HLP21E Service Manual
HLP21E Service Manual
HLP21E Service Manual
Service Manual
PART # AC-8888-21
Table Of Contents
Features Specifications Safety Precautions Warning And Cautions Net Dimension Installation And Accessory Parts Use Of Operation Knobs Product Briefs Key Points In Installation Parts And Functions Maintenance And Troubleshooting Wiring Diagram 3 4 5 7 9 10 15 17 19 21 22 31
Features
New "smiling face" appearance: The appearance of this washing machine is novel. It looks like a smiling face, bringing you good feeling. Transparent view window, new appearance: It adopts transparent view window on the top lid. Therefore the user can see the washing directly without having to open the top lid. It is more convenient to use. Hand-wash type washing: It adopts humanized design. The pulsator rotates to the opposite direction of the inner tub during washing. The two-direction rotation and double rubbing can make the washing cleaner. Twice wash: It has special "twice-wash" function applicable for China. It can fully utilize the detergent through "soak" + "pre-wash" + "soak" + "wash" + "rinse" + "spin". The cleaning ratio can be improved by 33%. Washboard type stainless steel inner tub: The stainless steel inner tub of this washing machine is washboard type. It can kneed laundries adequately and wash cleaner, reducing abrasion at the same time. Smaller volume, larger capacity: It adopts limited design to make good use of room, smaller volume and larger capacity. Music buzzer: Adopt the nationally initial music buzzer. The former boring buzzer is replaced by the nice music, bringing you more interesting life. Automatic power-off function: If the washing machine is not started after the power is switched on, or the washing is finished, the power will be switched off automatically after 5 minutes for the sake of safety. Alarm against breakdown: The washing machine will alarm with abnormal display and buzzer when the drain hose is not put down, or when top lid is open, or the automatic program can not be performed. Imbalance-revising function: During spinning, if the laundries are slanting and bumping the tub, the washing machine will add one rinse automatically to revise the imbalance.
SPECIFICATIONS
Model Features for use
Wash capacity Spin capacity Level/Volume Preset Residual dampness Control model Controller Normal computerized Fuzzy computerized Frequency conversion Lb Lb Fl oz H % 6.6 6.6 1161.6/774.0/492.0 <100 Automatic balancing P S With pump V/H z W W 120V/60Hz 220 200 Inch Inch Inch Lb 29.9 17.2 17.5 42.9 P S With pump 220V/50Hz 220 200 29.9 17.2 17.5 42.9 6.6 6.6 1161.6/774.0/492.0 <100
HLP21E (America)
Service features
Programs Short cycle Inlet heating select Heating selection Spinning cycle (selector) Spinning cycle (variable) Start/Pause Automatic balancing
Aesthetics
Cabinet material P=Plastic/Z=Zincking/C=Cold Rolled stainless steel Inner drum (stainless steel=s / plastic=p) Drain type Door (glass=g / plastic=p) Adjustable feet
Technical data
Voltage/frequency Wash power Spin power Special function Air-Bubble Feet wheel Water fall current Dimensions (measurements) Height / built under Width Depth / with open door Net weight
NOTES: " " FOR AVALIABL E, "" FOR N OT AVAL IABLE "-"FOR BE APPLICABLE
SAFETY PRECAUTIONS
Be sure to use three-phase power receptacle. Ensure that the earth terminal of the power receptacle is earthed reliably.
Be sure to pull the plug off when the machine is idle or when cleaning the machine.
If the power line is bad, to avoid risk, it is required to have it replaced by the technicians of our special shop or our agent or the after-sale service department. Keep the pin of the power plug clean.
Do not put the machine at damp place like the bathroom. Never wash it with water.
In case the washing machine is installed on ground with carpet, do not block the ventilation hole with carpet.
Do not wash water-proof laundries like the raincoat, bike covers etc. to avoid abnormal vibrations in spinning.
Do not let the machine share one receptacle with other electric appliances. If the power plug is damaged, or the plugging into the receptacle is loose, do not use the plug any more.
Do not put any hot or heavy items (such as the kettle with hot water) on the washing machine.
Do not wash laundries with volatile materials (such as thinner, petrol etc.)
