GAS EQUIPMENT

TABLE OF CONTENTS

OXWELD Trade Master/Trade Master FG . .............. 1-3

OXWELD GT-450/PUROX Trade Master................ 1-4
PUROX Metal Master/GT-350................................... 1-5
PUROX E Master/
OXWELD 400/PUROX 300 FlameMaster............. 1-6

PREST-O-LITE

Equipment

PREST-O-LITE GT-200/Precision

Master...................... 1-7
Precision Master II/Maintenance................................. 1-8
Sabre V Series .................................................. 1-9, 11
Air-Gas Outfits.............................................. 1-12, 13, 14
Torch Handles,Tips .................................................. 1-15
Swirljet Torch Tips..................................................... 1-16
Air-Acetylene Swirljet Kits......................................... 1-17
Air-LP Swirljet Kits.................................................... 1-18
Swirljet Torch Tips, Handles.......................... 1-16, 19, 20
Air-Fuel Gas Appliances........................................... 1-21
Adaptors.............................................................. 1-61, 62

Compatibility Chart ............................................... 1-22

Torch Specifications . ...................................... 1-23, 24
Torches, Heads, & Cutting Attachments

OXWELD CW-23, W-17.......................................... 1-25

OXWELD CW-500, W-500...................................... 1-26
OXWELD CW-400, W-400...................................... 1-27
PUROX CW-300, W-300......................................... 1-28
PUROX CW-250, W-250......................................... 1-29
PREST-O-LITE CW-200, W-200............................. 1-30
C Flame Tips & Adaptors, Extensions.................... 1-30

Hand Cutting Torches

OXWELD C-32, C-66, C-97.................................... 1-31

PUROX/OXWELD E, C-77, C-84.......................... 1-32

Machine Cutting Torches

OXWELD C-39, C-58.............................................. 1-33
OXWELD C-67, C-69, C-70.................................... 1-33
CM-79 Cutting Machine............................................ 1-34

Torch Accessories ................................................. 1-34

Cutting Nozzles

Nozzle Design........................................................... 1-35

OXWELD 1500 Group................................1-36 thru 41
OXWELD 1500 Special Purpose...................... 1-41, 42
PUROX 4200 Group................................... 1-43, 44, 45

Description

Page

R-36 Series Single Stage......................................... 1-51

R-22 Series Single Stage......................................... 1-52
R-522 Series Single Stage....................................... 1-53
PREST-O-LITE Regulators..................................... 1-54

Regulator/Flowmeters

R-76, R-36 Series .................................................... 1-55

R-5000 Series, R-502............................................... 1-55
R-33, R-50 Series..................................................... 1-56

Flowmeters
L-32, L-33 Series..................................................... 1-56

Regulators (Station)
R-76, R-36 Series..................................................... 1-57
R-6700 Series .......................................................... 1-57

Regulators (Special Application)

R-89 Series High Pressure ...................................... 1-58
R-2327, R-2428 High Capacity ................................ 1-58

Miscellaneous

V-35, V-53, V-54 Valves............................................. 1-59

Shutoff Valve/Check Valve Combinations................. 1-59
Single & Double Shutoff Valves................................. 1-60
Adaptors.................................................................... 1-61
Prest-O-Lite Adaptors............................................... 1-62
Supplies.................................................................... 1-63
Cylinder Accessories, Carts, Tanks.................... 1-64, 65
Hose Pressure Drop Charts................................ 1-66, 67
Flash Arrestors.......................................................... 1-68
Replacement Gauges............................................... 1-69
Torch Accessories..................................................... 1-70

Steel Industry Products

Hand Scarfing Torches.............................................. 1-71

Hand Cutting Torches................................................ 1-72
Torch Selection Table................................................ 1-73
Machine Cutting Torches........................................... 1-74
OXWELD Scarfing and Cutting Nozzles................. 1-75
Regulators/Regulation Panels.................................. 1-76
Protective Devices.................................................... 1-77
Powder Cutting Equipment................................. 1-78, 79
Filters, Check/Relief/Dual Shut-Off Valves................ 1-80
Manifolds................................................................... 1-81
Oxygen Lances......................................................... 1-82
Supplies & Accessories ........................... 1-83, 84, 85

Regulators (Cylinder)

Regulator Designs.............................................. 1-46, 47

R-77 Series Two Stage............................................. 1-48
R-76 Series Single Stage......................................... 1-49
R-72 Series Single Stage......................................... 1-50

1-

Gas
Equipment

Description
Page
Process Descriptions . ............................................ 1-0
Quality Control . ........................................................ 1-2
Welding & Cutting Outfits

Gas
Equipment

QUALITY CONTROL
In Quality, Number One

Torches

The OXWELD, PUROX, AND PREST-O-LITE product lines have achieved their No. 1 status in quality through
Total Quality Control, which includes the commitment of
every member of our team.

ESAB manufactures OXWELD, PUROX, and

PREST-O-LITE welding and cutting equipment to provide
customers with world class quality. Quality is everyones
responsibility. From the CEO to the employees on the line.
In fact, the people closest to the production process are
our first line of quality defense.
Our employees at all levels are provided with the
knowledge and skills they need to act as guardians of quality. Systems are in place to recognize and correct mistakes
before they reach our customers. And our quality control
efforts cover every step, from product development to production to customer service.

In Safety, Number One

Quality and safety go hand in hand. And the OXWELD,
PUROX, and PREST-O-LITE names are as well known
for superior safety as they are for outstanding quality. Many
unique safety features distance our products from the competition.
Oxygen regulators have patented designs for built-in
protection against cylinder-based fires or explosions.

TRIMLINE

regulator bodies are machined from high

strength brass barstock the safest in the industry.
Regulators are color-coded for safe, convenient gas
identification.

feature separate gas tubes silver-soldered

inside the handle for leak-free operation.
Pure copper cutting tips are swaged from end to end
for superior flame stability.
Innovative flash arrestors protect hose lines,
regulators, and gas cylinders from flashback flames.

ESAB was first in the nation to offer a comprehensive

Risk Awareness Program a vital customer service to
promote increased safety when using gas apparatus.
have the country's only UL approved gas equipment remanufacturing facility.

We

The Results
With a 99.9% customer satisfaction rate for all gas apparatus products, its evident ESABs quality control and
safety efforts have paid off. Strict attention to quality and
safety makes OXWELD, PUROX, and PREST-O-LITE
the top performing gas equipment in the industry the
choice of professionals for more than 90 years. The wide
variety of outfits and components available with these
prestigious names serve virtually every application in the
welding and cutting arena.

OXWELD & PREST-O-LITE Lifetime Warranty

With unsurpassed Quality and Safety, ESAB provides a
Lifetime Warranty on all OXWELD and PREST-O-LITE
Gas Regulators and Welding & Cutting Torches.
ESAB also Warrants all PUROX Gas Regulators, and
Welding & Cutting Equipment for 5 Years.

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WELDING &
CUTTING OUTFITS

Gas
Equipment

LIFETIME
WARRANTY

OXWELD Trade Master Outfit

OXWELD Trade Master FGOutfit

The OXWELD Trade Master Outfit offers a superior

heavy-duty combination of welding and cutting components.
It handily accomplishes any craftsmans tasks and is equally
versatile for contractors, general shops, maintenance, field
applications, and trade schools. It is particularly popular among
journeyman users.

FG is for Fuel Gas. This Trade Master Outfit has all the outstanding features that are expected from the name OXWELD.
It is designed for any heating or cutting job that requires fuel
gases other than acetylene.

Welding, Cutting and Heating Ranges

Cutting and Heating Ranges

Outfit as furnished

Outfit with optional

heads and nozzles

Outfit as furnished

Outfit with optional

heads and nozzles

Welding Range
Cutting Range
Heating Range

Up to 3/8 in. (10mm)

Up to 1-1/2 in. (38mm)
Up to 55 cfh acet.
(81,000 Btu/hr.)

Up to 1 in. (25mm)
Up to 8 in. (203mm)
Up to 200 cfh acet.
(294,000 Btu/hr.)

Cutting Range
Heating Range

Up to 1-1/2 in. (38mm)

Up to 70 0-FG
(104,000 Btu/hr.)

Up to 4 in. (100mm)
Up to 200 0-FG
(297,000 Btu/hr.)

Outfit Components & Ordering Information

Description
OXWELD Trade Master STD 540/510
OXWELD Trade Master DLX 540/510

Part No.
22447
18835

Description
OXWELD Trade Master FG STD 540/510
OXWELD Trade Master FG DLX 540/510

Part No.
22444
22412

Standard Outfits contain

W-400 Torch
CW-400 Cutting Attachment
Cutting Tip 1502, 1-1/2 in.
Welding Head #6
Welding Head #15
Welding Head #30
Rosebud Heating Head #55 O-A
Oxygen Regulator R-76-75-540
Acetylene Regulator R-76-15-510

Part No.
999045
999046
15Z18
639441
639443
17263
998775
998323
998340

Standard Outfits contain

W-400 Torch
CW-400 Cutting Attachment
Cutting Tip 1564, 1-1/2 in.
Rosebud Heating Head #70 O-FG
Oxygen Regulator R-76-75-540
Fuel Gas Regulator R-76-75-510

Part No.
999045
999046
638984
999225
998323
998331

Deluxe Outfits also contain

Striker
Goggles
Hose 20 ft. x 1/4 in. B-B T Grade

Part No.
790F34
17862
22556

Part No.
790F34
17862
22556

Deluxe Outfits also contain

Striker
Goggles
Hose 20 ft. x 1/4 in. B-B T Grade

1-

Gas
Equipment

WELDING &
CUTTING OUTFITS

LIFETIME
WARRANTY

OXWELD GT-450 Outfit

PUROX Trade Master Outfit

The GT-450 is a Trade Master Outfit that comes with one

welding and one cutting tip. While the deluxe outfit also comes
with hose, striker and goggles, all GT outfits keep your costs
down and let you add the accessories you need for the job.

Same as the heavy-duty OXWELD Trade Master, but takes

PUROX (4200 Series) cutting tips. This top-of-the-line outfit
contains components built for rugged use and offers heavyduty performance in a wide range of industrial, construction,
maintenance and other metal working applications.

Welding, Cutting & Heating Ranges

Welding, Cutting & Heating Ranges

Outfit as furnished

Outfit with optional

heads and nozzles

Welding Range
Cutting Range
Heating Range

Up to 1 in. (25mm)
Up to 8 in. (203mm)
Up to 200 cfh acet.
(294,000 Btu/hr.)

Welding Range Up to 3/8 in. (10mm)

Up to 1 in. (25mm)
Cutting Range Up to 1-1/2 in. (38mm) Up to 8 in. (203mm)
Heating Range Up to 55 cfh acet.
Up to 200 cfh acet.

(81,000 Btu/hr.)
(294,000 Btu/hr.)

Up to 1/4 in. (6mm)

Up to 1-1/2 in. (38mm)
Up to 15 cfh acet.
(22,000 Btu/hr.)

Outfit as furnished

Outfit with optional

heads and nozzles

Outfit Components & Ordering Information

Description
OXWELD GT-450 STD 540/510
OXWELD GT-450 DLX 540/510

Part No.
22461
21992

Standard Outfits contain

W-400 Torch
CW-400 Cutting Attachment
Cutting Tip 1502, 1-1/2 in.
Oxygen Regulator R-76-75-540
Acetylene Regulator R-76-15-510

Part No.
999045
999046
15Z18
998323
998370B

Deluxe Outfits also contain

Striker
Goggles
Hose 20 ft. x 1/4 in. B-B T Grade

Part No.
790F34
17862
22556

1-

Description
Purox Trade Master STD 540/300
Purox Trade Master DLX 540/300
Purox Trade Master STD 540/510
Purox Trade Master DLX 540/510

Part No.
22446
603370
22445
999995

Standard Outfits contain

W-300 Torch
CW-300 Cutting Attachment
Cutting Tip 4202, 1-1/2 in.
Welding Head #6
Welding Head #15
Welding Head #30
Rosebud Heating Head #55 O-A
Oxygen Regulator R-76-75-540
Acetylene Regulator R-76-15-300 or
Acetylene Regulator R-76-15-510

Part No.
999339
999340
16K10
639441
639443
17263
998775
998323
998328
998370

Part No.
790F34
17862
22556

Deluxe Outfits also contain

Striker
Goggles
Hose 20 ft. x 1/4 in. B-B T Grade

WELDING &
CUTTING OUTFITS

Gas
Equipment

PUROX Metal Master Outfit

The same heavy-duty welding torch and cutting attachment that is in the PUROX Trade Master Outfit is also in the
Metal Master. Special features include 2-1/2 in. gauges on the
R-72 regulators and ease-on oxygen valves in the CW-300
cutting attachment. Smooth, dependable performance over a
considerable operating range makes this an excellent choice
for general purpose welding, heating and cutting.

PUROX GT-350 Outfit

The GT-350 is a Metal Master Outfit with one welding and
one cutting tip. While the deluxe outfit also comes with hose,
striker and goggles, all GT outfits keep your costs down and
let you add the accessories you need for the job.

Welding, Cutting & Heating Ranges

Welding, Cutting & Heating Ranges

Outfit as furnished

Outfit as furnished

Welding Range
Cutting Range
Heating Range

Up to 3/8 in. (10mm) Up to 1 in. (25mm)

Up to 1-1/2 in. (38mm) Up to 8 in. (203mm)
Up to 30 cfh acet.
Up to 200 cfh acet.
(44,000 Btu/hr.)
(294,000 Btu/hr.)

Outfit with optional

heads and nozzles

Outfit with optional

heads and nozzles

Welding Range Up to 3/8 in. (10mm) Up to 1 in. (25mm)

Cutting Range Up to 1-1/2 in. (38mm) Up to 8 in. (203mm)
Heating Range Up to 30 cfh acet.
Up to 200 cfh acet.

(44,000 Btu/hr.)
(294,000 Btu/hr.)

Outfit Components & Ordering Information

Part No.

Description

Part No.

22451
603380
22450
998691

22460
21778
22459
21777

Standard Outfits contain

Part No.

Standard Outfits contain

Part No.

W-300 Torch
CW-300 Cutting Attachment
Cutting Tip 4202, 1-1/2 in.
Welding Head #6
Welding Head #15
Welding Head #30
Oxygen Regulator R-72-75-540
Acetylene Regulator R-72-15-300 or
Acetylene Regulator R-72-15-510

999339
999340
16K10
639441
639443
17263
21524
21526
21525

W-300 Torch
CW-300 Cutting Attachment
Cutting Tip 4202, 1-1/2 in.
Oxygen Regulator R-72-75-540
Acetylene Regulator R-72-15-300 or
Acetylene Regulator R-72-15-510

999339
999340
16K10
21524
21526
21525

Deluxe Outfits also contain

Striker
Goggles
Hose 20 ft. x 1/4 in. B-B T Grade

Part No.
790F34
17862
22556

Deluxe Outfits also contain

Striker
Goggles
Hose 20 ft. x 1/4 in. B-B T Grade

Part No.
790F34
17862
22556

Description

PUROX Metal Master STD 540/300

PUROX Metal Master DLX 540/300
PUROX Metal Master STD 540/510
PUROX Metal Master DLX 540/510

PUROX GT-350 STD 540/300

PUROX GT-350 DLX 540/300
PUROX GT-350 STD 540/510
PUROX GT-350 DLX 540/510

1-

Gas
Equipment

WELDING &
CUTTING OUTFITS

PUROX E Master Outfit

The E Master is a prime performer for contractors, scrap
burners, steel fabricators, structural iron workers, foundry men
and other industrial users. In addition to a full range of normal
cutting operations, its usefulness extends to pad washing,
rivet cutting, gouging or grooving, piercing and heating, plus
specialized applications.

OXWELD 400/PUROX 300

FlameMaster Outfits
The FlameMaster outfits are ideal for all flame applications.
Included in the outfit are a torch, cutting attachment, and heating head, as well as a wide range of welding and cutting tips
(see chart below). Operates with medium pressure acetylene,
optional tips available for other fuel gases.

Welding, Cutting and Heating Ranges

Cutting Range

Outfit with optional
Outfit as furnished heads and nozzles

Cutting Range

Up to 4 in. (102mm)

Welding Range Up to 1/8 in. (3 mm)

Cutting Range Up to 8 in. (203 mm)
Heating Range 81,000 Btu/hr.

Up to 12 in. (305mm)

OXWELD 400

PUROX 300
Up to 1/8 in. (3 mm)
Up to 4 in. (102mm)
81,000 Btu/hr.

Outfit Components & Ordering Information

Description
PUROX E Master STD 540/300
PUROX E Master DLX 540/300
PUROX E Master STD 540/510
PUROX E Master DLX 540/510

Part No.
22449
603369
22448
999994

Standard Outfits contain

E Torch, 90 degree
Cutting Tip 4202, 1/2 in.
Cutting Tip 4202, 1-1/2 in.
Cutting Tip 4202, 4 in.
Oxygen Regulator R-76-150-540
Acetylene Regulator R-76-15-300 or
Acetylene Regulator R-76-15-510

Part No.
04L06
16K09
16K10
16K11
998324
998328
998370

Deluxe Outfits also contain

Striker
Goggles
Hose 25 ft. x 1/4 in. B-B T Grade

Part No.
790F34
17862
593F83

1-

Description
OXWELD 400
PUROX 300
Outfits contain
W-400/W-300 Torch
CW-400/CW-300
Cutting Attach.
#55 Rosebud
Welding Head #2
Welding Head #6
Welding Head #9
Cutting Tip 1502, 1/4 in.
Cutting Tip 1502, 1/2 in.
Cutting Tip 1502, 1-1/2 in.
Cutting Tip 1502, 4 in.
Cutting Tip 1502, 8 in.
Cutting Tip 4202, 1/8 in.
Cutting Tip 4202, 1/4 in.
Cutting Tip 4202, 1/2 in.
Cutting Tip 4202, 1-1/2 in.
Cutting Tip 4202, 4 in.

Part No.
22498
22497
OXWELD 400
999045
999046
998775
639439
639441
639442
08Z67
15Z17
15Z18
15Z19
15Z20

PUROX 300
999339
999340
998775
639439
639441
639442

638869
16K08
16K09
16K10
16K11

WELDING &
CUTTING OUTFITS

Gas
Equipment

LIFETIME
WARRANTY

Precision Master Outfit

Prest-O-Lite GT-200
With lightweight and easily handled components, the Precision
Master Outfit is the best selection for professional jewelry work,
metal sculpturing, plus light-duty repair and maintenance work
on aircraft frames, auto bodies and mufflers. Sold with or without
tote.

With lightweight and easily handled components, the Precision

Master Outfit is the best selection for professional jewelry work,
metal sculpturing, plus light-duty repair and maintenance work
on aircraft frames, auto bodies and mufflers. Sold with or without
tote and tanks.

Welding, Cutting and Heating Ranges

Welding, Cutting and Heating Ranges

Outfit as furnished

Outfit with optional

heads and nozzles

Outfit with optional
Outfit as furnished heads and nozzles

Welding Range Up to 3/16 in. (5mm)

Cutting Range Up to 1/2 in. (13mm)
Heating Range Up to 15 cfh acet.

(22,000 Btu/hr.)

Up to 3/8 in. (10mm)

Up to 2 in. (51mm)
Up to 40 cfh acet.
(58,667 Btu/hr.)

Welding Range Up to 3/16 in. (5mm) Up to 3/8 in. (10mm)

Cutting Range Up to 1/2 in. (13mm) Up to 2 in. (51mm)
Heating Range Up to 15 cfh acet.
Up to 40 cfh acet.

(22,000 Btu/hr.)
(58,667 Btu/hr.)

Outfit Components & Ordering Information

Description

Part No.

Description

0558005266
0558005267
0558005268
0558005269

Prest-O-Pak Precision Master DLX MC w/Tote

600500
Prest-O-Pak Precision Master DLX MC Tote w/Tanks 22455

Prest-O-Lite GT-200 DLX 540/510

Prest-O-Lite GT-200 DLX B
Prest-O-Lite GT-200 DLX MC
Presto-O-Pak GT-200 DLX w/Tote

Standard Outfits contain

Part No.

999805
05L20
16K09
18564
998765
05X01
05X02
790F34
17862
591F72
Part No.

W-200 Torch
CW-200 Cutting Attachment
Cutting Tip 4202 1/2
Oxygen Regulator R-22-75-540A
Acetylene Regulator R-22-15-510 or
Acetylene Regulator R-22-15-520 B or
Acetylene Regulator R-22-15-200 MC
Striker
Goggles
Hose 12-1/2 ft. x 3/16 in. A-A T Grade
Accessories

Tote

0558003632

Part No.

Standard Outfits contain

Part No.

W-200 Torch
CW-200 Cutting Attachment
Cutting Tip 4202 1/2
Welding Head #4
Welding Head #6
Welding Head #9
Oxygen Regulator R-22-75-540A
Acetylene Regulator R-22-15-510 or
Acetylene Regulator R-22-15-520 B or
Acetylene Regulator R-22-15-200 MC
Deluxe Outfits also contain

999805
05L20
16K09
06L48
06L49
06L50
18564
998765
05X01
05X02
Part No.

Striker
Goggles
Hose 12-1/2 ft. x 3/16 in. A-A T Grade
Accessories

790F34
17862
591F72
Part No.

Tote
Oxygen Tank R, 20 Cu. Ft.
Acetylene Tank MC, 10 Cu. Ft.

