Project Quality Model

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Project Quality Model

Notes: 1. PMT approves NCRs. Functional endorsement is required when the NCR involves a deviation from Global Practices GATE 2 GATE 3 GATE 4 GATE 5

FEED

DETAILED DESIGN

CONSTRUCTION

OPERATIONS

Quality Plan 2. Fabrication refers to construction Quality Audit Program activities occurring at other than the final operating unit site location. It usually consists Engineering Surveillance Program Purchasing Surveillance Program of the assembly of components or subcomponents prior to transport and installation at the final site.
Project Development Memorandum

Construction Surveillance Program PMT Procurement Detailed Design EP Procurement Manufacturing Fabrication / Installation Logistics Site Construction HU&C Support Start-up

FEED

Teams and Responsibilities


Agreement with Company key deliverables Endorse project specs Facilitate Design Readiness Review

FUNCTION Provide resources, templates & tools Monitor performance Provide assistance/support when required

Endorse key Company deliverables Participate in Design Reviews Facilitate / participate in Gate3 IPR
Technical oversight R&A key design deliverables(EPC& Vendors) Participate in EPC Design Reviews Conduct/steward independent verification

Procurement / Technical support for Critical equipment Facilitate assessment

Endorse NCRs that involve spec deviations (Note 1)

Facilitate CRRs & IRRs Endorse NCRs that involve spec deviations (Note 1)

Perform Assessment Endorse NCRs that involve spec deviations (Note 1)

PROJECT MANAGEMENT TEAM Develop & implement the PMT Quality Plan Perform Audits and Surveillance Monitor EPC & Major Subs/Vendors Interview/Approve EPC QA/QC personnel Quality Reporting & Metrics Review EPC & Subs Quality Plans

Prepare Design Inputs Project Development Memorandum

Technical oversight R&A key design deliverables Participate in Design Reviews Develop Eng & Purch Surv Plans Develop audit plan

PMT Procurement Approve bidders Prepare bids Review bids Prepare POs & Contracts

Approve critical bidders Review bids Procurement quality oversight

R&A vendor QP, ITPs, Procedures Attend critical pre-insp meeting Monitor source inspection Perform SI for PMT procured items Attend FATs Approve NCRs

Approve key QP, procedures & ITPS Approve NCRs (Note 1) Approve design deviations Develop Const Surv Program

Approve key QP, procedures & ITPs

Approve key QP, procedures & ITPS Approve NCRs (Note 1) Approve design deviations

Support Start-up

ITT deliverables Long Lead RFQs

Contract

FEED CONTRACTOR Develop Feed Deliverables, including project specs

FEED Design QA Design Reviews Design Verification Criticality Assessment

PO Contract Turnover

Construction Work Packages

EPC CONTRACTOR Implement Quality Program including; Develop Quality Plan(s) Audit own performance Monitor/audit subs/vendor performance Quality Reporting & Metrics Information Management System

EP Procurement Procurement QA Develop design Qualify bidders deliverables ITT Review bid Design QA Design Reviews RFQ packages Design Verification Review bids Review Criticality Prepare POs & Assessment Contracts Detailed Design
PO

Attend pre-insp meetings Perform Source Inspection Attend FATs Approve key procedures, ITPs

Approve QPs procedures, ITP Monitor subs performance Perform surveillance Witness tests

Logistics Prepare QP, procedures, ITP Verify handling identification, preservation Inspect for OS&D

Equipment, Materials

Site Construction Prepare QP, procedures, ITP Receiving Insp & Feedback Perform QC, tests Mechanical Completion

HU&C

Support Start-up Finalize post-SU construction activities

VENDORS / SUB-CONTRACTORS Implement Quality Program, including; Develop Quality Plan(s)/ITP(s) Audit own performance Monitor Supplier Quality Nonconformance Control

Vendor Design Docs Legend: = Shading indicates direct responsibility for performing the engineering, procurement or construction work = Clear boxes indicate oversight responsibilities

6/24/2012

ExxonMobil Use Only


Contract

Manufacturing Prepare QP, procedures,ITPs Perform QC, tests Design QA

Fabrication / Installation Prepare QP, procedures,ITPs Perform QC, tests

Fabricated Packages

Installed Equipment / Packages

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