Publ. 3EN 2200B (dig.

)
DENISON HYDRAULICS
Proportional Pressure Control Valves
Series P2 & 4VP01
Back to Content Ordering Code P2 Ordering Code 4VP01
FEATURES, SYMBOLES
2
FEATURES
x
Electrical proportional adjustment of operating pressure in hydraulic systems.
x
Ideal as directly operated valve for low flow up to 5 l/min, as pilot valve for
pressure main stages and as pilot valve for pressure controlled pumps.
x
Directly operated by an easy adjustable proportional solenoid.
x
Design allows very low minimum pressure (see pmin/Q curve on page 4).
x
Extremely low hysteresis 1.5 %, repeatability < 1.0 %, high dynamic.
x
Four pressure ranges available for high resolution operation:
up to 50 / 105 / 210 / 350 bar.
x
Mounting configurations:
As sandwich version (P2), for installation on DENISON pressure valve series
R4 and R5 between the main stage and the manually adjustable pilot stage.
As subplate version (4VP01), confirming to ISO, CETOP 03.
x
Proportional amplifier as rack mount Eurocard 3U, conforming to IEC 297.
x
Valve and electronics from one supplier ensures optimal performance.
SYMBOL R4V...P2
SYMBOL 4VP01
Example: R4V...P2
T P
4VP01 (Schematic drawing)
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DESCRIPTION, TECHNICAL DATA
3
DESCRIPTION The proportional pressure relief valve, series P2 and 4VP01, are directly operated
by proportional solenoid.
The electrical input to the solenoid produces a corresponding holding force on the
valve cone. If the pressure in the working port exceeds the holding force,
the proportional cone is lifted from its seat, releasing flow to tank. This maintains
the pressure in the working port proportional to the electrical input to the solenoid.
The working port for series P2 valves is Port Z, that for series 4VP01, Port P.
The series P2 is provided as compact design, which can be mounted between the
pilot valve and main body of the DENISON R4 and R5 range of valves.
In this case, the manually adjustable pilot stage determines the pressure ceiling,
and should be set approximately 10 % higher than the maximum setting produced
by the proportional section.
The pilot drain port must be connected to a stable low pressure tank line.
Pressure variations in the drain port should be avoided.
TECHNICAL DATA
GENERAL
x
Mounting position Horizontal mounting preferred, or vertical
with the prop. solenoid at underside
x
Direction of flow P2: ZfY
4VP01: PfT
x
Ambient temperature range 20 hC. . . +50 hC
HYDRAULIC CHARACTERISTICS
x
Max. operating pressure 350 / 210 / 105 / 50 bar
x
Min. operating pressure see curves on page 4
x
Max. pressure on port T, Y or Y1 30 bar
x
Nominal flow 5 l/min
x
Fluid temperature 20 hC. . . +80 hC
x
Fluid viscosity 10 cSt . . . 650 cSt
x
Recommended viscosity 30 cSt
x
Linearity 2.8 %
x
Hysteresis 1.5 %
x
Fluid Confirming to DIN 51524 and 51525
x
Filter Pre-filter 280 m; fine-filter 50 m
x
Contamination level Max. permissible contamination level
according to NAS 1638 Class 8
(Class 9 for 15 micron and smaller)
or ISO 17/14
ELECTRIC CHARACTERISTICS
x
Type of current Direct current
x
Min. current 300 mA
x
Max. current 2500 mA
800 mA (for replacement of P1 valve)
x
Dither frequency 270 Hz (recommended)
x
Dither amplitude 120 mA (recommended)
x
Coil resistance 4
25 (for replacement of P1 valve)
x
Type of protection IP 65
x
Relative operating period 100 %
x
Electrical connection Plug-in connector to ISO 4400
Back to Content Ordering Code P2 Ordering Code 4VP01
CURVES
4
Pressure stage 50 bar
Pressure stage 105 bar
Command voltage / % Command voltage / %
P
r
e
s
s
u
r
e
/
b
a
r
P
r
e
s
s
u
r
e
/
b
a
r
Pressure stage 210 bar
Pressure stage 350 bar
Command voltage / % Command voltage / %
P
r
e
s
s
u
r
e
/
b
a
r
P
r
e
s
s
u
r
e
/
b
a
r
Pressure stage 50 bar Pressure stage 105 bar
Flow / l/min Flow / l/min
P
r
e
s
s
u
r
e
/
b
a
r
P
r
e
s
s
u
r
e
/
b
a
r
Pressure stage 210 bar Pressure stage 350 bar
Flow / l/min Flow / l/min
P
r
e
s
s
u
r
e
/
b
a
r
P
r
e
s
s
u
r
e
/
b
a
r
Pressure stage 50 bar Pressure stage 105 bar
Flow / l/min Flow / l/min
m
i
n
.