0558003632
22457
22456

1-

Gas
Equipment

WELDING &
CUTTING OUTFITS

LIFETIME
WARRANTY

Precision Master II Outfit

With lightweight and easily handled components, the Precision
Master Outfit is the best selection for professional jewelry work,
metal sculpturing, plus light-duty repair and maintenance work
on aircraft frames, auto bodies and mufflers. Sold with or without
tote and tanks.

The PREST-O-LITE Maintenance Outfit includes the lightweight W-200 aircraft-style torch handle with replaceable A
size inlets and front mounted throttle valves. It has everything
you need for brazing, soldering and cutting. The Maintenance
Outfit can also be ordered as a Prest-O-Pak with tote or tote
and tanks.

Welding, Cutting and Heating Ranges

Welding, Cutting and Heating Ranges

PREST-O-LITEMaintenance Outfit

Outfit with optional

Outfit as furnished

heads and nozzles

Welding Range Up to 3/16 in. (5mm)

Cutting Range Up to 1/2 in. (13mm)
Heating Range Up to 15 cfh acet.

(22,000 Btu/hr.)

Up to 3/8 in. (10mm)

Up to 2 in. (51mm)
Up to 40 cfh acet.
(58,667 Btu/hr.)

Welding Range Up to 1/16 in. (1.5mm) Up to 3/8 in. (10mm)

Cutting Range Up to 1/2 in. (13mm) Up to 2 in. (50mm)
Heating Range Up to 6 cfh acet.
Up to 40 cfh acet.

(8,850 Btu/hr.)
(58,667 Btu/hr.)

Outfit as furnished

Outfit with
heads and nozzles

Outfit Components & Ordering Information

Description
Precision Master DLX MC w/Tote
Precision Master DLX MC Tote w/Tanks

Part No.
0558003742
0558003743

Deluxe Outfits contain

W-200 Torch
CW-200 Cutting Attachment
Cutting Tip 4202 1/2
Welding Head #6
Oxygen Regulator R-522-75-540A
Acetylene Regulator R-522-15-510
Striker
Goggles
Hose 12-1/2 ft. x 3/16 in. A-A T Grade

Part No.
99805
05L20
16K09
06L49
22554
22555
790F34
17862
591F72

0558003743 also contains

Oxygen Tank R, 20 Cu. Ft.
Acetylene Tank MC, 10 Cu. Ft.
POL Label

Part No.
22457
22456
954880

1-

Description
PREST-O-LITE DLX Maintenance Outfit B
PREST-O-LITE DLX Maintenance Outfit MC
Prest-O-Pak DLX Maintenance Outfit MC w/Tote
Prest-O-Pak DLX Maint. Outfit MC Tote w/Tanks

Part No.
639103
639130
600499
22526

Standard Outfits contain

Part No.

W-200 Torch
CW-200 Cutting Attachment
Cutting Tip 4202, 1/2 in.
Air-Gas Adaptor
Air-Gas Soldering Tip #3
Brazing Tip #6
Oxygen Regulator R-22-75-540A
Acetylene Regulator R-22-15-520 B or
Acetylene Regulator R-22-15-200 MC

999805
05L20
16K09
639040
10X23
06L49
18564
05X01
05X02

Deluxe Outfits also contain

Striker
Goggles
Hose 12-1/2 ft. x 3/16 in. A-A T Grade

Part No.
790F34
17862
591F72

Accessories

Part No.

Tote
Oxygen Tank R, 20 Cu. Ft.
Acetylene Tank MC, 10 Cu. Ft.

0558003632
22457
22456

PREST-O-LITE & SABRE V SERIES

WELDING & CUTTING OUTFITS

LIFETIME

The newest Sabre V series features top quality oxyfuel equipment, the heavy-duty Kangaroo Kart, and
tanks.
Welding & Cutting Kit
P/N 22550

WARRANTY

PREST-O-LITE Brazing Outfit

The Brazing Outfit features the W-200 torch handle with piston type connection for hand tightening welding and soldering
heads. Patented explosion protection is built in to each regulator. The Brazing Outfit can also be ordered as a Prest-O-Pak
with tote or tote and tanks.

Welding and Heating Ranges

Outfit as furnished

Outfit with optional

heads and nozzles

Welding Range Up to 1/8 in. (3mm)

Heating Range Up to 9 cfh acet.

(13,300 Btu/hr.)

Up to 3/8 in. (10mm)

Up to 40 cfh acet.
(58,667 Btu/hr.)

Outfit Components &

Ordering Information

Description
PREST-O-LITE DLX Brazing Outfit B
PREST-O-LITE DLX Brazing Outfit MC
Prest-O-Pak DLX Brazing Outfit MC w/Tote
Prest-O-Pak DLX Brazing Outfit MC Tote w/Tanks

Standard Outfits contain

W-200 Torch
Welding Head #4
Welding Head #9
Oxygen Regulator R-22-75-540A
Acetylene Regulator R-22-15-510 B or
Acetylene Regulator R-22-15-200 MC
Deluxe Outfits also contain
Striker
Goggles
Hose 12-1/2 ft. x 3/16 in. A-A T Grade

Part No.
638593
639021
600498
22527
Part No.

999805
06L48
06L50
18564
05X01
05X02
Part No.
790F34
17862
591F72

Accessories

Part No.

Tote
Oxygen Tank R, 20 Cu. Ft.
Acetylene Tank MC, 10 Cu. Ft.

0558003632
22457
22456

Includes:
QJ28 Welding Handle
QWJ-4 Light Duty #4 Welding Nozzle
QCA1260 Cutting Attachment
Q3-101-0 Cutting Tip
22554-R-522-75-540A
R Oxygen Regulator
22555-R-522-15-200A
MC Acetylene Regulator
591F72 12.5 ft. Twin Hose A-A
0558003632 Tote
17862 Goggles
790F34 Striker
6271725 Checkvalve Oxy
6271726 Checkvalve F.G.
Welding & Cutting Kit
With Tanks* P/N 22551
Includes 22550 Above Plus
22457 Tank, R 20 cu. ft. - Oxygen
22456 Tank, MC 10 cu. ft. - Acetylene
*Includes one empty MC Cylinder and one empty R Oxygen Cylinder.
Uniweld and Turbotorch are registered trademarks of their
respective owners.

Welding Kit
P/N 22552
Includes:

QJ28 Welding Handle

QWJ-4 Light Duty #4 Welding Nozzle
22554-R-522-75-540A
R Oxygen Regulator
22555-R-522-15-200A
MC Acetylene Regulator
591F72 12.5 ft. Twin Hose A-A
0558003632 Tote
17862 Goggles
790F34 Striker
6271725 Checkvalve Oxy
6271726 Checkvalve F.G.
Welding Kit
With Tanks* P/N 22553
Includes 22552 Above Plus
22457 Tank, R 20 cu. ft. - Oxygen
22456 Tank, MC 10 cu. ft. - Acetylene
*Includes one empty MC Cylinder and one empty R Oxygen Cylinder.

1-

Gas
Equipment

Interchangeable With
Uniweld & Turbotorch

Gas
Equipment

SABRE V SERIES
WELDING & CUTTING OUTFITS
Medium and Heavy Duty Welding & Cutting Outfits

Compatible with Victor Torches and Cutting Attachments

The Sabre V Medium and Heavy Duty outfits feature regulators with ESABs patented protection from cylinderbased fires and explosions and cutting attachments with convenient flip-back levers for fast changes with no
knuckle-busting.

Medium Duty Sabre V Outfit

Welding and Cutting Ranges

Welding Range
Cutting Range

Heavy Duty Sabre V Outfit

Outfit as furnished

Welding and Cutting Ranges

Outfit as furnished

Up to 1/8 in. (3mm)

Up to 1/2 in. (13mm)

Welding Range
Cutting Range

Up to 3/8 in. (5mm)

Up to 3/4 in. (19mm)

Description

Part No.

Description

Part No.

22248
22247
22250
22249

22244
22243
22256
22245

Standard Outfits contain

Part No.

Standard Outfits contain

Part No.

Q100C
QCA1350
Q3-101-0
QW-1-2
22237
22241
22240

Q315C
QCA2460
Q1-101-1
QW-1
QW-3
21185
21184
21314

Medium Duty Deluxe, CGA 510

Medium Duty Standard, CGA 510
Medium Duty Deluxe, CGA 300
Medium Duty Standard, CGA 300

100C Torch Handle

1350 Cutting Attachment
3-101-0 Cutting Tip
#2 Welding Head
Oxygen Regulator R-522-75-540
Acetylene Regulator R-522-15-510 or
Acetylene Regulator R-522-15-300
Deluxe Outfits also contain

Friction Lighter, Goggles and 12-1/2 ft. x 3/16 in. B-B Twin Hose

Heavy Duty Deluxe, CGA 510

Heavy Duty Standard, CGA 510
Heavy Duty Deluxe, CGA 300
Heavy Duty Standard, CGA 300

315C Torch Handle

QCA2460 Cutting Attachment
1-101-1 Cutting Tip
#1 Welding Head
#3 Welding Head
Oxygen Regulator R-36-75-540
Acetylene Regulator R-36-15-510 or
Acetylene Regulator R-36-15-300
Deluxe Outfits also contain

Friction Lighter, Goggles and 25 ft. x 1/4 in. B-B Twin Hose
Victor is a registered trademark owned by Victor Equipment Co.,
a Thermadyne Company.

1-10

SABRE V SERIES
LIGHT DUTY WELDING & CUTTING TORCHES

The newest Sabre V series features top quality oxy-fuel equipment, the heavy-duty Kangaroo Kart, and tanks.
J28 Welding Torch
Part No. QJ28

CA1260 Cutting Attachment 90 Head

Part No. QCA1260

Complete Welding Nozzle Assembly

Part No. QWJ
Cutting Nozzle
Part No. Q3-101

Oxy-Acetylene Welding Tip Chart

Oxy-Acetylene Cutting Nozzle Chart

Complete
Assembly
Part No.
Q3-101-000
Q3-101-00
Q3101-0*
Q3-101-1
Q3-101-2
Q3-101-3
Q3-101-4

Metal
Thickness
1/8 in.
1/4 in.
1/2 in.
3/4 in.
1-1/2 in.
2-1/2 in.
3 in.

Tip
Size
000
00
0
1
2
3
4

Oxygen
Pressure
PSIG
Min. Max.
20
25
20
25
30
35
30
35
35
45
40
50
40
50

Acetylene
Pressure
PSIG
Min. Max.
3
5
3
5
3
5
3
5
3
7
4
10
5
10

* Supplied with Sabre V Light-Duty Welding & Cutting Outfit.

Uniweld and Turbotorch are registered trademarks of their respective owners.

Air-Gas Adaptor for QJ28 Welding Torch

Part No. 22598

Complete
Assembly
Part No.
QWJ-000
QWJ-00
QWJ-0
QWJ-1
QWJ-2
QWJ-3
QWJ-4*
QWJ-5
QWJ-6

Metal
Thickness
up to 1/32 in.
1/64-3/64 in.
1/32-5/64 in.
3/64-3/32 in.
1/16-1/8 in.
1/8-3/16 in.
3/16-1/4 in.
1/4-1/2 in.
1/2-3/4 in.

Tip
Size
000
00
0
1
2
3
4
5
6

Oxygen
Pressure
PSIG
Min. Max.
1/2
2
1
2
1
3
1
4
2
5
3
7
4
10
5
12
6
14

Acetylene
Pressure
PSIG
Min. Max.
1/2
2
1
2
1
3
1
4
2
5
3
7
4
10
5
15
6
15

* Supplied with Sabre V Light-Duty Outfit.

Heating Nozzle Assembly

Part No. QMFAJ

Oxy-Acetylene Multi-Flame Heating Nozzles

Allows you to attach Prest-O-Lite air-fuel or air
acetylene screw style tips to the QJ28 torch handle.

Acetylene
Oxygen
Acetylene Oxygen
Complete
Pressure Pressure Cubic Feet Cubic Feet
Assembly Tip
Per Hour
Per Hour
Range
Range
Part No. Size
PSIG
PSIG
Min. Max. Min. Max.
2
4-8
4-8
3
10
3
9
QMFAJ-2
4
6-10
8-12
7
22
6
20
QMFAJ-4
6
8-11
10-14
15
44
14
40
QMFAJ-6

1-11

Gas
Equipment

Interchangeable With Uniweld & Turbotorch

Gas
Equipment

PREST-O-LITE
AIR-GAS OUTFITS

LIFETIME
WARRANTY

5-in-1 Outfit with Soft Flame Tips

For all purpose soldering, heating and brazing
Meets

most industrial demands

and MC tank models available
Interchangeable tips for proper flame size and heat
Soldering iron for use without open flame
Change tips in seconds no tools necessary; tips lock in
any working position
Common torch handle provides equivalent of five outfits
Adjustable pressure regulator for steady gas delivery and
stable flames
B tank

4-in-1 Outfit with Soft Flame Tips

Identical

to 5-in-1 Outfit without the soldering iron

5-IN-1
For B Tank......................................P/N 30X60
For MC Tank...................................P/N 30X61

1-12

4-IN-1
30X63
30X64

Refrigeration & Air Conditioning

Outfits with Soft Flame Tips
All soldering, heating and bending equipment
for refrigeration and air-conditioning work in a
handy kit
Leak

detector easily locates leaks of non-combustible

halide refrigerant gases
Extra sensitive indicates 100 ppm leakage by color and
intensity of flame
B tank and MC tank models available
Interchangeable tips for proper flame size and heat
Change tips in seconds no tools necessary; tips lock in
any working position
Common torch handle tips and detector interchange
instantly
Adjustable pressure regulator for steady gas delivery and
stable flames
For B Tank......................................................... P/N 30X66
For MC Tank...................................................... P/N 30X67

PREST-O-LITE
AIR-GAS OUTFITS

Gas
Equipment

LIFETIME
WARRANTY

General Purpose
Air-Acetylene Outfits
with Soft Flame Tip

For sweat-type fittings, heating and brazing

Ideal

for copper, brass, steel and wrought iron pipe with

solder-type fittings
Precision flame control for joints near a wall, against
each other and in hard-to-reach places
Instant heat 4000F, without pumping or priming
Convenient small, light, easy to handle and always
ready to use
Efficient ample range for run-of-shop work; unaffected
by drafts, wind and rain
B tank and MC tank models available
Adjustable pressure regulator with contents gauge and
delivery pressure indicators on pressure adjustment knob

For B Tank............................................... P/N 30X37

For MC Tank............................................ P/N 30X38

Swirljet Outfit

For faster soldering and brazing

Superhot

flame from Swirljet tips will silver- or alloy-braze

pipe faster than a conventional flame
More effective flame concentrates heat on work where
needed less waste
Shorter wrap-around flame allows soldering of joints
within an inch of walls or woodwork without damaging or
discoloring
Efficient for use under all weather conditions; wind will
not deflect high velocity flame
Adjustable pressure with contents gauge and delivery
pressure indicators on pressure adjustment knob
Two outfits available one for acetylene; one for FG-2,
MAPP, or propane in refillable tanks

For Acetylene B Tank............................. P/N 998623

For Refillable Propane Tank or FG-2, MAPP.....P/N 999147

Silversmith Outfit
with Soft Flame Tip
Includes

all essential equipment required for fine

silversmith and other detail work
Similar to the General Purpose Outfit except that it contains a smaller torch tip, a shorter hose assembly and a
friction lighter

For B Tank..............................................P/N 639297

1-13

Gas
Equipment

PREST-O-LITE
AIR-GAS OUTFITS

Ordering Information & Components

Air-Acetylene
Outfits

Components

5-in-1
Outfits

4-in-1
Outfits

General
Purpose
Outfits

Part No. 30X60 30X61 30X63 30X64 30X37 30X38

Silver-
Smith
Outfit

Refrig. &
Air-Cond.
Outfits

639297 30X66 30X67

No. 403 Torch Handle

(valve at rear)
02X93

No. 1A Fine Torch Tip

638948

No. 3 Light Torch Tip

10X23

No. 3 SWIRLJET Torch Tip 21471

No. 4 SWIRLJET Tip
21475
No. 4 Medium Torch Tip
10X24

No. 5 Heavy Torch Tip

10X25

No. 8 Soldering Iron

(Pointed Copper)
11X18

Std. Model II
Leak Detector Stem
11X16

R-411 B Regulator
(for B Tank)
04X36

R-411 MC Regulator
(for MC Tank)
04X37

R-416 LPG Regulator

05X38
4 ft. length 1/4 in.
Suction Hose
637712

6 ft. length 3/16 in. (A-A)

Fitted Hose Assembly
501F11

12-1/2 ft. length 3/16 in.

(A-A) Fitted
Hose Assembly
501F12

12 ft. length 3/16 in.

(A-A) Special Fitted
Hose Assembly
90F50
Friction Lighter
790F34

1-14

SWIRLJET
Outfits
998623 999147

PREST-O-LITE
TORCH HANDLES, TIPS

Gas
Equipment

Torch Handles
Compact

and comfortable to work with

a quick-acting connection for instant tip
changes without tools
Standard and Swirljet tips fit interchangeably
Valve assembly for 401M is located at the front of
the handle for convenient flame adjustment
Valve incorporates a gas flow adjustment knob with
a shutoff lever, permitting relight without flame readjustment
403 has a valve at the rear for handy shutoff and
automatic gas regulation
Feature

401M - 17200
No. 401M Torch Handle (forward on-off valve with flame
control knob)................. 17200

403 - 02X93
No.403 Torch Handle (valve at
rear)..............................02X93
Needle Valve for No. 403 Torch
Handle..........................19X39

Cobra Attachment - 600533

Cobra Attachment - No. 403 torch handle, 12 ft. A-A fuel

gas fitted hose assembly, and hose adaptor under one part
number permitting remote operation of tip from disposable
cylinder of FG-2, MAPP, or propane........................... 600533
Hose Adaptor - Hose connects to R-10 regulator in place of
tip permitting use of A size fuel gas hose and 403 or 401M
torch handle................................................................ 999315

Hose Adaptor - 999315

Standard Torch Tips

Interchangeable

handles

with both PREST-O-LITE torch

For Acetylene Use

No. 1-A Fine Soft Flame For fine jewelry work, telephone
switchboard and other small-wire soldering, radiator fin
soldering...................................................................638948
No. 3-A Light Soft Flame For many wire splicing assignments, some jewelry work, light sheet metal work
.................................................................................. 10X23
No. 4-A Medium Soft Flame For automobile body work
and copper tube joints in the 1/2 to 1 in. range.......... 10X24
No. 5-A Heavy Soft Flame For most heating jobs and for
copper tubing joints in the 3/4 to 1-1/2 in. range........ 10X25
No. 6-A Extra-Heavy Soft Flame For maximum heating
power, such as needed for large-diameter copper tubing
joints.......................................................................... 10X26
No. 9-A Flame Spreader for paint removal and tile cutting....
.................................................................................. 10X29
No. 8-A Soldering Iron with pointed copper................ 11X18
No. 8-C Soldering Iron with chisel copper.................. 11X17

Fine
Soft Flame

Soldering Iron

Flame Spreader

For FG-2, MAPP or Propane use

No. 1FG Pencil flame tip for precision work and soldering
aluminum....................................................................17861
No. 6FG Bushy flame tip for heat shrinking................ 11X19

No. 6 FG Tip

No. 1 FG Tip

Operating Pressures and Gas Consumption and Replacement Parts

Tip Size

1A
3A
4A
5A
6A
8A, 8C
9A
1FG
6FG

Flame
Port Size
1/10 in.
5/32 in.
13/64 in.
1/4 in.
3/8 in.
3/32 in.
1/32 x 2 in.
7/64 in.
1.350 in.

Operating
Pressure Range - PSIG
1-5
1 - 10
1 - 10
1 - 10
2 - 10
2 -5
5 - 10
5 - 10
25 - 35

Gas - CFH
Consumption

0.2 - 1
1 - 4
1.5 - 6
3 - 9
8 - 20
0.3 - 1
2 - 6
0.4
11

Mixer
Discs

638783
150Z44
150Z45
150Z46
---
150Z20
150Z45
638783
18496

Filter
Screw
998311
998311
998311
998311
82Z52
998311
998311
998311
998311

1-15

Gas
Equipment

PREST-O-LITE
SWIRLJET TIPS
Swirljet Tips

All

In the Swirljet tip, mixed gases (air and fuel) are swirled
at very high velocity through a propeller-like set of vanes at
the rear of the flame tube. This swirling produces a much
hotter, relatively short flame that concentrates heat output
on the work. Swirljet tips are available for air-acetylene and
air-fuel gas use.
Superior to standard tips provide maximum effective
heating power
Short wrap-around flame for close work no heat damage to walls or woodwork as close as 1-in. away

Acetylene Swirljet Tips

weather use protected, high velocity flame works in

wind, rain and sub-zero temperatures
Interchangeable with both PREST-O-LITE 403 & 401M
torch handles
Run quieter, cooler and give better heat transfer than
other comparable tips
Can be used with the R-10 Liquid Fuel Gas Regulator on
the 1 lb. disposable cylinders of FG-2, propane & MAPP

Operating Pressures
Swirljet air-acetylene tips require a minimum
acetylene pressure of 13 PSIG and are so labeled. Do
not use with any regulator preset to deliver 10 PSIG or
less. Swirljet air-fuel gas tips require pressure of 24
PSIG with Propane, 32 PSIG with FG-2 and 36 PSIG
with MAPP. Operating at too low a pressure will cause
overheating at the flame tube.

Specifications & Ordering Information

Model

Part No.

Fuel

Pressure
PSIG

Gas Flow
CFH

SJ-0A
SJ-1A
SJ-2A
SJ-3A
SJ-4A
SJ-5A

22588
22589
22590
21471
21472
21473

Acetylene
Acetylene
Acetylene
Acetylene
Acetylene
Acetylene

13
13
13
13
13
13

2
3.6
5.7
7.2
12.8
33.8

Copper Tubing

Size & Capacity
Soft Solder Silver Braze
in.

in.
1/8 - 1/2
1/4 - 1
3/4 - 1-1/2
1-2
2-4
4-6

1/8-1/4
1/8-1/2
1/4-3/4
1/2- 1
1-2
1-4

Replacement
Mixer Nozzle
0558001906
0558001907
0558001908
21481
21482
21483

Fuel Gas Swirljet Tips

Specifications & Ordering Information

Model

Part No.

Fuel

SJ-3LPG
SJ-4LPG
SJ-5LPG

21474
21475
21476

FG-2*
FG-2*
FG-2*

Pressure
PSIG
32**
32**
32**

Gas Flow
CFH
1.5
3.1
8.0

* These tips can also be used with Propane and MAPP Gas.
** 24 PSIG with Propane, 36 PSIG with MAPP
Operating at too low a pressure will cause overheating at the flame tube.
Filter Screw Assembly - P/N 998311
(for all tips - except # 5 Acetylene uses screw assembly P/N - 998312)

1-16

Copper Tubing

Size & Capacity
Soft Solder
Silver Braze
in.

in.
1/4 - 1-1/2
1/4 - 2-1/2
1 - 4

1/4 - 1/2
1/4 - 1-1/4
1/2 - 2

Replacement
Mixer Nozzle
21478
21479
21480

PREST-O-LITE
AIR-ACETYLENE SWIRLJET KITS
X-5B POL Kit

X-4B POL Kit

P/N 21954
Flexible kit bronze brazes
light/medium gauge steel
Soft

solders to 4 in. (100mm)

Silver brazes to 2 in. (50mm)
B tank connection

P/N 21955
Higher capacity kit bronze brazes
medium/heavy gauge steel

P/N 21956
Flexible lighter duty kit

Soft

Silver

solders to 6 in. (150mm)

Silver brazes to 4 in. (100mm)
B tank connection

Gas
Equipment

X-3B POL Kit

Soft

solders to 2 in. (50mm)

brazes to 1 in. (25mm)
B tank connection

Kit Contains

Part No.

Kit Contains

Part No.

Kit Contains

Part No.

R-411 B (CGA520) Regulator

POL QD#1 Torch
QD-SJ-3A Tip
QD-SJ-4A Tip
Hose 12-1/2 ft. x 3/16 in. A-A

04X36
21702
21703
21704
501F12

R-411 B (CGA520) Regulator

POL QD#1 Torch
QD-SJ-4A Tip
QD-SJ-5A Tip
Hose 12-1/2 ft. x 3/16 in. A-A

04X36
21702
21704
21705
501F12

R-411 B (CGA520) Regulator

POL QD#1 Torch
QD-SJ-3A Tip
Hose 12-1/2 ft. x 3/16 in. A-A
Friction Lighter

04X36
21702
21703
501F12
790F34

X-6MC POL Kit

PZ-5A MC Kit

Soft

Soft

P/N 21957
All purpose kit for using MC tank
solders to 2 in. (50mm)
brazes to 1 in. (25mm)
MC tank connection

P/N 0558003175
Self-Lighting Tip

LIFETIME

Silver

WARRANTY

solders to 2 in. (50mm)

brazes to 1 in. (25mm)
MC tank connection
Silver

K
C
I
U
CT
Q
E
N
N
O
DISC

Interchangeable with TurboTorch and

Goss Handles and Tips

X-6MC POL Kit Contains

Part No.

PZ-5A MC Kit Contains

Part No.

R-411 MC (CGA520) Regulator

POL QD#1 Torch
QD-SJ-3A Tip
QD-SJ-4A Tip
Hose 12-1/2 ft. x 3/16 in. A-A

04X37
21702
21703
21704
501F12

R-411 MC (CGA200) Regulator

POL QD#1 Torch
PZ5A Tip
Hose 12-1/2 ft. x 3/16 in. A-A
Kit Available with R-411B Reg

04X37
21702
22575
501F12
0558003176

TurboTorch is a registered trade name of Thermadyne.

Goss is a registered name of Goss.

1-17

Gas
Equipment

PREST-O-LITE
AIR-LP SWIRLJET KITS
LP-1 POL Kit - LP
P/N 21951
Soft

solders to 6 in. (150mm)

Silver brazes to 4 in. (100mm)

LP-2 POL Kit - LP

P/N 21952
For jobbing and smaller work
Soft

solders to 2-1/2 in. (60mm)

Silver brazes to 1-1/4 in. (30mm)

LP-3 POL Kit - LP

P/N 21953
Soft

solders to 4 in. (100mm)

brazes to 2 in. (50mm)

Silver

Kit Contains

Part No.

Kit Contains

Part No.

Kit Contains

Part No.

R-416 LPG Regulator

POL QD#1 Torch
QD-SJ-4LPG Tip
QD-SJ-6LPG Tip
Hose 12-1/2 ft. x 3/16 in.
A-A Fuel Gas

05X38
21702
21707
21709
90F50

R-416 LPG Regulator

POL QD#1 Torch
QD-SJ-3LPG Tip
QD-SJ-5LPG Tip
Hose 12-1/2 ft. x 3/16 in.
A-A Fuel Gas

05X38
21702
21706
21708
90F50

R-416 LPG Regulator

POL QD#1 Torch
QD-SJ-4LPG Tip
Hose 12-1/2 ft. x 3/16 in.
A-A Fuel Gas
Friction Lighter

05X38
21702
21707
90F50

LIFETIME
WARRANTY

790F34

K
C
I
U
QSCONNECT

DI

Interchangeable with TurboTorch and

Goss Handles and Tips

One Torch, One Tip, All LP Gases, Maximum Performance!

PREST-O-LITE Quick Disconnect torches operate on PREST-O-LITE FG-2, propane, propylene and all other LP
gases. PREST-O-LITE torches and tips provide maximum heat output and heat transfer with all of these gases.

TurboTorch is a registered trade name of Thermadyne.

Goss is a registered name of Goss .

1-18

PREST-O-LITE
SWIRLJET TIPS, TORCH HANDLE

Gas
Equipment

Swirljet Tips & Torch Handle

These Swirljet tips are designed to be used with the PREST-O-LITE #1 Quick Disconnect torch handle. They run
quieter and cooler and give better heat transfer than other comparable tips.

Interchangeable with TurboTorch & Goss Handles and Tips

Description
POL #1 Quick
Disconnect Torch
Handle

Part No.
21702

Replaces
Turbo Torch
Model
G-4

P/N 19505

Tip Adaptor to connect

POL tips to Quick
Disconnect torch handles

K
C
I
U
CT
Q
E
N
N
O
DISC

P/N 21702

PZ-5A Spark Lighting Tip Acetylene/Fuel Gas

One-handed

Operation
Need for a Separate Spark Lighter
Swirl Flame for Maximum Heat Transfer
No

Air Acetylene, Swirl Flame, Auto-Ignite Tips

Quick Connect
Model Number
PZ-3A
PZ-4A
PZ-5A
PZ-6A

Part No.
22602
22603.
22575
22604

Replacement
Tip End
PZ-3ATR
PZ-4ATR
PZ-5ATR
PZ-6ATR

Part No.
22605
22606
22607
22608

Copper Tubing Size Capacity @ 15 psig Acetylene

Soft Solder
1/4 - 1
3/4 - 1 1/2
1 - 2
2 - 4

Silver Solder
1/8 - 1/2
1/4 - 3/4
1/2 - 1
1 - 2

Gas Flow (SCFH)

3.5
5.1
6.8
9.1

Fuel Gas, Swirl Flame, Auto-Ignite Tips

Quick Connect
Model Number

Part No.

Replacement
Tip End

Part No.

PZ-3PTR
PZ-4PTR
PZ-5PTR

22612
22613
22614

PZ-3P
PZ-4P
PZ-5P

22609
22610
22611

Copper Tubing Size Capacity using 25 ~ 40 psig

Propane Gas
Soft Solder Silver Solder
1/4 - 1
3/4 - 1 1/2
1 1/2 - 2 1/2

1/8 - 1/2
1/4 - 3/4
1/2 - 1 1/4

MAPP Gas
Soft Solder Silver Solder
1/4 - 1 1/2
1/4 - 2 1/2
1 - 4

1/4 - 1/2
1/4 - 1 1/4
1/2 - 2

1-19

Gas
Equipment

PREST-O-LITE
SWIRLJET TIPS, TORCH HANDLE
Acetylene Swirljet Tips

Description

Replaces

TurboTorch
Part No. Model

QD SJ-OA
QD SJ-1A
QD SJ-2A
QD SJ-3A
QD SJ-4A
QD SJ-5A

22591
22592
22593
21703
21704
21705

Acetylene
Acetylene
Acetylene
Acetylene
Acetylene
Acetylene

A-2
A-3
A-5
A-8
A-14
A-32

Pressure
PSIG

Gas
Flow
CFH

Copper Tubing

Size & Capacity
Soft Solder
Silver Braze Replacement
in.

in.
Mixer Nozzle

13
13
13
13
13
13

2
3.6
5.7
7.2
12.8
33.8

1/8 - 1/2
1/4 - 1/2
3/4 - 1-1/2
up to 2
2 - 4
4 - 6

Fuel

Pressure
PSIG

Gas
Flow
CFH

FG-2*
FG-2*
FG-2*
FG-2*

32
32
32
32

Fuel

1/8 - 1/4
1/8 - 1/2
1/4 - 3/4
1/2 - 1
1 - 2
1 - 4

0558001906
0558001907
0558001908
21481
21482
21483

Fuel Gas Swirljet Tips

Description

QD SJ-3LPG
QD SJ-4LPG
QD SJ-5LPG
QD SJ-6LPG

Replaces

TurboTorch
Part No. Model
21706
21707
21708
21709

T-3
T-4
T-5
T-6

1.5
3.1
8.0
16.2

Copper Tubing

Size & Capacity
Soft Solder
Silver Braze Replacement
in.

in.
Mixer Nozzle
1/4 - 1-1/2
1/4 - 2-1/2
1 - 4
1 - 6

1/4 - 1/2
1/4 - 1-1/4
1/2 - 2
3/4 - 4

21478
21479
21480
21482

*These tips can also be used with Propane and MAPP Gas (refer to instruction literature for appropriate pressures and flows for these gases).
Filter Screw Assembly - P/N 998311 (for all tips - except #5 Acetylene uses screw assembly P/N - 998312)
TurboTorch is a registered trade name of Thermadyne. Goss is a registered trade name of Goss .

1-20

PREST-O-LITE
AIR-FUEL GAS APPLIANCES

For soft soldering and silver brazing

TFG-2 Torch Kit
20863

Triple

convenience burns FG-2, MAPP or propane gas

in all positions even upside down

Operates

Tri-Flame Kit . ...............................................................17145

Includes: R-10 Regulator . ............................................21504

No. 4 Swirljet Tip............................................21475
Tri-Flame Kit with Cylinder .....................................20863
Includes: Tri-Flame Kit ...................................................17145

FG-2 Cylinder . .............................................999313

R-10 Regulator

PZ-501/503

PZ-503 Torch Kit

22536

Self-igniting torches; burn FG-2, MAPP

PZ-503 has adjustable flame control

or propane gas

PZ-503 Kit .....................................................................22536

Includes: PZ-503 Torch ..................................................22533

FG-2 Cylinder................................................999313
PZ-501 Torch ................................................................22532
PZ-503 Torch

Adaptor
22580

12 ft. Hose Assembly

22579

SS-9 Swivel Brazing Torch

Burns propane, MAPP gas
Burntip swivels 360
Adjustable flame control

or FG-2

Swivel Brazing Torch

22540

12-ft. Hose Assembly & Adaptor

Hose connects (CGA-510
CGA-510 to propane tank

- CGA-600)

CGA-600 to PZ-501, PZ-503, SS-9

Adaptor connects to CGA-600 and B size

Propane Torch Package

60F27

hose

Multi-Purpose Propane Torch Kit

Propane Fuel in Disposable Cylinder, Pencil Flame
Torch Unit, Small Brush Flame Burner, Lighter,
6 Renewal Flints, and Polystyrene Case ......................... 60F26

Propane Torch Package

Propane Cylinder and Pencil Flame Torch Unit..................60F27
Pencil Flame Torch Unit (valve, stem, and burner)............60F28
Pencil Torch Orifice/Filter ..................................................60F46
Halide Leak Detector Model II
11X16

Halide Leak Detector

Halide Leak Detector Kit
Propane Fuel in Disposable Cylinder, Leak Detector Unit,
2 Spare Reactor Plates, and Polystyrene Carrying Case . 60F35
Leak Detector
(valve, stem, burner, search hose, reactor plate)...........60F37
Standard Model II (100 ppm)
Leak Detector.................................................................... 11X16
Replacement All-Copper Reaction

Plate with Mounting Screw..............................................52Z80
Accessory Suction Hose, 4 ft. .........................................637712
Propane Fuel in Disposable Cylinder.................................60F00
MAPP Fuel in Disposable Cylinder....................................60F60
FG-2 Fuel in Disposable Cylinder....................................999313

Leak Detector Package

60F35

1-21

Gas
Equipment

Tri-Flame Kit

Tri-Flame Kit

Gas
Equipment

OXY/FUEL COMPONENT
COMPATIBILITY CHART
Welding torches and cutting attachments compatibility

The charts below show what components can be used in combination with other components, both
current and obsolete.
Welding Torches
Cutting
Attachment W-17 W-24R W-200 W-250 W-300 W-400 W-500 W-25** W-35**

W-45** W-47**

W-201** W-202**

W-275**

CW-23
CW-24R

CW-200



CW-250
CW-300

CW-400

CW-500




CW-17**

CW-25**
CW-35**

CW-45**







CW-47**

CW-202**
CW-203**

CW-275**

Welding tip and cutting nozzle series compatibility

Welding
Torch

Torch
Series

Head
Nut

Cutting
Attachment

Nozzle
Series

Nozzle
Nut

W-17
W-24
W-200
W-300
W-500*
W-500*
W-200
W-300
W-300
W-250
W-250
W-300
W-400
W-500

36Z09
998596
12K15
998580
136Z13
136Z13
12K15
998580
998580
21175
21175
998580
998580
136Z13

1500
1500
1500
4200
4200
1500
1500
4200
4200
1500
4200
4200
4200
1500
1500

33A56
33A57
33A58
802
802
33A56
33A56
802*
802
33A56
802
802
802
33A56
33A56

W-17
W-24R
W-25**
W-35**
W-45**
W-47**
W-200
W-201**
W-202**
W-250
W-275**
W-300
W-400
W-500

* Torch is limited to #300 head

** Indicates obsolete torches and cutting attachments.

Example: If you wish to purchase a cutting attachment for

an obsolete W-201, the table above lists the CW-35, CW202, CW-203, CW-300 and CW-400 as possible choices.
However, since the CW-35, CW-202 and CW-203 are obsolete, order the CW-300 or CW-400.

1-22

CW-17**
CW-23
CW-24R
CW-25**
CW-35**
CW-45**
CW-47**
CW-200
CW-202**
CW-203**
CW-250
CW-275**
CW-300
CW-400
CW-500

*Old Style 12K18 1/2 in. - 20 threads. Current style 3/4 in. - 20
threads.

TORCH SPECIFICATIONS

Welding
Torches

Capacity
Consumables
Acetylene Max.
Welding
Nozzle
Flow
Welding Heads
Series

W-200
W-250

W-300

W-400

W-500*

W-17

40 cfh
70 cfh
200 cfh
200 cfh
300 cfh
250 cfh

Cutting
Attachments

Capacity
Consumables
Acetylene Max.
Welding
Nozzle
Flow
Welding Heads
Series

CW-200
CW-250
CW-300

CW-400

CW-500

CW-23

Hand
Cutting
Torches

W-200
W-250
W-300

W-300

W-500

W-17

2 in.
4 in.
8 in.
8 in.
8 in.
8 in.

4200
4200
4200
1500
1500
1500

Capacity
Consumables
Acetylene Max.
Welding
Nozzle
Flow
Cutting Heads
Series

C-32
C-66
C-97

C-77
C-84
PUROX E

Machine
Torches

3/8 in.
1 in.
1 in.
1 in.
1 in.
1 in.

12 in.
20 in.
**12 in.

12 in.
12 in.
12 in.

1500
1500
1500
1500
4200
4200

Capacity
Consumables
Max.
Max.
Welding
Nozzle
Flow
Welding Heads
Series

C-39
C-58
C-67
C-69
C-70

18 in.
6 in.
20 in.
4 in.
4 in.

1500
1500
1500
1500
1500

Net
Weight

Physical

Length

.05 lbs.
1.3 lbs.
1.3 lbs.
1.5 lbs.
1.3 lbs.
1.1 lbs.

Net
Weight

Physical

Length

1.5 lbs.
1.5 lbs.
1.5 lbs.
1.5 lbs.
1.5 lbs.
2.0 lbs.

Net
Weight

6 lbs.
5 lbs.
6 lbs.
2 lbs.
2 lbs.

A
B
B
B
B
B

Hoses
Conn.

10 in.
10 in.
10 in.
10 in.
11 in.
10 in.

Physical

Length

3.5 lbs.
3.5 lbs.
3.0 lbs.
3.0 lbs.
2.3 lbs.
3.0 lbs.

Net
Weight

6-1/2 in.
7-3/4 in.
7-3/4 in.
9-1/4 in.
8-1/2 in.
7-1/2 in.

Hoses
Conn.

20-1/2 in.
20-1/2 in.
20-1/2 in.
20-1/2 in.
20-1/2 in.
20-1/2 in.

Physical

Length
20-1/2 in.
12-1/2 in.
20-1/2 in.
6 in.
6 in.

Hoses
Conn.
B
B
B
B
B
B

Hoses
Conn.
B
B
B
B
B

Instruction
Literature
F-9773
F-15-130
F-12-840
F-12-840
F-12-837
F-4644

Instruction
Literature
F-9773
F-15-130
F-12-840
F-12-840
F-12-837
F-3135

Instruction
Literature
F-12-310
F-805
F-15-347
F-11-491
F-14-253
F-9544

Instruction
Literature
F-12-522
F-5884
F-11-062
F-11-292
F-11-292

Refer to
Page
30
29
28
27
26
25

Refer to
Page
30
29
28
27
26
25

Refer to
Page
31
31
31
32
32
32

Refer to
Page
33
33
33
33
33

*Heating capacity equivalent to 500 cfh Acetylene

A = 3/8 - 24 male
B = 9/16 - 18 male
** 16 with other fuel gases

Welding and Heating Head Extensions for W-300, -400, -500, -17
Permit working at a comfortable distance from heat during
heavy welding and heating jobs.

Length of Extension
Head Size
in.
mm
55 & 70
12
305
100
15
381
200
18
457
250/300
21
533
500
21
533
* Requires coupling 998838
** Requires coupling 998839

Part No.
19X42
19X43
998790*
19X45**
998825**

1-23

Gas
Equipment

Torch Specification Table

Gas
Equipment

TORCH SPECIFICATIONS
OXWELD and PUROX Welding Torches

Hand-Tightened Connection for

fast changes without wrench
Swaged copper tips for maximum
heat and wear resistance
Individual Head Mixers allow same
pressures to be used for all welding
head sizes

Silver Brazed Joints used

extensively for very high rigidity
and resistance to gas leakage
Extruded Brass Handle ribbed
for secure, natural grip

Exclusive Coiled Oxygen Tube for

high resistance to flashbacks
Separate Heavy-Wall Seamless
Brass Tubes minimize the possibility of mixed gases within the
handle
Valve Packing Nut is contained
under the hand wheel to resist
stem damage

Lifetime Teflon
Packing
Free-Running Ball-Type Valves
resist fouling, seal without
galling or sticking

Replaceable Inlet Fittings

1-24

Pressure-Forged Brass Rear

Body provides excellent
strength-to-weight ratio

TORCHES, HEADS AND

CUTTING ATTACHMENTS

Cutting Range
Cutting Nozzles

LIFETIME
WARRANTY

1/16 to 8 in.
1500 series

Gas
Equipment

OXWELD CW-23
Cutting Attachment

OXWELD W-17 Torch

Welding Range................ 1/32 to 1 in.
Heating Range................. 4 to 250 cfh acetylene
(5900 to 368,000 Btu/hr.)

See Nozzle Selections, pages 1-36 thru 1-42

For other specifications, see page 1-23.

