Bladeups 12 Kva User'S Guide: Eaton

Powerware Series
Eaton BladeUPS
12 kVA
User's Guide
Powerware Series
Eaton BladeUPS
12 kVA
User's Guide
Class A EMC Statements

FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in
which case the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES003.
Cet appareil numrique de la classe A respecte toutes les exigences du Reglement sur le matriel brouilleur du Canada.
EN 62040-2
Some configurations are classified under EN 62040-2 as ClassA UPS for Unrestricted Sales Distribution. For these configurations, the following
applies:
WARNING This is a Class AUPS Product. In a domestic environment, this product may cause radio interference, in which case the user may be
required to take additional measures.
Eaton, BladeUPS, Powerware Hot Sync, ABM, and X-Slot are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its
subsidiaries and affiliates. Greenlee is a registered trademark of Greenlee Textron. Modbus is a registered trademark of Schneider Electric. Phillips
is a registered trademark of Phillips Screw Company. All other trademarks are properties of their respective companies.
ECopyright 20072009 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without
the express written approval of Eaton Corporation.
Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
S Harmonized Standards: IEC 61000-3-12
S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits
93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact:
Eaton Power Quality Oy
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: +358-9-452 661
Fax: +358-9-452 665 68
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important
operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, leadacid
batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal,
contact your local recycling/reuse or hazardous waste center.
ON Indicates that the switch is in the ON position.
OFF Indicates that the switch is in the OFF position.
PHASE The word phase.
EATON BladeUPS
(12 kVA) User's Guide S 164201649 Rev 4 i

Table of Contents
1 Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety Warnings 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installation 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspecting the Equipment 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Cabinet 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Setup 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Rack 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Input and Output Wiring 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Setup 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the EBM Accessories 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Setup for the EBM 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Setup 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the UPS Accessories 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Setup for the UPS 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the UPS Internal Batteries 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Installation 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standalone UPS Installation 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel UPS Installation 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New Multiple Parallel UPS Installation 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Parallel-Ready UPS Installation 49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Installation into an Existing Parallel System 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standalone UPS Initial Startup 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Initial Startup 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operation 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel Functions 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Language 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Functions 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Settings 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Modes 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Mode 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Mode 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bypass Mode 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby Mode 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Startup and Shutdown 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting a Standalone UPS 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting a Parallel System 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the UPS on Internal Bypass 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standalone UPS Shutdown 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Individual Paralleled UPS Shutdown 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Shutdown 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transferring the UPS Between Modes 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Power Strategy 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Battery Settings 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS
EATON BladeUPS
(12 kVA) User's Guide S 164201649 Rev 4 ii

Configuring the UPS for EBMs 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Battery Low Alarm Level 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Running Automatic Battery Tests 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Communication 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Communication Options and Control Terminals 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Options 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DB-9 Communication Port 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X-Slot Cards 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Terminals 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Output Contacts 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Signal Inputs 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Emergency Power-off 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing REPO for a Standalone UPS 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing REPO for a Parallel System 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel Communication 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Transfers 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redundant Signal Wiring 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto-Identification 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Metering 88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 UPS Maintenance 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS and Battery Care 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the UPS and Batteries 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace Batteries 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Batteries 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace EBMs 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace UPS Internal Batteries 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing New Batteries 93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Electronics Module 94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing a UPS in a Parallel System 96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling the Used Battery or UPS 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updating the UPS Firmware 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Specifications 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Troubleshooting 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Alarms and Conditions 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silencing the Alarm 108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Support 108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Warranty 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty (Global) 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EATON BladeUPS
(12 kVA) User's Guide S 164201649 Rev 4 1

Chapter 1 Introduction
The Eaton
BladeUPS
module is an uninterruptible:power system (UPS) that protects

your sensitive electronic equipment from the most common power problems,
including power failures, power sags, power surges, brownouts, and line noise.
Power outages can occur when you least expect it, and power quality can be erratic.
These power problems have the potential to corrupt critical data, destroy unsaved
work sessions, and damage hardware causing hours of lost productivity and
expensive repairs.
With the BladeUPS module, you can safely eliminate the effects of power
disturbances and guard the integrity of your equipment. The BladeUPS module is
designed for critical applications such as ultra high-density blade servers in a data
center environment. Figure 1 shows the BladeUPS module with an optional Extended
Battery Module (EBM).
Figure 1. The BladeUPS Module with Optional EBM
INTRODUCTION
EATON BladeUPS

Providing outstanding performance and reliability, the BladeUPS module's unique
benefits include the following:
S High-density three-phase input, three-phase output UPS.
S Scalability to 60 kW (redundant N+1 configuration) by connecting up to five
additional parallel UPS modules. A standalone UPS converts to a parallel UPS by
changing the line cord. Each UPS in the parallel system connects to a
BladeUPS Bar pre-installed in the rear of an Eaton rack. Racks can be configured
for bottom or top entry.
A Powerware Hot Sync
Controller Area Network (CAN) Bridge Card in each

paralleled UPS provides connectivity for system metering and operational mode
control. In a parallel system that is not fully loaded, the system will shift load to
UPSs with the strongest batteries or additional EBMs to maximize runtime when
on battery. Parallel systems can be configured for capacity or redundancy.
S 6U height that fits any standard 48 cm (19) rack.
S Normal operating mode that minimizes heat generation by operating typically at
>96.5% efficiency. The UPS filters incoming AC power and provides consistent
power to your equipment without draining the battery.
S For utility line input that exceeds normal operating range, automatic transfer to an
online, double-conversion, high-frequency UPS design with pure sine wave output
and power-factor correction.
S ABM
technology that uses advanced battery management to increase battery

service life, optimize recharge time, and provide a warning before the end of useful
battery life.
S Hot-swappable electronics module and batteries that simplify maintenance by
allowing you to replace them safely without powering down the critical load.
S Emergency shutdown control through the remote emergency power-off (REPO)
port.
S One standard communication option with a DB-9 serial port.
S Firmware that is service upgradable through the DB-9 communication port.
S Backed by worldwide agency approvals.
The following accessories for the BladeUPS module are available:
S Maintenance Bypass Module (MBM) to service safely the BladeUPS module
without disrupting power.
S EBM for extended runtime, with up to four EBMs per UPS. A 0.9m (3 ft) battery
extension cable is available.
S X-Slot
cards with enhanced communication capabilities for network connectivity

with monitoring and control.
INTRODUCTION
EATON BladeUPS

The BladeUPS Bar for parallel systems, mounted in the rear of an Eaton rack, provides
the required input and output connections for the paralleled UPSs and has a single
system-rated input connection. Figure 2 shows an example of a BladeUPS parallel
system.
The BladeUPS system can be installed with Eaton remote power panels and
rack-mounted power distribution systems.
BladeUPS Module
BladeUPS Module
Bottom Entry
Wireway
BladeUPS Bar
BladeUPS Module
Figure 2. Example of a BladeUPS Parallel System
Note the following guidelines when configuring your BladeUPS standalone module or
parallel system:
S The BladeUPS module accommodates a maximum of four EBMs.
S The EBM(s) for a standalone BladeUPS module can be mounted directly below the
BladeUPS module or, with rack side panels removed, in an adjacent rack to the left
of the rack containing the BladeUPS module.
S The EBMs for a parallel system should be mounted in an adjacent rack to the left
of the rack containing the BladeUPS modules (rack side panels removed).
S For consistent runtimes, each BladeUPS module in a parallel system should have
the same number of EBMs.
INTRODUCTION
EATON BladeUPS

S Some load equipment may require phase rotation or phase relationship
coordination to ensure proper operation. Review your equipment manufacturer's
power requirement documents to ensure that your connected equipment operates
correctly.
Figure 29 on page 39 shows an example of a standalone UPS with EBMs. Figure 30
on page 40 and Figure 31 on page 41 show examples of a parallel system with EBMs.
EATON BladeUPS

Chapter 2 Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of
the UPS and batteries. Please read all instructions before operating the equipment and save this manual for
future reference.
D A N G E R
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
W A R N I N G
S This UPS contains its own energy source (batteries). The UPS output may carry live voltage even when
the UPS is not connected to an AC supply.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,
indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40C
(104F). Do not operate near water or excessive humidity (95% maximum).
S To reduce the risk of fire, connect only to a circuit provided with branch circuit overcurrent protection in
accordance with the National Electrical Code, ANSI/NFPA 70. See page 42 (standalone UPS) or page18
(parallel system).
S Output overcurrent protection and disconnect switch must be provided by others.
S To comply with international standards and wiring regulations, the sum of the leakage current of the UPS
and the total equipment connected to the output of this UPS must not have an earth leakage current
greater than 3.5 milliamperes.
C A U T I O N
S Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper
precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries
and required precautions. Keep unauthorized personnel away from batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
SAFETY WARNINGS
EATON BladeUPS

Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal flges under installation og vedligeholdelse af
UPS'en og batterierne. Ls venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp.
fremtidige opslag.
F A R E
Denne UPS indeholder LIVSFARLIG HJSPNDING. Alle reparationer og vedligeholdelse br kun udfres af
en AUTORISERET SERVICETEKNIKER. Ingen af UPS'ens indvendige dele kan repareres af brugeren.
A D V A R S E L !
S Denne UPS indeholder sin egen energikilde (batterier). Udgangsstikket p UPS'en kan endog vre
strmfrende, nr UPS'en ikke er koblet til en vekselstrmsforsyning.
S Installr denne UPS i et temperatur- og fugtighedskontrolleret indendrsmilj, frit for ledende
forureningsstoffer for at formindske risikoen for brand og elektrisk std. Rumtemperaturen m ikke
overstige 40C. UPS'en br ikke betjenes nr vand eller hj fugtighed (maksimalt 95%).
S For at reducere risikoen for brand m tilkobling kun ske til et kredslb forsynet med 100 ampere maks.
linieforgrenings overbelastningsbeskyttelse i overensstemmelse med National Electrical Code,
ANSI/NFPA 70.
S Udgangsoverbelastningsbeskyttelsen og afbryderkontakten skal leveres af andre.
S I overensstemmelse med internationale normer og bestemmelser for el-installation m det udstyr, der er
forbundet til udgangen af denne UPS, tilsammen ikke overskride en jordafdelingsspnding p mere end
3,5 milliampere.
A D V A R S E L
S Batterierne kan give risiko for elektrisk std eller brandsr forrsaget af hj kortslutningsstrm. Overhold
gldende forsigtighedsregler. Servicering skal udfres af kvalificeret servicepersonale med kendskab til
batterier og gldende forsigtighedsregler. Hold uautoriseret personale vk fra batterierne.
S Korrekt bortskaffelse af batterier er pkrvet. Overhold gldende lokale regler for
bortskaffelsesprocedurer.
S Skaf dig aldrig af med batterierne ved at brnde dem. Batterierne kan eksplodere ved ben ild.
SAFETY WARNINGS
EATON BladeUPS

Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud
van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze
handleiding als naslagwerk.
G E V A A R
Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en onderhoud dienen
UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd. Er bevinden zich GEEN
ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD.
W A A R S C H U W I N G
S Deze UPS bevat een eigen energiebron (accu's). De UPS-uitgang kan onder spanning staan, zelfs
wanneer de UPS niet is aangesloten op de netspanning.
S Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met
temperatuur en vochtigheidregeling te worden genstalleerd, waar geen geleidende verontreinigingen
aanwezig zijn. De omgevingstemperatuur mag 40C niet overschrijden. Niet gebruiken in de buurt van
water of bij zeer hoge vochtigheid (max. 95%).
S Sluit om brandgevaar te voorkomen de apparatuur uitsluitend aan op een circuit voorzien van een
overstroombeveiliging voor vertakte circuits van maximaal 100 A in overeenstemming met de National
Electrical Code (Nationale Elektriciteitsvoorschriften), ANSI/NFPA 70.
S De uitgangsoverstroombeveiliging en de stroomonderbreker moeten door derden worden geleverd.
S Om aan de internationale normen en bedradingsvoorschriften te voldoen mag de gehele apparatuur die
op de uitgang van deze UPS is aangesloten, geen aardlekstroom van meer dan 3,5 milliampre hebben.
O P G E L E T
S Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een
grote kortsluitstroom. Neem de juiste voorzorgsmaatregelen in acht. Het onderhoud moet worden
uitgevoerd door bevoegde onderhoudsmonteurs die verstand hebben van accu's en op de hoogte zijn van
de vereiste voorzorgsmaatregelen. Houd onbevoegden uit de buurt van de accu's.
S De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw plaatselijke
voorschriften.
S Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.
SAFETY WARNINGS
EATON BladeUPS

Tarkeita Turvaohjeita
TRKEIT TURVAOHJEITA - SUOMI
SILYT NM OHJEET
Tm kyttohje sislt trkeit ohjeita, joita on noudatettava UPS-virtalhteen ja akkujen asennuksen ja
huollon yhteydess. Lue kaikki ohjeet ennen laitteiston kytt ja silyt ohje myhemp tarvetta varten.
V A A R A
Tm UPS sislt HENGENVAARALLISIA JNNITTEIT. Kaikki korjaukset ja huollot on jtettv VAIN
VALTUUTETUN HUOLTOHENKILN TOIMEKSI. UPS ei sisll MITN KYTTJN HUOLLETTAVIA OSIA.
V A R O I T U S
S Tss UPS-virtalhteess on oma energianlhde (akut). UPS-virtalhteen lhdss voi olla jnnite, vaikka
UPS-virtalhdett ei ole kytketty verkkovirtaan.
S Vhentksesi tulipalon ja shkiskun vaaraa asenna tm UPS sistiloihin, joissa lmptila ja kosteus
on sdettviss ja joissa ei ole virtaa johtavia eppuhtauksia. Ympristn lmptila ei saa ylitt 40 C.
l kyt lhell vett ja vlt kosteita tiloja (95 % maksimi).
S Pienenn tulipalon vaaraa kytkemll vain piiriin, jossa on 100 ampeerin maksimihaarapiirin ylivirtasuoja
kansallisen shklainsdnnn (ANSI/NFPA 70) mukaan.
S Muiden on toimitettava lhdn ylivirtasuoja ja irtikytkentkytkin.
S Kansainvliset normit ja johdotusmrykset vaativat, ett kaikkien tmn UPS-laitteen
ulostulokytkentjen yhteinen maavuotovirta ei ylit 3,5 milliampeeria (mA).
V A R O
S Akut voivat aiheuttaa shkiskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta. Noudata
kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain ammattitaitoinen huoltohenkilkunta, joka
tuntee akut ja niihin liittyvt varotoimet. l pst valtuuttamatonta henkilst lhelle akkuja.
S Akusto tytyy hvitt sdsten mukaisella tavalla. Noudata paikallisia mryksi.
S l koskaan heit akkuja tuleen. Ne voivat rjht.
SAFETY WARNINGS
EATON BladeUPS

Consignes de scurit
CONSIGNES DE SCURIT IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous tes invit suivre lors de toute procdure
d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entirement ces
instructions avant de faire fonctionner l'quipement et conserver ce manuel afin de pouvoir vous y reporter
ultrieurement.
D A N G E R !
Cet onduleur contient des TENSIONS MORTELLES. Toute opration d'entretien et de rparation doit tre
EXCLUSIVEMENT CONFIE A UN PERSONNEL QUALIFI AGR. AUCUNE PICE RPARABLE PAR
L'UTILISATEUR ne se trouve dans l'onduleur.
A V E R T I S S E M E N T !
S Cette onduleur possde sa propre source d'alimentation (batteries). Il est possible que la sortie de
l'onduleur soit sous tension mme lorsque l'onduleur n'est pas connecte une alimentation CA.
S Pour rduire les risques d'incendie et de dcharge lectrique, installer l'onduleur uniquement
l'intrieur, dans un lieu dpourvu de matriaux conducteurs, o la temprature et l'humidit ambiantes
sont contrles. La temprature ambiante ne doit pas dpasser 40 C. Ne pas utiliser proximit d'eau
ou dans une atmosphre excessivement humide (95 % maximum).
S Afin de rduire les risques d'incendie, ne raccordez qu' un circuit muni d'une protection de surintensit
du circuit de drivation maximum de 100 ampres conformment au Code lectrique National (National
Electrical Code) des tats-Unis, ANSI/NFPA 70.
S La protection de surintensit de sortie ainsi que le sectionneur doivent tre fournis par des tiers.
S Afin d'tre conforme aux normes et rglements internationaux de cblage, le courant de fuite la terre
de la totalit du matriel branch sur la sortie de l'onduleur ne doit pas dpasser 3,5 mA.
A T T E N T I O N !
S Les batteries peuvent prsenter un risque de choc lectrique ou de brlure provenant d'un courant de
court-circuit haute intensit. Observez les prcautions appropries. L'entretien doit tre ralis par du
personnel qualifi connaissant bien les batteries et les prcautions ncessaires. N'autorisez aucun
personnel non qualifi manipuler les batteries.
S Une mise au rebut rglementaire des batteries est obligatoire. Consulter les rglements en vigueur dans
votre localit.
S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
SAFETY WARNINGS
EATON BladeUPS

Sicherheitswarnungen
WICHTIGE SICHERHEITSANWEISUNGEN
AUFBEWAREN
Dieses Handbuch enthlt wichtige Anweisungen, die Sie whrend der Installation und Wartung des USV
(Unterbrechungsfreies Stromversorgungssystem) und der Batterien befolgen mssen. Bitte lesen Sie alle
Anweisungen des Handbuches bevor sie mit dem Gert arbeiten. Bewaren Sie das Handbuch zum Nachlesen
auf.
W A R N U N G
Die USV fhrt lebensgefhrliche Spannungen. Alle Reparatur- und Wartungsarbeiten sollten nur von
Kundendienstfachleuten durchgefhrt werden. Die USV enthlt keine vom Benutzer zu wartenden
Komponenten.
A C H T U N G
S Dieses USV (Unterbrechungsfreies Stromversorgungssystem) enthlt eine eigene Energiequelle
(Batterien). Der USV-Ausgang kann Spannung fhren, auch wenn das USV nicht an eine
Wechselstromquelle angeschlossen ist.
S Um die Brand oder Elektroschockgefahr zu verringern, diese USV nur in Gebuden mit kontrollierter
Temperatur und Luftfeuchtigkeit installieren, in denen keine leitenden Schmutzstoffen vorhanden sind.
Die Umgebungstemperatur darf 40C nicht bersteigen. Die USV nicht in der Nhe von Wasser oder in
extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben.
S Um die Brandgefahr zu verringern, nur an eine Leitung anschlieen, die mit einem berlaststromschutz
von maximal 100 Ampere in bereinstimmung mit dem National Electrical Code, ANSI/NFPA 70
ausgestattet ist.
S Der Ausgangs-berlaststromschutz und der Trennschalter mssen von anderen Herstellern geliefert
werden.
S Um internationale Normen und Verdrahtungsvorschriften zu erfllen, drfen die an den Ausgang dieser
USV angeschlossenen Gerte zusammen einen Erdableitstrom von insgesamt 3,5 Milliampere nicht
berschreiten.
V O R S I C H T !
S Batterien knnen das Risiko eines elektrischen Schlags bergen oder durch hohen Kurzschlussstrom in
Brand geraten. Die richtigen Vorsichtsmanahmen beachten. Die Wartung muss von qualifiziertem
Wartungspersonal durchgefhrt werden, das im Umgang mit Batterien gebt ist und ber gute
Kenntnisse der erforderlichen Vorsichtsmanahmen verfgt. Nicht autorisiertes Personal von Batterien
fern halten.
S Die Batterien mssen ordnungsgem entsorgt werden. Hierbei sind die rtlichen Bestimmungen zu
beachten.
S Batterien niemals verbrennen, da sie explodieren knnen.
SAFETY WARNINGS
EATON BladeUPS

Avvisi di sicurezza
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la manutenzione
dell'UPS e delle batterie. Leggere integralmente le istruzioni prima di utilizzare l'apparecchiatura e
conservare il presente manuale per futuro riferimento.
P E R I C O L O
La TENSIONE contenuta in questo gruppo statico di continuit LETALE. Tutte le operazioni di riparazione e
di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO.
All'interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL'UTENTE.
A V V E R T E N Z A
S L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita dell'UPS possono essere sotto
tensione anche quando l'UPS non collegato all'alimentazione elettrica CA.
S Per ridurre il rischio di incendio o di scossa elettrica, installare il gruppo statico di continuit in un
ambiente interno a temperatura ed umidit controllata, privo di agenti contaminanti conduttivi. La
temperatura ambiente non deve superare i 40C. Non utilizzare l'unit in prossimit di acqua o in
presenza di umidit eccessiva (95% max).
S Per ridurre il rischio di incendio, effettuare il collegamento soltanto a un circuito dotato di una protezione
da sovraccarico per il circuito derivato di max. 100 ampere come stabilito dalle norme statunitensi sugli
impianti elettrici (National Electrical Code, ANSI/NFPA 70).
S La protezione da sovraccarico per le uscite e l'interruttore di scollegamento devono essere forniti da altri
produttori.
S Per conformit con gli standard internazionali e con le norme in merito al cablaggio, tutta
l'apparecchiatura collegata con l'uscita del gruppo statico di continuit non deve avere una corrente di
dispersione di terra superiore a 3,5 milliampere.
A T T E N Z I O N E
S Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a un'elevata corrente
di corto circuito. Osservare le dovute precauzioni. L'assistenza deve essere eseguita da personale
qualificato esperto di batterie e delle necessarie precauzioni. Tenere il personale non autorizzato lontano
dalle batterie.
S Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare riferimento alle
disposizioni locali.
S Non gettare mai le batterie nel fuoco poich potrebbero esplodere se esposte alle fiamme.
SAFETY WARNINGS
EATON BladeUPS

Viktig Sikkerhetsinformasion
VIKTIGE SIKKERHETSINSTRUKSJONER
GJEM DISSE INSTRUKSJONENE
Denne hndboken inneholder viktige instruksjoner som du br overholde ved montering og vedlikehold av
UPS-enheten og batteriene. Les alle instruksjoner fr utstyret tas i bruk, og gjem hndboken til fremtidig
referanse.
F A R L I G
Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service m kun utfres av
AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFRE SERVICE P NOEN AV DELENE i UPS'en.
F A R L I G
S UPS-enheten inneholder sin egen energikilde (batterier). UPS-utgangen kan vre strmfrende selv nr
UPS-enheten ikke er koblet til et strmuttak.
S For redusere fare for brann eller elektriske stt, br denne UPS'en installeres i et innendrs milj med
kontrollert temperatur og luftfuktighet som er fritt for ledende, forurensende stoffer. Romtemperaturen
m ikke overskride 40C. Den m ikke brukes i nrheten av vann eller ved meget hy luftfuktighet
(95% maks.).
S For redusere brannfaren skal det bare kobles til et kretslp med 100 A maksimum linjeforgrenings
overbelastningsbeskyttelse i henhold til National Electrical Code, ANSI/NFPA 70.
S Overbelastningsbeskyttelse for strmutgang og bryterkontakt skal leveres av andre.
S Alt utstyr som er forbundet med utgangen av denne UPS'en m ikke ha en sterkere total lekkasjestrm
enn 3,5 milliampere for vre i overensstemmelse med internasjonale standarder og
forkablingsbestemmelser.
F O R S I K T I G
S Batterier kan utgjre en fare for elektrisk stt eller brannsr pga. hy kortsluttingsstrm. Treff passende
forholdsregler. Service br utfres av kvalifisert servicepersonale med kjennskap til batterier og
ndvendige forholdsregler. Hold uautorisert personale borte fra batteriene.
S Batterier m fjernes p korrekt mte. Se lokale forskrifter vedrrende krav om fjerning av batterier.
S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for pen ild.
SAFETY WARNINGS
EATON BladeUPS

Regulamentos de Segurana
INSTRUES DE SEGURANA IMPORTANTES
GUARDE ESTAS INSTRUES
Este manual contm instrues importantes que devem ser seguidas durante a instalao e manuteno do
no-break e das baterias. Leia todas as instrues antes de operar o equipamento e guarde este manual para
consult-lo futuramente.
C U I D A D O
A UPS contm VOLTAGEM MORTAL. Todos os reparos e assistncia tcnica devem ser executados
SOMENTE POR PESSOAL DA ASSISTNCIA TCNICA AUTORIZADO. No h nenhuma PEA QUE POSSA SER
REPARADA PELO USURIO dentro da UPS.
A D V E R T N C I A
S Este no-break possui sua prpria fonte de energia (baterias). A sada do no-break pode estar energizada
mesmo que este no esteja conectado a uma fonte de energia eltrica.
S Para reduzir o risco de incndios ou choques eltricos, instale a UPS em ambiente interno com
temperatura e umidade controladas e livres de contaminadores condutveis. A temperatura ambiente no
deve exceder 40C. No opere prximo a gua ou em umidade excessiva (mx: 95%).
S Para reduzir o risco de incndio, conecte somente ao circuito fornecido com a proteo mxima de 100
ampres contra a sobretenso do circuito derivado, de acordo com a norma ANSI/NFPA 70 do National
Electrical Code.
S A proteo contra a sobretenso de sada e o disjuntor deve ser fornecida por terceiros.
S Para estar de acordo com os padres internacionais e os regulamentos de fiao, o equipamento total
conectado sada desta UPS no deve ter uma corrente de fuga terra maior que 3,5 miliampres.
P E R I G O
S As baterias podem oferecer risco de choque eltrico ou queimadura, ocasionados por alta tenso com
possibilidade de curto-circuito. Tome as precaues adequadas. A manuteno deve ser realizada por
pessoal qualificado, com conhecimento sobre baterias e ciente das precaues exigidas. Mantenha o
pessoal no autorizado afastado das baterias.
S Siga as instrues apropriadas ao desfazerse das baterias. Consulte os cdigos do local para maiores
informaes sobre os regulamentos de descarte de produtos.
S Nunca jogue as baterias no fogo, porque h risco de exploso.
SAFETY WARNINGS
EATON BladeUPS

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SAFETY WARNINGS
EATON BladeUPS

Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalacin y el mantenimiento
del SIE y de las bateras. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y
guarde este manual para referencia en el futuro.
P E L I G R O
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio tcnico deben ser efectuados
SOLAMENTE POR PERSONAL DE SERVICIO TCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL
USUARIO PUEDA REPARAR dentro del SIE.
A D V E R T E N C I A
S Este SIE contiene su propia fuente de energa (bateras). La salida del SIE puede transportar voltaje
activo aun cuando el SIE no est conectado con una fuente de CA.
S Para reducir el riesgo de incendio o de choque elctrico, instale este SIE en un lugar cubierto, con
temperatura y humedad controladas, libre de contaminantes conductores. La temperatura ambiente no
debe exceder los 40C. No trabaje cerca del agua o con humedad excesiva (95% mximo).
S Para reducir el riesgo de incendio, realice la conexin nicamente hacia un circuito que cuente con un
mximo de 100 amperios de proteccin contra sobrecorriente de circuito derivado, de acuerdo con el
Cdigo Elctrico Nacional, ANSI/NFPA 70.
S La proteccin contra sobrecorriente de salida y el conmutador de desconexin debe suministrarse por
parte de terceros.
S Para cumplir con los estndares internacionales y las normas de instalacin, la totalidad de los equipos
conectados a la salida de este SIE no debe tener una intensidad de prdida a tierra superior a los
3,5 miliamperios.
P R E C A U C I N
S Las bateras pueden constituir un riesgo de descarga elctrica o quemaduras por corriente alta de corto
circuito. Adopte las precauciones debidas. Personal calificado de servicio que conozca de bateras y est
al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no
autorizado alejado de las bateras.
S Es necesario desechar las bateras de un modo adecuado. Consulte las normas locales para conocer los
requisitos pertinentes.
S Nunca deseche las bateras en el fuego. Las bateras pueden explotar si se las expone a la llama.
SAFETY WARNINGS
EATON BladeUPS

Skerhetsfreskrifter
VIKTIGA SKERHETSFRESKRIFTER
SPARA DESSA FRESKRIFTER
Den hr anvisningen innehller viktiga instruktioner som du ska flja under installation och underhll av
UPS-enheten och batterierna. Ls alla instruktioner innan du anvnder utrustningen och spara den hr
anvisningen fr framtida referens.
F A R A
Denna UPS-enhet innehller LIVSFARLIG SPNNING. ENDAST AUKTORISERAD SERVICEPERSONAL fr
utfra reparationer eller service. Det finns inga delar som ANVNDAREN KAN UTFRA SERVICE P inuti
UPS-enheten.
V A R N I N G
S Den hr UPS-enheten innehller sin egen energiklla (batterier). UPS-enhetens uttag kan vara
spnningsfrande ven d UPS-enheten inte r ansluten till spnningsntet.
S Minska risken fr brand eller elektriska sttar genom att installera denna UPS-enhet inomhus, dr
temperatur och luftfuktighet r kontrollerade och dr inga ledande froreningar frekommer. Omgivande
temperatur fr ej verstiga 40C. Anvnd inte utrustningen nra vatten eller vid hg luftfuktighet
(max 95 %).
S Fr att reducera faran fr brand fr anslutning endast utfras till en krets som skyddas med
verbelastningsskydd p maximalt 100 ampere i enlighet med National Electrical Code, ANSI/NFPA 70.
S Utgende verbelastningssydd och kretsbrytare mste levereras av annan leverantr.
S Fr att verensstmma med internationell standard och installationsfreskrifter fr inte den totala
utrustning som anslutits till uttagen p denna UPS-enhet ha lcksstrm som verstiger 3,5 milliampere.
V I K T I G T
S Batterierna kan innebra en risk fr elektrisk stt eller brnnskada frn kortsluten starkstrm. Iakttag
lmpliga frsiktighetstgrder. Service ska utfras av utbildad servicepersonal med kunskap om
batterierna och ndvndiga frsiktighetstgrder. Hll ej behrig personal borta frn batterierna.
S Batterierna mste avyttras enligt anvisningarna i lokal lagstiftning.
S Anvnda batterier fr aldrig brnnas upp. De kan explodera.
EATON BladeUPS

Chapter 3 Installation
This chapter explains:
S Equipment inspection
S Required tools
S Unpacking the cabinet
S Parallel system setup
S Extended Battery Module (EBM) setup and installation (optional)
S UPS setup and installation, including UPS internal batteries
S Parallel installation (optional)
S Initial startup
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping cartons and
packing materials for the carrier or place of purchase, and file a claim for shipping
damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier
within 15 days of receipt of the equipment; 2) Send a copy of the damage claim
within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has expired and the
batteries were never recharged, do not use the UPS. Contact your service representative.
Tools Required
To assemble the components, you may need the following tools:
S Medium flat-bladed screwdriver
S Short-handled #2 Phillips
screwdriver
S Long-handled #2 Phillips screwdriver
S 7 and 8 mm wrench or socket
INSTALLATION
EATON BladeUPS

Unpacking the Cabinet
C A U T I O N
S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the
cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of
electric shock).
S The cabinet and batteries are heavy (see page 99). Removing the cabinet and batteries from their cartons
requires a minimum of two people.
NOTE To protect the product, leave the components packaged until they are ready to install.
Follow these guidelines when unpacking the cabinet and accessories:
S Cut the pallet straps and remove the large cardboard outer sleeve. Have two
people lift the sleeve for easier removal.
S Use care when moving and opening the cartons.
S Discard or recycle the packaging in a responsible manner, or store it for future use.
S Do not install the batteries until after the cabinet is installed in the rack.
Follow these guidelines when locating the cabinet after unpacking:
S Place the cabinet in a protected area that has adequate airflow and is free of
humidity, flammable gas, and corrosion.
S Avoid placing the cabinet on its side. Verify that the air vents on the front and rear
of the cabinet are not blocked.
S Allow 1m (3 ft) floor space in the front and rear of the rack for safety and access
for maintenance.
If installing a parallel system, continue to the following section, Parallel System
Setup.
If installing a standalone UPS and optional EBM(s), continue to EBM Setup on
page 24. Otherwise, continue to UPS Setup on page 29.
Parallel System Setup
W A R N I N G
Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk
of electrical shock.
The system identifies a UPS connected to a BladeUPS Bar with a paralleling line cord
as a member of the parallel system. The BladeUPS Bar connects the line and load to a
common power bus. You can configure parallel systems for capacity or redundancy.
The BladeUPS modules in a parallel configuration require a dedicated branch circuit
that meets the following requirements:
S Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 module) or
400Y/230V nominal, 380415 Vac acceptable (BladeUPS 12i module)
S 50/60 Hz
S Wall-mounted breaker that is readily accessible to the operator
INSTALLATION
EATON BladeUPS

S Flexible or rigid metal conduit
S Circuit with overcurrent protection, depending on parallel configuration:
Table 1. BladeUPS Modules Overcurrent Protection
Number of UPSs in Parallel System BladeUPS 12 Module BladeUPS 12i Module
2 100A 63A
3 150A 75A
4 200A 100A
5 225A 125A
6 (N+1 System) 225A 160A
NOTE For ease of wiring access with bottom entry, place the rack containing the UPSs on a raised floor.
Preparing the Rack
To prepare the rack for wiring:
1. Verify that all packaging material is removed from the rack.
2. Verify that the following items are included with the rack:
S (4) leveling feet
S (4) plastic roof caps
S (2) door keys
S (1) package M6 screws with plastic washers
S (1) package matching nuts
3. Verify operation of the rack door handle:
To open the door, push in on the key lock. The handle pops up. Pull out on the
handle.
To close the door, push in on the handle until it snaps into place.
4. Verify that the supplied keys lock and unlock the door.
5. Optional. You may flip the rack door to allow it to open from the opposite side. To
flip the door:
Remove the hinge pins, then remove the door. Move the hinges to the opposite
side of the rack. Reorient the door and hang it on the hinges; replace the hinge
pins.
Reverse the door handle mounting.
NOTE The handle uses gravity to operate properly. Reversing the handle is required.
Move the Eaton logo to the upper part of the door.
INSTALLATION
EATON BladeUPS

6. Verify that the leveling feet are long enough to lower to the floor. Leveling feet
that function solely as pallet bolt supports may need to be replaced with longer
versions. For safety, have one person tilt the cabinet while a second person
switches the feet.
7. Optional. For ease of installation, remove the rack side panels, especially the
panel on the side nearest the BladeUPS Bar.
8. Plan where each cabinet will be located in the rack and determine the U marks
to use for mounting the rails. For example, for a rack containing six UPSs and a
bottom wireway, plan to mount the bottom of the rails at the following marks
(see Figure 3):
7
13
19
25
31
37
7
Figure 3. Recommended Rail Locations (Example Configuration)
NOTE Recommended rail locations are for example only. Adjust the locations as needed for your system's
configuration. Allow for hole spacing and numbering (see Figure 3). For guidelines for configuring a parallel
system with EBMs, see page 3.
9. Continue to the following section, Installing the Input and Output Wiring.
INSTALLATION
EATON BladeUPS

