Friedlander Angola Documentation
Friedlander Angola Documentation
Friedlander Angola Documentation
APRIL2012
Luanda - ANGOLA
WELCOME
BEMVINDOS
WELCOME
About the Group
KEY FIGURES
70 620 M 5000 18 70 620 M 5000 18
BUSINESS OPERTATIONS
IN FRANCE
TURN OVER
EMPLOYEES
SUBSIDIARIES IN 13
COUNTRIES
IN FRANCE
COUNTRIES
BUSINESS OPERATIONS IN AFRICA
18 subdisiaries in 13 countries
Mauritania
Niger
Guinea
Burkina Faso
Ivory Coast
Togo
Bnin
Ghana
C Cameroon
Gaboon
Congo
Ouganda Ouganda
Angola
ANNUAL TURN OVER ANNUAL TURN OVER
100.000.000 USD
About FRIEDLANDER Angola
FRIEDLANDER ANGOLA : CREATED IN
1997
FRIEDLANDER ANGOIL CREATED IN 2011 FRIEDLANDER ANGOIL : CREATED IN 2011
ACTIVITIES
Piping Works (Oil & Gas and Industry) : Fabrication and Installation
Supports and Structures : Fabrication and Installation
EPCC Contracts for Onshore and Offshore
Maintenance : Routine jobs Maintenance : Routine jobs
Well Jumpers, Subsea Structures : Fabrication
Sea fastening
Procurement
Shut Downs
TURN OVER
ORGANIZATION CHART
Permanent
Permanent
Manpower
710 persons
Permanent
Manpower
710 persons
710 persons
RESSOURCES & ANGOLAN CONTENT
Angolan People : Angolan People :
General, HSE , QAQC, Administrative & Finance : 25
Construction Engineers : 2
Design Engineers : 2 Design Engineers : 2
Team Leaders: 35
Safety Watchers: 50
Certified Welders: 115
Angolan Personnel : 600
Expatriate People : 110
Pipe Fitters , Platters: 130
Riggers, Helpers: 96
Scaffolding fitters: 14
P i t 30
Angolan Content 85%
Painters: 30
Mechanicals / Electricians : 30
Logistic & maintenance : 70
Crane Operators: 5 Crane Operators: 5
ANGOLANIZATION COMMITMENT
INTERNAL TRAINING
ANGOLANIZATION COMMITMENT
INTERNAL TRAINING
Skills Improvement Program
Mechanicals & Fitters Trainings
Our mechanicals and fitters follow a
permanent training to keep at the best
level.
Our Welding School
K i SMAW&TIG ld t th b t l l Keeping our SMAW & TIG welders at the best level
is one of our top priorities.
Our welders regularly follow trainings to ensure the
best quality in their work best quality in their work
3 Fitting &Welding Schools 3 Fitting & Welding Schools
ANGOLANIZATION COMMITMENT ANGOLANIZATION COMMITMENT
INTERNAL TRAINING
Skills Improvement Program
AutoCAD Training
Design is an essential part of our
i i ti it t i i f engineering activity, so training of
Angolan technicians is vital for us
Mi ll Miscellanous
QA QC
HSE
Engineering Engineering
RH
ANGOLANIZATION COMMITMENT ANGOLANIZATION COMMITMENT
EXTERNAL TRAINING
T h i l T i i b d f
EXTERNAL TRAINING
Skills Improvement Program
Technical Training abroad or from
abroad
Welding Inspection / Coating Inspection
Pi fi W ld S ff ld C Pipe fitter, Welders, Scaffolders, Crane operators
Local Training Centers / Certification Centers
with Recognized Certificate of Training Completion (APAVE, BV,
ESSA ) ESSA,)
OUR WELDING CAPACITIES
148 Welders
469 Qualifications
Welding Technologies Currently
Carried & Certified for :
ASME IX
EN 277-1
AWS / API
Carbon Steels
Stainless Steels
Duplex and Super Duplex up e a d Supe up e
Cupro Nickel
Inconel 625
Welding Procedure Qualification Reports Welding Procedure Qualification Reports
Available for plates and pipes with following WPS :
TIG Orbital
TIG TIG
SMAW
OUR FACILITIES
B i t W k h Boavista Workshop
Engineering and Management
Piping and Construction Works
Hydrotesting
NDT
Sandblasting / Painting
QC before expdition
6 000 m
OUR FACILITIES
W ll J F b i ti Y d Well Jumper Fabrication Yard
SONILS Base
Engineering and Management Engineering and Management
Piping and Construction works
Hydrotesting
NDT NDT
Painting
QC before expediting
8 600 m
OUR FACILITIES
Fabrication Yard Fabrication Yard
