SG

modular saddle mounting allows Series SK/SL Slides to bolt and dowel directly to Series SG Slides without the need for transition plate choice of bearings linear bushing SxB or TC Fluoropolymer composite (SxC & SxD) shock pads can be installed to reduce noise and absorb more energy

Long travel, High load applications

anodized aluminum alloy saddle is supplied with threaded and counterbored holes for easy mounting of tooling and fixturing

IMPROVED
PHDs Series CV Cylinder powers this unit (except size 1) for extra long life with a wide range of control and switch accessories Rodlok can be added to securely hold a static saddle in place at any point of travel desired

8 mm proximity switch ready with -CB option end blocks are designed to accommodate shock absorbers

oil wicks internally lubricate the guide shafts and bushings for maximum life

ideal for applications where rod drift due to system leakage, air-line rupture, or electric power loss is unacceptable

precision ground hardened guide shafts provide smooth, precise linear motion oversize guide shafts are available with TC bushings for maximum rigidity and minimum deflection

Major Benefits
Long travel, high load Standard travel to 36 inches Standard travel adjustments Units powered by PHDs rugged Series CV Cylinder, now with improved seal & bearing support 3 position cylinder available as standard option

Industry Uses
Assembly machine builders Automotive Optical Material handling General automation

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SG

SG
3 pOSITION DETAIL
EXTEND 3 (CYL. 1 TRAVEL) 1 RETRACT

ORDERING DATA: SERIES SG SLIDES

CAT-08

2-118
MID-POSITION TRAVEL Specify for 3 position units. Travel from retract position 1 to mid-position 2.
2 MID-POSITION (CYL. 2 TRAVEL)

TO ORDER SPECIFY: Product, Series, Type, Design No., Size, Travel, and Options.

www.phdinc.com/sg
DESIGN NO. 4 - Imperial 8 - Metric SLIDE SLIDE TRAVEL SIZE IMPERIAL UNITS 41 1" to 12" 42 1" to 12" 43 1" to 16" 44 1" to 20" 45 1" to 24" 46 1" to 36" Available in 1/4" increments. Total slide travel from retract position 1 to extend position 3. SLIDE SLIDE TRAVEL SIZE METRIC UNITS 81 - 25 mm to 305 mm 82 - 25 mm to 305 mm 83 - 25 mm to 405 mm 84 - 25 mm to 510 mm 85 - 25 mm to 610 mm 86 - 25 mm to 915 mm Available in 5 mm increments. Total slide travel from retract position 1 to extend position 3. SHOCK ABSORBER KITS SLIDE PHD SHOCK MODEL ABSORBER NO. SGxx1, SGxx2 57858-07-x SGxx3 57858-01-x SGxx4, SGxx5, SGxx6 57858-02-x

PRODUCT S - Slide

TYPE B - Standard linear ball bushing, standard shaft C - TC bushing, standard shaft D - TC bushing, oversize shaft

SIZE 1 - 19 mm bore cylinder with 8 mm shaft standard, 10 mm shaft oversize 2 - 20 mm bore cylinder with 10 mm shaft standard, 12 mm shaft oversize 3 - 25 mm bore cylinder with 12 mm shaft standard, 16 mm shaft oversize 4 - 32 mm bore cylinder with 16 mm shaft standard, 20 mm shaft oversize 5 - 40 mm bore cylinder with 20 mm shaft standard, 25 mm shaft oversize 6 - 40 mm bore cylinder with 25 mm shaft standard, 30 mm shaft oversize WITH CYLINDER OPTIONS DB - Cushion controls both direction (Standard in location 1 & 5) (See note 6) DE - Cushion control extend only (Standard in location 1) DR - Cushion control retract only (Standard in location 5) H4 - Cylinder replacement only (See note 5) H47- Rodlok cylinder with locking device adaptor (Not available on size 1) L9 - NPT ports (NPT-standard on imperial units BSPP-standard on metric units) WITH CYLINDER OPTIONS E DB - Series 1750 Solid State magnetic piston (Available on size 1 only) M DE - Magnetic piston for Series 1750 Switches on size 41 and 81. Magnetic piston DR for Series 6250 Switches on sizes 42/82 through 46/86. PB H4 - Port controls both directions (Standard locations are 1 & 5, not available on size 1) (See note 6) E PE M - Port control extend only (Standard in location 1, not available on size 1) PR U6 - Port control retract only (Standard in location 5, not available on size 1) UBxx U7 - Optional port locations (N/A on 3-position units) Standard ports, cushion controls, and port controls are located in positions 1 & 5. Sizes 2 and 3 use 10-32 [M5] ports when combined with port controls on the same surface.

WITHOUT CYLINDER OPTIONS H11 - VDMA/ISO cylinder ready 32 and 40 mm bore H12 - ISO 6432 cylinder ready 16, 20, and 25 mm bore -H11 and -H12 are available on design number 8 metric units only.

S G B E 4 3 x 6 x 3 DB M PB BB Q1 Z1
SLIDE OPTIONS BB - Shock Pad both directions BE - Shock Pad on extension BR - Shock Pad on retraction CB - Proximity Switch ready both ends* GX - Saddle mounting in position number 4 GY - Saddle mounting in position number 1 (Not available on sizes 1, 2, 3 slides) L4 - Lube fitting in saddle port position 2 and 4 L6 - Lube fitting in saddle port position 3 Q1 - Corrosion-resistant guide shafts (ends unplated) Z1 - Electroless nickel plated ferrous metal parts *Switches must be ordered separately.