Installing the Input and Output Wiring
Figure 4 shows input and output wiring in a bottom entry rack and a top entry rack.
Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack
Figure 4. Wiring Entry Options
INSTALLATION
EATON BladeUPS

To install the parallel system input and output wiring:
1. Remove the five screws on the wireway access cover and retain. Remove the
cover and retain. See Figure 5.
Figure 5. Removing the Wireway Access Cover (Bottom Entry Rack Shown)
2. Bottom Entry Wiring only. Remove the eight screws on the wireway top cover and
retain. Slide the cover back and off the wireway and retain. See Figure 6.
Ferrite Assembly
(mounted)
Wireway Top
Cover
Figure 6. Removing the Wireway Top Cover
INSTALLATION
EATON BladeUPS

3. Remove the six screws on the conduit landing plate and retain. Remove the plate
and retain. See Figure 7.
Bottom Entry Rack Top Entry Rack
Figure 7. Removing the Conduit Landing Plate
4. Use a Greenlee
punch to provide one or more holes in the conduit landing plate

to accommodate the input and output wiring from the utility to the
BladeUPS Bar.
Replace the conduit landing plate.
5. Connect the input, output, and ground wires to the BladeUPS Bar terminal block
according to Figure 8 and Table 2. Route the three input phases and the input
neutral through the mounted or loosened ferrite assembly (see Figure 6).
Ground
Ground
Top Entry
Terminal Block
Bottom Entry
Terminal Block
Figure 8. BladeUPS Bar Terminal Block
INSTALLATION
EATON BladeUPS

Table 2. BladeUPS Bar Wiring Specifications
BladeUPS Bar
Terminal Block
Terminal
Position
BladeUPS Bar
Wire Function
Terminal Wire
Size Rating*
Tightening
Torque
Output 1 [Output A] Phase 1 Out
13.3 mm
2
(6 AWG) to
177 mm
2
(350 kcmil)
NOTE Wire gauge depends
on overcurrent protection
rating required (see Table 1
on page 19). Reference the
NEC, NFPA 70 for wire
sizing.
31.1 Nm (275 lb in)
2 [Output B] Phase 2 Out
3 [Output C] Phase 3 Out
Input 4 [Input A] Phase 1 In
5 [Input B] Phase 2 In
6 [Input C] Phase 3 In
Neutral 7 Neutral
8 Neutral
9 Neutral
Safety Ground Ground Ground 2 mm
2
(14 AWG) to
52 mm
2
(1/O)
6 Nm (50 lb in)
* Use 13.3 mm
2
(6 AWG) 90_C copper wire minimum.
6. Replace the wireway top cover, if removed, and the wireway access cover.
7. If installing optional EBM(s), continue to the following section, EBM Setup.
Otherwise, continue to UPS Setup on page 29.
EBM Setup
The BladeUPS module EBM comes with all hardware required for installation in a
standard EIA or JIS seismic rack-mount configuration with square and round mounting
holes. The rail assemblies adjust to mount in 48-cm (19-inch) racks with front to rear
rail distances from 61 to 76 cm (24 to 30 inches) deep.
Checking the EBM Accessories
Verify that the following items are included with the EBM:
S EBM front cover
S Mounting brackets and fasteners (if not already installed):
- (2) mounting brackets
- (4) 6-32 flat-head screws
S Rails and fasteners:
- (2) sliding rail assemblies (left and right)
- (2) rear hold-down brackets
- (12) hex-head screws
- (4) U-shaped 10-32 clip nuts
S EBM user's guide
NOTE Discard the EBM user's guide if you are installing the EBM with a new UPS at the same time. Use
the UPS user's guide to install both the UPS and the EBM.
INSTALLATION
EATON BladeUPS

Rack Setup for the EBM
C A U T I O N
The EBM is heavy (see page 99). Removing the EBM from its carton requires a minimum of two people. Use
the corrugated lifting sling (packaged with the UPS) to move the UPS.
NOTE Mounting rails are required for each individual cabinet.
To install the EBM rail kit:
1. Loosen the assembly wing nuts on both rail assemblies and adjust the rail size
for the depth of your rack (see Figure 9).
Rear
Front
Rail Assembly
Assembly Wing Nuts
Figure 9. Adjusting the Rail Depth
2. Select the proper holes in the rail for positioning the EBM and other cabinets in
the rack.
Place the first rail for the first EBM at the bottom, using positions 1 and 6 for the
front hex-head screws. If you are installing additional rails, place the next rail 4
holes above the last installed screw (see Figure 10).
NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the
rack.
INSTALLATION
EATON BladeUPS

Position 1
Position 6
Position 10
Position 15
First Rail
Second Rail
Figure 10. Front Rail Screw Positions for the EBM
3. Secure the rail to the front of the rack with two hex-head screws (see Figure 11).
Front Rail Hex-Head Screws
Figure 11. Securing the Front Rail
INSTALLATION
EATON BladeUPS

4. Using two clip nuts and two hex-head screws, attach the rail to the rear of the
rack (see Figure 12 and Figure 13).
The bottom rail uses positions 2 and 4 for the rear hex-head screws. If you are
installing additional rails, place the next rail 7 holes above the last installed screw.
Position 2
Position 4
Position 11
Position 13
First Rail
Second Rail
Figure 12. Rear Rail Screw Positions for the EBM
Clip Nuts
Figure 13. Securing the Rear Rail
5. Repeat Steps 3 and 4 for the other rail.
6. Tighten the assembly wing nuts on both rail assemblies.
C A U T I O N
The EBM is heavy (see page 99). Moving the EBM requires a minimum of two people.
7. Place the EBM on a flat, stable surface with the front of the EBM facing toward
you.
8. If the mounting brackets are not already installed, align the two mounting
brackets with the screw holes on the side of the EBM and secure with the
supplied 6-32 flat-head screws (see Figure 14).
INSTALLATION
EATON BladeUPS

9. Attach the EBM front cover:
Align the pins on the rear of the front cover with the openings in the EBM. Push
the cover firmly into place. See Figure 14.
Mounting
Bracket
6-32 Flat-Head
Screws
Figure 14. Installing the EBM Mounting Brackets
10. Slide the EBM into the rack.
11. Secure the front of the EBM to the rack using two hex-head screws in each
mounting bracket as shown in Figure 15.
Hex-Head
Screws
Figure 15. Securing the EBM Mounting Brackets
INSTALLATION
EATON BladeUPS

12. Attach the rear hold-down brackets to the rail and slide the brackets into the slots
on the EBM rear panel (see Figure 16).
Rear Hold-Down
Bracket
Figure 16. Securing the Back of the EBM
13. Verify that the brackets are seated firmly, then tighten the wing nuts on the rear
hold-down brackets. The EBM is now secured in the rack.
14. Continue to the following section, UPS Setup.
UPS Setup
The BladeUPS module comes with all hardware required for installation in a standard
EIA or JIS seismic rack-mount configuration with square and round mounting holes.
The rail assemblies adjust to mount in 48-cm (19-inch) racks with front to rear rail
distances from 61 to 76 cm (24 to 30 inches) deep.
Checking the UPS Accessories
Verify that the following items are included with the UPS:
S UPS front cover
S Communication terminal block connectors:
- (3) two-pin connectors
- (2) two-pin connectors with jumpers
- (1) three-pin connector
S (2) wire saddles
S Communication cable (DB-9/DB-9)
INSTALLATION
EATON BladeUPS

S Documentation and software tools
- Software Suite CD
- BladeUPS: Documents, Firmware, and Installation Video CD
- This user's guide
S Mounting brackets and fasteners (if not already installed):
- (2) mounting brackets
- (8) 6-32 flat-head screws
S Rails and fasteners:
- (2) sliding rail assemblies (left and right)
- (2) rear hold-down brackets
- (16) M5 machine screws
- (8) M5 clip nuts for racks with round holes
- (8) M5 cage nuts for racks with square holes
- (8) M6 hex nuts with integrated washers
Parallel system only. Verify that the following items are included with each Powerware
Hot Sync CAN Bridge Card:
S CAN Bridge Card cable with (2) RJ-45 connectors
S Redundant signal cable with (2) two-position terminal block connectors
S (2) blue terminating plugs
INSTALLATION
EATON BladeUPS

Rack Setup for the UPS
C A U T I O N
The UPS is heavy (see page 99). Removing the UPS from its carton requires a minimum of two people. Use
NOTE Mounting rails are required for each individual cabinet.
To install the UPS rail kit:
1. Select the proper holes in the rack for positioning the UPS in the rack (see
Figure 17).
NOTE The UPS takes up position 1 through position 12.
NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the
rack.
Position 1
Position 9
Mounting
Bracket
Top of Rail Position 12
Position 4
Bottom of Rack
or Top of Other
Cabinet
Bottom of Rail
Figure 17. Front Rail Screw Positions for the UPS
INSTALLATION
EATON BladeUPS

2. Pre-assemble four M6 hex nuts to the rail assembly:
Assemble two of the nuts and the rear hold-down bracket and finger-tighten
only. Assemble the other two nuts to the rail and finger-tighten only. See
Figure 18.
Repeat for the other rail.
M6 Hex
Nuts
Front
Rear
Rear Hold-Down
Bracket
Figure 18. Installing the Rail Hardware (Right Rail Assembly Shown)
NOTE Verify that the holes in the rail align properly with the hole pattern in the rack. If the rack has square
holes, verify that the studs on the end of the rail align within the square holes.
3. Using two M5 machine screws, attach the rail to the front of the rack and
finger-tighten only (see Figure 17 and Figure 19).
Position 1
Front M5 Screws
Position 12
Rail Stud
(2 places)
Position 2
Position 11
Figure 19. Securing the Front Rail
4. Adjust the rail size on the rail assembly for the depth of your rack.
INSTALLATION
EATON BladeUPS

5. Secure the rail to the rear of the rack with four M5 machine screws and clip or
cage nuts (see Figure 20).
NOTE Verify that the holes in the rail align properly with the hole pattern in the rack. If the rack has square
holes, verify that the stud on the end of the rail aligns within the square hole.
Position 2
Position 7
Position 8
Position 1
Bottom of Rack
or Top of Other
Cabinet
Rear M5 Screws
Cage Nuts
Position 4
Rail Stud
Figure 20. Securing the Rear Rail (Right Rail Assembly Shown)
6. Tighten all screws at the front and rear of the rail, then tighten the rail adjustment
screws.
Leave the screws through the hold-down brackets loose.
7. Repeat Steps 3 through 6 for the other rail.
8. Parallel system only. (Optional) Repeat Steps 1 through 7 to install each rail kit in
the parallel system.
NOTE For ease of installation, install all of the rail kits for the parallel system before installing the UPSs.
C A U T I O N
The UPS is heavy (see page 99). Removing the UPS from its carton requires a minimum of two people. Use
9. Place the UPS on a flat, stable surface with the front of the UPS facing toward
you.
INSTALLATION
EATON BladeUPS

10. Remove the electronics module and set it aside (see Figure 21):
Remove the electronics module locking screw at the top left of the electronics
module and retain. Grasp the ring handle at the middle of the module and pull the
module slowly out of the cabinet. Pull firmly to unseat the connectors. Use two
hands to support the module.
NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry.
Electronics Module
Locking Screw
Ring Handle
Figure 21. Removing the Electronics Module
11. If the mounting brackets are not already installed, align the two mounting
brackets with the screw holes on the sides of the UPS and secure with the
supplied 6-32 flat-head screws (see Figure 22).
6-32 Flat-Head
Screws
Mounting Bracket
Figure 22. Installing the UPS Mounting Brackets
12. Slide the UPS into the rack.
INSTALLATION
EATON BladeUPS

13. Parallel or parallel-ready system only. If you are installing other X-Slot cards besides
the Powerware Hot Sync CAN Bridge Card, skip to Step 16.
NOTE Leaving the UPS unattached allows you to adjust the UPS position in the rack for any clearance
needed to install the X-Slot cards.
14. Using four M5 machine screws, secure the front of the cabinet to the rack as
shown in Figure 23.
Position 9
Position 4
M5 Screws
Figure 23. Securing the Front of the UPS
15. Insert the two rear hold-down brackets on the rails into the slots on the rear of
the cabinet (see Figure 24).
If necessary, push out on the rack upright to allow the clearance needed to insert
the bracket. The rack upright flexes easily.
Verify that the brackets seat firmly, then tighten the nuts on the rear hold-down
brackets. The UPS is now secured in the rack.
Figure 24. Inserting the Rear Hold-Down Bracket
INSTALLATION
EATON BladeUPS

16. Replace the electronics module by sliding it carefully into the cabinet. Push the
electronics module firmly to seat the connectors.
17. Reinstall the electronics module locking screw (see Figure 21 on page 34).
18. On the UPS rear panel, plug in the supplied communication terminal block
connectors as shown in Figure 25.
19. Optional but recommended. Press the two supplied wire saddles into the holes on
the rear panel, as shown in Figure 25. During wiring installation, secure any wires
to the connectors within the saddles.
3-Pin Connector
2-Pin Connector
2-Pin Connector
2-Pin with Jumper
2-Pin Connector
2-Pin with Jumper
Wire Saddle
Wire Saddle
Figure 25. Installing the Communication Terminal Block Connectors
20. Continue to the following section, Installing the UPS Internal Batteries.
INSTALLATION
EATON BladeUPS

Installing the UPS Internal Batteries
C A U T I O N
The UPS internal batteries are heavy (see page 99). Each battery tray holds two rows of five batteries. Use
caution when handling the heavy battery trays.
To install the battery trays into the UPS cabinet:
1. Verify that the circuit breakers on the UPS rear panel are in the OFF (O) position
(see Figure 32 on page 43).
2. Remove the eight screws on the battery cover plate and retain. Remove the
plate and retain. See Figure 26.
Figure 26. Removing the UPS Battery Cover Plate
3. Slide the battery trays into the cabinet (see Figure 27). Verify that each tray is
properly aligned before sliding the tray in.
When a tray is fully installed, tuck the plastic handle on the end of the tray into
place.
Figure 27. Installing the UPS Battery Trays
4. Reinstall the battery cover plate.
INSTALLATION
EATON BladeUPS

5. Install the UPS front cover (see Figure 28):
Plug the LCD cable from the control panel on the front cover into the connector
on the electronics module. Use care to loop the LCD cable gently in front of the
electronics module.
Push the top of the front cover firmly into place, and then push the bottom firmly
into place.
LCD Cable
Figure 28. Installing the UPS Front Cover
6. Parallel system only. Repeat the steps starting at the beginning of this chapter
(page 19) for each UPS to be paralleled.
7. If you are installing an optional EBM, continue to the following section, EBM
Installation. Otherwise, continue to Standalone UPS Installation on page 42 or
Parallel UPS Installation on page 43.
EBM Installation
C A U T I O N
A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm
personnel. Insert the EBM cable quickly and firmly into the UPS battery connector.
To install the optional EBM(s) for a UPS:
1. Verify that all battery circuit breakers are in the OFF (O) position (see Figure 29).
2. Plug the EBM cable(s) into the battery connector(s) as shown in Figure 29. Up to
four EBMs may be connected to the UPS.
3. Parallel system only. Repeat Steps 1 and 2 for each UPS with EBM(s).
See Figure 30 on page 40 and Figure 31 on page 41 for examples of EBM
connections in a parallel system.
INSTALLATION
EATON BladeUPS

4. Continue to Standalone UPS Installation on page 42 or Parallel UPS
Installation on page 43.
Battery
Breakers
EBM Battery
Connectors
EBM Cable
Battery
Breaker
UPS Battery
Connector
Figure 29. Typical EBM Installation
INSTALLATION
EATON BladeUPS

Optional
Battery
Extension
Cables
Figure 30. Example EBM Installations in Parallel Systems
NOTE Figure 30 shows one system using the supplied EBM cables and two systems using optional 0.9m
(3 ft) battery extension cables.
INSTALLATION
EATON BladeUPS

Figure 31. Example EBM Installation in a Large Parallel System
NOTE Figure 31 shows a system using optional 0.9m (3 ft) battery extension cables.
INSTALLATION
EATON BladeUPS

Standalone UPS Installation
NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and
void your warranty.
The BladeUPS modules require a dedicated branch circuit that meets the following
requirements:
S 50A (BladeUPS 12 module) or 30A (BladeUPS 12i module) circuit with overcurrent
protection
S Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 module) or
400Y/230V nominal, 380415 Vac acceptable (BladeUPS 12i module)
S 50/60 Hz
S Wall-mounted breaker that is readily accessible to the operator
To install the UPS:
1. Switch off utility power to the distribution point where the UPS will be
connected. Be absolutely sure there is no power.
2. Verify that all circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
3. If you are installing power management software, connect your computer to the
UPS communication port or optional X-Slot card (see page 77). For the
communication port, use the supplied serial cable.
4. If your rack has conductors for grounding or bonding of ungrounded metal parts,
connect the ground cable (not included) to the ground bonding screw.
See Figure 32 for the location of the ground bonding screw.
5. If an emergency power-off (disconnect) switch is required by local codes, see
Remote Emergency Power-off on page 83 to install the REPO switch before
powering on the UPS.
6. Continue to Standalone UPS Initial Startup on page 59.
INSTALLATION
EATON BladeUPS

Load
Connector
Breaker
Input
Breaker
Battery
Breaker
Load
Connector
REPO (NC)
REPO (NO)
Communication Port
Ground
Bonding
Screw
UPS
Battery
Connector
X-Slot Communication Bay 1 X-Slot Communication Bay 2
Output Power Cord
Input Power Cord
Surge
Protection
(leave
installed)
Figure 32. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord)
Parallel UPS Installation
Follow the appropriate procedure for the type of parallel configuration.
S Follow the procedure New Multiple Parallel UPS Installation on page 44 if you
are installing multiple UPSs in a new parallel configuration.
In this case, two blue terminating plugs are supplied with each UPS. None of the
Powerware Hot Sync CAN Bridge Cards contains a Jumper J7.
INSTALLATION
EATON BladeUPS