SONILS Base
Engineering and Management g g g
Piping and Construction works
Dedicated Stainless Steel Area
Hydrotesting Hydrotesting
NDT
Painting
QC b f diti QC before expediting
Client Storage Dedicated Area
Client Offices
10 000 m
RENTED FACILITIES
Heavy Lift - SONILS
Dock :
Water Depht : -12,5m CD
Lifting : 2 x 500 t
Length: 90m / Width : 33 m g
Fabrication Area :
Area : 41 100 m
41 100 m
LIFTING & TRANSPORTATION MEANS
SONILS Means (exclusively)
Mobile Cranes (30t, 60t, 90t, 450 t) ( , , , )
Heavy Lift Gantry Crane (< 50t, > 50t,
500t)
Trailer / Carrier + Mack Truck Trailer / Carrier Mack Truck
Forklift (< 15t)
PORT AMBOIM / PAENAL :FRIEDLANDER FACILITIES
WELDING SCHOOL IN PORT AMBOIM
OPEN IN 2010
5 000 m
OUR WORK LOAD CAPACITY
Based on current projects and contracts
10 000
m
OUR WORK LOAD CAPACITY
Based on current projects/contracts and present negotiation/bids
HSE STATISTICS
HSE STATISTICS - 2011
HSE STATISTICS - 2011
1 945 000 h
HSE STATISTICS
Details of LTIs over the last 3 years
HSE ORGANIZATION
This plan sets out the principal health, safety and environment improvement activities to take
HSE DEVELOPMENT PLAN FOR 2012
p p p y p
place in Friedlander Angola during the year 2012. It supplements the on-going HSE
activities that continue throughout everyday activities.
The 2012 plan is based on 3 key themes that Friedlander aims to develop during this period.
These themes are:
Leadership and active management
Friedlander Angola will demonstrate commitment to HSE of our staff to highest level
These themes are:
Action 1: Top management will participate to HSE monthly site visits.
Action 2: HSE will be discussed quarterly at HSE committee meetings and monthly at Supervision
meetings.
Action 3: We will continue to develop and implement HSE procedures to ensure good and safe condition
of work.
Action 4: We will ensure that HSE Mgt system is effective and HSE information is accessible on every site
A ti 5 W ill i l t th d d ti f i t l d t l dit Action 5: We will implement the agreed recommendations from internal and external audit.
HSE DEVELOPMENT PLAN FOR 2012
HSE behavior at work
Friedlander Angola will raise the HSE skills and competency of everybody
Action 6: In line with the objectives set in 2011 Friedlander Angola will continue to train the staff to Action 6: In line with the objectives set in 2011, Friedlander Angola will continue to train the staff to
improve
the skills and competency of everybody.
Action 7: HSE department will conduct safety behavioral visit to increase the awareness of our workers.
HSE DEVELOPMENT PLAN FOR 2012
Measurements and monitoring
Key Performance indicators
Every year Friedlander Angola sets HSE targets that include leadingand laggingindicators Every year, Friedlander Angola sets HSE targets that include leading and lagging indicators.
For this year, our targets are:
Monitoring
To be in line with the targets set, Friedlander Angola need to assess the progress on a monthly
basis and take corrective actions.
Action 8: Develop and implement monthly monitoring of KPI and trends analysis, the progress of p p y g y p g
these KPI will be discussed during the HSE committee meeting.
QA QC ORGANIZATION
QUALITY CONTROL DATA BASE MANAGEMENT SYSTEM
To support and facilitate the requirements of projects
Assistance in daily activities in site , project key performance
index auditing reports and documentation index, auditing, reports and documentation
Basis for tracking the project quality requirements, progress status,
billing and final documentation for final turn over of each project. billing and final documentation for final turn over of each project.
