Motors Rewinding Services
Motors Rewinding Services
Motors Rewinding Services
OUR MISSION
We strive to provide the highest quality of services and exceed customer satisfaction. Focus on Quality and Delivery. Efficient Processes and Procedures. Continuous development of People and Facilities. Our customers are central to everything that we do.
CORE VALUES
Competence Professionalism Teamwork Integrity Consistency
OUR OBJECTIVES
To show Newtons improvements along the years in terms of:
Quality Delivery Customer service
Technical People
To share Newtons expertise to our partners. To exchange ideas with our partners. To understand the NEEDS of our Partners.
1969 NEC
2001 NCR
2003 NISSC
2005 TCGS
NEECO
Newton Engineering Corporation was founded by Engr. Joseph Tan Lee and Engr. Reynaldo Rillo. Engaged in Electro-mechanical service with major works such as Rewinding, Reconditioning, Re-design and rebuilding of Electric Motors and Generators. Organized affiliate companies and changed company names such as Newton Consolidated Resources, Newton Industrial Sales and Service Corporation and Finally Newton Electrical Equipment Co., Inc.
New leadership under Engr. Anthony Lee and international affiliation with TurboCare Generator Services.
OUR SERVICES
COMPLETE SERVICES FOR:
Turbine and Hydro Generators Diesel Generators Large AC Motors Large DC Motors Excitation System Vibration Analysis Precision Balancing Power and Distribution Transformers
OUR SERVICES
MECHANICAL SERVICES:
Manufacturing of shafts Rebarring / Restacking Manufacturing of Commutator and Collector Rings State-of-the-art Laser Alignment
OUR SERVICES
SPECIALIZED TESTING FOR:
40KV Surge Testing Power Factor and Dissipation Test Computerized Wedge Tightness Test EL-CID (Electro Magnetic Core Imperfection Detection Test) CORONA Activity Analysis (Corona Camera) Thermography ( Thermal Imaging Camera) Bore Scope Examination Transformer Oil Vacuum Purification
CUSTOMER SERVICE
(Sales & Mktg.)
OPERATIONS Field Service Engineering Support Service Rewinding Mechanical BUSINESS SUPPORT
Quality Assurance HRAD Purchasing Warehouse Logistics Accounting
CBK Power Co. Ltd. Rewinding of Main Stator 150MW, Hydro Generator
COVANTA (Quezon Power Phils.) Rewinding of Stator 2-units, 7,600HP, 3,600RPM, 13,200 Volts, SCIM
PROCESS FLOW
RECEIVING
Actions: Issuance of job order number Visual inspection Recording of nameplate details Preparation of job card
Equipment Required: Digital Camera Job Card
Actions: Mechanical and electrical inspection No-load test if necessary Equipment Required: Dial indicator Megohmmeter Inside and outside micrometer Clamp meter Tachometer Microlog Feeler gauges High-potential tester Surge Test Thermal scanner
Action: Heating of the stator/rotor to a temperature of 300 C using a temperature controlled burn-out oven Pulling out of coils using coil puller Careful scrapping to remove insulating materials and other debris left in the slots Sandblasting was done if needed to clean the rotor/stator and to remove rusted parts Equipment Required: Burn-out oven Sandblasting equipment
CORE TESTING
Actions: Loop core testing. Newton is using the Stator Core Test Form developed by EASA which provides a step-by-step procedure for calculating the number of turns and cable size required for a loop test.
REWINDING
Operations: Redesign Rewinding of stator/rotor Wind coils Install new leads/ renew leads
Equipment Required: Winding machine High potential tester Megohmmeter Surge tester
Actions: Preheating after steam washing, the stator/rotor is preheated at less than 100 C Preheating to remove moisture, the stator/rotor is preheated at 150 C Dip varnishing of the rotor/stator Baking to cure varnish at 150 C
Types of Varnish Used: Hi Therm BC-346-A- Baking varnish Hi Therm BC352- Clear Baking Varnish Synthite AC41- Air Drying Varnish Synthite AC43- Clear Air Drying Varnish) Dolph-Spray ER41- Red Air Dry Polyurethane Spray Dolph-Spray ER-44- Air Dry Polyurethane Varnish
Operations: Re-assembly Rebuilding of brush holders Replacement of slip rings Replacement of seals and terminal leads
Equipment Required: Megohmmeter Microlog High-potential tester Thermal scanner Clamp meter Dial indicator Tachometer
Operations: Cleaning and painting of parts Cleaning of stator/rotor Sand blasting of parts
Detergent Used: Vergo-LDS 225 Liquid Detergent Soap Degreaser Used: (material will not cause surface corrosion, erosion or acid attack) Fast Dry Non-Flammable Safety Solvent Degreaser
Actions: The unit will be packed in a manner suitable for the form of transport to be used Unit to be shipped will be correctly identified, marked and recorded on the appropriate documentation. Where jurisdiction requirements apply, all necessary permits, licenses and authorizations will be obtained to allow proper delivery to the consignee.
THANK ENDYOU
REACTIVE MAINTENANCE
also referred to as breakdown maintenance, is the most common form of equipment maintenance practiced in the industry today.
PREVENTIVE MAINTENANCE
Is a program of routine equipment inspections, maintenance task and repairs which are scheduled to ensure that degradation of equipment is minimized.
PREDICTIVE MAINTENANCE
Is the technique of regularly monitoring selected parameters of equipment operation to detect and correct a potential problem before it causes a failure
MAINTENANCE TESTING
INSULATION RESISTANCE TEST DIELECTRIC ABSORPTION TEST POLARIZATION INDEX TEST
1000-2500 2501-5000
5001-12,000 >12,000
500-1000 1000-2500
2500-5000 5000-10,000
Test Specimen For most windings made before about 1970, all field windings, and others not described below. For most DC armature and AC windings built after about 1970(form-wound coils) For most machines with randomwound stator coils and formwound coils rated below 1 kV.
IR1min=kV + 1
IR1min = 100
IR1min = 5