S Follow the procedure Single Parallel-Ready UPS Installation on page 49 if you are
initially installing a single UPS in a non-parallel configuration, but intend to install
the single UPS into a new parallel configuration later.
S Follow the procedure UPS Installation into an Existing Parallel System on
page 53 if you are installing one or more additional UPSs into an existing parallel, or
parallel-ready, configuration.
In this case, the first UPS may have a black terminating plug in the CAN IN port,
or there may be a blue terminating plug in the CAN IN port of the first UPS and a
blue terminating plug in the CAN OUT port of the last UPS.
New Multiple Parallel UPS Installation
W A R N I N G
NOTE Do not make unauthorized changes to the UPSs; otherwise, damage may occur to your equipment
and void your warranty.
To install two to six UPSs in a new parallel configuration:
1. Verify that the UPSs to be paralleled are installed in individual rail kits in a rack
containing a BladeUPS Bar.
2. Switch off utility power to the distribution point where the parallel system will be
connected. Be absolutely sure there is no power.
4. Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was
not damaged during shipment (see Figure 33).
Figure 33. Powerware Hot Sync CAN Bridge Card
NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication
Bay 2 (see Figure 32 on page 43), leaving Communication Bay 1 available for other types of X-Slot cards.
5. Remove the X-Slot communication bay cover on the UPS and retain the screws.
INSTALLATION
EATON BladeUPS

6. Loosely install the Powerware Hot Sync CAN Bridge Card into the open X-Slot
communication bay on the UPS rear panel.
7. Repeat Steps 4 through 6 to install a CAN Bridge Card in each UPS to be
paralleled.
NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based
on the order in which their CAN Bridge Cards are wired in Steps 8 through 11. For more information, see
Auto-Identification on page 87.
8. Install one of the two supplied blue terminating plugs (see Figure 34) into the
CAN IN port on the first UPS (UPS 1 in Figure 36).
S
H
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EL
D
C
A
N
H
C
A
N
L
T
X
T
X
N
O
C
O
M
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C
A
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R
R
T
N
A
L
A
R
M
C
A
N
O
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T
C
A
N
I
N
Blue Terminating Plug (CAN IN)
Figure 34. Installing the Blue Terminating Plug (First UPS)
INSTALLATION
EATON BladeUPS

9. Install the second supplied blue terminating plug (see Figure 35) into the
CAN OUT port on the last UPS (UPS 3 in Figure 36).
S
H
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D
C
A
N
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C
A
N
L
T
X
T
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N
O
C
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R
T
N
A
L
A
R
M
C
A
N
O
U
T
C
A
N
I
N
Blue Terminating Plug (CAN OUT)
Figure 35. Installing the Blue Terminating Plug ( Last UPS)
10. Verify that only the first and last UPSs in the configuration have a blue
terminating plug installed.
11. Using the supplied connectors, install a CAN Bridge Card cable between each
UPS as shown in Figure 36, connecting the CAN OUT port on one UPS to the
CAN IN port on the next UPS.
On startup, the parallel system will identify the UPS wired after UNIT 1 as
UNIT 2, and so forth.
NOTE You can configure the parallel system with UPS 1 at the bottom of the rack (as shown in Figure 36)
or at the top of the rack.
INSTALLATION
EATON BladeUPS

UPS 3
UPS 2
UPS 1
CAN Bridge Card Cable
CAN
IN
Blue Terminating Plug
Redundant Signal Cable
For Parallel
Use Only
Standalone/
Parallel
For Parallel
Use Only
Standalone/
Parallel
Standalone/
Parallel
(remove)
CAN
OUT
Figure 36. Typical CAN Bridge Card and Redundant Signal Wiring
12. Install a redundant signal cable between the For Parallel Use Only and
Standalone/Parallel terminals on each UPS as shown in Figure 36.
Be sure to check correct polarity when installing the cable.
C A U T I O N
If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting
down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all
wiring is correct for proper operation.
13. Remove the Standalone/Parallel terminal block connector from the last UPS
(UPS 3 in Figure 36).
INSTALLATION
EATON BladeUPS

14. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its
X-Slot communication bay.
NOTE You may install one ConnectUPS -X Web/SNMP Card per UPS, or one card per parallel system.
Installing one card per UPS provides communication with each UPS. Installing one card per parallel system
provides detection of a problem with at least one UPS, but does not specify which UPS or how many.
16. If you left the UPSs unattached to the rack, secure the front and rear of each
UPS as described in Steps 14 and 15 on page 35.
connect the ground cable (not included) to the ground bonding screw. See
Figure 32 on page 43 for the location of the ground bonding screw.
18. You can install an optional REPO circuit that will shut down the entire parallel
system using a single switch. See Remote Emergency Power-off on page 83
to install the REPO switch before powering on the parallel system.
19. Connect the parallel input cord from each paralleled UPS to the BladeUPS Bar in
the rack as shown in Figure 37.
Gently loop and twist the parallel input cords as shown to minimize stress on the
cords. The loop and twist for each cord may vary depending on configuration and
strain relief.
t
INSTALLATION
EATON BladeUPS

20. Continue to Parallel System Initial Startup on page 60.
Figure 37. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown)
Single Parallel-Ready UPS Installation
W A R N I N G
To install one UPS in a parallel-ready configuration:
1. Verify that the UPS is installed in a rail kit in a rack containing a BladeUPS Bar.
2. Switch off utility power to the distribution point where the parallel-ready UPS
system will be connected. Be absolutely sure there is no power.
INSTALLATION
EATON BladeUPS

Bay 2 (see Figure 32 on page 43), leaving the X-Slot Communication Bay 1 available for other types of X-Slot
cards.
INSTALLATION
EATON BladeUPS

7. Determine where you anticipate locating the UPS in the configuration:
S If you plan to install the UPS as the first UPS in the configuration, install one of
the supplied blue terminating plugs (see Figure 39) into the CAN IN port on
the UPS. Retain the second blue terminating plug for future use.
S If you plan to install the UPS as the last UPS in the configuration, install one of
the supplied blue terminating plugs (see Figure 39) into the CAN OUT port on
the UPS. Retain the second blue terminating plug for future use.
S If you plan to install the UPS in an intermediate position in the configuration
(neither the first nor the last UPS), leave both the CAN IN port and CAN OUT
port empty. Retain both blue terminating plugs for future use.
S
H
I
EL
D
C
A
N
H
C
A
N
L
T
X
T
X
N
O
C
O
M
N
C
A
L
R
R
T
N
A
L
A
R
M
C
A
N
O
U
T
C
A
N
I
N
Blue Terminating Plug (CAN IN)
S
H
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D
C
A
N
H
C
A
N
L
T
X
T
X
N
O
C
O
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C
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R
R
T
N
A
L
A
R
M
C
A
N
O
U
T
C
A
N
I
N
Blue Terminating Plug (CAN OUT)
Figure 39. Installing the Blue Terminating Plug
8. Tighten the screws securing the Powerware Hot Sync CAN Bridge Card in its
NOTE You can install one ConnectUPS-X Web/SNMP Card per UPS, or one card per parallel system.
10. If you left the UPS unattached to the rack, secure the front and rear of the UPS
as described in Steps 14 and 15 on page 35.
INSTALLATION
EATON BladeUPS

12. You can install an optional REPO circuit that will shut down the entire
parallel-ready system using a single switch. See Remote Emergency
Power-off on page 83 to install the REPO switch before powering on the
parallel-ready system.
13. Connect the parallel input cord from the UPS to the BladeUPS Bar in the rack as
shown in Figure 37 on page 49.
Gently loop and twist the parallel input cord as shown to minimize stress on the
cord. The loop and twist for the cord may vary depending on configuration and
strain relief.
14. Continue to Parallel System Initial Startup on page 60.
INSTALLATION
EATON BladeUPS

UPS Installation into an Existing Parallel System
W A R N I N G
Because of the redundant signal cable, UPSs can be installed into an existing system
without shutting down the system or disconnecting the load. If you prefer to remove
input power to install additional UPSs, see Parallel System Shutdown on page 73.
To install one to five UPSs into an existing parallel (or parallel-ready) configuration:
1. Verify that the UPSs to be paralleled are installed in individual rail kits in a rack
containing a BladeUPS Bar.
2. For each additional UPS being installed, verify that all circuit breakers are in the
OFF (O) position.
Bay 2 (see Figure 32 on page 43), leaving the X-Slot Communication Bay 1 available for other types of X-Slot
cards.
INSTALLATION
EATON BladeUPS

6. Repeat Steps 3 through 5 to install a CAN Bridge Card in each newly installed
UPS to be paralleled.
NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based
on the order in which their CAN Bridge Cards are wired in Steps 10 and 11. For more information, see
Auto-Identification on page 87.
7. Determine the type of PARALLEL SYSTEM configuration you have by examining
the ports on the EXISTING Powerware Hot Sync CAN Bridge Cards:
S Legacy configuration requiring modification of the existing UPSs: The first UPS
has a black terminating plug in the CAN IN port. Continue to Step 8.
S An existing configuration that was installed or modified as a new
configuration, requiring no additional modification of the existing UPSs: The
first UPS has a blue terminating plug in the CAN IN port and the last UPS has
a blue terminating plug in the CAN OUT port. Continue to Step 10.
8. Remove and discard the black terminating plug installed in the CAN IN port of the
first UPS.
INSTALLATION
EATON BladeUPS

9. For each existing UPS, remove and discard the Jumper J7 installed in the
Powerware Hot Sync CAN Bridge Card:
a. Remove and retain the screws securing the Powerware Hot Sync CAN Bridge
Card to the UPS.
b. Disconnect the CAN Bridge Card Cable from the Powerware Hot Sync CAN
Bridge Card.
c. Remove the Powerware Hot Sync CAN Bridge Card from the UPS.
d. Remove and discard the Jumper J7 (see Figure 41).
Jumper J7 - Pins 1 and 2
(First and Last UPS) Shown
Figure 41. Removing the Jumper J7 (Side View)
e. Loosely install each Powerware Hot Sync CAN Bridge Card into the open
X-Slot communication bay on its UPS rear panel.
f. Reconnect the CAN Bridge Card Cable to the Powerware Hot Sync CAN Bridge
Card.
g. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its
INSTALLATION
EATON BladeUPS

10. Verify that a blue terminating plug is installed in the CAN IN port on the first UPS
(UPS 1 in Figure 42) and a blue terminating plug installed in the CAN OUT port on
the last UPS (UPS 3 in Figure 42):
S If you are modifying a legacy configuration, install a blue terminating plug in
the CAN IN port on the first UPS. This blue terminating plug replaces the black
terminating plug removed from the CAN IN port in Step 8. Also install a blue
terminating plug in the CAN OUT port on the last UPS.
S If you are installing a UPS in an existing, new configuration, verify that a blue
terminating plug is installed in the CAN IN port on the first UPS and a blue
terminating plug installed in the CAN OUT port on the last UPS. After adding
the new UPS, verify that only the first and last UPSs in the configuration have
a blue terminating plug installed.
11. If not already installed, using the supplied connectors, install a CAN Bridge Card
cable between each UPS as shown in Figure 42, connecting the CAN OUT port
on one UPS to the CAN IN port on the next UPS.
On startup, the parallel system will identify the UPS wired after UNIT 1 as
UNIT 2, and so forth.
NOTE You can configure the parallel system with UPS 1 at the bottom of the rack (as shown in Figure 42)
or at the top of the rack.
12. For a parallel system not previously shut down, verify that any alarms related to
reconfiguring the CAN Bridge Cards have cleared.
13. Install a redundant signal cable between the For Parallel Use Only and
Standalone/Parallel terminals on each UPS as shown in Figure 42.
Be sure to check correct polarity when installing the cable.
C A U T I O N
If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting
down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all
wiring is correct for proper operation.
14. Remove the Standalone/Parallel terminal block connector from the last UPS
(UPS 3 in Figure 42).
INSTALLATION
EATON BladeUPS

UPS 3
UPS 2
UPS 1
CAN Bridge Card Cable
CAN
IN
Redundant Signal Cable
For Parallel
Use Only
Standalone/
Parallel
For Parallel
Use Only
Standalone/
Parallel
Standalone/
Parallel
(remove)
CAN
OUT
Figure 42. Typical CAN Bridge Card and Redundant Signal Wiring
15. Tighten the screws securing each newly installed Powerware Hot Sync CAN
Bridge Card in its X-Slot communication bay.
NOTE You may install one ConnectUPS-X Web/SNMP Card per UPS, or one card per parallel system.
17. If you left the UPSs unattached to the rack, secure the front and rear of each
UPS as described in Steps 14 and 15 on page 35.
INSTALLATION
EATON BladeUPS

19. You can install an optional REPO circuit that will shut down the entire parallel
system using a single switch. See Remote Emergency Power-off on page 83
to install the REPO switch before powering on the parallel system.
20. Connect the parallel input cord from each paralleled UPS to the BladeUPS Bar in
the rack as shown in Figure 43.
Gently loop and twist the parallel input cords as shown to minimize stress on the
cords. The loop and twist for each cord may vary depending on configuration and
strain relief.
21. Continue to Parallel System Initial Startup on page 60. If you installed the
additional UPS(s) without shutting down the parallel system, perform the steps in
Parallel System Initial Startupon the additional UPS(s) only.
Figure 43. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown)
INSTALLATION
EATON BladeUPS

Standalone UPS Initial Startup
To start up a standalone UPS:
NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm.
1. Plug the equipment to be protected into the UPS, but do not turn on the
protected equipment (see Figure 32 on page 43).
2. Make any necessary provisions for cord retention and strain relief.
3. Verify that all UPS circuit breakers are in the OFF (O) position.
4. Verify that the UPS power cord is plugged in.
5. Switch on utility power where the UPS is connected.
6. Remove the breaker ties from the circuit breakers.
7. Switch the UPS input circuit breaker to the ON ( ) position.
8. Wait for the UPS front panel display to illuminate.
The indicator flashes on the UPS.
9. Check the UPS front panel display for active alarms or notices (other than
Batteries Disconnected). Resolve any active alarms before continuing. See
Troubleshooting on page 105.
10. Switch the UPS battery circuit breaker to the ON ( ) position.
11. If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( ) position.
12. Verify that the Batteries Disconnected alarm has cleared. Verify that no other
alarms appear on the UPS front panel display.
If the indicator is flashing, do not proceed until all alarms are clear. Check the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
13. Press any button on the front panel display to activate the menu options, and
then press the button until the TURN UPS ON/OFF menu displays.
14. Press the button to display the TURN UPS ON option; press the button.
INSTALLATION
EATON BladeUPS

15. Confirm the selection. Press and hold the button for three seconds, until the
UPS stops beeping.
Verify that the indicator illuminates solid, indicating that the UPS is operating
normally and any loads not connected through the load connector are now
energized.
The UPS should be in Normal mode. By default, Normal mode operates on the
High Efficiency setting (see Normal Mode on page 67).
16. To energize a load connected through the load connector, switch the load
connector circuit breaker to the ON ( ) position.
17. Press the
ESC
button until the Start screen appears.
18. If optional EBMs are installed, see Configuring the UPS for EBMs on page 74
to set the number of installed EBMs.
19. To change any other factory-set defaults, see Operation on page 63.
NOTE Eaton recommends setting the Date and Time and the Start screen.
20. If you installed an optional REPO, test the REPO function:
Activate the external REPO switch. Verify the status change on the UPS display.
Deactivate the external REPO switch and restart the UPS.
21. See Updating the UPS Firmware on page 98.
NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the
batteries charge for 48 hours after installation or long-term storage.
Parallel System Initial Startup
To start up a parallel (or parallel-ready) system:
NOTE Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an
overload alarm.
3. Remove the breaker ties from the circuit breakers.
4. Switch the UPS input circuit breaker on each UPS to the ON ( ) position.
5. Wait for the front panel display on each UPS to illuminate.
The indicator flashes on each UPS.
INSTALLATION
EATON BladeUPS

6. Check each UPS front panel display for active alarms or notices (other than
Batteries Disconnected). Resolve any active alarms before continuing.
See Troubleshooting on page 105.
7. Switch all UPS battery circuit breakers to the ON ( ) position.
ON ( ) position.
9. Verify that the Batteries Disconnected alarm on each UPS has cleared. Verify
that no other alarms appear on any UPS front panel display.
If an indicator is flashing on any UPS, do not proceed until all alarms are clear.
Check the UPS status from the front panel to view the active alarms. Correct the
alarms and restart if necessary.
10. On any UPS, press any button on the front panel display to activate the menu
options, and then press the button until the TURN UPS ON/OFF menu displays.
11. Press the button to display the TURN SYSTEM ON option; press the
button.
UPS stops beeping.
Verify that the indicator illuminates solid on each UPS, indicating that the
UPS is operating normally and any loads not connected through the load
connector are now energized.
If the indicator on any UPS is flashing, do not proceed until all alarms are
clear. Check the UPS status from the front panel to view the active alarms.
Correct the alarms and restart if necessary.
NOTE For a parallel-ready system (a single UPS installed to be part of a future parallel system), set the
Parallel Operation Settings / Parallel Operation Mode to Capacity Mode to prevent unnecessary alarms (see
Chapter 4, Operation).
Each UPS should be in Normal mode. By default, Normal mode operates on the
13. To energize loads connected through the load connectors, switch all load
connector circuit breakers to the ON ( ) position.
14. On any UPS, press the
ESC
INSTALLATION
EATON BladeUPS

15. Verify that all UPSs in the parallel system are updated to the same firmware
version.
NOTE Firmware v2.0 does not operate in a parallel system with v1.xx. All UPSs must have firmware v2.x
installed.
On each UPS, press any button on the front panel display to activate the menu
options, and then press the button until the IDENTIFICATION menu displays.
Press the button to display the identification data, including the firmware
version.
If any firmware versions do not match, install the firmware from the supplied
BladeUPS: Documents, Firmware, and Installation Video CD or visit
www.eaton.com/powerquality to download the latest version and the
instructions for installing it.
16. If optional EBMs are installed, see Configuring the UPS for EBMs on page 74
to set the number of installed EBMs for each UPS.
17. To change any other factory-set defaults, see Operation on page 63.
NOTE Eaton recommends setting the Date and Time and the Start screen.
NOTE Verify that the Parallel Operation Settings are set appropriately for your system. For example, if you
know the load will exceed the redundancy level of the system, set the Parallel Operation Mode to Capacity
Mode to prevent unnecessary alarms (see Chapter 4, Operation).
18. If you installed an optional REPO, test the REPO function:
Activate the external REPO switch. Verify the status change on the UPS display.
Deactivate the external REPO switch and restart the UPS.
19. See Updating the UPS Firmware on page 98.
NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in
the parallel system are updated to the same firmware version.
NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the
batteries charge for 48 hours after installation or long-term storage.
EATON BladeUPS

Chapter 4 Operation
This chapter contains information on how to use the BladeUPS module, including:
S Control panel operation
S Operating modes
S UPS startup and shutdown
S Transferring the UPS between modes
S Setting the power strategy
S Configuring the UPS for battery settings
Control Panel Functions
The UPS has a four-button graphical LCD with backlight. It provides useful information
about the UPS itself, load status, events, measurements, and settings
(see Figure 44).
Power On Indicator (green)
On Battery Indicator (yellow)
Bypass Indicator (yellow)
Alarm Indicator (red)
Control Buttons
for the LCD Menu Options
Figure 44. BladeUPS Module Control Panel
The Mimic screen shows the internal components of the UPS and a real-time display
of the operating status (see Figure 45). A thicker bar indicates the node is energized.
Rectifier/
Charger
Inverter
Bypass
Battery
Output Power Percentage
Battery Charge Remaining
(or Battery is Charging)
Figure 45. BladeUPS Module Mimic Screen
OPERATION
EATON BladeUPS

The following table shows the indicator status and description.
Indicator Status Description
Green
On The UPS is operating normally.
Flashing S The UPS is starting up or is shut down and waiting for power to
return.
S A new information message is active.
S Bypass is not available.
Off The UPS is turned off and will not turn on automatically.
Yellow
On The UPS is in Battery mode.
Yellow
On The UPS is in Bypass mode.
Red
On The UPS has an active alarm.
Flashing There is a new UPS alarm condition. See Troubleshooting on
page 105 for additional information.
Changing the Language
Press and hold the first button on the left for approximately five seconds to select the
language menu. This action is possible from any LCD menu screen.
Display Functions
As the default or after 15 minutes of inactivity, the LCD displays the selectable Start
screen. The default is the Eaton logo and can be changed to the Mimic screen in the
User Settings menu.
The backlit LCD automatically dims after a long period of inactivity. Press any button
to restore the screen.
Press any button to activate the menu options. Use the two middle buttons ( and )
to scroll through the menu structure. Press the button to enter a submenu. Press
the button to select an option. Press the
ESC
button to cancel or return to the
previous menu.
OPERATION
EATON BladeUPS

The following table shows the basic menu structure.
NOTE Menu functions related to parallel systems appear only on paralleled UPSs.
Table 3. Menu Map for Display Functions
Main Menu Submenu Display Information or Menu Function
UPS Status System Normal | High Efficiency Power: % /
Battery Resting | Battery Floating UPS in Parallel Mode /
Parallel Unit Number x / Units on CAN Bus / Units on Load
Event Log Displays up to 100 events and alarms
Measurements
For more information about
measurements, see
Metering on page 88.
Parallel System kW [by unit] / kW [Parallel total]
Output Voltage L-N and L-L / Current / Frequency / Power kW / Power kVA / Power pf
Battery Voltage / Current / Runtime
Input Voltage L-N and L-L / Current / Frequency
Load Receptacle Outlet Voltage / Outlet Current / Outlet Power kW / Outlet Power kVA / Outlet
Frequency
Control Go to Bypass Mode Transfers the UPS system to internal Bypass mode
When this command is active, the option changes to Go to Normal Mode.
Start Battery Test Initiates a battery test
Display Test Four different selectable tests for the front panel functions: the LEDs cycle through,
the alarm beep sounds, the backlight turns off and on, and the pixels scroll through to
test the LCD.
Settings User Settings See Table 4 for detail.
Service Settings Not available.
Identification Type / Part Number / Serial Number / Firmware / Display / System Display / CAN
Bridge
Turn UPS On/Off On and Off Options Turn UPS Off / Turn System On / Turn System Off
OPERATION
EATON BladeUPS

User Settings
The following table displays the options that you can change.
Table 4. User Settings
Description Available Settings Default Setting
Set Date and Time Set Year, Month, Day
Date: mm/dd/yyyy
Set Hours, Minutes
Time is a 24-hour clock.
01/01/2003
00:00
Display Contrast Adjust contrast with up/down arrow buttons. Moderate
Change Language Select Language
Available languages depend on model and languages installed.
English
Relay Config Relay: [Alarm-1] [X-Slot 1-1/2/3/4] or [X-Slot 2-1/2/3/4]
Setup: [On Battery] [Summary Alarm] [On Bypass] [UPS OK]
[custom] [empty]
Alarm 1: empty
X-Slots (1 or 2)
#1: UPS OK
#2: On Bypass
#3: Summary Alarm
#4: On Battery
Signal Inputs Signal: [X-Slot-1] [X-Slot-2] [INPUT 1] [INPUT 2]
[signal inputs]
Logic: [0] [1]
For more information, see Programmable Signal Inputs on
page 82.
<empty>
[1]
Serial Port Config Port: [X-Slot-1] [X-Slot-2/Serv]
Speed: [19200] [9600] [2400] [1200]
19200
Parallel Operation Settings Parallel Operation Mode:
[Redundant Mode] [Capacity Mode]
This setting is not available for six-unit systems (must be Redundant
Mode only).
Redundant Mode
Parallel XCP: [System] [Sub Unit]
Select Sub Unit for PowerVision software. Select System for
other software.
System
Auto ID Restart: [Done] [Restart]
Select Restart to reinitialize auto identification (see
Auto-Identification on page 87).
None
Modem Config Modem Installation: [Not Installed] [X-Slot-1] [X-Slot-2] Not Installed
Set Modem Call Events Event #0
Call modem: no
Set Modem Init String ATZ0
Set Modem Call Command None
Set Modem Communication Password None
OPERATION
EATON BladeUPS

Table 4. User Settings (continued)
Default Setting Available Settings Description
Battery Setup Number of EBMs: [0 through 4]
(See Configuring the UPS for EBMs on page 74.)
0
(means internal batteries only)
Battery Low Alarm Level: [1.750 through 1.950 volts per cell]
(See Setting the Battery Low Alarm Level on page 75.)
1.880 V/cell
(provides approximately 2.5 min warning
for the UPS)
Automatic Battery Tests: [Enabled] [Disabled]
(See Running Automatic Battery Tests on page 75.)
Enabled
(automatically runs the battery test once
a month)
External Battery Capacity: Set Watts per cell
Use this setting only in conjunction with customer-supplied
external batteries and the External Battery Interconnect.
None
Power Strategy [High Efficiency] [Standard]
For more information, see the following section, Operating
Modes.
High Efficiency
Start Screen Eaton logo
Mimic screen (see Figure 45 on page 63)
Eaton logo
User Password [Enabled] [Disabled]
If Enabled is selected, the password is USER.
Disabled
Audible Alarms [Normal Sound] [Disabled] Normal Sound
Unsynchronized Transfer to Bypass [Allowed] [Not Allowed] Not Allowed
Transfer to Bypass When Overload [After a delay] [Immediately] After a delay
Automatic Start Delay -1 through 32767 seconds
(-1 means disabled)
0s
Control Commands from X-Slot1
Control Commands from X-Slot2/Serv
[Allowed] [Disabled]
Selecting Disabled prevents load commands such as Load Off
through the X-Slot, including remotely.
Allowed
X-Slot Signal Input Activation Delay 0 through 65 seconds 5s
Site Wiring Fault Notice [Enabled] [Disabled] Enabled
Reset Custom Event Settings 0 through 32 Total: 0/32
REPO Configuration [Enabled][Disabled] Enabled
Operating Modes
The BladeUPS module front panel indicates the UPS status through the UPS
indicators. Figure 44 on page 63 shows the UPS front panel indicators and controls.
Normal Mode
During Normal mode, the indicator illuminates solid and the utility powers the
UPS. The UPS monitors and charges the batteries as needed and provides filtered
power protection to your equipment.
By default, the BladeUPS module operates on a High Efficiency setting that minimizes
heat contribution to the rack environment. The system bypass input directly supplies
the system output with three-phase AC power, and the UPS stands ready to
automatically transfer to double-conversion (Standard) operation as needed. The
battery recharges when necessary.
OPERATION
EATON BladeUPS

If the input line exceeds normal operating range, the UPS transfers to Standard
operation to produce a regulated output voltage. When the input line returns to
normal operating range, the UPS returns to High Efficiency operation.
You can change the default High Efficiency setting to Standard from the front panel.
See Table 4 User Settings on page 66.
BladeUPS 12 module only. Continuous Standard operation is available only for loads less
than 10 kW (85%). If the load exceeds the 10 kW limit while on Standard operation,
the UPS will switch back to High Efficiency operation until the load is reduced below
9 kW. After three attempts within one hour to operate on Standard, the UPS will lock
back into High Efficiency operation for one hour to prevent continuous cycling.
Battery Mode
When the UPS is operating during a power outage, the alarm beeps once every five
seconds and the indicator illuminates solid.
When the utility power returns, the UPS transfers to Normal mode operation while
the battery recharges.
If battery capacity becomes low while in Battery mode, the indicator flashes
slowly and the audible alarm becomes continuous. If the Battery Low alarm is set, the
indicator also illuminates solid. This warning is approximate, and the actual time to
shutdown may vary significantly.
NOTE Depending on the UPS load and the number of Extended Battery Modules (EBMs), the Battery Low
warning may occur before the batteries reach 25% capacity. See Table 17 on page 102 for estimated
runtimes.
When utility power is restored after the UPS shuts down, the UPS automatically
restarts. UPSs in a parallel system stagger their return from Battery mode by 500 ms,
beginning with UNIT 1.
Bypass Mode
In the event of a UPS overload or internal failure, the UPS transfers your equipment to
utility power. Battery mode is not available and your equipment is not protected;
however, the utility power continues to be filtered passively by the UPS. The
indicator illuminates.
The UPS transfers to Bypass mode when:
S The user activates Bypass mode through the front panel.
S The UPS detects the control panel being disconnected from the electronics
module.
S The UPS detects the electronics module being replaced.
S The UPS detects an internal failure.
S The UPS has an overtemperature condition.
S The UPS has an overload condition listed in Table 14 on page 101.
Standby Mode
When the UPS is turned off and remains plugged into a power outlet, the UPS is in
Standby mode. The indicator is off, indicating that power is not available to your
equipment. The battery recharges when necessary.
OPERATION
EATON BladeUPS

UPS Startup and Shutdown
To start up or shut down a UPS, see:
S Starting a Standalone UPS on page 69
S Starting a Parallel System on page 70
S Starting the UPS on Internal Bypass on page 71
S Standalone UPS Shutdown on page 72
S Individual Paralleled UPS Shutdown on page 72
S Parallel System Shutdown on page 73
Starting a Standalone UPS
To start a standalone UPS (see Figure 32 on page 43):
ON ( ) position.
10. Press any button on the front panel display to activate the menu options. Select
TURN UPS ON/OFF, TURN UPS ON, and press the button.
OPERATION
EATON BladeUPS

UPS stops beeping.
Verify that the indicator illuminates solid, indicating that the UPS is operating
normally and any loads not connected through the Load Connector are now
energized.
The UPS should be in Normal mode. By default, Normal mode operates on the
12. To energize a load connected through the Load Connector, switch the load
connector circuit breaker to the ON ( ) position.
13. Press the
ESC
Starting a Parallel System
To start a parallel system (see Figure 32 on page 43):
2. Verify that all UPS power cords are plugged in.
3. Verify that all redundant signal cables are connected.
4. Switch on utility power where the UPSs are connected.
5. Switch the UPS input circuit breakers on each UPS to the ON ( ) position.
6. Wait for the front panel display on each UPS to illuminate.
The indicator flashes on each UPS.
7. Check each UPS front panel display for active alarms or notices (other than
8. Switch all UPS battery circuit breakers to the ON ( ) position.
ON ( ) position.
10. Verify that the Batteries Disconnected alarm on each UPS has cleared. Verify
that no other alarms appear on any UPS front panel display.
If the indicator is flashing on any UPS, do not proceed until all alarms are
11. On any UPS, press any button on the front panel display to activate the menu
options. Select TURN UPS ON/OFF and TURN SYSTEM ON.
OPERATION
EATON BladeUPS

UPS stops beeping.
Verify that the indicator illuminates solid on each UPS, indicating that the
UPS is operating normally and any loads not connected through the Load
Connector are now energized.
If the indicator on any UPS is flashing, do not proceed until all alarms are
Each UPS should be in Normal mode. By default, Normal mode operates on the
13. To energize loads connected through the Load Connectors, switch all load
connector circuit breakers to the ON ( ) position.
14. On any UPS, press the
ESC
Starting the UPS on Internal Bypass
NOTE Starting the UPS on internal bypass leaves the load unprotected.
To start a standalone UPS on internal bypass (see Figure 32 on page 43):
ON ( ) position.
OPERATION
EATON BladeUPS

CONTROL and GO TO BYPASS MODE.
The indicator illuminates solid and the indicator flashes, indicating the
UPS is operating in Bypass mode. The load is now powered by utility power.
11. Switch the load connector circuit breaker to the ON ( ) position.
12. Press the
ESC
Standalone UPS Shutdown
To shut down a standalone UPS (see Figure 32 on page 43):
1. Switch the load connector circuit breaker to the OFF (O) position.
TURN UPS ON/OFF, TURN UPS OFF, and press the button.
UPS stops beeping.
The output relays open, the UPS transfers to Standby mode, and the
indicator turns off.
4. Switch the UPS battery circuit breaker to the OFF (O) position.
OFF (O) position.
6. Switch the UPS input circuit breaker to the OFF (O) position.
7. Switch off utility power where the UPS is connected.
Individual Paralleled UPS Shutdown
To shut down an individual UPS in the parallel system (see Figure 32 on page 43):
1. Switch the load connector circuit breaker to the OFF (O) position.
TURN UPS ON/OFF, TURN UPS OFF, and press the button.
UPS stops beeping.
indicator turns off.
4. Switch the UPS battery circuit breaker to the OFF (O) position.
OPERATION
EATON BladeUPS

OFF (O) position.
6. Switch the UPS input circuit breaker to the OFF (O) position.
7. Disconnect the redundant signal cable(s) from the UPS.
8. If you are shutting down all the UPSs in a parallel system, repeat Steps 1
through 7 for each UPS, then remove utility power from the system. Otherwise,
continue to Step 9.
9. If it is necessary to completely remove power from the individual UPS,
disconnect the UPS from the BladeUPS Bar.
Parallel System Shutdown
To remove power to the parallel UPS system output (see Figure 32 on page 43):
1. Switch each UPS load connector circuit breaker to the OFF (O) position.
2. Press any button on any front panel display to activate the menu options. Select
TURN UPS ON/OFF, TURN SYSTEM OFF, and press the button.
UPS stops beeping.
The UPS removes power to the parallel UPS system output.
The output relays open, the UPSs transfer to Standby mode, and the
indicators turn off.
4. Switch all UPS battery circuit breakers to the OFF (O) position.
OFF (O) position.
6. Switch each UPS input circuit breaker to the OFF (O) position.
7. Switch off utility power where the parallel system is connected.
Transferring the UPS Between Modes
From Normal to Bypass Mode. Press any button to activate the menu options, then
select CONTROL and GO TO BYPASS MODE.
From Bypass to Normal Mode. Press any button to activate the menu options, then
select CONTROL and GO TO NORMAL MODE. Alternatively (standalone UPS only):
Press any button to activate the menu options, then select TURN UPS ON/OFF,
TURN UPS ON, and OK to confirm.
OPERATION
EATON BladeUPS

Setting Power Strategy
To set the power strategy:
1. Press any button to activate the menu options, then select SETTINGS, USER
SETTINGS, and POWER STRATEGY.
2. Select HIGH EFFICIENCY or STANDARD, and OK to confirm.
Configuring Battery Settings
Set the UPS for the number of EBMs installed, whether to:
S Set the level for the Battery Low alarm
S Run automatic battery tests
Configuring the UPS for EBMs
To ensure maximum battery runtime, configure the UPS for the correct number of
EBMs:
1. Press any button on the front panel display to activate the menu options, then
select SETTINGS, USER SETTINGS, BATTERY SETUP, and NUMBER OF EBMS.
2. Use the or buttons to select the number of EBMs according to your UPS
configuration:
All UPS and EBM Cabinets
Number of EBMs
UPS only 0 (default)
UPS + 1 EBM 1
UPS + 2 EBMs 2
UPS + 3 EBMs 3
UPS + 4 EBMs 4
3. Press the button to save the setting.
4. Press the
ESC
OPERATION
EATON BladeUPS

