6473 (4694) 7128 (5349) 7782 (6003) 0.42 0.43 0.42 0.43 0.02 0.01 0.02 0 to 40 Approx. 20 Approx. 21 Approx. 20 Approx. 21 Hand: 8 input points / 8 output points (forearm), 8 spare lines: AWG#24 (0.2mm) Primary: 6 x 2 Secondary: 4 x 8 5m (connector on both ends) CR1QA-761 (Protection box (CR1D-MB) included for -SM specification) CR1QA-761 / CR1DA-761 CR1DA-761 (Protection box (CR1D-MB) included for -SM specification)
325 550
Approx. 21
Robots 473
n ROBOTS
RH-12SQH RH-12SDH
Model Number
Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (Rating) kg No. 1 Arm Arm Length (mm) No. 2 Arm Maximum Reach Radius (No. 1 + No. 2) (mm) J1 Deg. J2 Deg. Operating Range (deg) J3 (Z) mm J4 () Deg J1 Deg/sec J2 Deg/sec Maximum Speed (deg/sec) J3 mm/sec J4 Deg/sec Maximum Composite Speed mm/sec Cycle Time X-Y Composite mm Position Repeatability (mm) J3 (Z) mm J4 () Deg Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
Standard Oil mist proof IP20 IP54 Floor type Horizontal, multiple-joint type 4 AC servo motor (J1, J2 and J4: with no brake, J3: with brake) Absolute encoder 12 225 375 525 225 375 325 550 700 850 550 700 280 (140) 290 (145) 306 (153) 290 (145) 350 (-10 to + 340)/450 (-110 to +340) 300 (-10 to + 290)/400 (-110 to +290) 720 (360) 360 288 360 412.5 1300 1500 10555 (5796) 11498 (6738) 11221 (6612) 10555 (5796) 11498 (6738) 0.43 0.44 0.45 0.43 0.44 0.02 0.025 0.02 0.025 0.01 0.03 0 to 40 Approx. 41 Approx. 43 Approx. 45 Approx. 41 Approx. 43 Hand: 8 input points / 8 output points (forearm), 8 spare lines: AWG#24 (0.2mm) Primary: 6 x 2 Secondary: 6 x 8 5m (connector on both ends) CR2QA-741 / CR2DA-741
288
Approx. 45
288
Approx. 45
474
RH-20SQH RH-20SDH
Model Number
Stocked Item Machine Class Protection Degree Installation Structure Degrees of Freedom Drive System Position Detection Method Maximum Load Capacity (Rating) kg No. 1 Arm Arm Length (mm) No. 2 Arm Maximum Reach Radius (No. 1 + No. 2) (mm) J1 Deg. J2 Deg. Operating Range (deg) J3 (Z) mm J4 () Deg J1 Deg/sec J2 Deg/sec Maximum Speed (deg/sec) J3 mm/sec J4 Deg/sec Maximum Composite Speed mm/sec Cycle Time X-Y Composite mm Position Repeatability (mm) J3 (Z) mm J4 () Deg Ambient Temperature (C) Weight (kg) Tool Wiring Tool Pneumatic Pipes Machine Cable Connected Controller
Standard Oil mist proof IP20 IP54 Floor type Horizontal, multiple-joint type 4 AC servo motor (J1, J2 and J4: with no brake, J3: with brake) Absolute encoder 20 525 325 475 325 475 850 1000 850 1000 280 (140) 306 (153) 350 (-10 to +340)/450 (-110 to +340) 300 (-10 to +290)/380 (-110 to +270) 720 (360) 288 412.5 1200 1500 11221 (6612) 13055 (8446) 11221 (6612) 13055 (8446) 0.46 0.57 0.46 0.57 0.025 0.01 0.03 0 to 40 Approx. 47 Approx. 51 Approx. 47 Approx. 51 Hand: 8 input points / 8 output points (forearm), 8 spare lines: AWG#24 (0.2mm) Primary: 6 x 2 Secondary: 6 x 8 5m (connector on both ends) CR2QA-751 / CR2DA-751
325 850
475 1000
Approx. 47
Approx. 51
Robots 475
n ROBOTS
Controllers
SQ Series
Controller configuration
Ethernet
SD Series
A variety of interfaces are available as standard.