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SERIES G - Gantry

THREE POSITION UNIT E - 3 position cylinder (specify only if needed)

NOTES: 1) All units are shock ready as standard. Shock absorber kits are ordered separately. See option page for complete ordering information. 2) Shock absorber on retraction is not available with UB2x option (port position 2). 3) Shock absorbers are not plated with -Z1 option. INDUCTIVE PROXIMITY SWITCHES 4) Options -BB and -BR are not available with shock absorbers. MODEL NUMBER DESCRIPTION 5) Rodlok must be ordered separately when a DC Inductive Proximity Switch 51422-005-02 replacement cylinder option -H4 is specified with -H47 8 mm Threaded Current Sinking (NPN) unit. See option page for Rodlok kits. DC Inductive Proximity Switch 51422-006-02 6) Cushions and port controls are available on -DB and -PB 8 mm Threaded Current Sourcing (PNP) options only (locations 1 and 5) on 3-position units.

Options may affect unit length. See unit dimension and options pages for adders.

ENGINEERING DATA: SERIES SG SLIDES

SPECIFICATIONS SERIES SG OPERATING PRESSURE 20 psi min to 150 psi max [1.4 bar min to 10 bar max] air OPERATING TEMPERATURE -20 to +180F [-29 to +82C] TRAVEL Minimum travel +.090/-.000 [+2.3 mm/-0 mm] 3 POSITION mid location .039 [ 1 mm] REPEATABILITY .001 in [.025 mm] VELOCITY 80 in/sec [2 m/sec] max., zero load at 87 psi [6 bar] LUBRICATION Factory lubricated for life
SHAFT DIAMETER in mm .315 8 .315 8 .394 10 .394 10 .394 10 .472 12 .472 12 .472 12 .630 16 .630 16 .630 16 .787 20 .787 20 .787 20 .984 25 .984 25 .984 25 1.181 30 BORE DIAMETER in mm .750 19.1 EFFECTIVE AREA DIRECTION in2 mm2 EXTEND .44 285 RETRACT .37 236 EXTEND RETRACT EXTEND RETRACT EXTEND RETRACT EXTEND RETRACT EXTEND RETRACT .49 .41 .76 .64 314 264 491 412 TYPICAL DYNAMIC LOAD lb N 40 178 30 134 35 156 50 222 25 111 50 222 65 289 60 267 80 356 160 712 90 401 110 490 300 1334 140 623 175 779 500 2224 225 1001 275 1224

MODEL SGBx1 SGCx1 SGDx1 SGBx2 SGCx2 SGDx2 SGBx3 SGCx3 SGDx3 SGBx4 SGCx4 SGDx4 SGBx5 SGCx5 SGDx5 SGBx6 SGCx6 SGDx6

.787

20

.984

25

1.260 32

1.25 804 1.07 691 1.95 1257 1.64 1056 1.95 1257 1.64 1056

1.575 40

1.575 40

lb kg 3.08+(.09xT) 1.40+(1.61xT) 3.07+(.09xT) 1.39+(1.61xT) 3.19+(.10xT) 1.45+(1.79xT) 4.96+(.14xT) 2.25+(2.50xT) 4.95+(.14xT) 2.24+(2.50xT) 5.13+(.15xT) 2.33+(2.68xT) 6.47+(.21xT) 2.94+(3.75xT) 6.41+(.21xT) 2.91+(3.75xT) 6.76+(.29xT) 3.07+(5.13xT) 11.15+(.38xT) 5.06+(6.80xT) 10.96+(.38xT) 4.97+(6.80xT) 11.47+(.48xT) 5.20+(8.59xT) 15.58+(.48xT) 7.07+(8.59xT) 15.33+(.48xT) 6.95+(8.59xT) 16.30+(.64xT) 7.39+(11.36xT) 21.38+(.66xT) 9.70+(11.70xT) 20.91+(.66xT) 9.48+(11.70xT) 22.18+(.84xT) 10.06+(15.07xT)

BASE WEIGHT

NOTES: 1) T= travel length inches [m] 2) Refer to Sizing Catalog or sizing software for stopping capacity of units. 3) Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. Refer to sizing software or the Sizing Catalog for complete sizing and selection information.

SLIDE ISO CYLINDER SPECIFICATIONS MODEL (OPTION -H11 OR -H12) SGx81 16 mm per ISO/6432 Standard SGx82 20 mm per ISO/6432 Standard SGx83 25 mm per ISO/6432 Standard SGx84 32 mm per VDMA 24562/ISO 6431 SGx85 40 mm per VDMA 24562/ISO 6431 SGx86 40 mm per VDMA 24562/ISO 6431 NOTES: 1) ISO cylinder per above chart is to be supplied by customer. 2) Cylinder rod extensions are not required. Slide units have an alignment coupler and spacer for each specific unit.