Setting the Battery Low Alarm Level
The default Battery Low Alarm Level setting provides approximately 2.5 minutes of
battery warning for a UPS. Additional EBMs installed in a parallel system can provide
a longer warning time. To adjust the Battery Low Alarm Level setting to provide
different warning times for a parallel system with additional EBMs installed, see
Table 5.
Table 5. Suggested Battery Low Alarm Level Settings
Warning Time
(in Minutes)
Number of EBMs
Installed
Battery Low Alarm Level (User Setting)
20% Load 50% Load 100% Load
2
1 1.783 1.821 1.854
2 1.776 1.811 1.831
3 1.772 1.798 1.818
4 1.768 1.781 1.805
3
1 1.805 1.848 1.891
2 1.793 1.833 1.859
3 1.787 1.820 1.843
4 1.781 1.803 1.831
4
1 1.822 1.868 1.918
2 1.807 1.850 1.883
3 1.789 1.836 1.866
4 1.793 1.818 1.850
5
1 1.835 1.884 1.941
2 1.818 1.863 1.903
3 1.799 1.849 1.883
4 1.803 1.823 1.865
NOTE Values are approximate.
Running Automatic Battery Tests
Battery tests rely on backfeeding the utility, using the utility as a load. Some sites
may choose to disable battery testing if their source is not capable of being backfed.
Examples of such sources include generators, other UPSs, and other stiff or soft
sources.
If a source is not capable of being backfed, the BladeUPS module will abort the test
(due to utility failure) and will maintain the load and log the event. Further
consequences depend on the source (for example, another UPS feeding the
BladeUPS module may trip off).
NOTE Battery Tests will only run when the system is in High Efficiency Mode and the charger is in Rest
Mode.
OPERATION
EATON BladeUPS

EATON BladeUPS

Chapter 5 Communication
This chapter describes the:
S DB-9 communication port
S X-Slot cards
S Relay output contacts
S Programmable signal inputs
S Remote emergency power-off (REPO)
S Parallel communication
Figure 46 shows the location of the communication options and control terminals on
the UPS.
DB-9 Communication Port
REPO (normally-closed)
REPO (normally-open)
Signal Input 2
Signal Input 1
X-Slot Communication Bay 2 X-Slot Communication Bay 1
Relay Output Contacts
Standalone/Parallel
Redundant Signal Wiring
(For Parallel Use Only)
Figure 46. Communication Options and Control Terminals (Standalone UPS shown)
COMMUNICATION
EATON BladeUPS

Installing Communication Options and Control Terminals
To install the communication options and control terminals:
1. Install the appropriate X-Slot card and/or necessary cable(s) (see Figure 46 and
Figure 47).
Figure 47. Installing Communication Cables
2. Connect the cables to the appropriate location.
See Communication Options on page 79 or Control Terminals on page 81
for detailed information.
3. Route and tie the cable(s) out of the way.
4. Continue to Operation on page 63 to start up the UPS.
COMMUNICATION
EATON BladeUPS

Communication Options
The BladeUPS has serial communication capabilities through the DB-9 communication
port or through an X-Slot card in one of the available bays.
The UPS supports two serial communication devices according to the following table:
Table 6. Supported Communication Devices
Independent Multiplexed
X-Slot 1
Communication Bay
X-Slot 2 Communication Bay DB-9 Communication Port
Any X-Slot card Any X-Slot card except the Eaton Modem Card Not in use
Any X-Slot card Eaton Relay Interface Card
Powerware Hot Sync CAN Bridge Card
Available
Any X-Slot card Not in use Available
NOTE You can configure relays, signal inputs, and the serial port baud rate through the front panel menus
(see Table 4 on page 66).
NOTE In a UPS connected to utility power, X-Slot cards remain powered on even if the input breaker is off.
DB-9 Communication Port
To establish communication between the UPS and a computer, connect your
computer to the UPS communication port using the supplied communication cable.
When the communication cable is installed, power management software can
exchange data with the UPS. The software polls the UPS for detailed information on
the status of the power environment. If a power emergency occurs, the software
initiates the saving of all data and an orderly shutdown of the equipment.
Figure 48 identifies the cable pins and Table 7 describes the pin functions. See
Figure 46 on page 77 for the communication port location.
3
8
7
9
1
6
2
4
5
Figure 48. Communication Port
Table 7. Communication Port Pin Assignment
Pin Number Signal Name Function Direction from the UPS
2 TxD Transmit to external device Out
3 RxD Receive from external device In
5 GND Signal common (tied to chassis)
COMMUNICATION
EATON BladeUPS

X-Slot Cards
X-Slot cards allow the UPS to communicate in a variety of networking environments
and with different types of devices. The BladeUPS has two available communication
bays for any X-Slot card, including:
S ConnectUPS-X Web/SNMP Card - has SNMP and HTTP capabilities as well as
monitoring through a Web browser interface; connects to a twisted-pair Ethernet
(10/100BaseT) network. It has a built-in switching hub that allows three additional
network devices to be connected to the network without the requirement of
additional network drops. In addition, you can attach an Eaton Environmental
Monitoring Probe to obtain humidity, temperature, smoke alarm, and security
information.
S Relay Interface Card - has isolated dry contact (Form-C) relay outputs for UPS status:
Utility failure, Low battery, UPS alarm/OK, or On bypass.
S Modbus
Card - allows you to continuously and reliably monitor the UPSs in your
Building Management System (BMS).
S Industrial Relay Card (IRC) - is used to indicate the operating status of the UPS
system using the customer's monitoring equipment. The IRC uses four isolated
normally-open or normally-closed dry relay contacts to indicate the UPS status. You
can monitor Normal, Bypass, Battery, and Alarm mode.
S Modem Card - provides out-of-band remote notification and monitoring using
modem communication directly to cell phones and pagers.
See Figure 46 on page 77 for the location of the two X-Slot communication bays.
Relay Interface Card
Modbus Card
Modem Card
ConnectUPS-X Web/SNMP Card Industrial Relay Card
Figure 49. Optional X-Slot Cards
COMMUNICATION
EATON BladeUPS

Control Terminals
Connect the cables to the control terminals with a mating connector. Input and output
terminals have a functional isolation from terminal to terminal. They are connected to
the UPS chassis through individual 1 M resistors.
+ Polarity
Polarity
2
1
+ Polarity
Polarity
2
1
2
1
2
1
Signal Input 1 (programmable)
Signal Input 2 (programmable)
REPO Normally Open
REPO Normally Closed
Normally Open
Normally Closed
1
2
Common 3
Relay Output
UPS
Connectors
(see Figure 46 on
page 77)
+ Polarity
Polarity
2
1
(For Parallel Use Only)
+ Polarity
Polarity
2
1
Standalone/Parallel
Figure 50. External Control Terminal Connections
NOTE If using a semiconductor switch type, pay attention to the proper polarity. A relay or other
mechanical control is preferred.
Relay Output Contacts
The UPS incorporates a programmable relay output with potential free contacts for
remote alarm indications (see Figure 46 on page 77). You can obtain an additional four
relay outputs with the X-Slot compatible Relay Interface Card.
W A R N I N G
The relay output contacts must not be connected to any utility connected circuits; the utility requires
reinforced insulation. The relay output contacts have a maximum rating of 30 Vac/1A and 60 Vdc/2A nominal
values.
COMMUNICATION
EATON BladeUPS

Programmable Signal Inputs
The UPS incorporates two programmable signal inputs (see Figure 46 on page 77).
Use of non-polar (relay) control input is recommended. The pins must be shorted with
maximum resistance of 10 ohm in order to activate the specific input.
NOTE See Figure 50 on page 81 for the polarity and verify these connections if polarity control is required.
Table 8 shows the programmable settings for the signal inputs.
Table 8. Programmable Signal Inputs
Signal Description
empty Not in use (default).
building alarm 12 These alarms can be activated separately or at the same time with other
building alarms.
NOTE Building alarms are local only to the UPS.
on generator If active, the High Efficiency setting is disabled (BladeUPS 12i model only)
and battery tests are disabled.
ext battery breaker If active, the UPS knows that the external batteries are disconnected.
request bypass If active, the UPS transfers the load to bypass when the bypass voltage,
frequency, and phase rotation are within the allowed limits.
force bypass If active, the UPS is forced to static bypass operation regardless of the
bypass status.
on/OFF If active, the UPS output turns off regardless of the mode of operation.
Auxiliary power, communication, and rectifier/battery charger remain
functional. Restart is initiated immediately when this signal is inactive.
charger off If active, the battery charge function is disabled. In a utility power outage,
it supports the discharge of batteries.
Use the programmable signal inputs to emulate some of the features usually seen on
larger three-phase systems. For example:
S Configure the signal from a smoke detector or water leak detector to shut down
the system.
S Configure a vibration sensor or air conditioner sensor to shut down the system.
S Set actions for alarms from a generator, such as disabling the charger for an
undersized generator or shutdown for a failed generator.
S Configure an ATS (automatic transfer switch) sensor to transfer the system to
Bypass mode.
COMMUNICATION
EATON BladeUPS

Remote Emergency Power-off
REPO is used to shut down the UPS from a distance. This feature can be used for
shutting down the load and the UPS by thermal relay, for example in the event of
room overtemperature. When REPO is activated, the UPS shuts down all converters,
de-energizes all system relays, trips the UPS battery circuit breaker, and powers
down within 1015 seconds. Note, however, that the unit continues to have logic
power (display is still active) and is not fully powered down until input power is
disconnected from the unit.
W A R N I N G
The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from
any hazardous voltage circuits by reinforced insulation.
C A U T I O N
S The REPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is
required. The REPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated
latching-type switch not tied into any other circuit. The REPO signal must remain active for at least
250 ms for proper operation.
S To ensure that the UPS stops supplying power to the load during any mode of operation, the input power
must be disconnected from the UPS when the emergency power-off function is activated.
NOTE For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1,
Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.
REPO Connections
Wire Function Terminal Wire Size Rating Suggested Wire Size
REPO L1
40.32 mm
2
(1222 AWG) 0.82 mm
2
(18 AWG)
L2
NOTE Leave the REPO connector installed in the REPO port on the UPS even if the REPO function is not
needed.
There are two REPO positions that may be used, normally-open (NO) or
normally-closed (NC). See Figure 46 on page 77 for REPO locations.
The pins on the NC REPO connector are connected together. When this connection is
open, the logic circuitry completely shuts down the UPS, thus preventing the power
from supplying the load. If the use of NC REPO operation is desired, remove the
jumper wire and connect an NC external switch. If the use of NO REPO operation is
desired, connect an NO external switch.
Installing REPO for a Standalone UPS
To install a REPO switch for a standalone UPS:
1. Verify that the UPS is turned off and all power sources are removed. See
Standalone UPS Shutdown on page 72 for shutdown instructions.
2. Securely mount the remote REPO switch. Recommended locations include near
operator's consoles or near exit doors. Refer to the REPO switch manufacturer's
installation instructions for enclosure dimensions and wiring knockouts.
COMMUNICATION
EATON BladeUPS

3. Connect the appropriate external switch to the selected REPO contact. See
Figure 51 for NO REPO wiring and Figure 52 for NC REPO wiring.
4. Reconnect the REPO connector pins and turn on the UPS manually to restart.
The pins must be shorted to keep the UPS running. Maximum resistance is
10 ohm.
NOTE The REPO wiring of a standalone UPS can be connected with the REPO wiring of a parallel system if
the same sense (NO or NC) contacts are used. Be sure to match the polarity for the contacts.
NOTE Always test the REPO function before applying your critical load to avoid accidental load loss.
UPS REPO Terminals
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
REPO Switch
(Normally-Open)
Factory-Installed Jumper Wire
(do not remove)
Figure 51. Normally-Open REPO Switch Wiring in a Standalone UPS
UPS REPO Terminals
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
REPO Switch
(Normally-Closed)
NOTE Remove factory-installed jumper wire
and replace with REPO switch wiring.
Figure 52. Normally-Closed REPO Switch Wiring in a Standalone UPS
Installing REPO for a Parallel System
You can install an optional REPO circuit that shuts down the entire parallel system
using a single switch. To install a REPO switch for a parallel system, the selected
REPO command (NO or NC) contacts from each UPS in the system must be in
parallel.
To install a REPO switch for a parallel system:
1. Verify that the UPS system is turned off and all power sources are removed. See
Parallel System Shutdown on page 73 for shutdown instructions.
2. Securely mount the remote REPO switch. Recommended locations include near
operator's consoles or near exit doors. Refer to the REPO switch manufacturer's
installation instructions for enclosure dimensions and wiring knockouts.
3. Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS in parallel for the
selected REPO contacts, then connect the appropriate external switch to the
selected REPO contact. See Figure 53 for NO REPO wiring and Figure 54 for NC
REPO wiring.
4. Reconnect the REPO connector pins and turn on the UPS manually to restart.
Short the pins to keep the UPS running. Maximum resistance is 10 ohm.
COMMUNICATION
EATON BladeUPS

NOTE Always test the REPO function before applying your critical load to avoid accidental load loss.
UPS 6 REPO Terminals
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
REPO Switch
(Normally-Open)
Factory-Installed Jumper Wire
(do not remove)
Figure 53. Normally-Open REPO Switch Wiring in a Parallel System
COMMUNICATION
EATON BladeUPS

+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
+ Polarity
Polarity
2
1
Normally-Open
+ Polarity
Polarity
2
1
Normally-Closed
REPO Switch
(Normally-Closed)
NOTE Remove factory-install jumper wires
and replace with REPO switch wiring.
Figure 54. Normally-Closed REPO Switch Wiring in a Parallel System
COMMUNICATION
EATON BladeUPS

Parallel Communication
The CAN Bridge Card in each paralleled UPS provides connectivity for system
metering and operational mode control. Startup, shutdown, and auto-calibration
commands given at one UPS also command the other UPSs in the parallel system.
The UPSs in a parallel system are in constant communication to monitor settings and
status information.
Mode Transfers
If one UPS in a parallel system transfers from High Efficiency operation to Standard
operation, the other UPSs transfer also.
When a parallel system is on battery, the front panels display the battery status
information of the battery with the lowest runtime remaining. When the first UPS
shuts down, the other UPSs also shut down. In a parallel system that is not fully
loaded, the system shifts load to UPSs with the strongest batteries or additional
EBMs to maximize runtime.
In a parallel system configured for redundancy, the UPSs use a distributed bypass,
and the following alarms cause an individual UPS to shut down instead of transferring
to Bypass mode:
S Failure of the fan, fuse, temperature sensor, or power supply
S Inverter AC under voltage
S Battery current limit
S DC link under voltage
S Battery over voltage
BladeUPS 12i model only. The redundant signal wiring provides redundant backfeed
protection in case of CAN failure in the parallel system. If the CAN fails, the UPSs
transfer to Normal mode. The system runs unsynchronized, and any UPS can transfer
to Battery mode as necessary. If any UPS must transfer to Bypass mode, the
redundant signal wiring allows the entire parallel system to transfer to Bypass mode
without backfeeding.
BladeUPS 12 model only. The redundant signal wiring provides synchronization
protection in case of CAN failure in the parallel system. The system uses the
redundant signal wiring to determine the system state when the CAN is down. The
system operates the same as with CAN, except for a Check Parallel Board alarm.
Auto-Identification
The BladeUPS parallel system can assign identities to each UPS in the system
automatically. To take advantage of this feature, wire the CAN Bridge Cards together
as described in Parallel UPS Installation on page 43.
When starting up, the UPS with the blue terminating plug installed in the CAN IN port
identifies itself as UNIT 1. The next UPS wired identifies itself as UNIT 2, and so forth.
The last UPS with the second blue terminating plug installed in the CAN OUT port
terminates the RJ-14 cable network. The auto-identification sequence takes about
1520 seconds to complete once all the UPSs in the parallel system have logic
power.
If a UPS is shut down or otherwise loses logic power, the UPS will re-identify itself in
the proper sequence once logic power is restored.
COMMUNICATION
EATON BladeUPS

If a UPS is shut down and removed from the parallel system, the other UPSs in the
system will not re-identify themselves to compensate for the missing UPS until logic
power to all the UPSs is cycled. For example, if you remove UNIT 2 and rewire
UNIT 3's CAN IN port to UNIT 1's CAN OUT port, UNIT 3 will not re-identify itself as
UNIT 2 until logic power is cycled. The CAN Bridge Cards for UNIT 1 and UNIT 3
continue to function normally without the need to re-identify.
Metering
The Output and Load Receptacle meter readings differ between a parallel system and
a standalone UPS. In a parallel system, one UPS reads the Load Receptacle value for
the total system (the others read zero), but each UPS displays its own Output value.
For example, in a two-unit parallel system with one Anderson load connection for
12 kVA, the Load Receptacle current would read 12 kVA on one UPS and zero on the
other UPS, but the Output measurement would be 6 kVA on each UPS (half the total).
In a standalone UPS, the load can be connected from the outlet cord or the Anderson
load connector. The Output measurement would be the total load on the UPS, and
the Load Receptacle reading would be the portion supplied by the Anderson load
connector.
EATON BladeUPS

