KDHI Conveyor System
KDHI Conveyor System
KDHI Conveyor System
C C H HA A N N N N E E L L
Serial No.:KCMO2013.4.10
Belt Conveyor
Pulley Set
Contents
1. Background
1.1 About Us 1.2 Location 1.3 Social Responsibility 1.4 KDHI Capacity 1.5 Strong R&D Capacity 1.6 Management System 1.7 Honors 1.8 Workshop Photos 1.9 Global Market
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2.Products
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2.1 Main Products 2.2 Production Equipment 2.3 Main Quality Control Equipments
3 Typical Projects
3.1 Vale Project 3.2 UAE Project 3.3 Mongolia OT Project 3.4 Pakistan Project 3.5 Project in China
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1 Background
1.1 About Us
Shanghai Keda Heavy Industry Group Co., Ltd. (KDHI) is China's leading designer and manufacturer of belt conveyors & bulk handling systems.
Established in 1993 Registered Capital: 100 Million RMB (US$15 Million) Employees: 516 including 86 strong R&D facility FavorSea Industrial Channel Limited is privileged to represent KDHI as its' global marketing partner; it fulfils a similar role for other leading innovators from China's OEM mining and engineering sector. The OEM product portfolio and range of services covers mining, mineral processing plant design and contracting, technology solutions, EPC contracting, capital mining machinery & equipment, technical and after-sales support as well as fast-track JIT delivery of spares & consumables.
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Major component items produced in 2011: 330,000 sets of rollers and 2,800 sets of pulleys. Factory Production Area: 145,500 m (additional 62,000 m will be brought into operation in 2013) Administration/R & D Facility Area: 101,000 m (additional 43,000 m will be brought into operation in 2013) KDHI is ranked No 1. Chinese conveyor manufacturer according to per capita production. KDHI Location Benefits
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ISO9001:2008 Quality Control Typical Arrangement of Intermediate Frame and Return Idler (Large Belt Width) Experienced Project Management
For different projects, KDHI executes the most efficient project management to guarantee the timely and controlled delivery.
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1.7 Honors
Vice director company of China Heavy Machinery Industry Association (CHMIA) China Contract Credit Certificate National Model Worker of China Shanghai Famous Mark (KDHI) And other more than 200 various honors
By now, KDHI has got more than 200 honors. Each honor is created by hard work, honesty and responsibility, which is also the motto of each member of KDHI.
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Idler Workshop
Ware House
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No. 1 2 3 4 5 6 7 8 9 10
Customer Saint Paul Sugar plant Coal Mine Ore Terminal Quarry Fatima Fertilizer Plant Quarry Tanjung Jati B Unit Power Plant (CHEC) Castle Peak Power Station (XIZIHIC) Fujairah Port (MCC) Komatsu Ltd.
Country Brazil Canada Australia Russia Pakistan Russia Indonesia Hongkong UAE Japan
Belt Width (mm) 1400 1200 800 5001200 650800 1200 12001600 800 1600 800
Length(m) 3850 3850 1350 3560 4162 1376 2560 6270 4626 4261
Year 2005 2006 2006 2007 2008 2008 2009 2009 2009 2009
11 12 13 14 15 16 17 18 19
Vale CLN Project TISCO Steel Komatsu (China) Ltd. Belt Conveyor Ltd. Vale APOLO Project Vale CLN Project (Zoomline) Vale Conceicao Project (Zoomline) TAKARAF (Beijing) JORF LASFAR Power Plant
Brazil Vietnam Japan Russia Brazil Brazil Brazil Chile and Argentina Morocco
18002200 6501200 800 Pulley 12002000 1800 12001500 Steel Work 14001800
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Project
ShenDong Mine
B (mm)
1400
V (m/s) L (m)
3.5 3000
Capacity(t/ h)
3000
Belt
1800S
Typical Point
Long Distance
Shendong Mine Shendong Mine Shendong Mine Jinfeng Shuanggou Mine Buertai Mine
4 4 4 4.5 4.7
Long Distance Long Distance Long Distance and Wide Long Underground Distance Long Distance and Large Flow Max. Angle
High Lifting
Qipanjing Mine
Xishan Guandi Mine
1400
1200
4.2
3.5
1426
5406
1100
1200
ST3500
ST3500
5.6 4.5 4
1800
4.8
1080
4200
ST5400
High Lifting
1200 1400
2.5 4.2
835 1426
450 1100
ST5000 ST3500
HuangLing No2# Mine Shendong Mine Shendong Mine Jinfeng Shuanggou Mine Buertai Mine
Large Flow Long Underground Distance Long and Wide Long Distance Wide and Large Flow Wide and Large Flow Long Underground Distance
1600
5100
3500
PVC1800S
1400
3.5
7000
2200
ST2500
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2 Products
Pulley Set
Roller
Idlers
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Conveyor Steelpiece
Steel Works
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Vertical Boring & Milling Machine CNC Planer Type Milling Machine
HS Sclerometer
Sonic Device
Soniscope
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UT Test of Pulley
- Pulley longitudinal welding and round welding are submerged arc weld (SAW) - After welding, cylindricity check and shaping is adopted to ensure average pulley shell thickness - UT test is adopted before pulley heat treatment and stress relieving - Dynamic and static balance analysis are adopted after pulley lagging - The roller shaft is precision ground to ensure accurate alignment. - The last equipment of roller assembly line is testing machine (test ratio is 5%) for below items, the records are issued to ensure manufacturing quality stability online. Radial runout Rotation resistance Axial displacement
3 Typical Projects
3.1 Vale Project
Painting
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During manufacturing, KDHI applied pre-assembly for main frame of steel structure to ensure assembly accuracy.
KDHI has partnership with USA ceramic lining supplier Flexco, and during the procedures of pulley lining, KDHI had Flexco experts at site lining operation. KDHI makes ITP for each project and strictly follows. During Vale project, KDHIs quality control management was admired by supervision team of SGS.
Dimensional Check
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Considering the extra long sea transportation distance between China and Brazil, KDHI chose the package without cost consideration.
Packing Arrangement
Packing Arrangement
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Packing Arrangement
Shipping Protection
Shipping Loading
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Ship Unloading
Site Erection
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Site Erection
Site Erection
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Site Erection
KDHI belt conveyor successfully operated under Middle East areas high temperature, dust and high seawater corrosion and won the respect from the owner.
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Length=4km (8 sets)
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