QUALITY CONTROL DATA BASE MANAGEMENT SYSTEM
SystemData Base Overview:
Quality Control Data Base
D t C t l S t D t b Document Control SystemDatabase
Field Material Control SystemDatabase
W ldi C t l S t Welding Control System
Piping and Painting Planning Tools
Equipment Tools Equipment Tools
Punch Base
Experiences in Angola
PORTOFOLIO 2012
OIL & GAS
New Works
FromConstruction Works to Onboard Installation FromConstruction Works to Onboard Installation
EXPERIENCE IN FPSOs
TOTAL
Block
17
Dalia Girassol
OPS/EXXON
Block
Kizomba A-B-C /
S i OPS/EXXON
Block
15
Saxi
Mondo Xicomba
OPS/CHEVRON Block 0 Kuito Sanha
Operations on 9
FPSOs in Angola
Currently 2 x 105
people onboard p p
EXXON / OPS EXPERIENCES ON FPSOs
[New Works & Shut Down]
Client :
EXXON & OPS
GAS GATHERING PROJECT
Location :
Onshore (LUANDA) & Offshore (Bk 15)
Year / Duration :
2010
Description :
ONSHORE
Fabrication and modification of piping in carbon steel for Mondo Fabrication and modification of piping in carbon steel for Mondo
Fabrication of supports for Mondo and Saxi
Fabrication of a 3,5T deck extension for Mondo
OFFSHORE
Installation of 16T of equipments
10 workers in permanence for 10 months
Shutdown work on SAXI and MONDO FPSO, up to 20 people for
2x15d
TOTAL / TECHNIP EXPERIENCES ON FPSOs
[New Works & Shut Down]
Client :
TOTAL & TECHNIP
FPSO HOOK UP
Location :
Onshore (LUANDA) & Offshore (Bk 17- DALIA FPSO)
Year / Duration :
2006-2007
Description :
ONSHORE
Piping and Structures Piping and Structures
Well jumper fabrication
Sea fastening
OFFSHORE
Manpower provision More than 50 people onbord (peack)
(Angolan foremen, Pipe fitters, Welders,
Scaffolding Fitters, Fire watchers,...)
TOTAL EXPERIENCES ON FPSOs
[New Works & Shut Downs]
Client : TOTAL E&P ANGOLA
JASMIN Tie In and Deck Integrations Project
Location : FPSO Girassol (Bk 17)
2001 Year : 2001
Description : Fabrication & Installation of :
90 tons of Piping
18 tons of Structures
EXXON / SONASURF BOAT LANDINGS
[New Works]
Client :
EXXON / SONASURF
BOAT LANDING
Location :
Onshore (LUANDA) & Offshore (Various Vessels)
Year / Duration :
2009-2010
Description :
Fabrication and Installation of 4 boat landings
2 x 25 t for KIZOMBA A&B 2 x 25 t for KIZOMBA A&B
2 x 15 t for TLP A&B
SBM BUOY CONSTRUCTION
[New Works]
+ Diameter : 16 m
+ Height : 6 m
Client : SBM
LOADING BUOY
Location : Lobito (ANGOLA)
+ Weight : 250 T
Year / Duration : 1 an / 2008
Description : Construction of a Loading Buoy (for FPSO or ports), Significant welding,
Fabricated components and fitting of the two separate parts comprising the buoy,
Fabrication processes certified by ABS marine and offshore classification body,
Mechanical, dimensional, hydraulic and hydrostatic tests.