CYLINDER FORCE CALCULATIONS

Imperial F = P x A lbs psi in2 N bar mm2

Metric F = 0.1 x P x A

F = Cylinder Force P = Operating Pressure A = Effective Area (Extend or Retract)

SIZING AND APPLICATION ASSISTANCE 2 See PHD Product Sizing Catalog for specific and complete sizing information. Online sizing assistance is available at: www.phdinc.com/apps/sizing
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DIMENSIONS: SERIES SG SLIDES

2X GG TRAVEL ADJUSTMENT AND CYLINDER A + TRAVEL C + TRAVEL D CC N B* + TRAVEL K BOTH ENDS O 6 5 E W F R P M C L 1/2" [12.7 mm] OF TRAVEL ADJUSTMENT 2X Z +.001/-.000 [+.025/-.000] FOR DOWEL PIN, AA DP DD ADJUSTED ON RETRACT ONLY (THIS END) SEE NOTE 2. 4X T THREAD THIS SIDE, COUNTERBORE FROM THE OPPOSITE SIDE FOR Q SHCS L 2X GG TRAVEL ADJUSTMENT AND CYLINDER V SQ 1 3 E BB PORTS 4

SG

2X EE THREAD THRU SHOCK MOUNTING HOLE THRU DIA & COUNTERBORE FOR S SHCS

X1 SHAFT FOR SGB & SGC UNITS X2 SHAFT FOR SGD UNIT

2 R +.001/-.000 [+.025/-.000] FOR DOWEL PIN, U DP

3 POSITION DETAIL
FF* + SLIDE TOTAL TRAVEL + MID-POSITION TRAVEL

J H G

NOTES: 1) *ADD .500 [12.7 mm] TO DIMENSION B & FF FOR EACH CUSHION ON THE SGx41, 81 ONLY 2) DUE TO TRAVEL TOLERANCE ALLOWANCES, DIMENSION DD WILL NOT BE THE SAME ON BOTH ENDS OF UNIT. 3) ALL DIMENSIONS ARE CENTERED ON THE CENTERLINE OF THE SLIDE UNLESS OTHERWISE SPECIFIED. 4) CIRCLED NUMBERS INDICATE POSITION. 5) METRIC INFORMATION SHOWN IN [ ].

IMPERIAL [METRIC] SGx41 [SGx81] SGx42 [SGx82] SGx43 [SGx83] SGx44 [SGx84] SGx45 [SGx85] SGx46 [SGx86]

PHD BORE [ISO BORE] 3/4 [19] .787 [20] .984 [25] 1.260 [32] 1.575 [40] 1.575 [40]

A 5.729 [145.5] 5.729 [145.5] 6.693 [170] 7.441 [189] 8.445 [214.5] 9.449 [240]

B* 3.622 [92] 3.366 [85.5] 3.720 [94.5] 4.843 [123] 5.217 [132.5] 5.217 [132.5]

C 4.981 [126.5] 4.981 [126.5] 5.709 [145] 6.457 [164] 7.461 [189.5] 8.465 [215]

D 3.543 [90] 3.543 [90] 3.996 [101.5] 4.744 [120.5] 5.748 [146] 6.752 [171.5]

E 1.2106 [30.75] 1.4960 [38] 1.5945 [40.5] 1.9095 [48.5] 2.0960 [53.25] 2.3030 [58.5]

F 3.661 [93] 4.331 [110] 4.960 [126] 5.787 [147] 6.536 [166] 7.046 [179]

LETTER DIMENSION H G I .688 1.259 3.543 [17.5] [32] [90] .866 1.615 4.213 [41] [107] [22] .965 1.811 4.803 [24.5] [46] [122] 1.063 2.046 5.630 [52] [143] [27] 1.220 2.323 6.338 [31] [59] [161] 1.299 2.480 6.811 [33] [63] [173]

J .039 [1] .039 [1] .039 [1] .039 [1] .039 [1] .039 [1]

K .748 [19] .748 [19] .984 [25] .984 [25] .984 [25] .984 [25]

L 1.220 [31] 1.575 [40] 1.772 [45] 2.008 [51] 2.283 [58] 2.441 [62]

M 1.358 [34.5] 1.358 [34.5] 1.378 [35] 1.535 [39] 1.417 [36] 1.594 [40.5]

N 1.516 [38.5] 1.516 [38.5] 1.968 [50] 1.870 [47.5] 2.284 [58] 2.559 [65]

O .374 [9.5] .374 [9.5] .492 [12.5] .492 [12.5] .492 [12.5] .492 [12.5]

P 3.130 [79.5] 3.780 [96] 4.252 [108] 4.960 [126] 5.790 [147] 6.300 [160]

Q #6 [M4] #6 [M4] #10 [M5] 1/4 [M6] 5/16 [M8] 3/8 [M10]

IMPERIAL [METRIC] SGx41 [SGx81] SGx42 [SGx82] SGx43 [SGx83] SGx44 [SGx84] SGx45 [SGx85] SGx46 [SGx86]

PHD BORE [ISO BORE] 3/4 [19] .787 [20] .984 [25] 1.260 [32] 1.575 [40] 1.575 [40]

S T R 10-24 x .63 .1879 1/4 [M6] [M5 x 0.8 x 16] [5] 10-24 x .63 .1879 1/4 [M6] [M5 x 0.8 x 16] [5] 1/4-20 x .63 .3129 1/4 [M6] [M6 x 1.0 x 16] [8] 5/16-18 x 1 .3129 5/16 [M8] [M8 x 1.25 x 25] [8] 3/8-16 x 1 .3129 3/8 [8] [M10] [M10 x 1.5 x 25] 1/2-13 x 1 .3129 3/8 [8] [M10] [M12 x 1.75 x 25]

LETTER DIMENSION V W X1 X2 U Y Z .199 1.000 2.421 .315 .394 .672 .1879 [5] [5] [25.5] [61.5] [8] [10] [17] .199 1.457 2.992 .394 .472 .672 .1879 [37] [76] [10] [12] [17] [5] [5] .236 1.575 3.189 .472 .630 .354 .3129 [40] [81] [12] [16] [9] [6] [8] .236 1.949 3.819 .630 .787 .354 .3129 [6] [49.5] [97] [16] [20] [9] [8] .236 2.205 4.192 .787 .984 .354 .3129 [56] [106.5] [20] [25] [9] [8] [6] .236 2.205 4.606 .984 1.181 .354 .3129 [56] [117] [25] [30] [9] [8] [6]

AA .45 [11.5] .45 [11.5] .49 [12.5] .49 [12.5] .49 [12.5] .49 [12.5]

BB 1/8 NPT [1/8 BSP] 1/8 NPT [G 1/8 BSPP] 1/8 NPT [G 1/8 BSPP] 1/8 NPT [G 1/8 BSPP] 1/4 NPT [G 1/4 BSPP] 1/4 NPT [G 1/4 BSPP]

CC 2.598 [66] 2.598 [66] 3.012 [76.5] 3.956 [100.5] 4.488 [114] 5.492 [139.5]

DD .335 [8.5] .335 [8.5] .335 [8.5] .335 [8.5] .335 [8.5] .335 [8.5]

EE M14 x 1.5 M14 x 1.5 M20 x 1.5 M25 x 1.5 M25 x 1.5 M25 x 1.5

FF* 5.653 [144.5] 6.870 [174.5] 7.343 [186.5] 9.213 [234] 10.000 [254] 10.000 [254]

GG .758 [19.3] .885 [22.5] .984 [25.0] 1.142 [29.0] 1.226 [31.2] 1.371 [34.8]

CAT-08

2-120

All dimensions are reference only unless specifically toleranced.

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BENEFITS AND ADVANTAGES: SERIES SG SLIDES

The cylinder features... The HUSHCONTROL Advantage
Only PHD Series CV Cylinders are offered with the Hushcontrol Advantage. Hushcontrol is achieved when optional cushions and Port Controls are ordered with the standard shock pads. This combination provides: PORT CONTROL

Superior speed and deceleration control of piston rod and attached loads. Significantly lowers noise levels even at high cycle speeds.

CUSHION Effective cushion up to 22 mm for smooth deceleration at end of stroke.

SHOCK PAD Built-in shock pads are standard on all sizes. Eliminates metal to metal contact.

(Option -PB,-DB)

Rodlok
Optional Rodlok securely holds a static piston rod in place at any point of stroke desired. Ideal for applications where rod drift is unacceptable due to system leakage, line rupture, or power loss.

THE TC BUSHING ADVANTAGE

PHDs TC fluoropolymer composite bushing has a thin housing allowing the use of larger diameter guide shafts than would be possible with linear ball bushings. TC bushings have internal lubrication and are virtually impervious to contamination. Field applications and testing have proven slide static load and shock load capability to be superior to that of units with traditional ball bushings. Together with cost benefits, slide performance with TC bushings is enhanced by reduced deflection of the large diameter shafts.
TC BUSHING BUSHING SLEEVE

SHAFT

SLIDE BODY

CAT-08

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SG

PHDs Port Control is a built-in flow control valve for regulating the speed of the cylinder through its entire stroke.

CYLINDER OPTIONS: SERIES SG SLIDES

DB DE DR
SG

CUSHION CONTROL IN BOTH DIRECTIONS

(standard location 1 & 5)

CUSHION CONTROL ON EXTEND ONLY

(standard location 1) (N/A on 3-position units)

Unit shown is -DB17, cushion in location 1 (standard) on extend end and cushion in location 7 on retract end. (Ports shown in locations 3 & 5.)

EXTEND END

CUSHION CONTROL ON RETRACT ONLY

(standard location 5) (N/A on 3-position units)

RETRACT END

2 4 8 3

PHD cushions are designed for smooth deceleration at the ends of cylinder stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle valve which controls the amount of deceleration. The effective cushion length for each bore size is shown in the table below. To specify alternative cushion control locations on the head or cap, see the option code at right. Note: Cushions add .500 in [12.7 mm] to the cylinder length for each direction ordered on size 1 slide only. SIZES 2 - 6
SEE NOTE 1. A 25.4 FOR -DB & -DE 19.0 FOR -DR & -DB ONLY

CUSHION CONTROL OpTIONS

-D x x x
Cushion Control Locations B - Both ends E - Extend end only R - Retract end only Extend Location (1, 2, 3, 4) Omit if -DRx Retract Location (5, 6, 7, 8) Omit if -DEx

DC

DC

DC

DH HEX

SOME PORT CONTROL & CUSHION OPTION COMBINATIONS WILL MOVE CUSHION CONTROLS TO THIS LOCATION

LETTER DIMENSION A DC DG DH

EFFECTIVE CUSHION LENGTH NOTES: 1) For -DE & -DR, add 12.7 mm to standard length and for -DB, add 25.4 to standard length on size 81 only. 2) Use of travel adjustment screws may decrease effective cushion length. 3) Numbers in [ ] are for metric units and are in mm.
CAT-08

SGxx1 .642 [16.3] .787 [20.0]

SGxx2 .650 [16.5] .190 [4.8] .581 [14.8] .098 [2.5] .441 [11.2]

MODEL NUMBER SGxx3 SGxx4 SGxx5 .878 .984 .906 [22.3] [25.0] [23.0] .226 .276 .394 [5.7] [7.0] [10.0] .561 .965 1.083 [14.2] [24.5] [27.5] .098 .098 .098 [2.5] [2.5] [2.5] .469 .598 .807 [11.9] [15.2] [20.5]

SGxx6 .906 [23.0] .374 [9.5] 1.083 [27.5] .098 [2.5] .870 [22.1]

2-122

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CYLINDER OPTIONS: SERIES SG SLIDES

FOR SIZES 2 TO 6 (NOT AVAILABLE ON SIZE 1)

PB PE PR

PORT CONTROLS ON BOTH ENDS

(standard location 1 & 5)

Unit shown is -PB17, port control in location 1 on extend end and port control in location 7 on retract end. (Ports shown in locations 3 & 5.)
EXTEND END

PORT CONTROLS ON EXTEND ONLY (standard location 1) (N/A on 3-position units) PORT CONTROLS ON RETRACT ONLY
(standard location 5) (N/A on 3-position units)

2 5 6 4
RETRACT END

PHDs Port Control is a built-in flow control for regulating the speed of the slide through its entire stroke. The Port Control operates on the meter-out principle and features an adjustable needle in a cartridge with a check seal. The self-locking needle has micrometer threads and is adjustable under pressure. The needle determines the orifice size which controls the exhaust flow rate of the actuator. The check seal expands while air is exhausting from the actuator, forcing the air to exhaust past the adjustable needle. The check seal collapses to allow a free flow of incoming air. The PHD Port Control saves space and eliminates the cost of fittings and installation for external flow control valves. Refer to option code at right to specify port control locations.
A PLS*

3 7 8

pORT CONTROL OpTIONS

-P x x x
Port Control Locations B - Both ends E - Extend end only R - Retract end only Extend Location (1, 2, 3, 4) Omit if -pRx
DP PLS*

Retract Location (5, 6, 7, 8) Omit if -pEx

PCS*

EE PORT

PCS*

PH ACROSS HEX FLAT

VA

SR1-SPOTFACE DIAMETER FOR METRIC PORTS ON UNITS WITH PORT AND PORT CONTROL ON DIFFERENT SIDES. SPOTFACE DIAMETER COMPLIES WITH ISO 16030 & DIN 3852 PART 2 FOR LARGE SEALING SURFACES. SR2 -SPOTFACE DIAMETER FOR METRIC PORTS ON UNITS WITH PORT AND PORT CONTROL ON THE SAME SIDE. SPOTFACE DIAMETER COMPLIES WITH ISO 16030 & DIN 3852 PART 2 FOR SMALL SEALING SURFACES.

MODEL NUMBER SGxx2 SGxx3 SGxx4 SGxx5 SGxx6 LETTER in mm in mm in mm in mm in mm DIM. .878 22.3 .984 25.0 .906 23.0 .906 23.0 .650 16.5 A 10-32 M5 1/8 NPT G1/8 1/4 NPT G 1/4 1/4 NPT G 1/4 10-32 M5 EE* .276 7.0 .197 5.0 .236 6.0 .236 6.0 .276 7.0 PCS* .098 2.5 .098 2.5 .098 2.5 .098 2.5 .098 2.5 PH .571 14.5 .866 22.0 .925 23.5 .925 23.5 .571 14.5 PLS* 16.5 19.0 25.0 25.0 16.5 SR1* .354 9.0 16.5 19.0 19.0 .354 9.0 SR2* .055 1.4 .130 3.3 .201 5.1 .122 3.1 .067 1.7 DP *Dimensions shown are for units with port and port control in the same location. For units with other port and port control combinations, standard port location dimensions apply. Ports may be located on either side of the slide centerline depending on port control and cushion option combinations. in = Table information for imperial units mm = Table information for metric units
CAT-08

All dimensions are reference only unless specifically toleranced.

2-123

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SG

CYLINDER OPTIONS: SERIES SG SLIDES

FOR SIZE 1 ONLY

MAGNET FOR PHD SOLID STATE SWITCHES

This option equips the cylinder with a magnetic band on the piston for use with PHD Solid State Switches.

MAGNET FOR PHD REED SWITCHES

SG

This option equips the cylinder with a magnetic band on the piston for use with PHD 1750 Reed Switches. Cylinder-mounted switches are an easy and convenient way of interfacing the slide to various programmable controllers or logic systems. See Switches and Sensors section for specific Hall Effect and Reed Switches information. OpTION -E HALL pART NO. 17503-2-06 17504-2-06 17523-2 17524-2 17502-2-06 17509-3-06 17522-2 17529-3 DESCRIpTION Sink Type 10-30 VDC Source Type 10-30 VDC Sink Type 10-30 VDC, Quick Connect Source Type 10-30 VDC, Quick Connect Sink or Source Type 4.5-24 VDC AC Type 110-120 VAC with Current Limit Sink or Source Type VDC, Quick Connect AC Type 110-120 VAC, Quick Connect with Current Limit

SERIES 1750 COMPACT PROXIMITY SWITCH BRACKET

1.0 [25] .472 [12]

-M REED

Unit SGx1 uses switch bracket part no. 17000-31-5.

FOR SIZES 2 TO 6 MAGNET FOR PHD SERIES M 6250 REED AND SOLID STATE SWITCHES
This option equips the cylinder with a magnetic band on the piston for use with PHD Reed and Solid State Switches listed below. These switches mount easily to the cylinder using T slots in the body. See Switches and Sensors section for complete switch information. SERIES 6250 SOLID STATE SWITCHES
pART NO. 62505-1-02 62506-1-02 62515-1 62516-1 pART NO. 62507-1-02 62517-1 COLOR DESCRIpTION Brown NPN (Sink) DC Solid State, 2 m cable Tan PNP (Source) DC Solid State, 2 m cable Brown NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect Tan

Connector Detail
.236 [6] .200 [5.1] .170 [4.3] CABLE .525 [13.3] B F D

.870 [22.1]

LETTER DIM. B D F

SERIES 6250 REED SWITCHES DESCRIpTION AC/DC Reed, 2 m cable AC/DC Reed, Quick Connect

COLOR Silver Silver

2 .236 [6.0] .228 [5.8] .374 [9.5]

3 .236 [6.0] .228 [5.8] .374 [9.5]

SIZE 4 .236 [6.0] .228 [5.8] .374 [9.5]

5 .276 [7.0] .228 [5.8] .374 [9.5]

6 .197 [5.0] .228 [5.8] .374 [9.5]

Numbers in [ ] are for metric units and are in mm.

CAT-08

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All dimensions are reference only unless specifically toleranced.

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CYLINDER OPTIONS: SERIES SG SLIDES

FOR SIZES 2 TO 6 (NOT AVAILABLE ON SIZE 1)

H47

RODLOK KITS

RODLOK SLIDE & RODLOK

PHDs Rodlok is ideal for locking the housing while in a static/stationary position. When the pressure is removed from the port of the Rodlok, the mechanism will grip the piston rod of the cylinder and prevent it from moving. The loads are held indefinitely without power. Rodlok performance is application and environment sensitive (cleanliness of rod or Rodlok will also affect performance). THE RODLOK IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEVICE.
SIZE 2 3 4 5 6 STATIC LOCKING FORCE* in mm 350 79 90 400 600 135 1000 225 337 1500

LOCKING ADAPTOR COMPLETE IMPERIAL DEVICE KIT KIT RODLOK* PORT ADAPTOR** SIZE 63460-07-1 63461-07-1 2 63459-07-1 3 63459-08-1 63460-08-1 63461-08-1 63459-01-1 4 63460-01-1 63461-01-1 63465-1 63459-02-1 5 63460-02-1 63461-02-1 63465-1 63459-02-1 63460-02-1 63461-02-1 6 63465-1 NOTES: 1) *Kits ship with cylinder mounting hardware. 2) Part numbers listed above are intended for replacement purposes only and are to be used specifically on slides with the -H47 option. 3) **Adaptor must be ordered separately. Required to convert to imperial port. DEVICE WEIGHT ADAPTOR WEIGHT TOTAL WEIGHT SIZE lb kg lb kg lb kg 2 0.06 0.14 0.06 0.31 0.14 0.14 0.14 0.06 0.16 0.07 0.36 0.16 3 0.20 0.09 0.28 0.13 0.57 0.26 4 0.30 5 0.14 0.44 0.20 0.93 0.42 0.54 6 0.24 0.84 0.38 1.76 0.80 NOTE: Total weight includes rod adder for -H47 cylinder.

NOTE: *Locking force given in table above is the actual locking force with a dry clean rod and does not include any safety factor.

OPERATING PRESSURE The operating pressure for the locking device is different than the operating pressure for the slide to which it is attached. The locking device of the Rodlok is designed with an operating pressure range of 60 psi minimum to 150 psi maximum [4 to 10 bar]. The Series SG Slide with a Rodlok attached has an operating pressure range of 45 psi minimum to 150 psi maximum [3 to 10 bar]. The Rodlok locking device and adaptor can be purchased separately as kits. See Rodlok kits chart. The locking device and adaptor are not available with a corrosion resistant (-Z1 option) finish.
B + TRAVEL L5 SEE DIM NOTE

L6

G3 PORT

E SQ H

LETTER DIM PHD BORE B E G3 H

FF + TRAVEL

L5 L6 FF

MODEL NUMBER SGx43 SGx44 SGx42 0.787 0.984 1.260 [20] [25] [32] 4.941 5.453 6.732 [125.5] [138.5] [171] 0.807 0.807 0.984 [20.5] [20.5] [25.0] [M5 x 0.8]* [M5 x 0.8]* [G 1/8]* 1.555 1.457 1.791 [39.5] [37] [45.5] 1.575 1.732 1.890 [40] [44] [48] 1.083 1.398 1.614 [27.5] [35.5] [41] 8.445 9.075 11.102 [214.5] [230.5] [282]

SGx46 SGx45 1.575 1.575 [40] [40] 7.382 7.382 [187.5] [187.5] 1.083 1.083 [27.5] [27.5] [G 1/8]* [G 1/8]* 1.732 1.811 [44] [46] 2.165 2.165 [55] [55] 1.673 1.673 [42.5] [42.5] 12.165 12.165 [309] [309]

3 POSITION DETAIL

NOTES: 1) L5 Dim is the amount added to the standard unit for the -H47 option 2) Numbers in [ ] are for metric units and are in mm. 3) *Port supplied on Rodlok device requires port adaptor to convert to 1/8 NPT. M5 may be used with 10-32 THD NPT.
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SG

CYLINDER OPTIONS: SERIES SG SLIDES

L9
NPT PORTS
METRIC SIZES 1 2, 3 4 5 6 OpTIONAL NpT pORT 1/8 1/8* 1/8 1/4 1/4 STANDARD BSpp pORT G 1/8 G 1/8* G 1/8 G 1/4 G 1/4

This option provides NPT ports on metric units instead of the standard BSPP ports. The NPT ports are located in the same location as the BSPP ports. NOTE: NPT ports are standard on imperial units.

SG

*When port controls are specified on the same face as ports, the standard metric port is M5 and the -L9 option provides a 10-32 port.