p
r
e
s
s
u
r
e
s
e
t
t
i
n
g
/
b
a
r
m
i
n
.
p
r
e
s
s
u
r
e
s
e
t
t
i
n
g
/
b
a
r
Pressure stage 210 bar Pressure stage 350 bar
Flow / l/min Flow / l/min
m
i
n
.
p
r
e
s
s
u
r
e
s
e
t
t
i
n
g
/
b
a
r
m
i
n
.
p
r
e
s
s
u
r
e
s
e
t
t
i
n
g
/
b
a
r
p-U-CURVES
p-Q-CURVES
pmin-Q-CURVES
Back to Content Ordering Code P2 Ordering Code 4VP01
PROPORTIONAL PRESSURE CONTROL VALVE SERIES P2
5
Screws for additional proportional section installation
4 off
3
8HH24 UNF x 3
1
2HH lg., Order No. 359153400.
Coil can be turned to any position
Pilot valve
Proportional
section P2
(weight 1.8 kg)
Main valve body
R4V
R5
R4R
R5P
Important:
On initial start up
and after long shut down periods
bleed air from this plug
Drain Line:
a) only external from the pilot head Y1,
to a stable low pressure tank line
(for threaded or flange main stage)
b) external from the pilot head Y1,
or from the subplate Y
to a stable low pressure tank line,
(for subplate mounted main stage)
Distance required to remove
plug-in connector.
Plug-in connector supplied
as standard.
When applying the proportional section P2 to an existing application
please consult your local DENISON office.
For series R4V, R5V & R5P
Order No. Pressure range
S2658347G . . . 50 bar
S2658348G . . . 105 bar
S2658349G . . . 210 bar
S2658350G . . . 350 bar
For series R4R & R5R
Order No. Pressure range
S2658376G . . . 50 bar
S2658377G . . . 105 bar
S2658378G . . . 210 bar
S2658379G . . . 350 bar
Ordering Code for pilot operated Proportional Pressure Controls and Compensators
Relief valve R4V
Reducer valve R4R
Relief valve R5V *******P2G0R**
Reducer valve R5R
3-Port-Compensator R5P
k
Proportional section only 12 V DC
Note: For details of pilot operated pressure control valves and compensators with which this
proportional section can be combined, please refer to following bulletins:
x 3EN 2400: (R4V)
x 3EN 2700: (R4R)
x 3EN 2850: (R5V, R5R Flanged type, 2 Ports)
x 3EN 2900: (R5V Flanged type, 3 Ports)
x 5EN 4200: (R5P)
Back to Content Ordering Code P2 Ordering Code 4VP01
PROPORTIONAL PRESSURE CONTROL VALVE SERIES 4VP01
6
Weight: 1.8 kg
Plug-in connector ISO 4400
Important:
On initial start up
and after long shut down periods
bleed air from this plug
Version with max. pressure adjustment
4 screws M5 x 70, DIN 912-10.9
361073038
ZDVP011S0D1 (max. 70 bar), 098912010
ZDVP015S0D1 (max. 350 bar), 098912020
Ordering Code 4VP0 * * G12 B * ** *
Series
Pressure Range
1 = . . . 50 bar
2 = . . . 105 bar
3 = . . . 210 bar
5 = . . . 350 bar
Orifice in P
0 = without orifice
1 = 0.6 mm dia.
2 = 0.8 mm dia.
3 = 1.0 mm dia.
4 = 1.2 mm dia.
Modification
Electrical Connector
w/o code = connector not supplied
C1 = connector PG11
Seal Class
1 = NBR-seals (Standard)
4 = EPDM-seals
5 = FPM-seals (Viton) `
Design Letter
Solenoid Voltage
G12 = 12 VDC
Back to Content Ordering Code P2 Ordering Code 4VP01
MOUNTING CONFIGURATION, SUBPLATES FOR 4VP01
7
MOUNTING CONFIGURATION (according to CETOP, ISO and DIN)
Block mounting face
Flatness 0.01 mm / 100 mm length
Surface finish 0,8
B
For valves ordered without subplate, mounting screws
must be ordered separately.
