A Control System For DC Arc Furnaces For Power Quality Improvements
A Control System For DC Arc Furnaces For Power Quality Improvements
A Control System For DC Arc Furnaces For Power Quality Improvements
Corresponding author.
E-mail address: [email protected] (G.C. Lazaroiu).
ious strategy of controls for the acdc converters in dc furnace
applications have been presented in the past [58]. However, they
do not focus on the detailed investigation of the acdc converter
controller.
2. dc arc furnace model
In this paper, the operation of a dc arc furnace in the
MatlabSimulink environment is studied and implemented in Sec-
tion 3 [9].
Compared to the arc furnace model, already dened and
described in Refs. [1013], the dc arc furnace simulation introduces
the acdc conversion modeling and the control systemrepresenta-
tion with the relevant regulation logics.
The acdc static conversion system is realized with a full con-
trolled Graetz bridge that supplies the operation power of the dc
furnace and stabilizes the current in the arc furnace.
The control system guarantees the correct operation of the
installation and a fast answer to the electric arc variations, in addi-
tion to the reduction, as much as possible, of the perturbations
injected in the power system. The control and regulation system
has to be a circuit that, with the help of feedback, allows stabilizing
the operation of the arc furnace with the maintenance of a certain
quantity (for example the dc current) at a dened value.
The acdc conversion and the controlregulation systems have
to reach the following objectives:
freewheel diodes;
PI
s +1
PI
s
= 0.78
27 10
3
s +1
s
(3)
5. The proposed auto-adaptive control system
The above results have to be considered as an initial point for
analyses more elaborated, in order to establish the parameters of
the regulator that best guarantees the correct operation of the arc
furnace.
The structure of the used PI controller is reported in Fig. 4.
There are three input parameters: the coefcient for the
proportional part, the coefcient for the integral part and the
coefcient that is a constant of the output signal translation. The
saturation block does not allow the amplitude of the output signal
of the PI controller to exceed the acceptable limits.
Unless the coefcient , introduced in the controller so that the
output signal becomes positive andthe pulse generator canoperate
correctly, the transfer function of the control block implemented
in Simulink has an expression similar to (3). The architecture pre-
sented in Fig. 4 is perfectly compatible with the structure described
in the above section, by using block diagrams.
The values of these coefcients are set by an iterative simula-
tion process on the dc arc furnace operation. The iterative process
is an optimization process that establishes the parameters of the
controller. The objectives of the optimization process are:
1
5
0
5
1
5
0
3
Table 2
Power quality indices.
Percentage waveform
distortion indices and Pst
Control parameters Arc model THDv TIHDV TDV THDI TIHDI TDI P
ST
The model of the arc
furnace without
freewheel diodes
Optimized control for a
good compromise
between icker and
harmonics injected on
ac network
Deterministic arc
model
LV 7.28 7.77 10.65 9.55 1.94 9.75 0.64
MV 3.72 3.99 5.46 9.57 2 9.78
HV 1.36 1.47 2 9.57 2 9.78
Random arc model LV 7.11 7.81 10.56 5.55 3.03 6.33 0.55
MV 3.65 4.01 5.42 5.64 3.05 6.41
HV 1.34 1.47 1.99 5.63 3.05 6.4
Optimized control for
an important reduction
of the icker on ac
network, to the
detriment of harmonic
perturbations
Deterministic arc
model