W-17 Torch - P/N 4250

CW-23/FG Cutting Attachment

(90 deg. Head**) - P/N 998258
(75 deg. Head**) - P/N 998257
CW-23 Cutting Attachment
(90 deg.Head*) - P/N 01X36
(75 deg. Head*) - P/N 01X35
*For acetylene
**For fuel gases other than acetylene

Ease-on control of cutting oxygen flow for smoother starts

Adapts W-17 torch to oxy-fuel cutting

Large range of applications also effective

for pad
washing, gouging and rivet washing
Flip-over cutting lever for easier connection
Unique low-pressure injector fuel gas cylinders can be
completely emptied to cut operating costs
Extra length Teflon valve packing for improved preheat
oxygen valve control
Valve packing nut contained under handwheel to reduce
stem damage
Piston seals provide positive hand-tight leak-free
connections

Industry's

favorite heavy-duty welding torch

Handles practically all braze-welding or fusion-welding
applications
Enough heat for most annealing, bending, forming and
straightening jobs
Does hard facing quickly and economically
Operates on low and medium pressure fuel gases
Built to withstand rougher than average treatment
Welding head injectors are self-regulating and save gas

W-17 Acetylene Welding/Heating

Heads (Single Flame)

W-17 Standard Multiflame

Heating Heads

W-17 Rosebud Style Multiflame

Heating Heads

Steel
Thickness

in.

Complete
Head Assembly
Size
Part No.

1/32-1/16
1/16-3/32
3/32-1/8
1/8-3/16
3/16-1/4
1/4-1/2
1/2-3/4
3/4-1
Heating

4A
6A
9A
12A
15A
30A
55A
70A
100A
150A
250A

For Acetylene Use

70A
998047
7
100A
11X22
8
150A
11X24
12
250A
11X26
20
For Fuel Gases Other Than
Acetylene & FG-2
70FG
998038
7
100FG 11X32
8
150FG 11X34
12
250FG 11X36
20

639865
639866
639867
17270
639868
639869
998101
998102
10X03
10X05
10X07

Heating
Head Assembly
Size
Part No.

No. of
Flames

Avg. Heat
Output
Btu/hr.
102,000
147,000
221,000
368,000
102,000
147,000
221,000
368,000

Heating
Head Assembly
Size
Part No.

No. of
Flames

Avg. Heat
Output
Btu/hr.

For Acetylene Use

55 O-A
998819
9
81,000
70 O-A
998820
9
102,000
100 O-A 998821
13
147,000
200 O-A 998822
16
221,000
250 O-A 998823
16
368,000
For Fuel Gases Other Than
Acetylene
100 O-FG 999233
8
147,000
200 O-FG 999234
21
221,000
For W-17 Rosebud Extension, see page 1-23.

1-25

Gas
Equipment

TORCHES, HEADS AND

CUTTING ATTACHMENTS
OXWELD CW-500
Cutting Attachment

LIFETIME
WARRANTY

OXWELD W-500 Torch

Welding Range................ Thin gauge to 1 in.
Heating Range................. up to 300 cfh acetylene
(441,000 Btu/hr.)

Cutting Range using

acetylene .................... 1/16 to 8 in.
Cutting Range using other
fuel gases ................... 1/16 to 4 in.
Cutting Nozzles............... 1500 series

Acetylene and other fuel gases may be used.

A No. 500 Rosebud heating head (see below) is available.

See Nozzle Selections, pages 1-36 thru 1-42.

For other specifications, see page 1-23.

CW-500 Cutting Attachment

(90 deg. Head) - P/N 999220
(75 deg. Head) - P/N 16581
Ease-on

control of cutting oxygen flow for smoother starts

operation with any fuel gas
Cuts up to 8 in. thick steel using acetylene also effective
for pad washing, gouging, and rivet washing
Extra length Teflon valve packing for improved preheat
oxygen valve control
Flip-over cutting lever for easier connection
Nickel silver tubes for strength and cooler operation
Medium-pressure

Accessory: Quick-closing Oxygen Shut-off

Valve, P/N 999306.
Particularly recommended when using the No.
300 O-FG or No. 500 O-FG Rosebud Heating
Head. Connects between torch and oxygen hose
for quickly shutting off oxygen flow in the event of
flashback.

W-500 Welding Torch

P/N 999079
Wide

range, high capacity many welding and heating

heads available for everything from welding gauge material to heating steel plates requiring 735,000 btu/hr.
Medium-pressure operation can be used for acetylene
and other fuel gases
O-ring seals head and cutting attachment connecting
nut require hand tightening only
Permanently stamped identification will not wear off
no decal or label to peel off
Extra-long Teflon valve packing for improved backlash
characteristics
Durability built for rugged performance and long life

For W-500 Extension, see page 1-23.

W-500 Acetylene Welding Heads

(Single Flame)

W-500 Standard
Multiflame Heating Heads

W-500 Rosebud Style Multiflame

Heating Heads

Steel
Thickness

in.

Complete
Head Assembly
Size
Part No.

4A
6A
9A
15A
30A
70A

For Oxy-Acetylene Use

100A
10X86
8
150A
10X88
12
300A
10X91
24
For Oxy-Fuel Gas Use - FG-2,
Propane,Natural Gas, etc.
100FG 11X03
8
300FG 11X08
24

25 ga. - 3/32
1/32 - 1/16
1/16 - 1/8
1/8 - 3/16
3/16 - 3/8
5/8 -1

1-26

639880
639881
639882
639883
20336
998116

Complete
Head Assembly
Size
Part No.

No. of
Flames

Avg. Heat
Output
Btu/hr.
147,000
220,000
441,000
147,000
441,000

Complete
Head Assembly
Size
Part No.

No. of
Flames

Avg. Heat
Output
Btu/hr.

For Oxy-Acetylene Use

70 O-A
998834
9
100 O-A 998835
13
200 O-A 998836
16
250 O-A 998837
16
For Oxy-Fuel Gas Use - FG-2,
Propane,Natural Gas, etc.
200 O-FG 999236
24
500 O-FG 999088
29
For W-500 Rosebud Extension,
see page 1-23.

103,000
147,000
294,000
368,000
297,000
735,000

TORCHES, HEADS AND

CUTTING ATTACHMENTS

LIFETIME
WARRANTY

Cutting Range using acetylene .. 1/16 to 8 in.

Cutting Range using
other fuel gases....................... 1/16 to 4 in.
Cutting Nozzles (CW-400) .......... 1500 series

Gas
Equipment

OXWELD CW-400
Cutting Attachment

OXWELD W-400 Torch

Welding Range................ Thin gauge to over 1 in.
Heating Range................. 1 to 200 cfh acetylene
Equivalent to approximately 1400 to 300,000 Btu/hr.
Acetylene and other fuel gases may be used.

See Nozzle Selections, pages 1-36 thru 1-42.

For other specifications, see page 1-23.

W-400 Welding Torch

P/N 999045

CW-400 Cutting Attachment

(90 deg. Head) - P/N 999046
(75 deg. Head) - P/N 999622
Ease-on control of cutting oxygen for smoother starts
Adapts torch to oxy-fuel cutting
Unique piston-type O ring seals provide positive,
leak-proof connections
Also effective for pad washing, gouging and rivet washing
Operates with all medium pressure acetylene and other
fuel gases
Valve packing nut contained under handwheel to resist
stem damage

Ideal for all welding, brazing or medium heating applications in average production, repair or maintenance work
Recommended for manual operations requiring speed
and uninterrupted welding, heating and brazing
Operates on medium pressure acetylene and other fuel
gases
Gas-mixer high resistance to backfires, flame pops and
flashbacks
Roll stamped permanent identification
Extra length Teflon valve packing for improved backlash
characteristics

W-400 Standard Acetylene Single W-400 Standard Multiflame

Flame Welding Heads
Heating Heads

W-400 Rosebud Style Multiflame

Heating Heads

Steel
Thickness

in.

Complete
Head Assembly
Size
Part No.

1A
2A
4A
6A
9A
12A
15A
30A
55A
70A
100A

to 32 ga.
32-25 ga.
25 ga. - 1/32
1/32 - 1/16
1/16 - 1/8
1/8 - 3/16
3/16 - 1/4
1/4 - 3/8
3/8 - 5/8
5/8 - 1
over 1

639438
639439
639440
639441
639442
17268
639443
17263
998085
998086
998087

Complete
Head Assembly
Size
Part No.

No. of
Flames

For Oxy-Acetylene Use

55A
998089
7
70A
998090
7
100A
998091
8
150A
998092
12
For Oxy-Fuel Gas Use - FG-2,
Propane, Natural Gas, etc.
70FG
998093
7
100FG 998278
8
150FG 998276
12

Avg. Heat
Output
Btu/hr.
81,000
102,000
147,000
221,000
104,000
147,000
220,000

Complete
Head Assembly
Size
Part No.

No. of
Flames

For Oxy-Acetylene Use

15 O-A 998773
6
30 O-A 998774
6
55 O-A 998775
9
70 O-A 998776
9
100 O-A 998777
13
200 O-A 998778
16
For Oxy-Fuel Gas Use - FG-2,
Propane, Natural Gas, etc.
70 O-FG 999225
8
100 O-FG 999228
8
200 O-FG 999231
24
For W-400 Rosebud Extension,
see page 1-23.

Avg. Heat
Output
Btu/hr.
22,000
44,000
81,000
103,000
147,000
294,000
104,000
148,000
297,000

1-27

Gas
Equipment

TORCHES, HEADS AND

CUTTING ATTACHMENTS
PUROX CW-300
Cutting Attachment

PUROX W-300 Torch

Cutting Range using acetylene .. 1/16 to 8 in.

Cutting Range using
other fuel gases....................... 1/16 to 4 in.
Cutting Nozzles (CW-300) .......... 4200 series

Welding Range................ Thin gauge to over 1 in.

Heating Range................. 1 to 200 cfh acetylene
Equivalent to approximately 1400 to 300,000 Btu/hr.
Acetylene and other fuel gases may be used.

See Nozzle Selections, pages 1-43 thru 1-45.

For other specifications, see page 1-23.

W-300 Welding Torch

P/N 999339

CW-300 Cutting Attachment

(90 deg. Head) - P/N 999340
(75 deg. Head) - P/N 999341
(180 deg. Head) - P/N 18544
Ease-on control of cutting oxygen for smoother starts
Adapts torch to oxy-fuel cutting
Unique piston-type O ring seals provide positive,
leak-proof connections
Also effective for pad washing, gouging and rivet washing
Operates with all medium pressure acetylene and other
fuel gases
Valve packing nut contained under handwheel to resist
stem damage

Ideal for all welding, brazing or medium heating applications in average production, repair or
maintenance work
Recommended for manual operations requiring speed
and uninterrupted welding, heating and brazing
Operates on medium pressure acetylene and other fuel
gases
Gas-mixer high resistance to backfires, flame pops and
flashbacks
Roll stamped permanent identification
Extra length Teflon valve packing for improved backlash
characteristics

W-300 Standard Acetylene Single W-300 Standard Multiflame

Flame Welding Heads
Heating Heads

W-300 Rosebud Style Multiflame

Heating Heads

Steel
Thickness

in.

to 32 ga.
32-25 ga.
25 ga. - 1/32
1/32 - 1/16
1/16 - 1/8
1/8 - 3/16
3/16 - 1/4
1/4 - 3/8
3/8 - 5/8
5/8 - 1
over 1

1-28

Complete
Head Assembly
Size
Part No.
1A
2A
4A
6A
9A
12A
15A
30A
55A
70A
100A

639438
639439
639440
639441
639442
17268
639443
17263
998085
998086
998087

Complete
Head Assembly
Size
Part No.

No. of
Flames

For Oxy-Acetylene Use

55A
998089
7
70A
998090
7
100A
998091
8
150A
998092
12
For Oxy-Fuel Gas Use - FG-2,
Propane, Natural Gas, etc.
70FG
998093
7
100FG 998278
8
150FG 998276
12

Avg. Heat
Output
Btu/hr.
81,000
102,000
147,000
221,000
104,000
147,000
220,000

Complete
Head Assembly
Size
Part No.

No. of
Flames

For Oxy-Acetylene Use

15 O-A
998773
6
30 O-A
998774
6
55 O-A
998775
9
70 O-A
998776
9
100 O-A 998777
13
200 O-A 998778
16
For Oxy-Fuel Gas Use - FG-2,
Propane, Natural Gas, etc.
70 O-FG 999225
8
100 O-FG 999228
8
200 O-FG 999231
24
For W-400 Rosebud Extension,
see page 1-23.

Avg. Heat
Output
Btu/hr.
22,000
44,000
81,000
103,000
147,000
294,000
104,000
148,000
297,000

TORCHES, HEADS &

CUTTING ATTACHMENTS

Gas
Equipment

PUROX CW-250
Cutting Attachment

PUROX W-250 TORCH

Cutting Range using acetylene .. 1/16 to 4 in.

Cutting Range using
other fuel gases....................... 1/16 to 2 in.
Cutting Nozzles .......................... 4200 series

Welding Range................ Thin Gauge to 1 in.

Heating Range................. 2 to 70 cfh acetylene
Equivalent to approximately 2,800 to 102,000 Btu/hr.
Acetylene and other fuel gases may be used.

See Nozzle Selections, pages 1-43 thru 1-45.

For other specifications, see page 1-23.

W-250 Welding Torch

P/N 21189

CW-250 Cutting Attachment

(90 deg. head) - P/N 21190
Unique piston-type O ring seals provide positive leakproof connections
Cuts up to 4 inches
90 deg. head
Operates with all medium pressure fuel gases
Uses 4200 series nozzles

For medium-duty production welding and brazing

Heavy-duty rear mounted throttle valves with encapsulated stems
B size replaceable inlets

W-250 Acetylene Welding

W-250 Standard Multiflame

W-250 Rosebud Multiflame

Steel
Thickness

in.

Heads (Single Flame)

Complete
Head Assembly
Size
Part No.

32 - 25 ga. 2A
25 ga. - 1/32 4A
1/32 - 1/16 6A
1/16 - 1/4
15A
1/4 - 3/8
30A
3/8 - 5/8
55A
5/8-1
70A

2214378
2214379
2214380
2214381
2214382
42C49
42C50

Heating Heads

Complete
Head Assembly
Size
Part No.

Avg. Heat
No. of Output
Flames Btu/hr.

For Oxy-Acetylene use

55A
42C51
7
70A
42C52
7
For Oxy-Fuel Gas Use - FG-2,
propane, natural gas, etc.
70FG
42C53
7

81,000
102,000
102,000

Heating Heads

Complete
Head Assembly
Size
Part No.

No. of
Flames

Avg. Heat
Output
Btu/hr.

For Oxy-Acetylene use

55-O-A 21310
9
81,000
70-O-A 21311
9
103,000
For Oxy-Fuel Gas Use - FG-2,
propane, natural gas etc.
70-0-FG 21312
8
104,000

1-29

Gas
Equipment

TORCHES, HEADS &

CUTTING ATTACHMENTS
PREST-O-LITE CW-200
Cutting Attachment

PREST-O-LITE W-200 Torch

Cutting Range.................. 1/16 to 2 in.

Cutting Nozzles............... 4200 Series

Welding Range ........ Thin gauge to 3/8 in.

Heating Range.......... 1 to 40 cfh acetylene (1470 to 58,667 Btu/hr.)

See Nozzle Selections, page 1-42 thru 1-45.

For other specifications, see page 1-23.

CW-200 Cutting Attachment

(90 deg. Head) - P/N 05L20

W-200 Welding Torch

P/N 999805

Adapts W-200

torch to oxy-fuel cuttingconnects directly

to torch handle
Unique piston-type O ring seals provide positive
leak-proof connections
Ease-on control of cutting oxygen flow for smoother starts
Ideal for work on aircraft, auto bodies and sheet metal
fabrications as well as pad washing, gouging and rivet
washing

For light production welding and general light-duty

welding and brazing
Solid brass forged body has drilled gas passages to
eliminate the possibility of mixed gases within the handle
Forward valves for convenient adjustment without
changing grip
Acetylene welding tips can be used for brazing with
FG-2, propane, hydrogen, MAPP, and other fuel gases

W-200 Acetylene Welding Heads W-200 Acetylene Rosebud

W-200 Twin-Flame Heads

Steel
Thickness

in.

Complete
Head Assembly
Size
Part No.

1
2
4
6
9
15
30

15
30
40

(Single Flame)

to 32 ga.
32 - 25 ga.
25 ga. - 1/32
1/32 - 1/16
1/16 - 1/8
1/8 - 3/16
3/16 - 3/8

Heating Heads

06L46
06L47
06L48
06L49
06L50
06L52
06L54

Complete
Head Assembly
Size
Part No.
07L13
07L15
07L17

22557

No. of
Flames

Avg. Heat
Output
Btu/hr.

8
8
8

22,000
44,000
59,000

Complete
Head Assembly
Size
Part No.
40
40

22564

C Flame Tips and Adaptors, Extensions

The C Flame Tips are designed to provide uniform heating and are for use with acetylene.

Part
No.

Model

22557 C-2
22559 C-6

1-30

No.
Orifices
5
7

Brazes
1/2 in. to 7/8 in.
7/8 in. to 1-5/8 in.

Part
No.

Model Fits Torch

22564 PA-1
22565 UA-1

Prest-O-Lite W-200
Victor 103-01FP, J-100, J-28

No. of
Flames

07L18 (acet.)
07L19 (F.G.)

2
2

Avg. Heat
Output
Btu/hr.
22,000
44,000

HAND CUTTING TORCHES

Gas
Equipment

OXWELD C-32, C-66

LIFETIME

Floating

mixers (C-32) or injectors (C-66) with precise

clearance at mixing point for uniform mixing of oxygen
and fuel gas and for optimum flashback resistance.
Handle special operations pad washing, rivet head
washing, rivet shank piercing, plate gouging and
grooving.

WARRANTY

C-32

OXWELD C-32
Cuts up to 12 in. steel with acetylene, 3 in. with any other
commercial fuel gases.
Optional mixer assembly P/N 01Y67 can be used to
extend cutting range to 12 in. with other fuel gases.

C-66, C-97

OXWELD C-66
steel up to 20 in. thick
operates with any low and medium pressure fuel
gas except acetylene

Cuts

Injector

OXWELD C-97
up to 12 in. steel with acetylene, 16 in. with any
other fuel gases.

Cuts

Ordering Information
C-32 Cutting Torch (Std. 21 in. model)
w/75 deg. head for all fuel gases....................................... 01X23
w/90 deg. head for all fuel gases....................................... 01X26
w/75 deg. head for fuel gas other than acetylene.............. 46C22
w/90 deg. head for fuel gas other than acetylene.............. 46C23
C-66 Cutting Torch (Std. 21 in. model)
w/75 deg. head, LPHC injector....................................... 427X70
w/90 deg. head, LPHC injector ....................................... 427X71
C-97 Cutting Torch (Std. 21 in. model)
w/75 deg. head.................................................................. 22053
w/90 deg. head ..................................................................22054

Injector Legend
LPMC (01Y56, 01Y74) - low pressure, medium capacity for general
purpose cutting from 1/8 in. to 14 in. thick steel. Best all-around
choice for multiple torch operation. Good multi-torch balance capability, coupled with heavier preheat than LLPMC injector, for quick
pierce starts. Requires a minimum fuel gas pressure of 5 psi.
LLPMC (01Y61) - low, low pressure, medium capacity for cutting
up to 8 in. thick steel. Recommended only when maximum available fuel gas pressures are less than 5 psi. Excellent multi-torch
balance capability, but limited preheat intensity, resulting in longer
preheat times when piercing.
LPHC (01Y57, 01Y75) - low pressure, high capacity for cutting
up to 20 in. thick steel with fuel gas pressures of at least 3 psi.
Recommended for heavy preheat applications such as beveling,
auxiliary preheat, etc. Not recommended where multi-torch balance
is required.
MPHC (01Y58) - medium pressure, high capacity for very heavy
preheat and cutting applications up to 20 in. with 1500 series
nozzles and 28 in. with 1400 series steel industry torches and
nozzles. A minimum of 5 psi fuel gas pressure is required. Use
only with nozzle sizes for 12 in. or larger.

Specifications
(C-32, C-66, C-97) Nozzles............................................ 1500 series
For other specifications, see page 1-23.

Special Length Torches

Part No.

Type

Length

01X83
01X45
02X72
27X39
01X56
27X40
27X11
27X22
27X32
27X23
27X42
27X41
27X12
27X33
27X34
27X35
27X36
27X37
27X38
27X70
27X71
227X71
227X70
27X74
27X75
27X76
27X78
27X79
27X80
22138
22139
22140
27X82
27X83
27X84
27X86
27X87
27X88
27X90
27X91
27X92
27X94
27X95
27X96

C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-32
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66
C-66

21 in.
26 in.
26 in.
26 in.
32 in.
32 in.
32 in.
42 in.
42 in.
42 in.
48 in.
48 in.
48 in.
60 in.
60 in.
60 in.
72 in.
72 in.
72 in.
21 in.
21 in.
21 in.
21 in.
26 in.
26 in.
26 in.
32 in.
32 in.
32 in.
36 in.
36 in.
36 in.
42 in.
42 in.
42 in.
48 in.
48 in.
48 in.
60 in.
60 in.
60 in.
72 in.
72 in.
72 in.

Description
Head
Injector/Mixer
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
90 deg.
75 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.

01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y33
01Y58
01Y58
01Y56
01Y56
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y58
01Y56

1-31

Gas
Equipment

HAND CUTTING TORCHES

C-84

C-77, Type E

Type E, C-77, C-84

Type E, C-77 Only

Ease-on

Front,

control of cutting oxygen

ideal valve action for pierce starts,
gouging, and rivet busting
Performs efficiently with any fuel gas
Gland nut restricts lateral movement
of handwheel valve stem will not
bend if the torch is dropped
Extra long Teflon valve packing and
extra fine pitch threads provide
fine control of flame while protecting
against unintended flame fluctuation
Nozzle nut threaded to fit inside
head, which causes it to tighten
less chance of leakage when torch
is operated

C-84 Only

bottom-mounted cutting oxy Lightweight, well-balanced, rugged,

gen lever for convenient handling
low cost torch for general purpose
cutting ideal economy torch for
Heat resistant nickel-silver alloy tubes
steel fabricators, shipyards, scrap provide rigidity and high corrosion
yards, contractors, and foundries
resistance
Replaceable inlet connections
thread damage does not require
replacement of the rear body
Universal mixer for all medium
pressure fuel gases one mixer for
cutting up to 4 in. with acetylene and
up to 12 in. with other fuel gases
Forged brass fold-back cutting lever
bottoms out on torch handle excessive force will not damage cutting
oxygen valve or lever
Gases mixed in the head reduces
possibility of damage from flashbacks

Ordering Information

Specifications

PUROX Type E Cutting Torch*

PUROX C-84 Cutting Torch

Type E, C-77

21 in. w/75 deg. head for acet........... 04L04

21 in. w/90 deg. head for acet. ......... 04L06
21 in. w/180 deg. head for acet. ....... 04L16
21 in. w/75 deg. head for other fuel
gases .......................................... 998259
21 in. w/90 deg. head for other fuel
gases .......................................... 998260
21 in. w/75 deg. head for low psi
nat. gas.......................................... 19574
21 in. w/90 deg. head for low psi
nat. gas.......................................... 19573

21 in. w/90 deg. head ...................... 18260

21 in. w/75 deg. head ...................... 18261
17 in. w/90 deg. head ...................... 18888
17 in. w/75 deg. head........................ 18889
27 in. w/75 deg. head ...................... 18891
36 in. w/90 deg. head........................ 18892
36 in. w/75 deg. head........................ 18893
48 in. w/90 deg. head ...................... 18894
48 in. w/75 deg. head........................ 18895

Cutting Capacity:
Acetylene and Other Fuel
Gases.......................up to 12 in. (305mm)
Nozzles:
Type E.....................................4200 series
C-77..........................................1500 series

OXWELD C-77 Cutting Torch

21 in. w/90 deg. head for acet. ......... 28X55
21 in. w/90 deg. head for other fuel
gases........................................... 998261
Lifetime Warranty
*special length torches assembled
upon request.

1-32

Mixers Only (for Type E and

C-77 torches)
For acetylene . .................................. 19048
For acet. w/max. preheat capacity..... 19050
For other fuel gases at over 5 psi...... 19049
For low psi natural gas....................... 19417

C-84
Cutting Capacity:
Acetylene .....................up to 4 in. (127mm)
Other Fuel Gases ......up to 12 in. (305mm)
Nozzles.........................................4200 series
For other specifications, see page 1-23.

MACHINE CUTTING TORCHES

For

LIFETIME

Gas
Equipment

OXWELD C-39

WARRANTY

use on shape cutting machines

Cuts up to 18 in. steel
Equipped with medium pressure mixer for any fuel gas
Three hose connections with separate cutting oxygen
for improved performance
Uses high performance 1500 series cutting nozzles

OXWELD C-58
For

use with portable straight line or shape-cutting machines

steel up to 6 in.
Available in 2-hose (single oxygen inlet) or 3-hose models
Mixer handles any medium pressure fuel gas - including
acetylene
Uses high performance 1500 series cutting nozzles
Cuts

OXWELD C-67
For

use with any fuel gas except acetylene

determines capacity torch supplied with one
injector installed
Three hose connections separate cutting oxygen for
improved performance
Injector

C-39

C-58

C-67

C-69, 70

OXWELD C-69, C-70

Valveless

operation for bevel cutting and plate edge

preparation

Injector Legend

LPMC (01Y56, 01Y74)Type III - low pressure, medium capacity

for general purpose cutting from 1/8 in. to 14 in. thick steel. Best
all-around choice for multiple torch operation. Good multi-torch
balance capability, coupled with heavier preheat than LLPMC injecTorches For Any Fuel Gas
tor, for quick pierce starts. Requires a minimum fuel gas pressure
C-39 3 conn. (20.5 in., 520mm), 1-3/8 in. Barrel Dia.................. 01X17 of 5 psi.
C-58 2 conn. (12.5 in., 318mm), 1-3/8 in. Barrel Dia.................. 02X74 LLPMC (01Y61) Type I - low, low pressure, medium capacity for
C-58 3 conn. (12.5 in., 318mm), 1-3/8 in. Barrel Dia.................. 02X44 cutting up to 8 in. thick steel. Recommended only when maximum
available fuel gas pressures are less than 5 psi. Excellent multiTorches For FG-2, Natural Gas, and Propane
torch balance capability, but limited preheat intensity, resulting in
C-67-20, LLPMC (20.5 in., 520mm),1-3/8 in. Barrel Dia.( Type I) 28X31 longer preheat times when piercing.
C-67-20, LPHC (20.5 in., 520mm), 1-3/8 in. Barrel Dia. (Type II) 28X28 LPHC (01Y57, 01Y75) Type II - low pressure, high capacity for
C-67-12, LPHC (12.75 in., 324mm), 1-3/8 in. Barrel Dia. (Type II) 28X35 cutting up to 20 in. thick steel with fuel gas pressures of at least 3
C-67-20, LPMC (20.5 in., 520mm),1-3/8 in. Barrel Dia. (Type III) 28X29 psi. Recommended for heavy preheat applications such as bevelC-67-20, MPHC (20.5 in., 520mm), 1-3/8 in. Barrel Dia.............. 28X22 ing, auxiliary preheat, etc. Not recommended where multi-torch
balance is required.
Valveless Torches For Bevel Cutting
MPHC (01Y58) - medium pressure, high capacity for very heavy
C-69, LPHC w/Rack, 1-1/4 in. Barrel Dia..................................... 28X52 preheat and cutting applications up to 20 in. with 1500 series
C-69, LPHC w/o Rack, 1-1/4 in. Barrel Dia.................................. 28X47 nozzles and 28 in. with 1400 series steel industry torches and
C-70, Acet. w/Rack, 1-1/4 in. Barrel Dia...................................... 28X54 nozzles. A minimum of 5 psi fuel gas pressure is required. Use
C-70, Acet. w/o Rack,1-1/4 in. Barrel Dia................................... 28X53 only with nozzle sizes for 12 in. or larger.

Ordering Information

C-67 Accessory Injectors

20.5 in. (520mm) LLPMC (Type I)............................................... 01Y61

20.5 in. (520mm) LPHC (Type II)................................................ 01Y57
20.5 in. (520mm) LPMC (Type III)............................................... 01Y56
12.75 in. (324mm) LPHC (Type II).............................................. 01Y75
12.75 in. (324mm) LPMC (Type III)............................................. 01Y74
20.5 in. (520mm) MPHC ............................................................ 01Y58

*For specifications, see page 1-23.

1-33

Gas
Equipment

CM-79 PORTABLE
CUTTING MACHINE
CM-79 Portable Cutting Machine

Solid

state controls for dependable, maintenance-

free service
Three position switch for start, stop and reverse
Clutch levers at both ends of carriage for greater
accessibility
Direct reading speed control dial can be preset or
instantly adjusted during operation
Normal speed range 0 to 60 ipm (0 to 25mm/sec.)
Easily adjustable to 90 ipm (38 mm/sec.)
Sturdy one-piece aluminum housing
Heavy-duty motor with built-in solid state
governor for dependable, accurate speed

CM-79

Specifications
Overall Size
Length............................................................... 15-1/4 in.(387mm)
Height (including mounting stud) ............................ 7 in. (178 mm)
Width ................................................................. 7-1/4in. (184 mm)
Weight (without rigging or torch).................................21 lbs. (9.5 kg)
Carrying Load Maximum.........................................................250 lb.
Speed Range..................................... 0 to 60 ipm* (0 to 25mm/sec.)
Cutting Capacity..................................... up to 4 in. thick** (102 mm)
Circle Cutting Range ......................... 2 to 54 in.*** (51 to 1371 mm)
Power Requirements............120 vac, 2 amp (max.), 50/60 Hz, 1 Ph
* Can be adjusted to attain speeds up to 90 ipm (38 mm/sec.)
** Up to 10 inches (254 mm) with accessory heat shield
***Can be increased by use of longer rod easily made from
standard bar stock

CM-79
w/C-58 Torch, Rigging
Assembly and Track

Ordering Information
Machine or Rigging Only

CM-79 Portable Machine Carriage with 28 ft. lead...............995557

Torch Rigging Assembly........................................................ 16V90

Basic Machine Package

Includes standard machine, rigging and manifold kit.........998695

Order torch separately, see page 1-33 for torch descriptions.

Complete Machine Package

Includes everything supplied with Basic Package plus

C-58 Torch (02X74), Heat Shield and Heavy Duty
Track Section.................................................................... 998947

Accessories
Heavy Duty Track Section 6 ft. (2 m), 27 lb. (12 kg) ............. 16V82
Heavy Duty Track Section 7 ft. 6 in. ......................................20086
Heavy Duty Track Section 9 ft. ..........................................2223156
Circle Cutting Attachment, 2-54 in. diameter........................ 16V84
Double Heat Shield Kit........................................................995586
Counterweight.....................................................................995587
For balancing heavy, off-center equipment loads
Manifold Kit . .......................................................................639659
High Temperature Kit...........................................................997608
Recommended when carriage must travel on hot plates (temperature of control unit should not exceed 70C (158F)
Contact your ESAB supplier for additional information.

Instruction Literature, order number ................................F12-367

1-34

NOZZLES

Hard

drawn, electrolytic, tough pitch copper used in one-piece

nozzles withstands heat and wear outlasts any copper alloy
nozzle
One-piece nozzle has triple swaged interior gas passages are
mirror smooth with internal angles rounded for non-turbulent, more
efficient gas flow clean, smooth cuts with minimal kerf
Preheat ports are closely spaced around cutting orifice for greater
concentration of preheat flames
Long, parallel preheat passages permit re-dressing nozzle without
affecting performance
One-piece nozzle is a single piece of solid copper provides maximum cooling recommended always for acetylene, and for other
fuel gases when heat exposure is unusually severe
Two-piece nozzles recommended for high efficiency with fuel gases other than acetylene solid copper, heavy-wall external sleeve
and brass internal sections can be ordered separately to minimize
replacement cost
Conical seats instant aligning provides tight seal, prevents leaks
around nozzle nut

1. Drilled Blank
(1st Stage)

2. Drilled Blank

(2nd Stage)

3. First Swage

4. Second Swage

5. Third Swage

6. Machined
ONE-PIECE NOZZLE

Cutting Bore

Conical Seat

TWO-PIECE NOZZLE

Preheat Passages

External Sleeve

Conical Seat

Preheat Grooves

Cutting Bore

Four Steps To Proper Nozzle Selection

1

Choose One-Piece or Two-Piece Nozzle:

Choose Series:
OXWELD 1500 Series Nozzles -

Acetylene - one-piece nozzle always.

Other Fuel Gases - two-piece nozzle provides most efficient operation for normal
cutting. One-piece nozzle extends life where heating is very severe.

CW-23, CW-400 and CW-500 Cutting Attachments

C-32, C-66, C-77 and C-97 Hand Cutting Torches
All Machine Cutting Torches

PUROX 4200 Series Nozzles -

CW-200, CW-250, and CW-300 Cutting Attachments

Type E and C-84 Hand Cutting Torches

Choose Preheat Capacity:

Choose Size:

Choice of nozzle depends on preheat capacity. See description under nozzle pictures on
following pages. Steel coated with rust and scale, as well as bevel cutting, requires heavy
preheat.
See Nozzle Size Recommendations on pages 1-36 thru 1-45. Select size recommended
for thickness of steel to be cut. Oversize nozzles waste gas. Use oxygen pressure
recommended for nozzle.

1-35

Gas
Equipment

OXWELD and PUROX Cutting Nozzles

Gas
Equipment

CUTTING NOZZLE
OPERATING DATA
OXWELD 1500 Group Nozzles
ACETYLENE- Hand or Machine Cutting Nozzles


Description

Metal
Thickness
in.

Acetylene Nozzles 1502 Series

General Purpose. Medium Preheat, sufficient preheat
for cutting dirty plate and for beveling.

1/4
1/2
1-1/2
2 - 4
6 - 8
9 - 12
12 - 16
16 - 18
20

mm
(6)
(13)
(38)
(50-100)
(150-200)
(230-300)
(300-400)
(400-460)
(500)

Size
in.

Part No.

No.
Preheat Cleaning Drill Size
Holes Preheat Cutting

1/4
1/2
1-1/2
4
8
12
16*
18*
20*

08Z67
15Z17
15Z18
6
15Z19
15Z20
15Z21
13A96
13A97
13A98

69
66
65
61
57
56
54
54
54

68
60
53
46
39
31
20
15
8

1502 Series Nozzle* Operating Data

Metal

Thickness Nozzle

in.
Size

Part
No.

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen
Acetylene

1/4
1/4
08Z67
20 - 25
20 - 25
5 - 7
1/2
1/2
15Z17
30 - 35
20 - 25
5 - 7
3/4
1-1/2
15Z18
30 - 35
20 - 25
5 - 7
1
1-1/2
15Z18
35 - 40
20 - 25
5 - 7
1-1/2
1-1/2
15Z18
40 - 45
20 - 25
5 - 7
2
4
15Z19
25 - 30
20 - 25
6 - 8
2-1/2
4
15Z19
30 - 35
20 - 30
6 - 8
3
4
15Z19
30 - 40
20 - 30
6 - 8
4
4
15Z19
35 - 45
25 - 30
6 - 8
6
8
15Z20
35 - 45
25 - 30
6 - 10
8
8
15Z20
55 - 65
30 - 35
6 - 10
10
12
15Z21
65 - 75
30 - 35
8 - 10
12
12
15Z21
55 - 65
30 - 35
10 - 12
14
16**
13A96
40 - 70
35 - 40
11 - 13
16
16**
13A96
45 - 75
35 - 40
11 - 13
18
18**
13A97
40 - 45
35 - 40
11 - 13
20
20**
13A97
45 - 75
40 - 60
11 - 13
*Not recommended for acetylene pressure less than 5 psig.
**Sizes 16, 18, 20 recommended for use only with C-37 and C-39 torch.

Description

Metal
Thickness
in.

Cutting
Speed
ipm
17 - 25
15 - 23
13 - 21
12 - 18
11 - 16
10 - 14
9 - 12
8 - 11
6 - 9
4.5 - 6.5
3.5 - 5.0
2.9 - 3.8
2.4 - 3.0
3.0 - 3.5
3.0 - 3.5
3.0 - 3.5
2-3

mm

Gas Consumption- CFH Avg. Kerf

Total

Width
Oxygen
Acetylene
in.
35 - 45
65 - 75
120 - 135
130 - 140
150 - 170
185 - 210
190 - 235
205 - 255
235 - 285
395 - 460
545 - 625
630 - 710
790 - 905
950 - 1200
1100 - 1550
1300 - 1695
1600 - 1900

6 - 8
8 - 10
14 - 16
14 - 16
16 - 20
16 - 20
16 - 20
16 - 20
19 - 22
20 - 25
30 - 35
40 - 45
45 - 55
65 - 75
75 - 80
75 - 80
80 - 90

.045
.065
.075
.080
.090
.095
.095
.100
.105
.157
.170
.190
.210
.250
.280
.320
.360

Size
in.

Part No.

No.
Preheat Cleaning Drill Size
Holes Preheat Cutting

1/2
1-1/2
4
8
12

638983
638984
638985
8
638986
638987

67
64
62
59
56

60
53
46
39
31

1/8
1/4
1/2
3/4
1
2
3
4

639182
639263
639264
639265
6
639266
639267
639268
8
639269

73
73
73
73
73
70
69
65

78
69
65
61
54
51
47
40

Acetylene or MAPP Nozzles 1564 Series

Heavy preheat for beveling of prime coated steels
or bevels in excess of 45 deg. Heavy scrap cutting.

1/4 - 1/2 (6 - 13)

3/4 - 1-1/2 (19 - 50)
2 - 4 (50 - 100)
5 - 8 (125 - 200)
9 - 12 (230 - 300)

Acetylene Nozzles 1565 Series

Low acetylene consumption (7 to 30 cfh). All sizes
operate at 40 psig cutting oxygen pressure. Sufficient
preheat for beveling clean plate up to 45 deg.

1-36

1/8
1/4
1/2
3/4
1
2
3
4

(3)
(6)
(13)
(19)
(25)
(50)
(75)
(100)

CUTTING NOZZLE
OPERATING DATA

1565 Series Nozzle Operating Data (Low Consumption )^

Metal
Thickness
in.

Nozzle
Size
in.

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen
Acetylene

Part
No.

1/8
1/8
639182
1/4
1/4
639263
1/2
1/2
639264
3/4
3/4
639265
1
1
639266
1-1/2
1
639266
2
2
639267
2-1/2
2
639267
3
3
639268
4
4
639269
^Do NOT use with low pressure acetylene

40
40
40
40
40
40
40
40
40
40

20 - 25
20 - 25
20 - 25
20 - 25
20 - 25
20 - 25
20 - 25
25 - 35
25 - 30
25 - 30

5 - 7
5 - 7
5 - 7
5 - 7
5 - 7
5 - 7
5 - 7
5 - 7
5 - 7
5 - 7

Cutting
Speed
ipm

Gas Consum. - CFH

Total

Oxygen
Acetylene

30 - 40
20 - 30
18 - 25
15 - 24
14 - 20
12 - 18
10 - 14
9 - 12
7 - 11
5 - 9

30 - 40
35 - 40
55 - 65
60 - 70
85 - 95
85 - 95
155 - 165
155 - 165
215 - 230
340 - 360

5 - 9
5 - 9
5 - 9
5 - 9
5 - 9
5 - 9
8 - 12
8 - 12
10 - 12
15 - 20

Avg. Kerf
Width
in.
.040
.040
.060
.075
.080
.030
.095
.095
.100
.105

FUEL GASES - Hand or Machine Cutting Nozzles

Metal


Thickness
Size

Description
in.
mm
in.

Fuel Gas Nozzles 1515 Series

Natural gas or propane one-piece.

Long preheat flames.

1/2 - 1-1/2
2 - 4
4 - 8
8 - 12
12 - 16
16 - 18
18

Fuel Gas Nozzles 1534 Series

1/16 - 1/8

General purpose. Fuel gases
other than acetylene.

1/4 - 3/8
5/16 - 1/2
3/4 - 1
2 - 4

13 - 38
50 - 100
100 - 200
200 - 300
300 - 400
400 - 450
450

1.5 - 3
6 - 10
8 - 13
19 - 25
50 - 100

1-1/2
4
8
12
16
18
20

1/8
3/8
1/2
1
4

1-pc. (External Sleeve)

No.
or
Natural

Preheat
Internal Gas
FG-2 FG-2 Holes Cleaning Drill Size
Part No. Propane MAPP MAPP* or Slots Preheat Cutting
08Z86
08Z87
8 holes
08Z88
08Z89
65Z12
65Z13
12 holes
65Z14

64
62
59
56
54
53
52

53
46
39
3
20
15
8

14Z66 14Z38 114Z07 998560

14Z50

12 slots
14Z51
14Z52 14Z39 114Z08 998561 16 slots
14Z53

s
s
s
s
s

76
68
60
53
46

Fuel Gas Nozzles 1534 Series Sets

Thickness
1/16 - 1/8
1/4 - 3/8
5/16 - 1/2
3/4 - 1
2 - 4

Internal Natural Gas
Set Part No. Part No. Propane
0558005000 14Z66 14Z38
0558005001 14Z50 14Z38
0558005002 14Z51 14Z38
0558005003 14Z52 14Z39
0558005004 14Z53 14Z39

Internal
Set Part No. Part No.
0558005005 14Z66
0558005006 14Z50
0558005007 14Z51
0558005008 14Z52
0558005009 14Z53

FG-2
MAPP
114Z07
114Z07
114Z07
114Z08
114Z08

Internal FG-2
Set Part No. Part No. MAPP*
0558005010 14Z66 998560
0558005011 14Z50 998560
0558005012 14Z51 998560
0558005013 14Z52 998561
0558005014 14Z53 998561

Acetylene or MAPP Nozzles 1564 Series

General Purpose, MAPP and
propylene base fuels.

1/8 - 1/2
3/4 - 1-1/2
2 - 4
4 - 8
8 -12

10 - 19
19 - 50
50 - 100
100 - 200
200 - 300

1/2
1-1/2
4
8
12

638983
638984
638985
8 holes
638986
638987

67
64
62
59
56

60
53
46
39
31

*Use where high preheat intensity is desired.

s To clean preheat slots, remove external sleeve and use a soft bristled brush.

1-37

Gas
Equipment

OXWELD 1500 Group Nozzles

CUTTING NOZZLE
OPERATING DATA

Gas
Equipment

OXWELD 1500 Group Nozzles

1564 Series Nozzle Operating Data
Metal
Thickness

in.

Nozzle
Size

1/2
1/2
1-1/2
1-1/2
1-1/2
4
4
4
8
8
8
12
12

1/4
1/2
3/4
1
1-1/2
2
3
4
5
6
8
10
12

Part
No.

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen
FG-2

638983
638983
638984
638984
638984
638985
638985
638985
638986
638986
638986
638987
638987

20 - 25
30 - 35
30 - 35
35 - 40
40 - 45
25 - 30
30 - 35
35 - 40
25 - 35
35 - 45
55 - 65
40 - 50
55 - 65

20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
25 - 55
25 - 55
25 - 55
25 - 55
30 - 60
30 - 60
30 - 60

3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
5 - 10
5 - 10
5 - 10
10 - 15
10 - 15

Cutting
Speed
ipm

Gas Consumption-CFH
Total

Oxygen
FG-2

18 - 24
14 - 22
12 - 20
11 - 17
10 - 15
9 - 13
8 - 10
6 - 9
5 - 7
4 - 6
3.5 - 4.5
2.5 - 3.5
2 - 3

55 - 60
70 - 80
135 - 155
150 - 155
160 - 210
215 - 245
235 - 290
270 - 320
325 - 410
410 - 480
580 - 670
680 - 805
845 - 975

3 - 4
4 - 5
7 - 8
7 - 8
8 - 9
8 - 10
8 - 10
10 - 11
10 - 11
11 - 13
15 - 17
20 - 23
22 - 28

Avg.Kerf
Width
in.
.050
.065
.080
.090
.095
.100
.105
.115
.125
.170
.187
.210
.240

FUEL GASES - Hand or Machine Cutting

Metal



Thickness
Size

Description
in.
mm
in.

1-pc. (External Sleeve)

No.
or
Natural

Preheat
Internal Gas
FG-2 FG-2 Holes Cleaning DrillSize
Part No. Propane MAPP MAPP* or Slots Preheat Cutting

Fuel

Gas Nozzles
1567

Series

639614 639322 998277 998557

639615
639616
639617
12 slots
639618
639619
639620
998734 14Z39 114Z08 998561
998735 14Z77 639755 998558 16 slots
998736 14Z77
998737 14Z69
998269 998559 20 slots
998738 14Z69

1/8
1/4
1/2
3/4
1
2
3
4
8
12
16
18

Two-piece, high preheat. Hand
or machine cutting. Fuel gases
other than acetylene.

3
6
13
19
25
50
75
100
200
300
400
500

1/8
1/4
1/2
3/4
1
2
3
4
8
12
16
18

s
s
s
s
s
s
s
s
s
s
s
s

79
69
65
61
54
51
5/64 in.
46
39
31
20
8

Fuel Gas Nozzles 1567 Series Sets

Thickness

Internal Natural Gas
Set Part No. Part No. Propane

Internal
Set Part No. Part No.

FG-2
MAPP

Internal FG-2
Set Part No. Part No. MAPP*

0558005015
0558005016
0558005017
0558005018
0558005019
0558005020
0558005021
0558005022
0558005023
0558005024
0558005025
0558005026

0558005027
0558005028
0558005029
0558005030
0558005031
0558005032
0558005033
0558005034
0558005035
0558005036
0558005037
0558005038

998277
998277
998277
998277
998277
998277
998277
114Z08
639755
639755
998269
998269

0558005039
0558005040
0558005041
0558005042
0558005043
0558005044
0558005045
0558005046
0558005047
0558005048
0558005049
0558005050

1/8
1/4
1/2
3/4
1
2
3
4
8
12
16
18

639614
639615
639616
639617
639618
639619
639620
998734
998735
998736
998737
998738

639322
639322
639322
639322
639322
639322
639322
14Z39
14Z77
14Z77
14Z69
14Z69

639614
639615
639616
639617
639618
639619
639620
998734
998735
998736
998737
998738

639614
639615
639616
639617
639618
639619
639620
998734
998735
998736
998737
998738

998557
998557
998557
998557
998557
998557
998557
998561
998558
998558
998559
998559

1567 Series Nozzle Operating Data

Metal
Thickness

in.

1/8
1/4
1/2
3/4
1
1-1/2
2
2-1/2
3
4
6
8
10
12
14
16
18
20

Nozzle
Size

Internal
Part
No.

1/8
1/4
1/2
3/4
1
2
2
3
3
4
8
8
12
12
16
16
20
20

639614
639615
639616
639617
639618
639619
639619
639620
639620
998734
998735
998735
998736
998736
998737
998737
998738
998738

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen
Fuel
40
40
40
40
40
40
40
40
40
40
39
55 - 60
50 - 60
60 - 70
50 - 60
60 - 70
50 - 60
60 - 75

20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
25 - 55
25 - 55
25 - 55
30 - 60
30 - 60
30 - 60
40 - 70
40 - 70
40 - 70
40 - 70

3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
5 - 10
5 - 10
5 - 10
5 - 10
10 - 15
10 - 15
15 - 20
15 - 20
15 - 20
15 - 20

*Use where high preheat intensity is desired.

sTo clean preheat slots, remove external sleeve and use a soft bristled brush.

Cutting
Speed
ipm
23 - 26
20 - 25
18 - 25
15 - 24
14 - 20
12 - 16
10 - 14
8 - 12
7 - 11
6 - 10
4 - 6
3 - 5
3 - 4
3 - 4
3 - 4
2 - 3
2 - 3
1 - 3

Heavy-duty sleeve (Part No. 14Z96) is available for use in place of standard sleeve (Part No. 14Z77).

1-38

Gas Consumption-CFH
Total

Oxygen
Propane
20 - 40
45 - 65
65 - 85
70 - 90
95 - 115
175 - 200
175 - 200
235 - 260
235 - 260
300 - 335
450 - 480
560 - 590
840 - 900
900 - 970
1120 - 1340
1340 - 1480
1560 - 1890
1615 - 1975

5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
8 - 15
8 - 15
8 - 15
15 - 20
15 - 20
15 - 20
20 - 25
25 - 30
25 - 30
25 - 30
30 - 35
30 - 35
30 - 35

Avg. Kerf
Width
in.
.050
.050
.065
.080
.090
.095
.100
.105
.105
.115
.170
.187
.210
.240
.270
.300
.340
.370

CUTTING NOZZLE
OPERATING DATA

ACETYLENE - Machine Cutting Nozzles

Description

Metal
Thickness
in.
mm

Acetylene Nozzles 1514 Series

in.

No.
Size
Preheat Cleaning Drill Size
Part No.
Holes Preheat Cutting

High speed cutting. Medium preheat sufficient for beveling.

1/2
1 - 2
2 - 4
4 - 8

(13)
(25-50)
(50-100)
(100-200)

1/2
2
4
8

66Z23
08Z71
08Z72
6
08Z73

69
66
65
61

5190086
5190085
5190084
5190082

Acetylene Nozzles

1563 HS Series





High speed with low acetylene consumption (7-30 cfh.)
Divergent Bore Cutting Oxygen Hole. All sizes operate
at 90 psig cutting oxygen pressure. Preheat sufficient
for bevel-cutting clean plate up to 45 deg.

1/2
3/4
1
1-1/2
2
2-1/2
4
6
8
10
12-14

(13)
(19)
(25)
(38)
(50)
(64)
(100)
(150)
(200)
(250)
(350)

1/2
3/4
1
1-1/2
2
2-1/2
4
6
8
10
14

639171
639172
639173
639174
639175
6 See footnote
639176 below
639177
639178
8
639179
998747
6
998748

1563 HS Series Nozzle Operating Data^

Metal
Thickness

in.

Nozzle
Size

Gas Pressure - PSIG

Cutting
Preheat
Cutting
Oxygen
Oxygen Acetylene

Part
No.

1/2
1/2
639171
3/4
3/4
639172
1
1
639173
1-1/2
1-1/2
639174
2
2
639175
2-1/2
2-1/2
639176
3
4
639177
4
4
639177
6
6
639178
8
8
639179
10
10
998747
12
14
998748
14
14
998748
^Do NOT use with low pressure acetylene

90
90
90
90
90
90
90
90
90
90
85 - 95
85 - 95
110 - 120

20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
25 - 55
25 - 55
25 - 55
25 - 55
30 - 60
30 - 60
30 - 60
35 - 65

5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
8 - 13
8 - 13
8 - 13

Cutting
Speed
ipm

Gas Consumption - CFH

Total

Oxygen
Acetylene

21 - 30
20 - 28
19 - 25
14 - 23
13 - 20
12 - 19
10 - 17
8 - 15
7 - 10
5-7
3 - 7
3 - 6
3 - 4

60 - 70
100 - 110
110 - 120
155 - 165
240 - 250
250 - 265
265 - 280
285 - 300
405 - 420
640 - 655
755 - 790
945 - 960
1510 - 1525

5 - 90
5 - 9
5 - 9
5 - 9
5 - 9
6 - 12
6 - 12
9 - 12
10 - 15
15 - 20
38 - 40
46 - 48
49 - 51

Avg. Kerf
Width
in.
.052
.063
.082
.086
.093
.102
.110
.110
.130
.140
.170
.200
.240

FUEL GASES - Machine Cutting Nozzles

Description

Fuel

Gas Nozzles
1535
Series

Medium preheat, high speed. Fuel
gases other than acetylene.

Metal

Thickness
in.
mm
1/2
3/4
1
1-1/4
1-1/2
2 - 3
5 - 8

13
19
25
32
38
50 - 75
125 - 200

Size
1/2
3/4
1
1-1/4
1-1/2
4
8

(External Sleeve)
No.

Natural

Preheat
Internal Gas
FG-2 FG-2 Holes Cleaning Drill Size
Part No. Propane MAPP MAPP* or Slots Preheat Cutting
14Z56 14Z38
114Z07 998560
14Z57

14Z58

12 slots
14Z59
14Z60
14Z61 14Z39
114Z08 998561
14Z64
16 slots

s
s
s
s
s
s
s

5190086
5190086
5190082

*Use where high preheat intensity is desired.

sTo clean preheat slots, remove external sleeve and use a soft bristled brush.
NOTE DO NOT clean with notched-type wires or twist drills since any metal removal from the passages will destroy the precision cutting characteristics. Use the non-cutting wires and taper reamers included in OXWELD Cleaning Kit (Part No. 755F00). For longer life, nozzles should
be cleaned periodically in a solution of OXWELD nozzle cleaning compound (Part No. 761F00). The cutting orifice of these nozzles should be
cleaned only with OXWELD nozzle cleaning compound.

1-39

Gas
Equipment

OXWELD 1500 Group Nozzles

Gas
Equipment

CUTTING NOZZLE
OPERATING DATA
OXWELD 1500 Group Nozzles
Fuel Gas Nozzles 1535 Series Sets

Thickness
1/2
3/4
1
1-1/4
1-1/2
3
8

Internal Natural Gas
Set Part No. Part No. Propane
0558005051 14Z56 14Z38
0558005052 14Z57 14Z38
0558005053 14Z58 14Z38
0558005054 14Z59 14Z38
0558005055 14Z60 14Z38
0558005056 14Z61 14Z39
0558005057 14Z64 14Z39

Internal
Set Part No. Part No.
0558005058 14Z56
0558005059 14Z57
0558005060 14Z58
0558005061 14Z59
0558005062 14Z60
0558005063 14Z61
0558005064 14Z64

FG-2
MAPP
114Z07
114Z07
114Z07
114Z07
114Z07
114Z08
114Z08

Internal FG-2
Set Part No. Part No. MAPP*
0558005065 14Z56 998560
0558005066 14Z57 998560
0558005067 14Z58 998560
0558005068 14Z59 998560
0558005069 14Z60 998560
0558005070 14Z61 998561
0558005071 14Z64 998561

1535 Series Nozzle Operating Data

Metal
Thickness

in.

1/2
3/4
1
1-1/2
2
2-1/2
3
4
6
8

Nozzle
Size
31
40
43
47
52
60
60
60
80
80

Part
No.

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen FG-2

14Z56
14Z57
14Z58
14Z59
14Z60
14Z61
14Z61
14Z61
14Z64
14Z64

70 - 80
60 - 70
65 - 75
70 - 80
70 - 80
75 - 80
85 - 95
95 - 105
80 - 90
105 - 115

20 - 25
20 - 25
20 - 25
20 - 25
20 - 25
25 - 30
25 - 30
25 - 30
25 - 30
30 - 35

Metal

Thickness
in.
mm

Size

(External Sleeve)
No.

Natural

Preheat
Internal Gas
FG-2 FG-2 Holes Cleaning Drill Size
Part No. Propane MAPP MAPP* or Slots Preheat Cutting

1/2
3/4
1
1-1/2
2
2-1/2
4
6
8
10
14

639600 639322 998277 998557

639601
639602
639603
12 slots
639604
639605
639606
639607
998739 14Z39 114Z08 998561
998740 14Z77 639755 998558 16 slots
998741

Description

Fuel

Gas Nozzles
1566

HS Series

Two-piece, high-speed, high preheat

for machine cutting. Fuel gases other
than acetylene.

1/2
3/4
1
1-1/2
2
2-1/2
4
6
8
10
14

13
19
25
38
50
64
100
150
200
250
350

3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
5 - 10
5 - 10

Cutting
Speed
ipm
21 - 26
20 - 25
19 - 24
15 - 20
14 - 17
11 - 16
10 - 15
8 - 12
6 - 10
4 - 6

Gas Consumption - CFH

Total

Oxygen
Acetylene
80 - 100
110 - 130
140 - 160
155 - 175
205 - 225
270 - 290
305 - 325
330 - 350
515 - 535
670 - 690

5 - 10
5 - 10
5 - 10
8 - 15
8 - 15
8 - 15
8 - 15
10 - 15
10 - 15
10 - 15

Avg. Kerf
Width
in.
.045
.055
.060
.080
.090
.105
.110
.115
.150
.160

s
s
s
s
s
s
s
s

Fuel Gas Nozzles 1566 Series Sets

Thickness
1/2
3/4
1
1-1/2
2
2-1/2
4
6
8
10
14

Internal Natural Gas
Set Part No. Part No. Propane
0558005072 639600 639322
0558005073 639601 639322
0558005074 639602 639322
0558005075 639603 639322
0558005076 639604 639322
0558005077 639605 639322
0558005078 639606 639322
0558005079 639607 639322
0558005080 998739 14Z39
0558005081 998740 14Z77
0558005082 998741 14Z77

Internal
Set Part No. Part No.
0558005083 639600
0558005084 639601
0558005085 639602
0558005086 639603
0558005087 639604
0558005088 639605
0558005089 639606
0558005090 639607
0558005091 998739
0558005092 998740
0558005093 998741

* Use where high preheat intensity is desired.

Heavy-duty sleeve (Part No. 14Z96) is available for use in place of standard
sleeve (Part No. 14Z77).

1-40

FG-2
MAPP
998277
998277
998277
998277
998277
998277
998277
998277
114Z08
639755
639755

Internal FG-2
Set Part No. Part No. MAPP*
0558005094 639600 998557
0558005095 639601 998557
0558005096 639602 998557
0558005097 639603 998557
0558005098 639604 998557
0558005099 639605 998557
0558005100 639606 998557
0558005101 639607 998557
0558005102 998739 998561
0558005103 998740 998558
0558005104 998741 998558

sTo clean preheat slots, remove external sleeve and use a soft bristled brush.
# Clean cutting orifice only with H.S. cleaning kit (P/N 755F00).

CUTTING NOZZLE
OPERATING DATA

1566 HS Series Operating Data

Metal
Thickness

in.

1/2
3/4
1
1-1/2
2
2-1/2
3
4
6
8
10
12
14

Nozzle
Size
1/2
3/4
1
1-1/2
2
2-1/2
4
4
6
8
10
14
14

Internal**
Part
No.
639600
639601
639602
639603
639604
639605
639606
639606
639607
998739
998740
998741
998741

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen
Fuel
90
90
90
90
90
90
90
90
90
90
90
90
90

20 - 50
20 - 50
20 - 50
20 - 50
20 - 50
25 - 55
25 - 55
25 - 55
25 - 55
30 - 60
30 - 60
30 - 60
35 - 65

Cutting
Speed
ipm

3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
5 - 10
5 - 10
5 - 10
5 - 10
10 - 15
10 - 15
15 - 20

Gas Consumption - CFH

Total

Oxygen
Propane

21 - 26
20 - 25
18 - 23
13 - 18
12 - 17
10 - 17
8 - 15
7- 13
6 - 10
4 - 6
3 - 4
3 - 4
2 - 4

60 - 80
110 - 130
120 - 140
175 - 195
265 - 285
275 - 295
275 - 295
315 - 325
330 - 350
670 - 690
705 - 730
850 - 875
1110 - 1135

5 - 10
5 - 10
8 - 15
8 - 15
8 - 15
8 - 15
15 - 20
15 - 20
15 - 20
20 - 25
25 - 30
25 - 30
25 - 30

Avg. Kerf
Width
in.
.045
.055
.060
.080
.090
.105
.110
.115
.150
.160
.190
.210
.250

OXWELD Special Nozzles Acetylene, FG-2, Natural Gas and Propane

Acetylene Nozzles
1507 Series

Size

19*
19**
25

Fuel Gas Nozzles

1539 Series

Preheat Part
Holes No.
6
6
6

08Z90
66Z40
15Z37

Size
19*
19**
25

Preheat Part
Holes No.
10
10
10

Drill Size
Cleaning Cutting
Preheat
in.

65Z55
66Z50
65Z56

62
62
62

3/16
3/16
1/4

Unsurpassed for washing off rivet heads and then piercing rivet to facilitate removal. Each nozzle is equipped with a spud which produces a
low-velocity oxygen-stream.
*Spudded for max. useful oxygen flow at 80-90 psi.
**Spudded for max. useful oxygen flow at 50-60 psi.

1507 Series Nozzle Operating Data

1539 Series Nozzle Operating Data

Nozzle
Size

Nozzle
Size

Part
No.

Gas Pressure- PSIG

Oxygen
Acetylene

19*
08Z90
80 - 90
5 - 10
19*
66Z40
50 - 60
5 - 10
25
15Z37
80 - 90
5 - 10
*The cutting oxygen throat diameter is 0.055 in. on
P/N 08Z90; 0.125 in. on 66Z40.

Size

For riser removal.

Except in length, comparable to 1502.
Supplied straight, with instructions for bending.

Gas Pressure - PSIG

Oxygen
Propane

19*
65Z55
80 - 90
5-7
19*
66Z50
50 - 60
5-7
25
65Z56
50 - 60
5-7
*The cutting oxygen throat diameter is 0.055 in. on P/N 65Z55;
0.125 in. on P/N 66Z50.

Acetylene Nozzles
1510 Series

Part
No.

For Acetylene
1510 Series
No. Preheat Part
Holes
No.

8
10
12

6
6
6

08Z40
08Z41
08Z42

Cleaning
Preheat
57
56
55

Drill Size
Cutting
46
39
31

1510 Series Nozzle Operating Data

Metal
Thickness

in.

2
3
4
6
8
10
12

Nozzle
Size
8
8
8
10
10
12
12

Part
No.

Gas Pressure - PSIG

Cutting
Preheat

Oxygen
Oxygen Acetylene

Cutting
Speed
ipm

Gas Consumption - CFH

Total

Oxygen
Acetylene

08Z40
08Z40
08Z40
08Z41
08Z41
08Z42
08Z42

25 - 30
30 - 40
35 - 45
35 - 45
55 - 65
40 - 55
55 - 65

10 - 14
8 - 11
6 - 9
5 - 7
4 - 5
3 - 4
3 - 4

185 - 210
205 - 255
235 - 285
395 - 460
545 - 625
630 - 710
790 - 905

15 - 25
15 - 25
15 - 25
20 - 30
20 - 30
20 - 30
20 - 30

6 - 8
6 - 8
6 - 8
6 - 10
6 - 10
6 - 10
10 - 12

16 - 20
16 - 20
19 - 22
20 - 25
30 - 35
40 - 55
45 - 55

Avg. Kerf
Width
in.
.095
.100
.105
.157
.170
.190
.210

1-41

Gas
Equipment

OXWELD 1500 Group Nozzles

Gas
Equipment

CUTTING NOZZLE
OPERATING DATA
OXWELD Special Nozzles Acetylene, FG-2, Natural Gas and Propane
Acetylene Nozzles 1511 Series
Fuel Gas Nozzles 1520, 1568 Series

For Propane,

For Acetylene Natural Gas
Size 1511 Series
1520 Series

For FG-2
MAPP
1568 Series

Cleaning Drill Size

Preheat
Cutting

13
15X14
15X33
998273
56
55
19
15X15
15X34
998274
55
49
25
15X16
15X35
998275
54
41
For gouging, grooving plate edges for welding, removing defects from castings, pad washing. Bent 20 degrees. 1511 and 1568 nozzles have
stellite wear skids.

1511 Series Nozzle Operating Data

Nozzle
Size

13 in.
19 in.
25 in.

Part
No.
15X14
15X15
15X16

Approximate
Gauge Dimensions
in.
Width
Depth

Gas Pressure - PSIG
Oxygen
Acetylene

Approx.
Speed
Ft./Min.

Gas Consumption - CFH

Oxygen
Acetylene

5/16
3/8-7/16
1/2

65 - 75
80 - 90
90 - 100

1.0 - 1.8
1.6 - 2.2
1.9 - 2.8

160 - 180
270 - 300
340 - 390

1/8 - 1/4
3/16 - 1/8
3/16 - 7/16

Size

Acetylene Nozzles
1516 Series

5 - 10
5 - 10
5 - 10

No. Preheat Holes

Part No.

65Z22*

Cleaning
Preheat
65

35 - 80
50 - 55
55 - 60
Drill Size
Cutting
53

For cutting and trimming.

1516 Series Nozzle Operating Data

Metal
Thickness

in.

Nozzle
Size

Part
No.

Gas Pressure - PSIG
Oxygen
Acetylene

Gas Consumption - CFH

Oxygen
Acetylene

3/4 - 1-1/12

6 in.

65Z22

35 - 40

120 - 150

15 - 20

Drill Size
Preheat

Cutting

Size

Fuel Gas Nozzles

1524 Series

5-7

No. Preheat Holes

25

Cleaning
Part No.

10

15X51

53

41

For the removal of fins and risers from steel castings by progressive washing. Equipped with a replaceable skirt (Part No. 52Z20).

Size

Fuel Gas Nozzles

1561 Series

No. Preheat Holes

Part No.
66Z49*

Cleaning
Preheat
52

Drill Size
Cutting
53

* Nozzle nut 998571 is also required with each of these nozzles because the bend in
the nozzle prevents use with standard nozzle nuts supplied with torches.
For cutting or trimming work up to 1-1/2 in. thick close to resting surface. Particularly useful in shipyards.

1561 Series Nozzle Operating Data

Metal
Thickness

in.

Nozzle
Size

Part
No.

3/4 - 1-1/12

6 in.

66Z49

1-42

Gas Pressure - PSIG
Oxygen
Propane

Gas Consumption - CFH

Oxygen
Total Propane

30 - 45

135 - 200

3 - 5

7 - 10

CUTTING NOZZLE
OPERATING DATA

ACETYLENE - Hand or Machine Cutting

Metal Thickness
in.
mm

Description

Acetylene
Nozzles

4202
Series

General purpose. Medium preheat
sufficient for beveling.

1/8
3/16 - 1/4
1/2
3/4 - 1-1/2
2 - 4
6
8 - 10
12

3
4 - 6
13
19 - 38
50 - 100
150
200 - 250
300

Size

Part No.

No. Preheat
Holes

1/8 in.
1/4 in.
1/2 in.
1-1/2 in.
4 in.
6 in.
10 in.
12 in.

638869
16K08
16K09
16K10
16K11
16K12
16K13
16K14

4
6
6
6
6
6
6
6

Cleaning Drill Size

Preheat Cutting
73
73
73
69
68
64
60
56

76
68
60
55
50
43
35
30

4202 Series Nozzle Operating Data

Metal
Thickness

in.

Nozzle
Size

Part
No.

1/8
1/8
1/4
1/2
1/2
1-1/2
1-1/2
1-1/2
1-1/2
4
4
4
6
6
10
10
12

638869
638869
16K08
16K09
16K09
16K10
16K10
16K10
16K10
16K11
16K11
16K11
16K12
16K12
16K13
16K13
16K14

1/16
1/8
1/4
3/8
1/2
5/8
3/4
1
1-1/2
2
3
4
5
6
8
10
12

Gas Pressure - PSIG

Cutting

Oxygen
Acetylene

Cutting
Speed
ipm

Gas Consumption-CFH
Total

Oxygen
Acetylene

15 - 20
15 - 20
20 - 25
20 - 28
30 - 35
38 - 45
23 - 28
30 - 35
45 - 56
30 - 38
40 - 48
60 - 73
58 - 62
67 - 73
67 - 73
80 - 86
75 - 85

36 - 40
34 - 38
28 - 32
23 - 27
18 - 22
16 - 20
14 - 18
13 - 15
11 - 13
10 - 12
10 - 11
8 - 10
7 - 9
6 - 8
4 - 6
1 - 2
1 - 2

20 - 25
25 - 32
38 - 45
55 - 60
70 - 75
78 - 83
95 - 102
120 - 125
168 - 175
195 - 205
230 - 240
300 - 325
340 - 380
410 - 460
600 - 640
680 - 740
800 - 860

5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 10
5 - 12
7 - 12
7 - 12
7 - 12
7 - 12
7 - 12

5 - 8
8 - 10
8 - 10
9 - 11
10 - 12
10 - 12
12 - 14
14 - 16
16 - 20
18 - 20
18 - 22
21 - 25
22 - 25
25 - 28
30 - 35
40 - 45
48 - 52

Avg. Kerf
Width
in.
.050
.055
.055
.060
.065
.070
.075
.080
.090
.095
.100
.110
.130
.160
.170
.190
.210

FUEL GASES - Hand or Machine Cutting

Description

Fuel
Gas
Nozzles

4203 Series

Metal Thickness

in.
mm
Size
3/8 - 5/8
9-15
4
3/4 - 1-1/2
19-38
5
2 - 4
50-100
7
5 - 6
125-150
9

1 Pc. or Internal
No. Preheat Cleaning Drill Size
Part No.
Holes or Slots Preheat Cutting
16K15
6
68
60
16K16
6
59
55
16K17
6
1/16
50
16K18
6
1/16
43

General purpose cutting with natural gas or propane. Medium preheat sufficient for beveling.

4203 Series Nozzle Operating Data

Metal
Thickness

in.

3/8
1/2
5/8
3/4
1
1-1/2
2
3
4
5
6

Nozzle
Size

Part
No.

4
4
4
5
5
5
7
7
7
9
9

16K15
16K15
16K15
16K15
16K16
16K16
16K17
16K17
16K17
16K18
16K18

Gas Pressure - PSIG

Cutting

Oxygen
Propane

Cutting
Speed
ipm

Gas Consumption-CFH
Total

Oxygen
Propane

20 - 28
30 - 35
38 - 45
25 - 30
30 - 40
48 - 62
35 - 44
40 - 56
62 - 74
58 - 62
68 - 74

19 - 23
17 - 21
15 - 19
15 - 19
13 - 17
11 - 15
10 - 14
8 - 10
7 - 9
3 - 4
3 - 4

70 - 80
80 - 100
110 - 120
125 - 140
140 - 150
190 - 210
225 - 245
250 - 290
300 - 340
400 - 450
470 - 520

3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
3 - 5
5 - 10
5 - 10
5 - 10
10 - 15
10 - 15

6 - 8
8 - 10
9 - 11
9 - 11
10 - 12
12 - 14
12 - 16
13 - 18
14 - 18
15 - 20
16 - 20

Avg. Kerf
Width
in.
.060
.065
.070
.075
.080
.090
.095
.100
.110
.130
.170

1-43

Gas
Equipment

PUROX 4200 Group Nozzles

Gas
Equipment

CUTTING NOZZLE
OPERATING DATA
PUROX 4200 Group Nozzles
Metal
Thickness
in.
mm

Description
Fuel

1/8
1/4
1/2
3/4
1
Medium preheat for general purpose cutting. 12 to 16 straight
1-1/2
preheat grooves. For fuel gases other than acetylene.
2

*Note:
Long (L) for use with natural gas, propane, and butane. 2-1/2

3
Medium
(M) For use with (MPS) methylacetylene - pro
4
padiene
and propylene-based fuel gases where high preheat

6
intensity
is desired.

8
Short
(S) For use with (MPS) methylacetylene - propadiene

10
and
propylene-based fuel gases for general purpose cutting.

12

3
6
13
19
25
38
50
64
75
100
150
200
250
300

Gas Nozzles 4213 Series

1 Pc. or
Internal
Size Part No.
3
3
4
6
6
6
8
8
8
8
10
10
12
12

External
Sleeve
Part No.

No. Preheat
Holes
Cleaning DrillSize
or Slots
Preheat Cutting

16K68
(L)16K74*
16K68
(M)998562*
16K69
(S)114Z10*
16K70
16K70
16K70
16K71
16K71
16K71
(L) 16K75*
16K71
(M) 998563*
16K72
(S) 114Z11*
16K72
16K73
16K73

12
12
12
16
16
16
16
16
16
16
16
16
16
16

68
68
60
53
53
53
50
50
50
50
43
43
39
39

s
s
s
s
s
s
s
s
s
s
s
s
s
s

4213 Series Nozzle Operating Data

Metal
Thickness
in.

Internal Gas Pressure - PSIG
Nozzle Part
Cutting
Natural
Size
No.
Oxygen
Gas*

Cutting
Speed
ipm

Gas Consumption - CFH

Total
Natural
Oxygen
Gas

3/16
3
16K68
12 - 15
2 - 5
23 - 27
32 - 37
1/4
3
16K68
25 - 30
2 - 5
21 - 25
48 - 53
3/8
3
16K68
38 - 45
2 - 5
19 - 23
58 - 63
1/2
4
16K69
38 - 45
2 - 5
17 - 21
80 - 95
5/8
4
16K69
45 - 55
2 - 5
15 - 19
90 - 105
3/4
6
16K70
20 - 27
2 - 5
15 - 19
120 - 135
1
6
16K70
25 - 32
2 - 5
13 - 17
125 - 145
1-1/2
6
16K70
42 - 50
2 - 5
11 - 15
180 - 200
2
8
16K71
20 - 28
5 - 10
10 - 14
220 - 235
3
8
16K71
28 - 35
5 - 10
8 - 10
250 - 285
4
8
16K71
45 - 52
5 - 10
7 - 9
320 - 350
5
8
16K71
60 - 68
5 - 10
3 - 4
410 - 440
6
10
16K72
53 - 58
5 - 10
3 - 4
460 - 500
8
10
16K72
80 - 88
10 - 20
2 - 3
640 - 680
10
10
16K72
90 - 100
10 - 20
1 - 2
750 - 800
12
12
16K73
90 - 105
10 - 20
1 - 2
900 - 1000
* If using LPNG injector (19417) in E torch, it will operate with natural gas pressure less than 1/2 psig.

Description

Metal Thickness
in.
mm

in.

10 - 15
10 - 15
10 - 15
15 - 20
15 - 20
20 - 23
20 - 23
25 - 30
30 - 35
32 - 40
32 - 40
35 - 45
40 - 45
40 - 50
50 - 65
70 - 75

Size
Part No.

No. Preheat
Holes

Acetylene

1/8 - 1/4
3 - 6
1/4
998589
Nozzles

1/2
13
1/2
998590
4216
Series

3/4 - 1-1/2 19 - 38
1-1/2
998591

2 - 4
50 -100
4
998592

6 - 8
150 - 200 8
998593

10 - 12
250 - 300 12
998594
Heavy preheat for scrap cutting and beveling in excess of 45. Can be used with FG-2 or MAPP.


Description
Fuel Gas Nozzles

4217
Series




General purpose. Heavy preheat for fast starts.
For fuel gases other than acetylene.
sUse

Metal
Thickness
in.
1/4
1/2
1
2
4
6
8
12

Size
mm
in.

1 Pc. or
Internal
Part No.

6
13
25
50
100
150
200
300

19485
19486
19487
19488
19489
19490
19491
19492

1/4
1/2
1
2
4
6
8
12

19518
19518
19518
19518
19519
19519
19519
19519

Fuel Gas Nozzles 4217 Series Sets

1-44

Internal Natural Gas
Set Part No. Part No. Propane
0558005123 19485
19518
0558005124 19486
19518
0558005125 19487
19518
0558005126 19488
19518

Thickness
4
6
8
12

8
8
8
8
8
8

.050
.055
.060
.065
.070
.075
.080
.090
.095
.100
.110
.130
.170
.180
.200
.230

Cleaning Drill Size

Preheat
Cutting
67
67
64
62
59
56

68
60
53
46
39
31

External No. Preheat

Sleeve
Holes
Cleaning Drill Size
Part No. or Slots
Preheat Cutting

soft-bristled brush (750F99) to clear preheat slots of internal nozzles.

Thickness
1/4
1/2
1
2

Avg. Kerf
Width
in.

Internal Natural Gas
Set Part No. Part No. Propane
0558005127 19489
19519
0558005128 19490
19519
0558005129 19491
19519
0558005130 19492
19519

12
12
12
12
20
20
20
20

s
s
s
s
s
s
s
s

68
60
53
50
43
39
35
31

CUTTING NOZZLE
OPERATING DATA

4217 Series Nozzle Operating Data

Nozzle
Size/Metal
Thick. in.

Internal**
Part
No.

Oxygen

Pressure - PSIG
Fuel Gas
FG-2
Propane

Nat. Gas*

Gas Consumption - CFH


Fuel Gas

Oxygen FG-2 Propane Nat. Gas

1/4 in.
19485
30
4
6
7
70
8
1/2 in.
19486
35
4
7
8
120
9
1 in.
19487
40
4
8
9
180
10
2 in.
19488
45
5
9
10
250
11
4 in.
19489
40
4
8
10
370
12
6 in.
19490
50
5
12
13
520
14
8 in.
19491
50
6
15
16
610
16
12 in.
19492
75
8
18
20
860
20
* If using LPNG injector (19417) in E torch, it will operate with natural gas pressure less than 1/2 psig.

12
14
15
16
18
20
22
30

Cleaning
Drill Size

30
32
35
40
45
50
55
85

68
60
53
50
43
39
35
31

PUROX Special-Purpose Hand Cutting, Gouging, Groove Cutting

Metal Thickness

in.

Acetylene Nozzles
4206 Series

Light preheat for cutting sheet metal.

Size

No. Preheat
Holes

Part
No.

3
4
5
7

1
1
1
1

16K31
16K32
16K33
16K34

1/16
1/8
3/16
1/4

Approximate Groove

Width - in.

Acetylene Nozzles
4207 Series

Dimensions
Depth - in.

Size

Part
No.

1/8 - 1/4
1/4 - 3/8

13
19

16K67
16K35

1/4 - 5/16
3/8 - 7/16

Designed for grooving, gouging and plate edge preparation.

4207 Series Nozzle Operating Data

Approx. Groove

Dimensions

in.
Width
Depth
1/4 - 5/16
3/8 - 7/16

1/8 - 1/4
1/4 - 3/8

Nozzle
Size
13
19

Part
No.
16K67
16K35

Acetylene Nozzles
4209 Series

Gas Pressure - PSIG
Oxygen
Acetylene

Gas Consumption - CFH

Total
Oxygen
Acetylene

35 - 40
45 - 50

157 - 180
268 - 303

9 - 10
12 - 14

Rivet or Bolt Diam.

in.
Size

5/8 - 3/4
1 - 1-1/2

5
7

Gouging
Speed
Ft./Min.

33 - 38
50 - 55
No. of Preheat
Holes
2
2

1.0-1.8
1.6-2.2
Part
No.
16K47
16K48

Designed for rivet busting and bolt removal.

Cutting Nozzle Operating Data

Important Notes

1.Operating data is based on typical operating conditions.

All values shown are average values Factors such as the
type and quality of the steel, its surface condition, the
purity of the oxygen used in the cutting reaction, etc. will
directly affect the results obtained.

3.The given data for acetylene nozzles is based on medium

pressure torches. Unless otherwise stated, they will work
with low pressure acetylene when higher oxygen pressure may be required particularly when cutting steel plate
4 inches thick and up.

2.All pressures given are measured at the torch. Pressure

drop through hose must be considered when setting
pressure at the regulator. Generally, 1/4 inch I.D. hoses
up to 25 feet long are adequate for cutting steel up to 4
inches. If longer hoses are required, and if cutting thicker
steels, 3/8 inch I.D. hoses should be used.

4.Kerf widths in the tables are average. When the kerf

widths are of particular importance, a trial cut in scrap
section is recommended.

1-45

Gas
Equipment

PUROX 4200 Group Nozzles

Gas
Equipment

REGULATORS
Regulators
ESAB manufactures a complete line of regulators that
are unsurpassed in their field. They have the capacity
to handle virtually all gas and electric welding, cutting,
heating and related process applications - ranging from
light-duty maintenance and repair operations through
general- and heavy-duty production. All regulators carry
the UL seal.

Cylinder-Based Explosions
When oxygen comes in contact with certain impurities
- especially a hydrocarbon - spontaneous ignition can
occur. When this happens in the inner chambers of an
oxygen regulator, it causes a cylinder-based fire or explosion.
Explosions can occur when prescribed practices for the
safe handling and use of cylinders and regulators are not
followed. Regulator pieces can become burning projectiles and cause serious personal injuries.
Because any regulator can be used contrary to the
manufacturers warnings and instructions, it is impossible
to guarantee that an explosion will not occur. After years
of research and development, we achieved an advance
in regulator design that makes a cylinder explosion more
likely to be contained if a regulator is misused.
In extensive tests where we simulated operator misuse, ESAB regulators were more effective at minimizing
the risk of personal injury than any of the competitors
single- or two-stage models we tested.
Further, the explosion protection that is built into our exclusive design has been patented and added to all ESAB
cylinder oxygen regulators.

Single-Stage or Two-Stage
Regulators
All regulators are used to reduce the gas pressure supplied by a high pressure source to a precise workable level
that can be handled by the equipment being used. Both
single- and two-stage regulators control only the gas pressure - not the flow rate, unless equipped with a flow control
device.
Single-Stage Regulators - Reduce pressure in one step.
Changes in input pressure will cause changes in output
pressure. Since the cylinder pressure will decrease as
the cylinder empties, it is necessary to make occasional
readjustments for consistent output pressure. Where input
pressure remains constant, such as from liquified gas
sources or controlled line supplies, no adjustments are
necessary.
Two-Stage Regulators - Reduce pressure in two steps.
They are actually two regulators in one. The first stage
reduces the input pressure to a preset intermediate pressure which becomes the input pressure to the second stage.
Because the intermediate pressure is regulated, the delivery pressure of the regulator remains virtually constant. As
a result, cylinders can be used to much lower pressures for
increased gas savings for our customers up to 10% of full
cylinder content savings depending on regulator service.
Gaugeless Regulators - In applications where the gauges
are subject to frequent damage, gaugeless regulators are
often preferred. A spring-loaded, pop-up indicator retracts
when the cylinder is nearly empty. A sliding indicator in the
regulator cap is used to indicate delivery pressure.

Features

A. Maximum Strength Body - machined from solid

brass bar stock means extra strong and durable
construction with longer life and reduced maintenance
B. Porous Metal Filter - is easily inspected and easily changed - reduces hazard potential
C. Small, Thin, Fabric-Reinforced Diaphragm
- provides greater flexibility and strength with less
leakage in low temperature service for improved
performance and longer life
D. Trim Screw - each regulator is preset at factory
to assure rated delivery pressure for improved
performance and consistent operation
E. Small Internal Cavities - for reduced
risk and additional operator protection
F. Pressure gauges color-coded for easy identification each gauge has a Lexan crystal for
added durability and protection

D
E

Two-Stage

1-46

TRIMLINE TM CYLINDER
REGULATORS

Gas
Equipment

Heavy-Duty OXWELD Trimline Regulators

LIFETIME
WARRANTY

Ease of Identification
Regulator

R-77-15-510

Style
(76-Single Stage)
(77-Two-Stage)

CGA Connection
Station CGAs
Cylinder CGAs

PSIG
(15, 75, 150, 200, 350, CF)

Delivery Pressure

Regulator Accessories

TRIMLINE
Regulator shown
with Gauge Guard

Gauge Guard for R-76 and R-77 Trimline Regulators P/N 999965

Flow data provides an aid to proper

regulator selection. The regulators
are rated with standard CGA fittings.
Other factors to consider include
hose diameter and length, valve and
gas apparatus combinations. If more
detailed information is required for
a specific application, consult your
distributor for assistance.
To find the flow rate for a particular
regulator and gas, refer to the appropriate curve and the correction
factor, if any, noted below the curves.
The following example will help in
reading the curves:
In Figure 3, the helium flow rate for
an R-77-500-580 regulator, given
a delivery pressure of 240 psig
and inlet pressure of 300 psig, is
deter-mined by multiplying the curve
reading of 1000 cfh by the correction
factor of 2.7. The flow rate, therefore,
is 2700 cfh.

* For other gases, multiply oxygen flow rate by: 0.9 for argon and FG-2; 1.1 for nitrogen; 1.4 for natural gas; 2.8 for helium; 4.0 for hydrogen.
**For other gases, multiply nitrogen flow rate by 0.8 for argon; 2.7 for helium.

1-47

Gas
Equipment

TRIMLINE TM CYLINDER
REGULATORS
OXWELD Heavy-Duty Trimline R-77 Regulators
Rugged

two-stage regulator is actually two regulators in

one. Heavy-duty design provides accurate and consistent delivery pressure
Patented explosion protection built in
Preset trim screw enables welding, cutting and heating
torches to work up to their maximum designed capacity
Regulator bodies machined from solid brass bar stock
means durable construction, longer life and reduced
maintenance
Handles virtually all gas regulation-related processes

LIFETIME
WARRANTY

R-77 Series
Two-Stage

Dimensions and Weight

Weight
(approx.)

6 lbs.

Overall
Length
(approx.)
8-1/4 in.

Body
Diameter
2-3/8 in.

Gauge
Size
2-1/2 in.

Specifications & Ordering Information

Cylinder Gas
Model
Part No.