4 Mounting screws Order-No.
M 5 x 30, DIN 912; 10.9 700708348
1024 UNC2A x 1
1
4HH (SAE) 358101838
or
Torque 8.3 Nm
SUBPLATES
Model No. Order No. Weight d1 (A, B, P, T) d2 Thread for mount. screws d3
SSB04G 136 S26329590 1.4 kg G
1
4HH l 23 x 1 M 5
SSB06G 136 S26329600 1.4 kg G
3
8HH l 26 x 1 M 5
SSB08G 136 S26329610 1.7 kg G
1
2HH l 31 x 1 M 5
Mounting screws are included in subplate order.
M5 or 1024 UNC2A (15 lg.)
1
4HH &
3
8HH Subplates
panel opening dia. 76 (79)
40 (46)
44
(46)
( ) dimensions in brackets
are for
3
8HH subplates
1
2HH Subplate
Panel opening
dia. 88
Note:
Ports A & B
not required
Back to Content Ordering Code P2 Ordering Code 4VP01
PROPORTIONAL AMPLIFIER WITH RAMPS
8
Order No.: 701006008
Weight: 0.25 kg
This proportional amplifier is designed to control directly operated pressure valves.
It proportionally converts electrical input signals into solenoid current.
This amplifier has reverse polarity protection and short circuit protected
PWM-output stage with max. current limit.
The command signal is always connected to the same input line. The different
command signals are set by DIP-switches on the main board. Potentiometers are
available for the adjustment of ramp circuits up/down (independently from each
other), max. pressure (lmax) and min. pressure (lmin).
By changing the input signal from 0...2 % of max. command signal, the amplifier
passes over to the lmin-leap-function.
There are diagnostic LEDs to display the working condition (POWER ON), ramp
function (RAMP OFF) and FAIL SAFE in case of short circuit or external STOP of
the card. Two measuring sockets are provided to measure either the nominal
solenoid current or the command voltage.
Characteristics Proportional Amplifiers
x
Supply voltage
nominal 24 V DC
smoothed battery voltage 20...32 V DC
x
Reference voltage 15 V/ 25 mA 5 %
10 V/ 10 mA 0.5 % stabilised
x
Solenoid nominal current lmax = 2.3 A
x
Current consumption max.
12 V solenoid approx. 2.5 A
x
Short circuit protection for solenoid
x
Inputs 1. 0 . . . 20 mA, 100 input impedance
2. 4 . . . 20 mA, 100 input impedance
3. 0 . . . 5 V, 50 k input impedance
4. 0 . . . 10 V, 100 k input impedance
x
Outputs + = solenoid A
x
External stop illuminates on Fail Safe, implement as NC (normally closed circuit)
connection with an input voltage of 24 V; input impedance 3.3 k
x
Ramp off illuminates when Ramp off, implement as NO (normally open circuit)
connection with an input voltage of 24 V; input impedance 3.3 k
x
Potentiometer for
max. pressure (lmax) ... 2.3 A
min. pressure (Imin) 0 . . . 50 % of Imax; 20 % factory set
ramp up 0.1 . . . 10 s 20 % 1 . . . 100 V/s
ramp down 0.1 . . . 10 s 20 % 1 . . . 100 V/s
x
PWM-frequency 6.2 kHz 20 %
x
Dither frequency 270 Hz
x
Measuring socket
solenoid current 1 V 1 A 5 %
command voltage approx. 0 . . . 10 V at 100 % command signal (depends on Imax-adjustment)
Note:
Power supply, Potentiometer, Card holder see page 12.
See publication 9EN 6010 for further detail information on Proportional Amplifier 701006008.
Back to Content Ordering Code P2 Ordering Code 4VP01
PROPORTIONAL AMPLIFIER WITH RAMPS
9
Dimensions Plug-in module 3U/8HP according to IEC 297
p
A
p
A
p
A
Details on the front plate
Schematic block diagram and terminal assignment
20 k/ V
(necessary if command signal is
different from standard potential)
M
u
l
t
i
p
o
i
n
t
c
o
n
n
e
c
t
o
r
D
I
N
4
1
6
1
2
F
4
8
Pressure gain
Zero point
adjustment
The output stages are short circuit proof.
Short circuits at the output and supply input voltage falling
below 20.5 V will result in the shutdown of the output stages,
causing the Fail Safe LED come on.
In this event, the supply voltage to the servo amplifier must
be switched off for a period of about 10 seconds.
LEDs
Measuring sockets dia. 2 mm
5(6) + 2 = Command signal
5(6) + 4 = Solenoid current
Ramp
t down (ca. 0.110 s)
All Potentiometers
0...max. 17.5 rev.
command
potentio-
meter
recomm.
10 k
min. 4.7 k
see page 12
diff. input
Stop
Ramp off
Power supply
see page 12
To run with several
proportional amplifier please
use common zero volts
Ramp
Command signal GND Solenoid current
P2 or
4VP01
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COMMAND CARD FIVE CHANNEL
10
Order No.: 701000288
Weight: 0.15 kg
This command card is designed to interface with all proportional amplifiers for
DENISON proportional valves.
Five multiturn-potentiometers (P1...P5) allow different command signals. Selection
is made by external energizing of the five selector relays on the command card.
By moving the soldered bridges (+/) it is possible to preset positive or negative
commands for the desired level and direction.
In addition, the command card has a summing amplifier which enables the moni-
toring of the internal commands (soldered bridges ...5), or additional external
resistor array.
These inputs (e.g. a 4) also make it possible to cascade further command cards if
required.
The output signal to the servo amplifier is available not inverted (a 2) and
inverted (c 2).
The command card has a power rectifier with a 24 V DC output (input 24 V AC). Via
the output c 30/32, the command relays can be energized.
All potentiometers are adjustable on the front panel.
The operating status of the corresponding command is indicated by an LEDdisplay
on the front pannel (K...K5).
LED on = Command level selected.
Characteristics Command Card
x
Supply voltage:
command card supply from proportional amplifier
rectifier 24 V AC (min. 19 V AC)
x
Command potentiometer 5 potentiometers 0 . . . 10 V
x
Command relays 5 potential free contacts
x
Relay contacts:
max. current on contact (resistive load) 100 mA
max. switching voltage 30 V
coil voltage 24 V DC, approx. 30 mA incl. LED-display
Euro-Card-Holder
Order No. 701000078
Holder for individual mounting
according to DIN 41612
design D32
Proportional
amplifier
210
164
50,8
45
2,5
130
5,5
30
120
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COMMAND CARD FIVE CHANNEL
11
Dimensions Plug-in module 3HE/4TE according to IEC 297
M
u
l
t
i
p
o
i
n
t
c
o
n
n
e
c
t
o
r
D
I
N
4
1
6
1
2
D
3
2
K1...K5 = LEDs
P1...P5 = Command adjustment
Schematic block diagram and terminal assignment
Command card
Proportional amplifier
(see pages 8 & 9)
command
potentiometer
recomm.
10 k
min. 4.7 k
see page 12
for each input
Ri = 100 k
inputs for
additional
command cards
Stop
Ramp off
+ 24 V
Inverted
Solenoid
activating via relay voltage 24 VDC
approx. 30 mA for each relay coil
+
2
4
V
A
C
m
i
n
.
1
9
V
A
C
+
2
4
V
Back to Content Ordering Code P2 Ordering Code 4VP01
ACCESSORIES
12
CW
Potentiometer-Adjusting knob
Order No. 701000148
Potentiometer
View A
Potentiometer is
shown displaced
through 90
O
Adjusting knob with scale 0...100
and with revolution counter.
Adjustment is lockable.
Panel opening
Potentiometer Order No.
Potentiometer Characteristics
701000128 701000138
Angle of rotation 360
O
3600
O
Linearity 0.5 % 0.25 %
Resolution-Drift 0.11% of 360
O
0.02 % of 3600
O
Power supply
Order No. 701000238
Weight: 0.25 kg
Euro-Card-Holder
Order No. 701000668
Holder for individual mounting according to DIN 41612,
design F48
Proportional
amplifier
Clip for DIN-Rail mounting
Voltage selector switch
24 VDC/3A output
(24...28 V adjustable)
0 VDC output
k
to the Proportional
Amplifier
(see page 9)
Rectifier
&
Filter
Filter
Regulation
OVP
L = Nominal frequency 50/60 Hz
Nominal voltage 230 VAC or 115 VAC (pay attention to voltage selector switch setting)
N = Neutral line
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