UB

ALTERNATE PORT LOCATION

(N/A on 3-position units)
EXTEND END

With this option, alternate port locations can be specified, providing increased flexibility and customer convenience. See option code below to specify port locations.

pORT LOCATION OpTIONS

-UB x x
Extend Location (Head) (1,2,3,4) Retract Location (Cap) (5,6,7,8)

RETRACT END

2*

6 4 8 7 3

Unit shown is -UB17, port in location 1 on extend end and port in location 7 on retract end. *Do not use ports in position 2 with shock absorber options.

H11 H12

SLIDE ONLY (WITHOUT CYLINDER) 84, 85, AND 86 SLIDE SIZES ONLY
SLIDE FOR VDMA/ISO CYLINDERS 32 mm and 40 mm BORES

SLIDE ONLY (WITHOUT CYLINDER) 81, 82, AND 83 SLIDE SIZES ONLY
SLIDE FOR ISO/VDMA 6432 CYLINDER 16, 20, and 25 mm BORES

These options provide the slide mechanism only without a cylinder. Included with options -H11 and -H12 is all the hardware required for mounting standard VDMA/ISO cylinders to the slide. A self-aligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.)

-H12 ONLY

-H11 ONLY

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SLIDE OPTIONS: SERIES SG SLIDES

BB BE BR
.335 [8.5] AT BOTH ENDS AT EXTEND OR RETRACT

SHOCK PAD BOTH DIRECTIONS SHOCK PAD ON EXTENSION

LOCK SCREW

SHOCK PAD

LOCK SCREW

TRAVEL ADJ STUD

SHOCK PAD ON RETRACTION

This option provides urethane pads for absorption of shock and noise reduction on the slide saddle. Reducing shock permits higher slide velocities or higher kinetic shock loads. This option actually eliminates metal-to-metal contact at the end of slide travel. Shock pads do not affect the overall slide length. NOTE: Lock screw torque is 30 in-lb [3.39 Nm]. IMPERIAL [METRIC] A B SGx41 5.729 .217 [SGx81] [145.5] [5.5] SGx42 5.729 .217 [SGx82] [145.5] [5.5] SGx43 6.693 .217 [SGx83] [170] [5.5] SGx44 7.441 .118 [SGx84] [189.5] [3] SGx45 8.445 .118 [SGx85] [214.5] [3] SGx46 9.449 .118 [SGx86] [240] [3] Numbers in [ ] are for metric units or in mm. C .672 [17] .672 [17] .354 [9] .354 [9] .354 [9] .354 [9]

LOCK SCREW

SHOCK PAD

A + TRAVEL TRAVEL ADJ STUD LOCK SCREW SHOCK PAD B

OpTION -BE

LOCK SCREW

TRAVEL ADJ. STUD A + TRAVEL TRAVEL ADJ STUD

OpTION -BR
C

CB

PROXIMITY SWITCH READY BOTH ENDS

B MAX A MAX

8 mm PROXIMITY SWITCH

This option provides targets in the slide saddle for use with 8 mm inductive proximity switches. The end plates of the slide come standard with provisions for mounting the 8 mm proximity switches on both ends. Proximity switches must be ordered separately. See page 2-130 for switch information. IMPERIAL B C [METRIC] A 1.34 .906 SGx41 .81 [34] [23] [SGx81] [20.5] 1.34 1.083 SGx42 .81 [34] [27.5] [SGx82] [20.5] 1.10 1.260 SGx43 .57 [28] [32] [SGx83] [14.5] 1.10 1.476 SGx44 .57 [28] [37.5] [SGx84] [14.5] 1.10 1.693 SGx45 .57 [28] [43] [SGx85] [14.5] 1.10 2.008 SGx46 .57 [28] [51] [SGx86] [14.5] Numbers in [ ] are for metric units or in mm. D .967 [24.5] .295 [7.5] .354 [9] .354 [9] .315 [8] .315 [8]

C A MAX

C L

B MAX C L D

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SG

A + TRAVEL TRAVEL ADJ STUD

OpTION -BB

SLIDE OPTIONS: SERIES SG SLIDES

GX
SADDLE MOUNTING IN POSITION 4
B C L 4X C THREAD 1 A C L 3

This option provides an additional mounting pattern on one side (position 4) of the slide saddle. These four threaded holes can be used for mounting a variety of fixturing or tooling. NOTE: Mounting holes are centered on centerline of saddle. IMPERIAL [METRIC] A B C SGx41 2.913 .689 M5 x 0.8 x 6 [SGx81] [74] [17.5] [M5 x 0.8 x 6] SGx42 2.913 .689 M5 x 0.8 x 6 [SGx82] [74] [17.5] [M5 x 0.8 x 6] SGx43 2.756 1.161 M6 x 1.0 x 9 [SGx83] [70] [29.5] [M6 x 1.0 x 9] SGx44 1.988 1.339 M6 x 1.0 x 9 [SGx84] [50.5] [34] [M6 x 1.0 x 9] SGx45 2.992 1.437 M6 x 1.0 x 9 [SGx85] [76] [36.5] [M6 x 1.0 x 9] SGx46 3.996 1.437 M6 x 1.0 x 9 [SGx86] [101.5] [36.5] [M6 x 1.0 x 9] Numbers in [ ] are for metric units or in mm.