The handicapped or children without care shall not use the machine.
Keep the machine away from direct sunlight and heat source like the heater.
Please keep the lint filter in good condition, and install it to proper position. If the lint filter is lost or damaged, please contact the local after-sales service department of our company.
NET DIMENSION
Adjust the adjustable foot 1) Please lift the foot side slightly in adjusting the foot. Loosen the adjustable nut, and twist the foot. 2) Fasten the nut after adjustment.
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2. Pull out the drain hose from the right side groove. 3. Extend the drain hose from the left side. Push the drain hose into the groove with hands.
4.Install the bottom plate (method as stated in p6), and then lift the machine up gently.
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5. Check for leaks a. Swing the water inlet hose gently to confirm if it's suitable. b. Turn on the water faucets and check for leaks. A small amount of water might enter the washers. You will drain this later. Do not take off the water absorption cushion. Please check if the cushion is dropped or damaged before each usage. If it happens, please contact our aftersale department immediately.
It is required that the front end shall be longer than 0.39inch. The exit end face of the faucet shall be flat and smooth. If not, please file it to avoid leakage. 2. Connection between the water inlet pipe jointer and the faucet. 1. Push the lower end of the locking lever and press the slider downwards. Take off the water 12
2. Loosen the four screws of the water inlet pipe jointer till it can be set on the water faucet, and then set the jointer on the faucet. See to Figure 2. If the faucet caliber is too big and the jointer can not be set on it, loosen the four screws.
3. Fasten the four screws on the jointer evenly. See to Figure 4. 4. Take off the mark label. Fasten the fixing nut as indicated in the Figure. Remarks: Before fastening the nut, the thread is about 0.2inch visible after fastening.
Connection between the water inlet pipe and the washing machine
1. Do not take off the water absorption gasket. Each time before using the washing machine, please check if the gasket is dropped or broken. If so please contact the after-sales service department of our company. 2. Set the water inlet pipe nut on the jointer of the water inlet valve. 3. Fasten the water inlet pipe nut. Swing it slightly to confirm if it is suitable.
Connection between the jointer of water inlet pipe and the water inlet pipe
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1. Press the slider; insert the water inlet pipe into the jointer. 2. Hang the lock lever to the jointer. Release the slider till a click sound is heard.
Check the connection between the jointer of water inlet pipe and the water faucet
1. Swing the hose gently to confirm if it is fastened stable. 2. After installation, open the faucet to check if it leaks. 3. Please check it regularly for the connection may be loose after long-term usage. 4. Do not bend the hose by force. 5. Each time before using, please check if the connection between the water inlets pipes jointer and faucet, and the installation of the water inlet pipe are firm, so as to prevent dropping from improper installation position.
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Remarks: Once the "Start/Pause" button is pushed, you can only select at midway during "twice wash" and "wash" procedure. If you need to select at midway during procedures other than "twice wash" and "wash", you have to switch off the power for more than 3 second before switching on again and making new selection. The draining can only be performed according to the stipulated time when there's water in the tub. If there's no water in the tub, it will only perform 10 second draining action, then enter next step. Description: Push the "power switch" button to switch on the power. If the "start/pause" button is not pushed in 10 minutes, the washing machine will switch off the power automatically. In using, first push the "power switch" button, then push the "procedure selection" button to select program. After selection, push the "Start/Pause" button to start washing.