LV 9.39 5.11 10.69 9.54 1.94 9.73 0.62
MV 4.83 2.55 5.46 9.48 1.98 9.68
HV 1.76 0.93 1.99 9.54 1.94 9.73
Random arc model LV 8.76 6.09 10.67 5.57 3.02 6.33 0.54
MV 4.5 3.05 5.44 5.62 3.02 6.38
HV 1.64 1.11 1.98 5.61 3.02 6.37
The model of the arc
furnace with freewheel
diodes
Optimized control for a
good compromise
between icker and
harmonics injected on
ac network
Deterministic arc
model
LV 9.77 2.98 10.21 5.85 4.86 7.6 0.53
MV 6.21 0.69 6.25 8.87 3.8 9.65
HV 2.26 0.49 2.31 8.97 3.79 9.64
Random arc model LV 14.39 1.06 14.43 8.42 2.76 8.86 0.53
MV 6.21 0.69 6.25 8.87 3.8 9.65
HV 2.26 0.49 2.31 8.97 3.79 9.64
Optimized control for
an important reduction
of the icker on ac
network, to the
detriment of harmonic
perturbations
Deterministic arc
model
LV 13.66 6.7 15.22 8.38 2.97 8.89 0.46
MV 6.12 3.46 7.03 8.5 3.83 9.32
HV 2.26 1.3 2.62 8.55 3.8 9.35
Random arc model LV 13.48 7.07 15.22 9.1 1.97 9.31 0.44
MV 5.85 3.73 6.94 9.32 2.93 9.76
HV 2.18 1.4 2.59 9.54 2.91 9.97
1504 G.C. Lazaroiu, D. Zaninelli / Electric Power Systems Research 80 (2010) 14981505
Fig. 11. Spectrum analysis of the voltage waveform at PCC.
40
k=2
I
k
I
1
2
100, THD
V
=
40
k=2
V
k
V
1
2
100 (4)
TIHD
I
=
40
k=2
I
i
I
1
2
100, TIHD
V
=
40
k=2
V
i
V
1
2
100
TD
I
=
THD
2
I
+TIHD
2
I
, TD
V
=
THD
2
V
+TIHD
2
V
where V
1
, I
1
are the rms values for voltage and current on the fun-
damental, V
k
, I
k
the rms values for current and voltage on the k-th
harmonic order, and V
i
, I
i
the rms values for current and voltage on
the i-th interharmonic order.
Without the optimized control systemthe P
st
(50%) value is 3.72,
THD
V
value is 8.28% and the THD
I
value is 41.06%.
In Fig. 12 the variation of the P
st
values is illustrated, while
Figs. 13 and 14 shows the waveforms of the power quality indices
THD
V
and THD
I
. The 95% value of the short term icker severity
Fig. 13. Variation of THDV values.
value is P
st
(95%) =0.9. The standard EN 50160 [28] stipulates that
the icker severity index at the high voltage level, such that at the
lowvoltage level tobe 1, canexceed1considering the transfer coef-
cients fromthe lowvoltage tothe highvoltage level. The P
st
values
were computed on each ten minutes interval fromthe observation
period.
Some interesting comparisons on these results are made in
Figs. 15 and 16 regarding the indices THD, TIHD, TD.
The 50% values of the P
st
are within the maximum value limit
of 0.85 for a single customer imposed by the Italian standard [3]
by more than 15%. This allows the connection of the plant with-
out the necessity to introduce dynamic compensating systems for
the reactive power control. Moreover, the distance between the P
st
obtainedvalues andtheimposedlimit permits totheproposedcon-
trol systemto operate with the parameter values devoted to a good
compromise between the harmonics and icker on ac networks. In
this way, the harmonic distortion indices of the voltage at PCC are
minimized.
In the present study ltering systems are not included in order
to evaluate the effective installation disturbances. Introducing l-
ters tuned at low order harmonics would reduce harmonic voltage
distortions at PCC.
Fig. 14. Variation of THDI values.
Fig. 12. Variation of Pst values.
G.C. Lazaroiu, D. Zaninelli / Electric Power Systems Research 80 (2010) 14981505 1505
Fig. 15. Percentage waveform distortion indices at PCC for deterministic model of
electric arc.
Fig. 16. Percentage waveformdistortionindices at PCCfor randommodel of electric
arc.
The harmonic distortion level increases with the introduction
of the freewheel diodes, due to two factors that characterize this
installation typology: