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    Alloy Process Data Sheet - 105-85

    Uploaded by

    Ugur Kaya
    This document provides processing guidelines for alloy ASTM A148 Grade 105-85. It outlines the target chemical composition, melting and pouring procedures, heat treatment including normalization, austenitizing and tempering, welding practices, and mechanical property requirements. Key steps include maintaining chemical composition within specified ranges, pouring at 3000°F and allowing the casting to cool below 1000°F before moving. Heat treatment consists of normalizing at 1800°F for 1 hour per inch, austenitizing at 1750°F for 1 hour per inch and tempering at 1250°F for 1.5 hours per inch.

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    Alloy Process Data Sheet - 105-85

    Uploaded by

    Ugur Kaya
    1K views3 pages
    This document provides processing guidelines for alloy ASTM A148 Grade 105-85. It outlines the target chemical composition, melting and pouring procedures, heat treatment including normalization, austenitizing and tempering, welding practices, and mechanical property requirements. Key steps include maintaining chemical composition within specified ranges, pouring at 3000°F and allowing the casting to cool below 1000°F before moving. Heat treatment consists of normalizing at 1800°F for 1 hour per inch, austenitizing at 1750°F for 1 hour per inch and tempering at 1250°F for 1.5 hours per inch.

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    This document provides processing guidelines for alloy ASTM A148 Grade 105-85. It outlines the target chemical composition, melting and pouring procedures, heat treatment including normalization, austenitizing and tempering, welding practices, and mechanical property requirements. Key steps include maintaining chemical composition within specified ranges, pouring at 3000°F and allowing the casting to cool below 1000°F before moving. Heat treatment consists of normalizing at 1800°F for 1 hour per inch, austenitizing at 1750°F for 1 hour per inch and tempering at 1250°F for 1.5 hours per inch.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views3 pages

    Alloy Process Data Sheet - 105-85

    Uploaded by

    Ugur Kaya
    This document provides processing guidelines for alloy ASTM A148 Grade 105-85. It outlines the target chemical composition, melting and pouring procedures, heat treatment including normalization, austenitizing and tempering, welding practices, and mechanical property requirements. Key steps include maintaining chemical composition within specified ranges, pouring at 3000°F and allowing the casting to cool below 1000°F before moving. Heat treatment consists of normalizing at 1800°F for 1 hour per inch, austenitizing at 1750°F for 1 hour per inch and tempering at 1250°F for 1.5 hours per inch.

    Copyright:

    © All Rights Reserved
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    of 3

    ALLOY PROCESSING DATA SHEET FOR ALLOY ASTM A148 105-85

    1.0 Melting Practice



    Target Chemical Composition, percent by weight, to attain mechanical properties per ASTM A148 Gr.
    105-85


    1.1 Melting Practice Special Notes

    The chemical composition of this alloy must be strictly maintained within the values assigned above.

    1.2 Test Specimens

    All test specimens for this alloy are to be poured using the the keel block size assigned unique to each
    job. See your supervisor for instructions.

    2.0 Degassing Procedure


    3.0 Tap and Pour Temperatures



    C Mn Si Cr Ni Mo P S Cu
    min 0.14 0.80 0.50 0.85 1.9 0.40 --- --- 0.10
    max 0.16 0.90 0.60 0.95 2.1 0.50 0.05 0.06 0.12
    TARGET 0.15 0.85 0.55 0.90 2.0 0.45 --- --- 0.11
    in-furnace addition 1 lb. aluminum per 1000 lbs. of melt
    at-tap ladle addition 0.25% CaSi
    target tap temperature 3000 F
    target pour temperature 2900 F

    ALLOY PROCESSING DATASHEET

    4.0 Cooling, Shakeout and Cutoff




    5.0 Thermal Processes and Heat Treating

    5.1 Normalize, Water Quench and Temper Process


    6.0 Welding Practice

    Reference data tabulated below.


    7.0 Mechanical Property Requirements per ASTM A148, Gr. 105-85


    4.0.1
    allow casting to cool to below 1000F before moving mold
    4.0.2
    shakeout when casting is below 600F
    4.0.3
    Cutoff feeders leaving approximately 1-2" stub in the as-cast condition. Perform heat
    treatment as specied in section 5.1
    5.1.1
    Normalize at 1800F for 1hr./inch of cross-section. Air cool to 70F.
    5.1.2
    Austenitize at 1750F for 1 hr./inch of cross-section. Water quench to 70F

    5.1.3
    Temper at 1250F for 1.5 hrs./ inch, air cool.

    electrode selection E11018
    preheat temperature xxx
    max. interpass temperature xxx
    Ultimate Tensile
    Strength, ksi
    Yield strength, 0.2%
    offset, ksi
    Precent Elongation, 4D Precent Reduction of
    Area
    105 min. 85 min 17 min 35













    8.0 Sequential Order of Operations

    END OF DOCUMENT
    8.0.1
    Mold, Melt, Pour
    8.0.2
    Do not move mold until casting is below 1000F. Use infrared thermometer at open riser
    to verify this. Do not shakeout casting until below 600F.
    8.0.3
    Shotblast castings and perform initial QC inspection
    8.0.4
    feeders may be stubbed off to 1-2 from casting surface prior to sending for heat
    treatment. Perform heat treatment per section 5.1
    8.0.5
    After heat treatment, nish cutoff, grind and blast.
    8.0.6
    Perform liquid penetrant inspection, marking all areas requiring weld repair.
    8.0.7
    Perform all cosmetic and minor weld repair as required. Grind.
    8.0.8
    Post weld heat treatment if necessary: 1200F, I hr per inch, air cool.
    8.0.9
    Blast castings
    8.0.10 Final inspection, pack, ship.

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