SG

View from position 4

GY

SADDLE MOUNTING IN POSITION 1

B C L

A C L

This option provides an additional wide spread mounting pattern on the top surface (position 1) of the slide saddle. These four threaded holes are farther apart than the standard hole pattern for added mounting stability. (Not available on sizes 1, 2, and 3 slides.) NOTE: Mounting holes are centered on centerline of saddle. IMPERIAL [METRIC] A B C SGx44 3.956 2.658 1/4-20 x .50 [SGx84] [100.5 mm] [67.5 mm] [M6 x 1.0 x 12 mm] SGx45 4.488 2.795 5/16-18 x .50 [SGx85] [114 mm] [71 mm] [M8 x 1.25 x 12 mm] SGx46 5.492 2.834 3/8-16 x .59 [SGx86] [139.5 mm] [72 mm] [M10 x 1.50 x 15 mm] Numbers in [ ] are for metric units or in mm.

4X C THREAD

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SLIDE OPTIONS: SERIES SG SLIDES

L4 L6
LUBE FITTING IN SADDLE PORT POSITION 2 AND 4 LUBE FITTING IN SADDLE PORT POSITION 3
SG
CAT-08

Lube fittings provide an easy efficient method for lubricating the bearings and shafts for extended life beyond the normal catalog specifications. Periodic lubrication (every 25 million inches of travel [.6 million meters]) is recommended for applications where heat, dust, or other conditions will tend to dry out the bearings and shafts. PHD suggests a lightweight oil. Silicon-based lubricants should NOT be used on units with PHDs TC bushings. NOTE: *See catalog dimension page 2-120 for dimension D.

Q1

CORROSION RESISTANT GUIDE SHAFTS

Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts.

Z1

ELECTROLESS NICKEL PLATING

This option provides electroless nickel plating on all externally exposed ferrous parts except the guide shafts and cylinder rod end. This optional plating can be used for protecting the slide from severe or corrosive environments. The guide shafts can be made corrosion-resistant by specifying the -Q1 shaft option. NOTE: Shock absorbers are not plated with -Z1 option.

All dimensions are reference only unless specifically toleranced.

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ACCESSORIES: SERIES SG SLIDES

SHOCK ABSORBERS
Shock absorbers provide the optimum means for decelerating loads at the end of travel and absorbing the kinetic energy associated with decelerating the load. PHD offers nine different shock absorbers to cover a wide range of applications. NOTE: Lock screw torque is 30 in-lb [3.39 Nm]. Do not allow shock absorber to bottom out. Take care to properly adjust dimension B.
SERIES SC SHOCK LOCK SCREWS SERIES SC SHOCK

B MIN

A MAX

SHOCK ABSORBER KIT SPECIFICATIONS

SLIDE MODEL SGxx1 SGxx2 SGxx3 PHD SHOCK ABSORBER NUMBER -1 57858-07-2 -3 -1 57858-01-2 -3 -1 57858-02-2 -3 -5 57858-02-6 -7 TRAVEL in mm .63 .75 1.00 1.58 16 19 25 40 THREAD TYPE M14 x 1.5 M20 x 1.5 M25 x 1.5 M25 x 1.5 SHOCK ABSORBER DIMENSION A WEIGHT SC SHOCK DIMENSION B lb kg in mm in mm .18 .25 .67 .87 .08 .11 .30 .39 3.07 2.34 2.99 4.23 78 59.5 76 107.5 .079 .079 .079 .079 2 2 2 2

SG

SGxx4 SGxx5 SGxx6

MODEL NUMBER 51422-005-02

INDUCTIVE PROXIMITY SWITCHES

Two models of inductive proximity switches are available for use with PHD Series SG Slides (with option -CB). See Switches and Sensors section for complete switch specifications.

51422-006-02

DESCRIPTION DC Inductive Proximity Switch 8 mm Threaded Current Sinking (NPN) DC Inductive Proximity Switch 8 mm Threaded Current Sourcing (PNP)

Modular design of the SK/SL housing allows the unit to bolt and dowel directly to the saddle of the metric Series SG gantry slide without the need for a transition plate. See the chart below for slide compatibility and hardware required. Each kit includes 4 SHCS and 2 dowel pins.
SHCS REQUIRED SEE TABLE 1

TABLE 1: SERIES SK/SL SLIDE TO SERIES SG SERIES SLIDE

GANTRY SLIDE SEE TABLE 1

CANTILEVER SLIDE SEE TABLE 1 & 2 DOWEL PINS REQUIRED SEE TABLE 2

DOWEL PINS REQUIRED SEE TABLE 1

MODULAR DESIGN GANTRY CANTILEVER SGxx82 SK/SLxx81 SGxx83 SK/SLxx82 SGxx84 SK/SLxx83 SGxx85 SK/SLxx84 SGxx86 SK/SLxx85

HARDWARE KITS STANDARD -Z1 OPTION 65578-01-1 65578-01-2 65578-02-1 65578-02-2 65578-03-1 65578-03-2 65578-04-1 65578-04-2 65578-05-1 65578-05-2

TABLE 2: SERIES SK/SL SLIDE TO SERIES SK/SL SERIES SLIDE

MODULAR DESIGN CANTILEVER CANTILEVER TOOL PLATE HOUSING SK/SLxx82 SK/SLxx81 SK/SLxx83 SK/SLxx82 SK/SLxx84 SK/SLxx83 SK/SLxx85 SK/SLxx84 SK/SLxx86 SK/SLxx85 HARDWARE KITS STANDARD -Z1 OPTION 65547-01-1 65547-01-2 65547-02-1 65547-02-2 65547-03-1 65547-03-2 65547-04-1 65547-04-2 65547-05-1 65547-05-2

SHCS REQUIRED SEE TABLE 2

CANTILEVER SLIDE SEE TABLE 2

NOTE: Series SK/SL Slide tool plate may retract past edge of Series SG Slide saddle without tool plate extension or -AR options.
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