Chapter 6 UPS Maintenance
This chapter explains how to:
S Care for the UPS and batteries
S Replace the UPS batteries and EBMs
S Test new batteries
S Replace the electronics module
S Replace a UPS in a parallel system
S Recycle used batteries or UPS
S Update the UPS firmware
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS clean and
dustfree. If the atmosphere is very dusty, clean the outside of the system with a
vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of 25C (77F).
NOTE The batteries in the UPS are rated for a 35 year service life. The length of service life varies,
depending on the frequency of usage and ambient temperature. Batteries used beyond expected service life
will often have severely reduced runtimes. Replace batteries at least every 5 years to keep units running at
peak efficiency.
Storing the UPS and Batteries
If you store the UPS for a long period, recharge the battery every 6 months by
connecting the UPS to utility power. The batteries charge to 80% capacity in fewer
than 5 hours. However, Eaton recommends that the batteries charge for 48 hours
after long-term storage.
Check the battery recharge date on the shipping carton label. If the date has expired
and the batteries were never recharged, do not use the UPS. Contact your service
representative.
When to Replace Batteries
When the indicator flashes slowly and the audible alarm beeps intermittently, the
batteries may need replacing. Contact your service representative to order new
batteries.
UPS MAINTENANCE
EATON BladeUPS

Replacing Batteries
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
Batteries can be replaced easily without turning the UPS off or disconnecting the
load.
If you prefer to remove input power to change the batteries, see Individual Paralleled
UPS Shutdown on page 72.
Consider all warnings, cautions, and notes before replacing batteries.
W A R N I N G
S Servicing should be performed by qualified service personnel knowledgeable of batteries and required
precautions. Keep unauthorized personnel away from batteries.
S Batteries can present a risk of electrical shock or burn from high short circuit current. Observe the
following precautions: 1) Remove watches, rings, or other metal objects; 2) Use tools with insulated
handles; 3) Do not lay tools or metal parts on top of batteries, 4) Wear rubber gloves and boots.
S When replacing batteries, replace with the same type and number of batteries or battery packs. Contact
your service representative to order new batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and
may be extremely toxic.
S Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground.
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock
can be reduced if such grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter
wiring can cause injury.
S Disconnect charging source prior to connecting or disconnecting battery terminals.
How to Replace EBMs
C A U T I O N
The EBM is heavy (see page 99). Lifting the cabinet into the rack requires a minimum of two people.
To replace the EBMs:
1. Switch all battery circuit breakers to the OFF (O) position (see Figure 29 on
page 39).
2. Unplug the EBM cable from the UPS.
If additional EBMs are installed, unplug the EBM cable from the battery
connector on each EBM.
3. If not already installed, install the supplied mounting brackets on the new EBM.
4. Replace the EBM. See Recycling the Used Battery or UPS on page 98 for
proper disposal.
UPS MAINTENANCE
EATON BladeUPS

5. Plug the new EBM into the UPS as shown in Figure 29 on page 39.
For additional EBMs, plug the EBM cable into the battery connector on the
adjacent EBM.
6. Remove the breaker tie from the circuit breaker on all EBMs.
7. Switch all battery circuit breakers to the ON ( ) position.
How to Replace UPS Internal Batteries
C A U T I O N
S The UPS internal batteries are heavy (see page 99). Each battery tray holds two rows of five batteries.
Use caution when handling the heavy battery trays.
S Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull
them out of the UPS.
To replace the battery trays in the UPS cabinet:
1. Verify that the battery circuit breaker is in the OFF (O) position (see Figure 32 on
page 43).
2. Remove the UPS front cover and set it aside (see Figure 55):
Grasp the fingergrips on both sides of the cover and pull the cover forward
firmly. Unplug the LCD cable connecting the back of the control panel to the
electronics module.
LCD Cable
Figure 55. Removing the UPS Front Cover
NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to
Bypass mode.
UPS MAINTENANCE
EATON BladeUPS

plate. See Figure 56.
Figure 56. Removing the UPS Battery Cover Plate
C A U T I O N
4. Untuck the plastic handle at the end of a battery tray. Pull the handle firmly to
remove the tray. Use both hands to support the tray as it leaves the UPS cabinet.
Repeat for each battery tray. See Recycling the Used Battery or UPS on
page 98 for proper disposal.
5. Slide the new battery trays into the cabinet (see Figure 57). Verify that each tray
is properly aligned before sliding the tray in.
When a tray is fully installed, tuck the plastic handle on the end of the tray into
place.
Figure 57. Installing the UPS Battery Trays
UPS MAINTENANCE
EATON BladeUPS

6. Reinstall the battery cover plate.
7. Replace the UPS front cover (see Figure 58):
electronics module.
into place.
NOTE Reconnecting the control panel to the electronics module automatically transfers the UPS to Normal
mode.
8. Verify that no alarms are indicated on the control panel.
LCD Cable
Figure 58. Replacing the UPS Front Cover
Testing New Batteries
NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery
test.
NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS.
NOTE Battery Tests will only run when the system is in High Efficiency Mode and the charger is in Rest
Mode.
To test new batteries:
1. Plug the UPS into a power outlet for 48 hours to charge the battery.
2. Press any button to activate the menu options.
UPS MAINTENANCE
EATON BladeUPS

3. Select CONTROL then START BATTERY TEST.
During the battery test, the front panel displays Battery Test Pending.
A failed battery test initiates a Battery Test Failed alarm.
To cancel a battery test in progress:
1. Press any button to activate the menu options.
2. Select CONTROL, START BATTERY TEST, then CANCEL.
Replacing the Electronics Module
You can easily replace the electronics module without turning the UPS off or
disconnecting the load. Battery mode is not available and your equipment is not
protected; however, the utility power continues to be filtered passively by the UPS.
If you prefer to remove input power to change the electronics module, see Individual
UPS Shutdown on page 72.
NOTE DO NOT DISCONNECT the electronics module while the UPS is in Battery mode.
To replace the electronics module:
1. Standalone UPS configurations only. Transfer the UPS to Bypass mode. Continue to
step 3.
Parallel for capacity configurations only. Transfer the UPS to Bypass mode. The
CAN bus remains energized.
Parallel for redundancy configurations only. No mode transfer is necessary. If the
UPS is operating in a parallel for redundancy configuration when its electronics
module is removed, the load automatically transfers to the remaining UPSs. The
CAN bus remains energized.
NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to
Bypass mode. However, transferring the UPS to Bypass mode manually BEFORE disconnecting the control
panel provides extra protection to the electronics module and is recommended.
2. Parallel configurations only. Disconnect the redundant signal cable(s) from the
UPS. For the location of the redundant signal cable, see Figure 36 on page 47.
3. Remove the UPS front cover and the electronics module and set them aside (see
Figure 59):
To remove the UPS front cover, grasp the fingergrips on both sides of the cover and
pull the cover forward firmly. Unplug the LCD cable connecting the back of the
control panel to the electronics module.
To remove the electronics module, remove the electronics module locking screw at
the top left of the electronics module and retain. Grasp the ring handle at the
middle of the module and pull the module slowly out of the cabinet. Pull firmly to
unseat the connectors. Use two hands to support the module.
UPS MAINTENANCE
EATON BladeUPS

Electronics Module
Locking Screw
Ring Handle LCD Cable
Figure 59. Removing the UPS Front Cover and Electronics Module
4. Label the original module with masking tape or some other identifier. Record the
serial number of the replacement module for your warranty.
If not returning the electronics module for warranty, see the following section,
Recycling the Used Battery or UPS, for proper disposal.
5. Insert the replacement module by sliding it carefully into the cabinet. Verify that it
seats firmly against the rear of the cabinet.
Reinstall the electronics module locking screw.
6. Parallel configurations only. Reconnect the redundant signal cable(s).
7. Replace the UPS front cover (see Figure 60):
electronics module.
into place.
8. Verify that no alarms are indicated on the control panel.
9. Transfer the UPS to Normal mode.
UPS MAINTENANCE
EATON BladeUPS

10. Verify that all UPSs are set to use the same power strategy (High Efficiency or
Standard). You can change the power strategy from the front panel. See Table 4
User Settings on page 66.
LCD Cable
Figure 60. Replacing the UPS Front Cover
Replacing a UPS in a Parallel System
You can replace a UPS in a parallel system without powering down the system or
protected load.
NOTE DO NOT TURN OFF the system.
To replace a UPS in a parallel system:
1. Press any button on the front panel display of the UPS to be replaced to activate
the menu options. Select TURN UPS ON/OFF, TURN UPS OFF, and press the
button.
UPS stops beeping.
The UPS removes power to the UPS output.
indicators turn off.
3. Disconnect the redundant signal and CAN Bridge Card cables from the UPS to be
replaced. For the location of the cables, see Figure 36 on page 47.
4. Disconnect any other cables, such as REPO signals or serial communications.
5. Switch the UPS load connector circuit breaker to the OFF (O) position.
UPS MAINTENANCE
EATON BladeUPS

6. If optional EBMs are installed, switch the EBM battery breakers to the OFF (O)
position and disconnect the EBM cable from the UPS battery connector. For the
location of the EBM battery breakers and the UPS battery connector, see
Figure 29 on page 39.
7. Switch all UPS breakers (load connect breaker, input breaker, and battery
breaker) to the OFF (O) position.
NOTE The Batteries Disconnected alarm may appear on the UPS front panel. The alarm resolves when
the LCD is disconnected and may be ignored.
8. Disconnect the UPS from the BladeUPS Bar.
9. Remove the UPS front cover and the electronics module (see Figure 59 on
page 95):
To remove the UPS front cover, grasp the fingergrips on both sides of the cover and
pull the cover forward firmly. Unplug the LCD cable connecting the back of the
control panel to the electronics module.
To remove the electronics module, remove the electronics module locking screw at
the top left of the electronics module and retain. Grasp the ring handle at the
middle of the module and pull the module slowly out of the cabinet. Pull firmly to
unseat the connectors. Use two hands to support the module.
plate. See a similar removal in Figure 56 on page 92.
C A U T I O N
11. Untuck the plastic handle at the end of a battery tray. Pull the handle firmly to
remove the tray. Use both hands to support the tray as it leaves the UPS cabinet.
Repeat for each battery tray. See Recycling the Used Battery or UPS on
page 98 for proper disposal.
12. Remove the CAN Bridge Card and any optional X-Slot card from its X-Slot
communication bay.
13. Remove the UPS from the rack carefully to avoid damage to other equipment or
the parallel input cord.
14. If not returning the UPS for warranty, see Recycling the Used Battery or UPS
on page 98 for proper disposal.
15. Continue to UPS Installation into an Existing Parallel System on page 53.
UPS MAINTENANCE
EATON BladeUPS

Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information on proper
disposal of the used battery or UPS.
W A R N I N G
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is
required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
C A U T I O N
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, leadacid batteries
and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous
waste center.
C A U T I O N
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your
local recycling/reuse or hazardous waste center.
Updating the UPS Firmware
To keep the UPS firmware updated with the latest improvements and benefits, visit
www.eaton.com/powerquality often for updates. You can download the latest
firmware version. The downloadable file includes the instructions for installing the
update.
NOTE Firmware v2.0 does not operate in a parallel system with v1.xx. When adding a new UPS to a
parallel system, verify that all UPSs in the parallel system are updated to v2.x. See Step 15 on page 62 to
view the firmware version on the display panel.
EATON BladeUPS

Chapter 7 Specifications
This chapter provides the following specifications:
S Model list
S Weights and dimensions
S Electrical input and output
S Environmental and safety
S Battery
Table 9. Model List
UPS Model Number
Power Levels
(Rated at Nominal Inputs)
BladeUPS 12 module 12 kVA or 12 kW at 208V*
BladeUPS 12i module 12 kVA or 12 kW at 400V*
EBM Model Number
BladeEBM
BladeUPS Bar Model Number
BladeUPS Bar 60 For up to 6 UPSs
* Derated for line cord and nominal line voltage
Cord Model Number Description Input Plug Type Length
UPSCord12UL 12 kW UL input IEC 309-60A 3.7m (12 ft)
UPSCord12ULR 12 kW UL input/output IEC 309-60A 1.8/1.2m (6/4 ft)
UPSCordPUL 12 kW UL parallel Anderson* 0.5m (1.5 ft)
UPSCord12CE 12 kW CE input IEC 309-32A 3.7m (12 ft)
UPSCord12CER 12 kW CE input/output IEC 309-32A 1.2/1.2m (4/4 ft)
UPSCord12PCE 12 kW CE parallel Anderson* 0.5m (1.5 ft)
* Customized Anderson connector for use with Eaton BladeUPS Bar
Table 10. Weights and Dimensions
UPS Extended Battery Module (EBM)
Dimensions (WxDxH) 441 x 660 x 261 mm
17.4 x 26 x 10.3 (6U)
438 x 660 x 131 mm
17.2 x 26.0 x 5.2 (3U)
Weights BladeUPS 12 module without internal batteries: 61 kg (135 lb)
BladeUPS 12i module without internal batteries: 63.5 kg (140 lb)
BladeUPS 12 module with internal batteries: 141 kg (311 lb)
BladeUPS 12i module with internal batteries: 143 kg (316 lb)
Individual battery: 2 kg (4.4 lb)
Each battery tray: 20 kg (44 lb)
BladeUPS 12 electronics module: 19.5 kg (43 lb)
BladeUPS 12i electronics module: 21.8 kg (48 lb)
77 kg (170 lb)
SPECIFICATIONS
EATON BladeUPS

Table 11. BladeUPS Bar 60
Dimensions (WxDxH) 140 x 161 x 1838 mm (6.3 x 4.4 x 72.4)
Weight BladeUPS Bar: 19 kg (42 lb); Wireway enclosure: 20 kg (45 lb)
Total weight: 39 kg (87 lb)
UPS Connections Up to 6, using Anderson input/output connectors
Rack Placement Bottom wireway fits into the bottom 6U of standard rack space.
Top wireway fits into the top 6U of standard rack space.
Table 12. BladeUPS Module Rack
Dimensions (WxDxH) 610 x 1067 x 2032 mm (24 x 42 x 80)
Weight Rack without side panels or casters: 99 kg (219 lb);
Side panels (each): 8.5 kg (19 lb); Casters (4): 5 kg (10 lb)
Total weight: 121 kg (267 lb)
Table 13. Electrical Input
BladeUPS 12 Module BladeUPS 12i Module
Nominal Voltage 120/208V three-phase 230/400V three-phase
Nominal Frequency 50/60 Hz 50/60 Hz
Frequency Range 4565 Hz 4565 Hz
Default Frequency Auto-detected Auto-detected
Rated Input Current 36A 24A
Connections IEC 309-60A power cord IEC 309-32A power cord
For paralleling, a single Anderson input/output cord connects to the
BladeUPS Bar (see Table 9 on page 99).
Noise Filtering MOVs and common mode line filter
Input Power Factor High Efficiency setting: load dependent
Standard setting: >0.99
Input Mode Three-phase
SPECIFICATIONS
EATON BladeUPS

Table 14. Electrical Output
Nominal Output Voltage 120/208 Vac three-phase 230/400 Vac three-phase
Output Voltage Variation 104132 Vac phase to neutral,
180229 Vac phase to phase
207253 Vac phase to neutral,
358438 Vac phase to phase
Connections IEC 309-60A power cord IEC 309-32A power cord
For paralleling, a single Anderson input/output cord connects to the
BladeUPS Bar (see Table 9 on page 99).
Short Circuit Capability
(Battery Mode)
84A, <300 ms 44A, <300 ms
Short Circuit Capability
(Normal Mode)
Limited by 50A input breaker Limited by 30A input breaker
Nominal Output Frequency 5060 Hz auto-detection (Normal mode)
50 or 60 Hz (Battery mode)
Output Frequency Variation Synchronized (Normal mode)
0.1 when not synchronized with source (Battery mode)
Output Overload 100110%: load transfers to Bypass mode after 10 minutes
110125%: load transfers to Bypass mode after 1 minute
125150%: load transfers to Bypass mode after 5 seconds
>150%: load transfers to Bypass mode after 300 ms
Voltage Waveform Normal mode and Battery mode: Sine wave; <2% THD with linear load;
<5% with nonlinear load
Full Output Three-phase
SPECIFICATIONS
EATON BladeUPS

Table 15. Environmental and Safety
Surge Suppression ANSI C62.41 Category B3 EN 61000-4-6
Safety Conformance UL 1778 4
th
edition; CSA C22.2, No. 107.3 UL 1778 4
th
edition, EN and IEC 62040-1-1
Agency Markings cULus, ICES, CE cULus, GS, CE
EMC (Class A) FCC Part 15 EN 62040-2
Operating Temperature 0C to 40C (32F to 104F)
Optimal battery performance: 5C to 25C (41F to 77F)
Storage Temperature 0C to 25C (32F to 77F)
Transit Temperature -25C to 55C (-13F to 131F)
Relative Humidity Operating: 595% noncondensing
Non-operating: 595% relative humidity, 38.7C (101.7F)
Maximum wet bulb temperature with no cosmetic damage
Operating Altitude Up to 1,000 meters (3,300 ft) above sea level;
up to 2,000 meters (6,600 ft) with 1% derating per +100 meters (330 ft)
Transit Altitude Up to 15,000 meters (49,000 ft) above sea level
Heat Dissipation 1432 BTU/hr maximum at 100% rated load (High Efficiency mode)
4094 BTU/hr maximum at 100% rated load (Standard mode)
Audible Noise Less than 58 dBA at 1 meter typical (Normal mode)
Less than 64 dBA at 1 meter typical (Battery mode)
Leakage Current <3.5 mA
Communication DB-9: 120019200 baud
Table 16. Battery
UPS Internal
Batteries
+1 EBM +2 EBMs +3 EBMs +4 EBMs
Configuration (40) 12V, 5 Ah (20) 12V, 9 Ah (40) 12V, 9 Ah (60) 12V, 9 Ah (80) 12V, 9 Ah
Type Sealed, maintenancefree, valveregulated, leadacid
Monitoring Advanced monitoring for earlier failure detection and warning
Charging (in minutes) 810 times the discharge time
NOTE Charging times are approximate and are to 80% usable capacity at nominal line voltage after full load discharge.
Table 17. Standalone UPS Battery Runtimes at Full/Half Load (in Minutes)
Model kW
UPS Internal
Batteries
BladeUPS 12 module 12/6 4.7/13.6 9.5/27 17/42 27/60 34/76
BladeUPS 12i module 12/6 4.7/13.6 9.5/27 17/42 27/60 34/76
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
SPECIFICATIONS
EATON BladeUPS