OIL & GAS
Subsea Spools and Structures
Technical construction in tight deadlines Technical construction in tight deadlines
TOTAL / FMC WELL JUMPERS
[New Works]
Client : TOTAL E&P ANGOLA / FMC
PGB & Well Jumper Fabrication for Girassol & Rosa Bk 17
Location : Onshore (Luanda)
2007 2009 Year : 2007-2009
Description : PGB Fabrication (18) / Well Jumpers (28)
EXXON / CAMERON WELL JUMPERS
[New Works]
Client :
EXXON & OPS
Well Jumper Fabrication (Kizomba A & B) - Bk 15
Location :
Onshore (LUANDA)
Year / Duration :
2010
Description :
Fabrication and Maintenance of Well Jumpers (12)
VETCO WELL JUMPERS
[New Works]
Client : VETCO
WELL JUMPERS (PRODUCTION AND INJECTION) FOR KIZOMBA FIELD
Location : LUANDA
Year / Duration: 2007-2008 / 2 Years
Description : Detailed Engineering, Fabrication, NDT / Hydrotest, Load Out and Seafastening
36 WJ for EXXON (Bk15) & 52 WJ for TOTAL DALIA (Bk17) ( ) ( )
[New Works]
TOTAL SUBSEA STRUCTURES & SPOOLS
Client : TOTAL
GIRASSOL WI15 PIPELINE REPAIR (Bk 17)
Location : Luanda (ANGOLA)
Year / Duration : 2009 / 1 an
Descriptif : 12 Spool Deployment Frame Structure (60t) Supply (structure & spool), Descriptif : 12 Spool Deployment Frame Structure (60t) Supply (structure & spool),
Prefabrication, Assembly, Painting, NDE and Hydrotest, Seafastening
OIL & GAS
Maintenance Operations
Routines J obs Routines J obs
SONANGOL ROUTINE JOBS
[Maintenance Operations]
Clients : SONANGOL P&P
Construction and Maintenance Operations
Location : Offshore - Bk 3 (Angola)
f 2005 till Year : from 2005 till now
Description : Line Substitution / Modification, Structure Maintenance, Supports ...
TOTAL ROUTINE JOBS
[Maintenance Operations]
226 000
manhours manhours
for 2010
Clients : TOTAL
Construction and Maintenance Operations ITV
Location : Offshore Bk17 (Angola)
f 2010 till Year : from 2010 till now
Description : Frame Contract for FPSOs (including PAZFLOR and incoming CLOVE)
for Substitution / Modification, Structure Maintenance, Supports...
OIL & GAS
Seafastenings
On duty by your side On duty by your side
VARIOUS CLIENTS SEAFASTENINGS
[Operations]
Major Clients : SUBSEA SEVEN (BP, CAMERON) - HULL BLYTH (BP, CAMERON)
TECHNIP (TOTAL) - TOTAL - PANALPINA - EMAS (TOTAL)
Seafastening Operations (Structures, Well Jumpers, Reels,)
L ti Various Vessels Location : Various Vessels
Year : from 2002 till now
Description : Dedicated Team & Material available at SONILS Yard for short notice mobilization
(50 People, 10 Diesel Weld. Machines, Compressors, Tool Boxes, Generators,)
OIL & GAS
EPCC Contracts
We take care of your success We take care of your success
SONANGOL P&P FIELD DEVELOPPEMENT
[EPCC Contract]
Clients : SONANGOL P&P (Bk 3)
PACF4 & PACF1 Infill Wells - Topside Modifications
Location : Offshore Bk3 (Angola)
2009 2010 Year : 2009-2010
Description : Well Connection (3 W.) / Tie-in (8 / 10 / 12) for Future Process Modification
Laser Dimensional Survey, Detailed Engineering, Procurement,
Prefabrication, Installation, E&I, Precommissioning
ANGOBETUMES OIL PRODUCT TERMINAL
[EPCC Contract]
Client : ANGOBETUMES
Lobito Terminal - Construction of a Oil Product Terminal
Location : Lobito (ANGOLA)
2008 2010 / 2 Year / Duration : 2008- 2010 / 2 years
Description : Engineering, Procurement, Earth Works, Civil Works, Prefabrication ,
Tank Erection, Piping Works, E&I, NDT, Painting, Insulation, Precommissioning, Commissioning
Gasoil : 2 Tanks (15 000 m3) HFO : 1 Tank (7 500 m3) Bitumen : 2 Tanks (10 000 m3)
Ongoing Projects
TOTAL GAS EXPORT PROJECT
[New Works]
Client :
TOTAL
GAS EXPORT PROJECT GAS EXPORT PROJECT
Location :
Onshore (SONILS) / Offshore (Girassol / Dalia)
Year / Duration :
2010 2012 2010-2012
Description :
GIRASSOL
Fab. & Installation of a 25 tons module
incl. 700of carbonsteel piping incl. 700 of carbon steel piping
E&I, Fabrication and installation of supports
DALIA
Prefab. of 1800of piping (Carb. Steel, Stainl. Steel, Inconel 625)
Offshore installationof an exchanger Offshore installation of an exchanger
Piping and E&I installation
60T of scaffolding
Completed
TOTAL GirRI FPSO 1
[New Works]
Client :
TOTAL TOTAL
GIRASSOL RESSOURCE INITIATIVE PROJECT
Location :
Onshore (SONILS) / Offshore (Girassol)
Y / D ti Year / Duration :
2010-2012
Description :
GIRASSOL
EPCI EPCI contract
Tie in of chemical and methanol lines
800" of piping
E&I Tie-ins
New E&I cabinet
Onshore works: 100%
Offshore works : 95 %
FMC / TOTAL GirRI Subsea
[New Works]
Client :
FMC
GIRASSOL RESSOURCE INITIATIVE PROJECT
Location :
O h (SONILS) Onshore (SONILS)
Year / Duration :
2010-2012
Description :
Fabrication of :
8 PGBs
13 Well Jumpers (Injection / Production)
PGBs Completed
2 WJ already loaded out 2 WJ already loaded out
CAMERON / BP PSVM Development
[New Works]
Client :
CAMERON / BP
PSVM DEVELOPMENT (Bk 31)
Location :
O h (SONILS) Onshore (SONILS)
Year / Duration :
2011-2014
Description :
Fabrication of :
22 Well Jumpers
Inconel clading technology
3 Well Jumpers
already completed
VETCO / EXXON KIZOMBA Satellites Development
[New Works]
Client :
VETCO / EXXON
KIZOMBA Satellites Development (Bk 15)
Location :
O h (SONILS) Onshore (SONILS)
Year / Duration :
2010-2013
Description :
Mud Mats Completed
1 WJ already loaded out
2 WJ in progress
Fabrication of :
6 Mud Mats (4 SDU/UTA - 2 UTA) - 195 t
18 Well Jumpers
TOTAL Bk17 Field Development
[New Works]
Client :
TOTAL
Bk17 Field Development (Dalia, Rosa, Pazflor)
Location :
Onshore (SONILS)
Year / Duration :
2010-2014
Description : Description :
Fabrication of :
52 + 9 Well Jumpers for Dalia
22 Well Jumpers for Pazflor (and 12 WJ for CLOV)
Global Progress
60%
PORT AMBOIM MARINE OIL TERMINAL PORT AMBOIM MARINE OIL TERMINAL
PHASE 1 IN PROGRESS : PIPE LINES PHASE 3 FUTURE WORKS : SEA LINES
LOBITO SONANGOL PALANCA CALM BUOY OVERHAUL
250 tons CALM BUOY 250 tons CALM BUOY
RECERTIFICATION WORKS IN LOBINAVE SHIP YARD
LOBITO ANGOBETUMES PIPE LINES FOR LOBITO TERMINAL
SUBSEA SEVEN/BP GES BLOCK31 PROJECT
FABRICATION 371 tons
PLET & SPOOLS
MODEC/BP COMMISSIONING FPSO
PSVM FPSO COMMISSIONING
WITH 30 WELDERS / FITTERS WITH 30 WELDERS / FITTERS
QUALIFICATION 18 WELDING
PROCEDURES PROCEDURES
CuNi , Alloy Steel , SS , API X65
FOR MODIFICATIONS ON BOARD
SUBSEA SEVEN/BP - SEA FASTENING POUR BLOCKS 18 et 31 ( 24 hours )
FMC FLOW BASE FABRICATION FOR GirRI PROJECT
FABRICATION
4 PRODUCTION &
INJ ECTION
FLOW BASES
TECHNIP SPOOL 6 SD FABRICATION FOR GirRI PROJECT
ANGOFLEX LOBITO MONTAGE HELIX MACHINE
SLINGS & BASKET S FABRICATION
TOTAL GAS EXPORT PROJECT BLOCK2
CUCA . COCA COLA - EXTENSIONS OF PLANTS . SS PIPING WORKS
PERMANENR ACTIVITIES
IN CASTELL GROUP
BREWERIES
THANK YOU
OBRIGADO
THANK YOU