Ethernet
Controller
CRnD-7xx Controller
USB communication
SSCNET III (optical communications) Additional axis function MR-J3 Pulse encoder
Model Number Stocked Item Robot CPU Drive Unit Path Control Method Number of Axes Controlled Robot Language Position Teaching Method Number of Teaching Points Memory Capacity Number of Steps Number of Programs (Unit) General-Purpose I/O Dedicated I/O Special Stop Input Hand Open/Close Emergency Stop Input Door Switch Input Enabling Device Input Emergency Stop Output Mode Output Robot Error Output Sync.of Additional Axes RS-232 RS-422 Ethernet USB Interface Hand Dedicated Slot Key Switch Interface (Points) Additional-Axis Interface Tracking Interface Memory Slot Extension Slot Ambient Temperature (C) Relative Humidity (%RH) Input Voltage Range (V) Power Supply Power Capacity kVA External Dimensions (including legs) mm (W x D x H) Weight (kg) Structure (Protective Specification) Grounding
CR1QA-771 CR1DA-771
CR1QA-721 CR1DA-721
CR1QA-731 CR1DA-731
CR2QA-711 CR2DA-711
CR2QA-701 CR2DA-701
Included with Robot part numbers Q172DRCPU DU1A-771 DU1A-721 DU1A-731 DU2A-711 DU2A-701 DU3-701M DU3-711M
PTP control and CP control 6 axes 5 axes 6 axes MELFA-BASIC V or MELFA-BASIC IV Teaching method, MDI method 13,000 26,000 256 SQ Series: 8192 input points/8192 output points with the multiple CPU common device SD Series: 0 input/0 output (Up to 256/256 when options are used) SQ Series: Assigned to multiple CPU common device; SD Series: Assigned to general-purpose I/O 1 4 input/0 output 8 input / 0 output 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) SQ Series: -; SD Series: 1 (for the extension of a personal computer, vision sensor, etc.) 1 (Teaching pendant: dedicated T/B) SQ Series: 1 (dedicated teaching pendant port) 10BASE-T; SD Series: 1 (dedicated teaching pendant port), 1 (for customer) 10BASE-T/100BASE-TX SQ Series: 1 (USB port of programmable controller CPU unit (mini B terminal) can be used.); SD Series: 1 (device functions only, mini B terminal) 1 (dedicated for pneumatic hand interface) SQ: 1; SD: 1 (SSCNET III) SQ Series: Q173DPX (sold separately); SD Series: 1 SQ Series: -; SD Series: 1 SQ Series: -; SD Series: 1 SQ Series: -; SD Series: 3 0 to 40 SQ Series: 0 to 40 (drive unit)/0 to 55 (Robot CPU); SD Series: 45 to 85 3-phase AC180 to 253 0.5 1.0 2.0 3.0 240 x 290 x 200 (ex240 x 290 x 200 470 x 400 x 200 450 x 440 x 625 cluding protrusions) Approx. 9 Approx. 21 Approx. 60 Self-contained Self-contained floor type/open structure [IP20] floor type/sealed structure [IP54] 100 or less (class D grounding)
476
Model Number Stocked Item Robot CPU Drive Unit Path Control Method Number of Axes Controlled Robot Language Position Teaching Method Number of Teaching Points Memory Capacity Number of Steps Number of Programs (Unit) General-Purpose I/O Dedicated I/O Special Stop Input Hand Open/Close Emergency Stop Input Door Switch Input Enabling Device Input Emergency Stop Output Mode Output Robot Error Output Sync.of Additional Axes RS-232 RS-422 Ethernet USB Interface Hand Dedicated Slot Key Switch Interface (Points) Additional-Axis Interface Tracking Interface Memory Slot Extension Slot Ambient Temperature (C) Relative Humidity (%RH) Input Voltage Range (V) Power Supply Power Capacity kVA External Dimensions (including legs) mm (W x D x H) Weight (kg) Structure (Protective Specification) Grounding
CR3Q-701 CR3D-701
CR1QA-761 CR1DA-761
CR2QA-781 CR2DA-781
Included with Robot part numbers Q172DRCPU DU3-701 DU1A-761 DU2A-781 DU2A-741 DU2A-751 DU3-741M DU3-751M
PTP control and CP control 6 axes 4 axes MELFA-BASIC V or MELFA-BASIC IV Teaching method, MDI method 13,000 26,000 256 SQ Series: 8192 input points/8192 output points with the multiple CPU common device SD Series: 0 input/0 output (Up to 256/256 when options are used) SQ Series: Assigned to multiple CPU common device; SD Series: Assigned to general-purpose I/O 1 8 input / 0 output 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (for the extension of a personal computer, vision sensor, etc.) 1 (Teaching pendant: dedicated T/B) SQ Series: 1 (dedicated teaching pendant port) 10BASE-T; SD Series: 1 (dedicated teaching pendant port), 1 (for customer) 10BASE-T/100BASE-TX SQ Series: 1 (USB port of programmable controller CPU unit (mini B terminal) can be used.); SD Series: 1 (device functions only, mini B terminal) 1 (dedicated for pneumatic hand interface) 1 (SSCNET III) SQ Series: Q173DPX (sold separately); SD Series: 1 SQ Series: -; SD Series: 1 SQ Series: -; SQ Series: -; SQ Series: -; SD Series: 3 SD Series: 1 SD Series: 3 0 to 40 SQ Series: 0 to 40 (drive unit)/0 to 55 (Robot CPU); SD Series: 45 to 85 3-phase AC180 to 253 3.0 1.0 2.0 450 x 380 x 625 Approx. 60 240 x 290 x 200 Approx. 9 470 x 400 x 200 Approx. 21
3.0 450 x 440 x 625 Approx. 60 Self-contained floor type/sealed structure [IP54]
Robots 477
n ROBOTS
System Configuration
SQ Series (Example of RV-6SQL)
Pneumatic hand interface Pulse encoder (Optional)
Robot CPU Q173DPX Robot Controller Connection cable between robot CPU and DU iQ Platform Programmable controller Note 1) NC
Solenoid valve set (Optional) Machine cable <Equipment of standard configuration> Drive unit
GOT
Personal computer
Notes: 1. The customer will select each programmable controller unit. For details, refer to the programmable controller manuals, MELFANSweb, etc. 2. Select an appropriate interface according to the I/Os or network function of the peripheral. 3. The equipment configuration is changed prior to shipment from the factory. Since the product is produced by order, check the timeframe for delivery and applicable specifications. 4. A HUB is required for the camera connection. It must be prepared by the customer. 5. A motion unit Q173DPX is required for the pulse encoder connection. It must be prepared by the customer.
Tracking function
Hand output cable (Optional) Controller Robot Machine cable Solenoid valve set (Optional) Additional memory
Parallel I/O unit NC External I/O cable Parallel I/O interface Servo amplifier Equipment of standard configuration Controller protection box (Optional) Personal computer cable (Optional) )
(*2)
External I/O interface CC-Link interface Ethernet I/P interface RT ToolBox2 PC support software GOT Programmable controller
Some machines have special specifications. For details, refer to specification manuals.
Robot arm (oil mist proof) Robot arm (clean) Machine cable extension
P l computer t Personal
(Optional)
Notes: 1. Select an appropriate interface according to the I/Os or network function of the peripheral. 2. The equipment configuration is changed prior to shipment from the factory. Since the product is produced by order, check the timeframe for delivery and applicable specifications.
478
Configuration Options
RV Classification Name Model Number 2SQ 2SD X X X X X X X X X 3SQ 3SQJ 3SD 3SDJ X X X X X X X X 6SQ 6SQL 6SD 6SDL X X X X X X X X 12SQ 12SQL 12SD 12SDL X X X X X X X RH 3SQHR 3SDHR X X X X X X X X X 6SQH 6SDH X X X X X X X 12SQH 20SQH 12SDH 20SDH X X X X X X X X Extension type/Extended length: 5m, 10m, 15m_ indicates the cable length. (5, 10, 15m). Replace type for 2SQ/2SD: 10m, 15m 4 valves connected type with one end not treated. 2 valves connected type with one end not treated for RV-2SQ/2SD 8-point type with splash-proof grommet 4 valves connected type with one end not treated for RV-2SQ/2SD 4 tube for RV-3SQ/SD, RV-6SQ/SD, RH-6SQ/SD 6 tube for RV-12SQ/SD, RH-12SQH/ SDH_ indicates the number of sets. (4, 2, 6, 8 sets) 4 tube for RV-2SQ/2SD, the number of sets is 2 or 4 Change angle of 3SQ/SD (30, 60, 90, 120). Change angle of 6, 12SQ/SD (45, 90, 135). Change angle of 2SQ/SD (90, 150, 210). Installation is the customers responsibility Change angle of 2SQ/SD (30) Installation is the customers responsibility Change angle of 2SQ/SD (+70) Installation is the customers responsibility 2m (A 2m cable is supplied instead of the 5m cable that is supplied as standard) Special Specification Functional Specification
1S-VD0_-01 (sink) 1S-VD0_E-01 (source) 1S-VD0_-02 (sink) 1S-VD0_E-02 (source) Solenoid Valve Set 1S-VD0_M-03 (sink) 1S-VD0_ME-03 (source) 1S-VD0_M-04 (sink) 1S-VD0_ME-04 (source) 1S-VD0_-05 (sink) 1S-VD0_E-05 (source) 1E-VD0_ (sink) 1S-GR35S-01 Hand Output Cable 1S-GR35S-02 1E-GR35S 1S-HC25C-01 Hand Input Cable 1S-HC35C-02 1S-HC30C-11 1S-HC00S-01 1N-ST060_C 1E-ST040_C Hand (Curl) Tube Robot Arm 1E-ST0408C-300 1N-ST0608C 1S-ST0304S 1S-DH-01 Stopper for Changing J1-Axis Operating Range 1S-DH-02 1S-DH-03 1S-DH-11J1 1S-DH-05J1 Stopper for Changing J2-Axis Operating Range Stopper for Changing J3-Axis Operating Range Machine Cable (Replaced with Shorter Cable) Machine Cable, For Extension/Fixed Machine Cable, For Extension/Flexible 1S-DH-11J2 1S-DH-05J2 1S-DH-11J3 1S-02UCBL-03 1S-02CBL-1 1S-02UCBL-01 1S-_ _CBL-01 1S-_ _CBL-03 1S-_ _CBL-11 1S-_ _LCBL-01 1S-_ _LCBL-03 1S-_ _LCBL-11
1 to 4 valves connected: With solenoid valve cable _ indicates the number of solenoid valves connected. (1, 2, 3, 4 valves) Only 1 or 2 valves for RV-2SQ/2SD
Robots 479
n ROBOTS
Classification
Name Standard Teaching Pendant (7m, 15m) Enhanced Teaching Pendant (7m, 15m) Pneumatic Hand Interface (Sink Type) Remote I/O Unit (Sink Type) Remote I/O Unit (source Type) External I/O Cable (5m, 15m) Remote I/O Interface (Sink Type) Remote I/O Interface (Source Type) External I/O Cable (5m, 15m) CC-Link Interface Ethernet I/P Interface
Type R32TB(-_ _) R56TB(-_ _) 2A-RZ365 2A-RZ361 2A-RZ371 2A-CBL_ _ 2D-TZ368 2D-TZ378 2D-CBL_ _ 2D-TZ576 2D-TZ600EIP 2D-KEY-CBL_ _M 2D-EXTB-CBL_ _M 2D-TZ454 CR1D-MB 3D-11C-WINJ 3D-12C-WINJ 2D-232CBL03M 3D-51C-WINJ 3D-21C-WINJ A6BAT Q6BAT
SQ X X X X X X X X X X X X X X X
SD X X X X X X X X X X X X X X X X X X X X X X
Functional Specification 7m: Standard / 15m: Custom (-15 is specified in the model name) 7m: Standard / 15m: Custom (-15 is specified in the model name) 8 output points, used exclusively for hand 24VDC 0.1A/1 point 8 output points, used exclusively for hand 24VDC 0.1A/1 point 32 input/output points (12/24VDC: 0.1A/1 point) 32 input/output points (12VDC: 3mA, 24VDC: 7mA) CBL05: 5m; CBL15: 15m. One end not treated, for 2A-RZ361/371 32 input/output points (12/24VDC: 0.1A/1 point) 32 input/output points (12VDC: 3mA, 24VDC: 7mA) CBL05: 5m; CBL15: 15m. One end not treated, for 2D-TZ368/378 CC-Link intelligent device station, Version 2.0, 1 to 4 stations Ethernet I/P option to connect SD Series robots to PLCs Key switch which can be connected to the key switch interface. (For CR1QA-772)_ _ indicates the cable length: 05 = 5m, 10 = 10m, 15 = 15m Cable is extended by connecting it to the teaching pendant. _ _indicates the cable length: 05 = 5m, 10 = 10m, 15 = 15m User program area with additional memory: 2MB (SD series only) Built-in CR1QA-7XX/CR1DA-7XX for improving dust-proof properties. With simulation function (CD-ROM) Lite version (CD-ROM) RS-232 cable for PC-AT compatible machine, 3m Pattern matching/Blob/Edge/Bar code/Text comparison/Histogram/ Color Layout study/Takt time study/Program debug Add-in software for Solidworks (*2) Installed in the robot arm (Quantity: Differs according to the machine) Installed in the controller (Quantity: 1pc)
Controller Key Switch Extension Cable TB Extension Cable Additional Memory Controller Protection Box (*1) PC Support Software Lite Version of PC Support Software Personal Computer Cable Network Vision Sensor (MELFA-Vision) Simulator (MELFA-Works) Service Part Backup Battery
Notes: 1. It is applicable only for CR1QA-7_ _CR1DA-7_ _. Please consult us at the time of purchase. 2. SolidWorks is a registered tarademark of SolidWorks Corporation.
Software
RT ToolBox 2
Software for program creation and total engineering support. Software for personal computer that supports processes from system startup to debugging and operation, including creation and editing of programs, checking of operating range before installation of robots, takt time estimations, debugging during robot startup, monitoring robot status and malfunctions during operation, etc.
Windows-compatible
Runs using standard Windows operations, making it easy to use. Compatible with Windows2000, WindowsXP, and WindowsVista.
480
Monitor Functions
Create programs in MELFA BASIC IV, V and MoveMaster languages. The program execution status and variables, input/output signals, etc. Work operations were made more effective and the various editing are monitored. functions more complete through use of a multi-window format. This is useful for checking operations including the execution of program steps, setting of breakpoints, etc.
3D Viewer
The 3D viewer enables checking of the posture and movement of the robot, verification of limit values for user-defined areas, the arranging of virtual layouts of peripheral parts based on base objects, and other tasks.
Maintenance Functions
This function is for maintenance and includes remote maintenance and position recovery support functions, a parameter management function, etc.
Simulation Functions
Created programs can be executed on a personal computer, enabling operation checks and measurement of tact times for designated parts of a program. This is also effective for preliminary system reviews.
Robots 481
n ROBOTS
MELFA-Works
A 3D robot simulator offering powerful support for system design and preliminary review. MELFA-Works makes it possible to run robot simulations on-screen. Programs can be created that match the era of high-mix, low-volume manufacturing, for layout reviews before robots are installed, program debugging on desktop, and production of complex operation pathways. IGES DXFTM STEP STL Parasolid VRML SAT (ACISR) VDA-FS Pro/ENGINEERR Mechanical Desktop CGR (CATIARgraphics) CADKEY Unigraphics Viewpoint PAR (Solid Edge) RealityWave IPT (Autodesk Inventor) HOOPS DWG HCG (Highly compressed graphics)
MELFA-Works SolidWorks
RT-ToolBox (mini)
What is MELFA-Works?
MELFA-Works is an add-in tool (*2) for the 3D CAD software SolidWorks (*1) (hereinafter, SolidWorks). By adding MELFA-Works to your SolidWorks platform, you can add new features to, and extend the existing functions of your current robot simulation system.
Calibration tool
Part data created in SolidWorks can be loaded. The positions of loaded parts can be rearranged relative to the CAD origin and other parts. The positions of parts can also be changed using numerical input.
Robot movement paths can be displayed in space as trace lines. Interference between the robot and peripheral devices can be checked. A target of interference check can be specified simply by clicking it on the screen. You can also save information explaining the condition of interference that occurred (such as the contacted part, program line that was being executed when the interference occurred, and corresponding robot position), to a log.
Installation of Hands
Hands designed/created in SolidWorks can be installed on robots. An Auto Tool Changer (ATC) can also be specified for each hand.
Handling of Workpieces
You can simulate hand signal control using a robot program to handle workpieces.
CAD Link
You can easily create operation data needed to perform sealing and other operations requiring many teaching steps. All you need is to select the target area to be processed from 3D CAD data. Since operation data is created from 3D CAD source data, complex three-dimensional curves can be recreated with ease. This leads to significant reduction in teaching man-hours.
The cycle time of robot movement can be measured using an easy-touse function resembling a stopwatch. You can also measure the cycle time of a specified part in a program.
Offline Teaching
The following functions are provided to help you debug robot programs. Step operation: A specified program can be executed stepby-step. Breakpoint: Breakpoints can be set in the specified program. Direct execution: Desired robot commands can be executed.
You can create a work flow by combining the offline teaching and CAD link functions, and then convert it into a robot program. (MELFA BASIC IV, V format)
Jogging
The robot shown in SolidWorks can be jogged just like you normally jog a robot using a teaching pendant.
Traveling Axis
You can directly use the programs you are using with actual robots. You can also specify a different robot program for each task slot.
A traveling axis can be installed to a robot to verify the operation of your system equipped with a traveling axis.
Calibration
Robot programs, including I/O signals, can be simulated. This means that movements of the actual system can be recreated directly and accurately. The following two methods are provided to simulate I/O signals of your robot controller. (1) Create simple definitions of operations associated with I/O signals (2) Link I/O signals with GX Simulator.
482
Point sequence data of CAD coordinates created by the CAD link function can be corrected to robot coordinate data. Operation programs and point sequence data can also be transferred to robots. To provide greater convenience for operators who perform calibration frequently on site, the calibration tool is provided as an application independent of MELFA-Works. Accordingly, the calibration tool can be operated effectively on a notebook computer in which SolidWorks software is not installed.