Table 18. Parallel UPS System Battery Runtimes at Full/Half Load (in Minutes at Capacity)
Number of UPSs kW
UPS Internal
Batteries
2 24/12 4.7/13.6 9.5/27 17/42 27/60 34/76
3 36/18 4.7/13.6 9.5/27 17/42 27/60 34/76
4 48/24 4.7/13.6 9.5/27 17/42 27/60 34/76
5 60/30 4.7/13.6 9.5/27 17/42 27/60 34/76
Table 19. Parallel UPS System Battery Runtimes at Full/Half Load (in Minutes with N+1)
Number of UPSs kW
UPS Internal
Batteries
2 12/6 14/30 27/56 42/89 60/128 76/165
3 24/12 8.7/23 18/42 28/66 43/94 55/120
4 36/18 7.3/20 15/37 24/57 38/82 48/105
5 48/24 6.7/19.2 13/34 23/54 35/77 44/98
6 60/30 6.2/18.4 13/33 22/52 33/74 42/94
SPECIFICATIONS
EATON BladeUPS

EATON BladeUPS

Chapter 8 Troubleshooting
The BladeUPS module is designed for durable, automatic operation and also alerts
you whenever potential operating problems may occur. Usually the alarms shown by
the control panel do not mean that the output power is affected. Instead, they are
preventive alarms intended to alert the user. Use the following troubleshooting chart
to determine the UPS alarm condition.
Typical Alarms and Conditions
The following table describes typical alarms and conditions. If an alarm appears with a
service code, contact the Help Desk (see page 108).
To check the Event Log for a list of active alarms:
1. Press any button on the front panel display to activate the menu options.
2. Press the button until EVENT LOG displays.
3. Press the button to display the list of alarms and conditions.
Alarm or Condition Possible Cause Action
On Battery
LED is on.
1 short beep every 5 seconds.
A utility failure has occurred and the UPS
is in Battery mode.
The UPS is powering the equipment with battery power. Prepare
your equipment for shutdown.
Battery Low
LED is on.
Continuous beep for
10 seconds.
The UPS is in Battery mode and the
battery is running low.
This warning is approximate, and the actual time to shutdown may
vary significantly. Depending on the UPS load and number of
Extended Battery Modules (EBMs), the Battery Low warning may
occur before the batteries reach 25% capacity. See Table 17 on
page 102 for estimated runtimes and Setting the Battery Low
Alarm Level on page 75 for configuration information.
When utility power is restored, the UPS restarts automatically,
provides power to the load, and charges the battery.
Battery Breaker
LED is on.
1 beep every 3 seconds.
The UPS does not recognize the internal
batteries.
Verify that the UPS battery circuit breaker is in the ON (|) position.
If the condition persists, contact your service representative.
On Bypass
LED is on.
The UPS is in Bypass mode. The equipment transferred to bypass utility power. Battery mode
is not available and your equipment is not protected; however, the
utility power continues to be passively filtered by the UPS. Check
for one of the following alarms: overtemperature, overload, UPS
failure, hot swap, or remote emergency power-off (REPO).
Bypass Unavailable
LED is flashing slowly.
1 beep every second.
Bypass is not available because the UPS
may be receiving bypass utility power that
may be unstable or in brownout
conditions.
Check the bypass utility. The UPS continues to supply power to
your equipment. Check for one of the following alarms: bypass
over or under voltage, bypass over or under frequency, or bypass
unavailable.
TROUBLESHOOTING
EATON BladeUPS

Action Possible Cause Alarm or Condition
Battery Connection
LED is on.
The UPS does not recognize the internal
batteries.
Two or more battery trays are
disconnected.
Verify that all battery trays are fully seated and locked in place. If
the condition persists, contact your service representative.
Overload
LED is on.
Power requirements exceed the UPS
capacity (greater than 100% of nominal;
see page 101 for specific output overload
ranges).
Remove some of the equipment from the UPS. The UPS continues
to operate, but may switch to Bypass mode if the load increases.
The alarm resets when the condition becomes inactive.
Overtemperature
LED is on.
The UPS internal temperature is too high
or a fan has failed.
Shut down the UPS. Clear vents and remove any heat sources.
Allow the UPS to cool. Ensure that the airflow around the UPS is
not restricted. Restart the UPS. If the condition persists, contact
your service representative.
Site Wiring Fault
LED is on.
Ground wire connection does not exist, or
the line and neutral wires are reversed in
the wall outlet.
Have a qualified electrician correct the wiring.
The UPS does not provide the
expected backup time.
The batteries need charging or service. Apply utility power for 48 hours to charge the batteries. If the
condition persists, contact your service representative.
Battery circuit breakers are in the OFF (O)
position.
Switch all battery circuit breakers to the ON (|) position.
Power is not available at the UPS
output receptacle.
The UPS is in Standby mode. Supply power to the connected equipment: Press any button to
display the menu options. Select TURN UPS ON/OFF, TURN UPS
ON, and OK to confirm. Press and hold OK for 3 seconds, until the
UPS stops beeping.
The REPO switch is active or the NC REPO
jumper is missing.
Reset the REPO switch and restart the UPS. Verify that the NC
REPO jumper is present if an NC REPO switch is not installed.
The UPS does not start. The main utility breaker is off. Verify that the main utility breaker is on.
The power cord is not connected
correctly.
Have a licensed electrician check the power cord connections.
The batteries or electronics module is
being replaced.
Complete the replacement procedure before starting the UPS.
The REPO switch is active or the NC REPO
jumper is missing.
Reset the REPO switch and restart the UPS. Verify that the NC
REPO jumper is present if an NC REPO switch is not installed.
The UPS does not turn off. The batteries or electronics module is
being replaced.
Complete the replacement procedure before shutting down the
UPS.
The UPS operates normally, but some
or all of the protected equipment is
not on.
The equipment is not connected to the
UPS correctly.
Verify that the equipment is plugged into the UPS receptacles.
Output circuit breaker is in the OFF (O)
position.
Switch output circuit breaker to the ON (|) position.
Battery test pending. A battery test is in progress. Wait until the battery test completes. To cancel a test in progress,
see Testing New Batteries on page 93.
Battery test failed. The batteries need service. Contact your service representative.
Clear the alarm by opening the battery breaker.
TROUBLESHOOTING
EATON BladeUPS

Action Possible Cause Alarm or Condition
Battery test did not run. The bypass utility was not present or was
not within limits.
Verify that the bypass utility is available and within limits.
Batteries were not fully charged. Apply utility power for 48 hours to charge the batteries, then
restart the battery test.
User cancelled the battery test through
the front panel.
Restart the battery test.
Battery test aborted. The bypass utility became unavailable
during the test.
Verify that the bypass utility is available and within limits. Restart
the battery test. If the battery test aborts repeatedly, see Running
Automatic Battery Tests on page 75.
User cancelled the battery test through
the front panel.
Restart the battery test.
The UPS does not transfer to Bypass
mode.
The bypass utility does not qualify. Check the bypass utility. The UPS is receiving bypass utility power
that may be unstable or in brownout conditions.
Bypass mode is disabled. Check that the bypass user settings are configured appropriately
(see page 66).
Check Parallel Board. The UPS is not recognizing another
paralleled UPS.
From the UPS Status menu, select the Units on CAN Bus option
and verify that all UPSs appear in the list.
If any UPS is missing, verify the Powerware Hot Sync CAN Bridge
Card connections and recheck the status from the UPS front
panel.
If all UPSs appear in the list, check the redundant signal wiring
(see page 47).
Set the system to internal Bypass mode.
Abnormal output voltage at startup. The system is not configured as parallel. Verify the CAN wiring (see page 46).
Verify that the line cord is installed properly.
Shut down the UPS where the alarm is indicated.
Start up the UPS.
Select the Turn System On option through the front panel of the
UPS that was turned off.
Selective Trip. The Powerware Hot Sync CAN Bridge
Card is not wired correctly.
Verify the CAN wiring (see page 46).
Verify the redundant signal wiring (see page 47).
Redundancy Loss Due to Overload. The specified power rating of the parallel
system has been exceeded.
The load is supported, but the system lacks redundant protection
while the overload persists. Remove some of the protected
equipment.
Parallel-Ready System only. Parallel
Operation mode is set to Redundant
Mode.
BladeUPS parallel systems are defaulted to Redundant Mode.
For a parallel-ready system (a single UPS installed to be part of a
future parallel system) set the Parallel Operation Settings /
Parallel Operation Mode to Capacity Mode to prevent
unnecessary alarms.
Configuration Error and the UPS does
not start.
The UPS failed to identify itself as a
paralleled UPS within two minutes after
utility power was applied.
Verify the CAN wiring (see page 46).
Software Incompatibility Detected. The UPS detects a paralleled UPS with a
later firmware version.
Mixing major firmware versions is not supported. For minor
firmware versions, the alarm does not prevent operation, but
different firmware versions in a parallel system cause conflicts.
Verify that all UPSs in the parallel system have the same firmware
version. For updates, see Updating the UPS Firmware on
page 98.
During parallel system startup, the UPS
detects a UPS in the system with a
different OEM number.
Verify that all UPSs in the parallel system are from the same
manufacturer. UPSs with different OEM numbers will not parallel.
TROUBLESHOOTING
EATON BladeUPS

Silencing the Alarm
Before silencing an alarm, check the alarm condition and perform the applicable action
to resolve the condition.
Press any button on the front panel display to silence the alarm. If the alarm status
changes, the alarm beeps again, overriding the previous alarm silencing.
Service and Support
If you have any questions or problems with the UPS, call your Local Distributor or the
Help Desk at one of the following telephone numbers and ask for a UPS technical
representative.
United States: 1-800-356-5737 or 1-919-870-3149
Canada: 1-800-461-9166 ext 260
All other countries: Call your local service representative
Please have the following information ready when you call for service:
S Model number
S Serial number
S Firmware version number
S Date of failure or problem
S Symptoms of failure or problem
S Customer return address and contact information
If repair is required, you will be given a Returned Material Authorization (RMA)
Number. This number must appear on the outside of the package and on the Bill Of
Lading (if applicable). Use the original packaging or request packaging from the Help
Desk or distributor. Units damaged in shipment as a result of improper packaging are
not covered under warranty. A replacement or repair unit will be shipped, freight
prepaid for all warrantied units.
NOTE For critical applications, immediate replacement may be available. Call the Help Desk for the
dealer or distributor nearest you.
EATON BladeUPS

Chapter 9 Warranty
Limited Warranty (Global)
UPS MODEL: BLADEUPS
WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation (Eaton).
LIMITED WARRANTY: This limited warranty (this Warranty) applies only to the original Purchaser (the End-user) of any BladeUPS Products
(individually and collectively, the Product) purchased and registered with Eaton and cannot be transferred. This restriction applies even in the
event that the Product is initially sold by Eaton for resale to an End-user. This Warranty gives you specific legal rights, and you may also have other
rights which vary from State to State (or jurisdiction to jurisdiction).
LIMITED WARRANTY PERIOD: The period covered by this Warranty for the Product is eighteen (18) months from date of Product shipment.
WHAT THIS LIMITED WARRANTY COVERS: Eaton warrants that the Product and battery (individually and collectively, the Warranted Items) are
free of defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this
Warranty, Eatons sole obligation will be to repair or replace such defective Warranted Item (including providing service, parts and labor, as
applicable), at the option of Eaton.
PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS: The Warranted Item will be repaired or replaced at an Eaton site or such
other location as determined by Eaton.
If the Warranted Item is to be replaced by Eaton, and the End-user supplies a credit card number or purchase order for the value of the replacement
product, Eaton will use commercially reasonable business efforts to ship (via standard ground shipment and at no cost to the End-user) the
replacement Warranted Item to the End-user within one (1) business day after Eaton receives notice of the warranty claim. In such case, the
End-user must return (at Eatons expense) the defective Warranted Item to Eaton in the same packaging as the replacement Warranted Item
received by the End-user or as otherwise instructed by Eaton. If Eaton does not receive the defective Warranted Item, Eaton will either charge the
End-users credit card, or send the End-user an invoice (which the End-user agrees to pay), for the value of the replacement product.
If the Warranted Item is to be replaced by Eaton, but the End-user is unwilling or unable to supply a credit card number or purchase order for the
value of the replacement Product, Eaton will use commercially reasonable business efforts to ship (via standard ground shipment and at no cost to
the End-user) the replacement Warranted Item to the End-user within one (1) business day after Eaton receives the defective Product from the
End-user.
In any case, Eaton will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and
replacement of Warranted Items. Any returned Warranted Item or parts that are replaced may be new or re-conditioned. All Warranted Items
returned to Eaton and, in any replacement endeavor, all parts removed by Eaton shall become the property of Eaton.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store
the Product before installation, including the charge of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the
Product if shipping is FOB Factory; (c) damage caused by fire, flood, lightning, vandalism, acts of God, End-user's neglect, misuse, misapplication,
incorrect connection or external damage; or that has been subject to repair or alteration by End-user (or a third party) not authorized by Eaton in
writing; (d) repair or alteration not performed by an authorized Eaton Customer Service Engineer or Agent; (e) improper testing, operation,
maintenance, adjustment or modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer
Service Engineer or Agent; or (f) use of the Product under other than normal operating conditions or in a manner inconsistent with the Products
labels or instructions.
This Warranty is not valid if the Products serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to
this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof.
Eaton shall not be responsible for any charges for testing, checking, removal or installation of Warranted Items.
EATON DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY EATON. IF PERMITTED BY THE APPLICABLE MANUFACTURER, EATON
SHALL PASS THROUGH SUCH MANUFACTURER'S WARRANTIES TO END-USER.
EATON DOES NOT WARRANT SOFTWARE, INCLUDING SOFTWARE EMBEDDED IN PRODUCTS, THAT IS NOT CREATED BY EATON. WITHOUT
LIMITING THE FOREGOING, EATON SPECIFICALLY DOES NOT WARRANT SOFTWARE (SUCH AS LINUX) THAT WAS CREATED USING AN OPEN
SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE.
WARRANTY
EATON BladeUPS

THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY EATON WITH RESPECT TO THE PRODUCTS AND SERVICES AND,
EXCEPT FOR SUCH FOREGOING WARRANTY EATON DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTIES OF MERCHANTABILITY, TITLE, NON-INFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE. CORRECTION OF
NON-CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE EATON'S SOLE LIABILITY AND
END-USER'S EXCLUSIVE REMEDY FOR FAILURE OF EATON TO MEET ITS WARRANTY OBLIGATIONS, WHETHER CLAIMS OF THE END-USER ARE
BASED IN CONTRACT, IN TORT (INCLUDING NEGLIGENCE OR STRICT LIABILITY) OR OTHERWISE. SOME STATES OR JURISDICTIONS DO NOT
ALLOW THE EXCLUSION OF EXPRESS OR IMPLIED WARRANTIES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. IN THAT EVENT, SUCH
WARRANTIES ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD. SOME STATES OR JURISDICTIONS DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATIONS AND/OR EXCLUSIONS MAY NOT APPLY TO YOU.
LIMITATION OF LIABILITY: The remedies of the End-user set forth herein are exclusive and are the sole remedies for any failure of Eaton to comply
with its obligations hereunder. In no event shall Eaton be liable for any indirect, incidental, special or consequential damages of any kind or type
whatsoever, resulting from or in connection with any claim or cause of action, whether brought in contract or in tort (including negligence or strict
liability). Some States or jurisdictions do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eatons reasonable
control. In no case will Eatons liability under this Warranty exceed the replacement value of the Warranted Items.
END-USER'S OBLIGATIONS: In order to receive the benefits of this Warranty, the End-user must register the product warranty (via mail or online at
www.eaton.com/powerquality warranty registration); use the Product in a normal way; follow the Products operation and maintenance manual;
and protect against further damage to the Product if there is a covered defect.
OTHER LIMITATIONS: Eaton's obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due from End-user
(including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with
the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty. Also during such time, the period of this
Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-user shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of
this Warranty, including without limitation, site calls involving an inspection that determines no corrective maintenance is required. Any costs for
replacement equipment, installation, materials, freight charges, travel expenses or labor of Eaton representatives outside the terms of this
Warranty will be borne by the End-user.
OBTAINING WARRANTY SERVICE: In the United States, call the Customer Reliability Center 7x24 at 800.356.5737. Outside of the United States,
contact your local Eaton product sales or service representative, or call the Customer Reliability Center in the United States at 919.870.3028. For
comments or questions about this Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina
27616 USA.
*1642016494*
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Powerware Series

Class A EMC Statements

(12 kVA) User's Guide S 164201649 Rev 4 i

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module is an uninterruptible:power system (UPS) that protects

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Controller Area Network (CAN) Bridge Card in each

technology that uses advanced battery management to increase battery

cards with enhanced communication capabilities for network connectivity

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