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Product Briefs
A. Product Briefs
(1) Computer sequencer It adopts pouring seal with polyurethane on the surface. The light-emitting diode is sealed with insulation bushing to avoid humidity. To avoid splashing, the bottom of the control panel seat where the computer plate is installed adopts enclosed structure and the surface of the operation components of the front control board is coated with control panel film. (2) Structure of the top lid The top lid adopts transparent view window structure. If the top lid is closed, you can observe the running of the washing machine through the transparent lid. (3) Power transmission system
During washing, the rotation of Motor 1 is transferred to Follower 6 from Drive Wheel 2 through Belt 3. Meanwhile, the puller makes the first action and the brake belt is departed from Pawl 9 and 10 brake the Ratchet 5 and 8 by the action of spring. The force will be transferred to Center Gear 11, and then be retarded and transferred to Tie-rod 13 through a planetary gear mechanism consisting of Center Gear 11, Planet Gear 12 and Spin Shaft 4 (inner gear), then Tie-rod 13 is connected to Pulsator 14 via a spin shaft. The Pulsator 14 will move along with the clockwise and counterclockwise rotation of the Motor 1. The Spin tub 15 rotates to the opposite direction against the pulsator by the action of the retarder planetary dear mechanism. During spinning, the rotation of Motor 1 is transferred to Follower 6 from Drive Wheel 2 through Belt 3. Meanwhile, the puller will make the second action. The Pawl 9 and 10 will leave Ratchet 5 and 8 by the action of the puller. Clutch Reed 7 is twisted tightly on the down part of Spin Shaft 4. The Spin 15 and Spin shaft 4 adopt flange connection. V-belt 3 retards the movement of Motor 1, and makes Spin tub 15 spins through Spin shaft 4. (4) Damping system Please pay attention in installation of the hangers that the spring of the hanger at the motor side (two) is different from those installed on the other hangers (two). 17
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After opening the control panel seat, hold it with one hand or lean it on a supporter like the wall. Do not put down, otherwise it may pull the wire and connecting pipe. Points of attention in assembly Fix the wiring in the control panel seat to its original position. Do not make it touch sharp corner and mobile position. The space surrounding the computer sequencer is rather narrow. Please dispose it carefully and do not make the transformer press the wires. Confirm that the control panel seat is installed to proper position of the cabinet. Pay attention on the adjusting of the gap between the control panel seat and the cabinet. The cabinet and outer tub component Method of disassembling Loosen the two motor bolt unit to dismantle the motor. To adjust the tension of the belt, loosen the bolts and move the motor left and right. Loosen the four fastening screws to dismantle the delivery shield. Loosen the three fastening bolts to dismantle the drain motor. in dismantling the drain valve, first loosen the screws, and then rotate combination part with the drain hose, overflow hose and outer tub slowly to make it loose. Then dismantle the valve. In dismantling the inner tub, first take off the outer tub cover, then dismantle the pulsator, finally dismantle the inner tub. Handle with care when taking the inner tub off the outer tub. Points of attention in assembly In installing the drain valve, please smear a piece of 801 glue at the connection part control board and 801 glue at the control panel seat. Control board and the control panel seat guarantee that the drain valve will not leak. Take care not to scratch the cabinet and influence the appearance of the machine. In fastening the screws, make it tight without sliding.
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Clean the foreign materials Open and close the top lid once. Re-order the laundries. Close the top lid.
The program pauses after about 8 minutes of water inlet (the indicators of "wash" "spin" flash quickly)
The water faucet is not open. The water inlet valve is blocked. The water pressure is too low and the current is too small.
Level the machine in right position. After about 10 seconds, it will start. Open the water faucet. Push the "Start/Pause" button. Clean the water inlet valve. Push the "Start/Pause" button. Wait for the normal water pressure before use. Use it when the power is on. Insert the power plug tightly. Level the machine properly. Re-order the laundries.
Is there power failure? The machine does not act. Is the power plug loose? Is the machine slanting? There's abnormal sound inside the machine. Are the laundries slanting in spinning?
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Is the jointer screw of the water inlet hose is loose or twisted away?
Test content The buzzer rings intermittently six times (0.4s connected, 0.8s shutoff). The program indicator flashes six times. The power is switched off automatically after finishing. It will perform 2 minutes washing even without water (during running , you can change the current selection). Remarks: the water level switch is invalid. The power is switched off automatically after finishing. 2 minutes spinning when it detects abnormal conditions such as imbalance spinning, or the top lid is open, it will alarm. Open the top lid then close it to resume normal operation. The power is switched off automatically after finishing.
Test A
Test B
Test C
Remarks: the indicators in the list are (in turn): quick, wash, rinse, and spin.
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Troubleshooting Charts
If you replace the computer sequencer without checking the other components carefully, the computer sequencer may be damaged again. Therefore, please first check if the other components working normally before replacing the sequencer in maintenance. 1. No action (The indicator is off)
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2. No water filling
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4. No draining
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7. No spinning
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Circuit Diagram
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