Maximum
Delivery
CGA1
Pressure
Outlet
PSIG Connection

Oxygen

R-77-75-540
R-77-150-540
R-77-200-540

998336
998337
998338

75
150
200

022
022
022

Acetylene

R-77-15-510 2
R-77-15-300

998371
998340

15
15

023
023

Hydrogen, Methane R-77-75-350

R-77-150-350

998341
998342

75
150

023
023

Argon, Helium,

Nitrogen





Industrial Air

R-77-15-580
R-77-30-580
R-77-75-580
R-77-150-580
R-77-500-580
R-77-150-590

19057
19590
998343
998344
998345
998348

15
30
75
150
500
150

032
032
032
032
*
033

R-77-150-346

18558

150

022

Breathing Air

CGA-022 (formerly B oxygen) - 9/16 in. - 18 RH male connection

CGA-023 (formerly B fuel gas) - 9/16 in. - 18 LH male connection
CGA-032 (formerly B inert gas) - 5/8 in. - 18 RH female connection
CGA-033 (formerly B air-water) - 5/8 in. - 18 LH female connection
CGA-020 (formerly A oxygen) - 3/8 in. - 24 RH male connection
CGA-021 (formerly A fuel gas) - 3/8 in. - 24 LH male connection

R-77-15-510 conveniently mounts to flat-top style acetylene cylinders.

* 1/4 in., 45 flared tube fitting

*For other gases, multiply oxygen flow rate by: 0.9 for argon and FG-2;
1.1 for nitrogen; 1.4 for natural gas; 2.8 for helium; 4.0 for hydrogen.

1-48

TRIMLINE TM CYLINDER
REGULATORS

construction provides improved performance

and longer life in any environment
Patented explosion protection built in
Preset trim screw to assure accurate and consistent
delivery pressure and safer operation
Color-coded gauges for easy identification and
readability. High strength Lexan crystals for added
durability and protection

Gas
Equipment

OXWELD Heavy-Duty Trimline R-76 Regulators

Heavy-duty

LIFETIME
WARRANTY

Dimensions and Weight

Weight
(approx.)
5-1/2 lbs.

Overall
Length
(approx.)

Body
Diameter

6-1/2 in.

2-3/8 in.

R-76 Series
Single-Stage

Gauge
Size
2-1/2 in.

Specifications & Ordering Information

Cylinder Gas
Model
Part No.

Single-Stage With Gauges

Oxygen
R-76-75-540

Maximum
Delivery
CGA1
Pressure
Outlet
PSIG Connection

R-76-150-540

998323
998324

75
150

022
022

Acetylene

FG-2, Propane, MAPP
Hydrogen, Methane
Argon, Helium,
Nitrogen

R-76-15-510 2
R-76-15-300
R-76-75-510
R-76-75-350
R-76-150-580
R-76-500-580

998370
998328
998331
998332
998334
998335

15
15
75
75
150
500

023
023
023
023
032
*

Carbon Dioxide (CO2)

R-76-150-320
R-76-CF-320

19629
999149

150
10-80 cfh

032
032

Breathing Air

R-76-150-346

17153

150

022

Liquid Cylinder
Oxygen

Service
R-76-150-540LC 19777

150

022

Inert Gas

R-76-150-580LC 19977

150

032

Gaugeless
Oxygen

R-76-150-540G 998325

150

022

Acetylene

R-76-15-510G

15

023

998329

, , *See notes on prior page.

1 2

1-49

Gas
Equipment

R-72 REGULATORS
PUROX Medium-Duty R-72 Regulators
for medium-duty service and built for years of
trouble-free performance with minimum maintenance
Models available for oxygen, acetylene, and

propane service
Body and cap machined from solid brass bar stock
2-1/2 in. color-coded pressure gauges easy to

read for precision settings
Patented baffle design incorporated in oxygen version
for suppressing internal forces in case of a cylinderbased explosion
Trim Screw fitted inside P-A screw and factory-

adjusted to guarantee rated delivery pressure
Designed

Dimensions and Weight

Weight
(approx.)
3-1/4 lbs.

Overall
Length
(approx.)
5 in.

Body
Diameter

Gauge
Size

2-1/4 in.

2-1/2 in.

R-72 Series
Single-Stage

Specifications & Ordering Information

Gas Service

Oxygen

Acetylene

LPG

R-72-75-540
R-72-125-540
R-72-15-510
R-72-15-300
R-72-75-510

Model

Part No.

Maximum
Delivery Pressure
PSIG

21524
21528
21525
21526
21527

75
125
15
15
75

CGA
Outlet
Connection
9/16 in. -18 RH Male
9/16 in. -18 RH Male
9/16 in. -18 LH Male
9/16 in. -18 LH Male
9/16 in. -18 LH Male

*For other gases, multiply oxygen flow rate by: 0.9 for argon and FG-2; 1.1 for nitrogen; 1.4 for natural gas; 2.8 for helium; 4.0 for hydrogen.

1-50

R-36 REGULATORS

Gas
Equipment

PUROX Medium-Duty R-36 Regulators

Body

machined from solid brass bar stock for maximum

strength
Color-coded pressure gauges easy-to-read 2-in.
diameter. High impact acrylic case is more damage
resistant
The R-36-75-580 model has a standard inert gas
(5/8 in.-18RH female) outlet connection
The R-36-125-580 & R-36-500-580 have 1/4 in. flare
fittings that accept standard refrigerant charging system
hoses; designed for the air-conditioning/refrigeration
industry to perform nitrogen purging & testing of refrigerant
systems
Patented baffle design incorporated in oxygen and other
versions for suppressing internal forces in case of a
cylinder-based explosion
R-36 Series
Single-Stage

Dimensions and Weight

Weight
(approx.)

Overall
Length
(approx.)

3-1/4 lbs.

5 in.

Body
Diameter

Gauge
Size

2-1/4 in.

2 in.

Specifications & Ordering Information

Cylinder Gas

Oxygen
Oxygen
Acetylene
Acetylene
LPG
Inert Gas
Inert Gas
Inert Gas
Industrial Air
Carbon Dioxide

Model
R-36-75-540
R-36-500-540
R-36-15-510
R-36-15-300
R-36-75-510
R-36-75-580
R-36-125-580
R-36-500-580
R-36-75-590
R-36-75-320

Part No.

Maximum
Delivery Pressure
PSIG

21185
21573
21184
21314
22596
21313
21364
21365
22581
22582

75
500
15
15
75
75
125
500
75
75

CGA
Outlet
Connection
9/16 in.-18RH male
1/4 in. 37 deg. flare
9/16 in. -18LH male
9/16 in. -18LH male
9/16 in. -18LH male
5/8 in.-18RH female
1/4 in. 37 deg. flare
1/4 in. 37 deg. flare
5/8 in. -18LH female
5/8 in. -18 RH female

, -510, -590

*For other gases, multiply oxygen flow rate by: 0.9 for argon and FG-2; 1.1 for nitrogen; 1.4 for natural gas; 2.8 for helium; 4.0 for hydrogen.

1-51

Gas
Equipment

R-22 REGULATORS
PREST-O-LITE Light-Duty R-22 Series Regulators
Light-duty regulators outperform many regulators twice
their size and weight for oxy-fuel gas applications. They are
ideal for maintenance and repair shops requiring occasional
welding and cutting operations.
Enough

gas supply to weld 3/4 in. and cut 6 in. thick

steel
Body and cap machined from solid brass bar stock
2 in. pressure gauges have high impact acrylic
cases for more damage resistance
Patented internal baffle design prevents injury in the
event of an explosion better than any other known
brand

LIFETIME
WARRANTY

Dimensions and Weight

Weight
(approx.)

Overall
Length
(approx.)

5-1/2 in.

2 lbs.

Body
Diameter

Gauge
Size

2 in.

50 mm

R-22-75-540

Specifications & Ordering Information

Cylinder Gas

Model

Oxygen

Acetylene

R-22-75-540A
R-22-75-540B
R-22-15-510A
R-22-15-510B
R-22-15-520
R-22-15-200

Part No.
18564
20968*
998765
20969**
05X01
05X02

Maximum
Delivery Pressure
PSIG
75
75
15
15
15
15

CGA
Outlet
Connection
3/8 in. - 24 RH Male
9/16 in.- 18 RH Male
3/8 in. - 24 LH Male
9/16 in. - 18 LH Male
3/8 in.- 24 LH Male
3/8 in.- 24 LH Male

*20968 = 18564 + 18Z57 Adp.

**20969 = 998765 + 18Z56 Adp.

* For other gases, multiply oxygen flow rate by: 0.9 for argon and FG-2; 1.1 for nitrogen; 1.4 for natural gas; 2.8 for helium; 4.0 for hydrogen.

1-52

R-522 REGULATORS

Gas
Equipment

PREST-O-LITE Light-Duty R-522 Series Regulators

Light-duty

in size only can supply enough gas to weld up

to 3/4 in. and cut up to 6 in. thick steel
All regulators have patented explosion protection built in
Bodies are machined from solid brass bar stock
lightweight and provide longer life
Color-coded gauges for easy identification, with high
strength Lexan crystals for added durability and protection

LIFETIME
WARRANTY

Dimensions and Weight

Weight
(approx.)

Overall
Length
(approx.)

1-1/2 lbs.

2-3/4 in.

1-1/2 in.

Body
Diameter

R-522
Gauge
Size
2 in.

Specifications & Ordering Information

Cylinder Gas
Oxygen
Acetylene



Inert gas

Model

Part No.

Maximum
Delivery Pressure
PSIG

R-522-75-540
R-522-15-520
R-522-15-200
R-522-15-300
R-522-15-510
R-522-CF-580

22237
22238
22239
22240
22241
22492

75
15
15
15
15
10 to 40 cfh

CGA
Outlet
Connection
9/16 in. -18 RH Male
9/16 in. -18 LH Male
9/16 in. -18 LH Male
9/16 in. -18 LH Male
9/16 in. -18 LH Male
Metering Spud Tube Connection

1-53

Gas
Equipment

PREST-O-LITE REGULATORS
Pressure Regulators
New

and improved
and lightweight, yet rugged and
dependable
Outperform regulators twice their size
Oxygen models have patented, built-in
explosion protection
Fine mesh inlet filters prevent
contamination
Small

R-511
Acetylene
Regulator

R-411
Regulator

R-22-75-540A
Oxygen Regulator

R-36-500-580
Inert Gas
Regulator

Specifications & Ordering Information

Gas

Model

B Acetylene Tank (40 cf)

R-411B
MC Acetylene Tank (10 cf)
R-411MC
B Acetylene Tank (40 cf)
R-511B
MC Acetylene Tank (10 cf)
R-511MC
B Acetylene Tank (40 cf)
R-22-15-520B
MC Acetylene Tank (10 cf)
R-22-15-200B
Standard Acetylene Cylinders
with CGA 510 Outlet
R-22-15-510A

R-36-15-510
Commercial Acetylene Cylinders
with CGA 300 Outlet
R-36-15-300
Standard Oxygen Cylinders
with CGA 540 Outlet
R-22-75-540A

R-36-75-540
Liquefied Fuel Gas Cylinders with
CGA 510 Outlet such as FG-2,
MAPP, or propane
R-511-LPG
Disposable Fuel Gas Cylinders R-10-40-600
Inert Gas
R-36-75-580
Inert Gas
R-36-125-580
Inert Gas
R-36-500-580
* 20971 = 05X01 and 18Z56 Adp.
** 20972 = 05X02 and 18Z56 Adp.
***Graduated as follows: Full, 3/4, 1/2, 1/4, Empty

For Replacement Gauges, see page 1-69.

1-54

Part No.

Maximum

Delivery Pressure
Outlet

PSIG
Connection

Gauges

Delivery
Contents Pressure

04X36
04X37
21807
21806
20971*
20972**

15
15
15
15
15
15

A size
A size
A size
A size
B size
B size

* none
* none
***
***
***
***

none
none
15 psi
15 psi

998765
21184

15
15

A size
B size

400 psi
400 psi

15 psi
15 psi

21314

15

B size

400 psi

15 psi

18564
21185

75
75

A size
B size

4000 psi
4000 psi

100 psi
100 psi

21820
21504
21313
21364
21365

60
60
75
125
500

A size
Tip Connector
B female
1/4 flared 37
1/4 flared 37

none
none
4000 psi
4000 psi
4000 psi

100 psi
optional
75 psi
125 psi
400 psi

REGULATOR-FLOWMETER
COMBINATIONS

Gas
Equipment

R-76-CF-320
Carbon Dioxide
Black

anodized finned body for the

best heat conduction possible
Valve stem attached to diaphragm
for positive shut off, especially
when cold
Low rate pressure adjusting spring
for smooth and easy flow adjust-
ment, coupled with a 2-1/2 in.
delivery gauge scaled in cubic feet
per hour
CO2 flow rates up to 80 cubic feet
per hour (cfh)

R-5007 / R-5008
R-5007 for

argon, helium, C-25

mixture, and nitrogen (R-5008 for
CO2 only)
Output to flowmeter is regulated to
exactly 50 psig (80 psig on R-5008)
Rotating scale for easy readability of
flow rates

R-36-CF-580

R-36-FM-580

2-in. delivery

Mounted

gauge scaled in cfh

Accurate argon flow rate of 10 to
40 cfh

with the well-known

L-32 type flowmeter
Accurate flow control of argon,
helium, C-25, and nitrogen
Delivery pressure to flowmeter
factory-preset to 50 psig

R-502-FM-580
Two-stage

version of R-5007
constant, accurate flow as
cylinder pressure decreases

Provides

Specifications & Ordering Information

Cylinder Gas

Model

Part No.

Carbon Dioxide
R-76-CF-320
999149
Inert Gas
R-36-CF-580
21506

R-36-FM-580
21505



Argon, Helium, C-25,
R-5007
998124
and Nitrogen
R-502-FM-580
998846

Carbon Dioxide
R-5008
998125

Calibrated Flow Range

CFH
10 to 80
10 to 40
10 to 70 Ar
20 to 220 He
10 to 80 N2
10 to 65 C-25
20 to 220 He
10 to 80 N2
10 to 65 C-25
10 to 65

CGA Outlet
Connection
5/8 in. -
5/8 in. -
5/8 in. -

18RH female
18RH female
18RH female

5/8 in. -
5/8 in. -

18RH female
18RH female

5/8 in. -

18RH female

1-55

Gas
Equipment

FLOWMETER/
REGULATOR-FLOWMETER
R-50 Series RegulatorFlowmeter Combinations,
Controlled-Flow Regulators

R-33 Regulator-Flowmeter
Competitively

priced
Durable Lexan outer tube and flow tube with easy-to-
read graduations
Solid brass piston & machined brass body
3000 psi cylinder contents gauge

Lowest

Ordering Information
Regulator
Model

Part
No.

Gas
Service

Flow
Rate

priced regulator/flowmeter
bar stock construction for long life and durability
Equipped with cylinder contents gauge for
convenience
Equipped with reliable safety release system for
operator and equipment protection
Brass

Connections
(CGA)Outlet

Regulator-Flowmeters
R-33-FM-580
21557
Argon
10-50 cfh 5/8-18 RH female
Display Package 21589*
Helium
20-150

C-25
10-50
R-33-FM-320
21558
CO2
10-65
5/8-18 RH female
Display Package 21590*
R-50-FM-580
17775
Argon
10 to 40 cfh 5/8-18 RH female

Helium
20 to 125

Nitrogen
10 to 50

C-25
10 to 40
10 to 35 5/8-18 RH female
R-50-FM-320
17776
CO2
Controlled-Flow Regulators
R-50-TIG-580 18361
Argon or
25 cfh
5/8-18 RH female
R-50-MIG-580 17773
Argon Mix 35 cfh
R-50-MIG-320 17774
CO2
35 cfh
5/8-18 RH female

R-33-FM-580

R-50-MIG-580

R-50-FM-320

*Consists of: R-33-FM plus an 8 ft. hose (P/N 21591).

L-32 / L-33 Flowmeters

Durable

Lexan outer tubes

scales
L-33 has single scale
CO2 models available in both styles
UL listed
L-32 has 4 rotatable

Gas Meter

L-32 w/Guard

L-32

L-33

Specifications & Ordering Information

Cylinder
Gas

Model

Part No.

Argon, Helium,
L-32
639751
C-25 and Nitrogen


CO2
L-32
998843
Argon
L-33IG
21988
Helium, C-25
L-33IG
21989

CO2
L-33 CO2
21990

Calibrated Flow Range

CFH

Inlet

Connections (CGA)
Outlet

10 to 70Ar
RH male
10 to 65 C-25
20 to 220 He
10 to 80 N2
10 to 65 CO2
1/4 NPT
10 to 50
5/8 -18 RH male
20 to 150 AR
1/4 NPT female
10 to 50 C-25
10 to 65
1/4 NPT female

5/8 - 18 RH female

5/8 - 18 RH female
5/8 - 18 RH female
5/8 - 18 RH female
5/8 - 18 RH female

Note: The L-32 and L-33 are not equipped with gauges. The L-32 is calibrated to operate with 50 psig inlet pressure. A 20 psig model is available. Order P/N 603383.
The CO2 model is calibrated to operate at 80 psig. The L-33IG models are calibrated to operate at 25 psig and the L-33 CO2 model at 80 psig.

Accessories

Part No.
Flowmeter guard Mounts over the calibrated tube of the L-32 for protection against rough handling................................................ 17459
Portable Gas Meter Available to check actual shielding gas flow at torch.......................................................................................... 19043
CO2 Heater Recommended if CO2 regulator is expected to operate at high duty cycles.
Connects between regulator and cylinder permitting CO2 to flow without freezing up the regulator.
Requires standard electrical extension cord of appropriate length with 3-prong connections............................................................. 950578

1-56

STATION REGULATORS

LIFETIME
WARRANTY

Heavy-Duty Hi-Flow
TRIMLINE
R-76

R-76/R-27/R-36 Heavy- and

Medium-Duty Station Regulators
Similar in construction to single-
stage, heavy-duty and medium-duty
cylinder regulators, these regulators
are equipped with a C-size inlet
connection
Models are available for oxygen,
acetylene, other fuel gases and inert
gases.
R-6700 High-Capacity
Station Regulators
For multi-torch applications; for
example, the supply of cutting
oxygen to an eight-torch cutting
machine working on heavy plate

Three

Medium Duty
R-36

models are available with up

to five times the capacity of standard
models
Equipped with 1/2 in. NPT female
inlet, outlet connections, and a
delivery pressure gauge

High-Capacity
R-6700

Can

be used with any common,

non-corrosive, industrial gas
C-size outlet fittings available for
oxygen, fuel gas and inert gas

Specifications & Ordering Information

Gas Service

Model

Part No.

Maximum
Delivery
Pressure
PSIG

Maximum
Inlet
Pressure
PSIG*

CGA
Outlet**
Connections

19151
19152
19153
19154
19155

150
15
75
15
75

200
15
200
200
200

022
023
023
032
032

22583
22584
22585
22586

75
15
75
75

200
15
200
200

022
023
023
032

15
75
150
200

400
400
400
400

1/2 in. NPT (female)

1/2 in. NPT (female)
1/2 in. NPT (female)
1/2 in. NPT (female)

Heavy-Duty Hi-Flow TRIMLINE Station Regulators (R-76 Series)

Oxygen
Acetylene
FG-2, Propane, Hydrogen, Propylene
Argon, Helium, Nitrogen

R-76-150-024***
R-76-15-025
R-76-75-025
R-76-15-034
R-76-75-034

Medium-Duty Station Regulators (R-36 Series)

Oxygen
Acetylene
FG-2, Propane, Hydrogen, Propylene
Argon, Helium, Nitrogen

R-36-75-024
R-36-15-025
R-36-75-025
R-36-75-034

High-Capacity Station Regulators (R-6700 Series)

Any non-corrosive,
non-toxic industrial gas

R-6701
R-6702
R-6703
R-6704

*Inlet pressure is limited because pressure of pipeline with C-size

hose type outlets should not exceed 200 psig. Inlet pressure on
acetylene regulators is limited because pressure of pipelines
conveying acetylene should never exceed 15 psig.
**Outlet Connection:
CGA 022 (formerly B oxygen) - 9/16 in. - 18 RH male connection
CGA 023 (formerly B fuel gas) - 9/16 in. - 18 LH male connection
CGA 032 (formerly B inert gas) - 5/8 in. - 18 RH female connection

22234
22235
22236
2227920

***Inlet Connection:
CGA 024 (formerly C oxygen) - 7/8 in. - 14 RH female nut
CGA 025 (formerly C fuel gas) - 7/8 in. - 14 LH female nut
CGA 034 (formerly C inert gas) - 7/8 in. - 14 RH male nut
Flow Rates: Refer to curves on pages 47-51 for data on selected
regulator flow rates.See instruction literature F-15-396 for flow rates
on R-6700 series regulators.

1-57

Gas
Equipment

Station (or line) regulators are used

to connect pipeline systems, that
trans-port gases to welding stations, to
station outlets. Since pipeline pressure
is usually constant, station regulators
are only equipped with delivery pressure gauges.

Gas
Equipment

SPECIAL APPLICATION
REGULATORS
High-Pressure Regulators
Typical

applications include cartridge filling, pressure testing of vessels and pressurization of recoil
cylinders
For high delivery pressures - 200 to 4000 psig
(1380 to 27,600 kPa)
Standard HP cylinder connections ready to use
on cylinders or manifolds
Standard 1/4 in. NPT-to-37 deg. flared tubing outlet
connection on R-89 models
Forged brass bodies
Models available for higher inlet pressure inert gas
cylinders

LIFETIME
WARRANTY

R-89-3M-580

High-Capacity Manifold
Regulators
For

use when flow requirements exceed 2000 cfh

if line pressure of 200 to 1000 psig (1000 to
6900 kPa) is needed
Extremely effective, high-capacity inlet filters
Supplied with 1/2 in. NPT male pipe nipple - connects to stationary cylinder manifolds
Ideal

R-2428

R-2327

Specifications & Ordering Information

Cylinder Gas

Model

Part No.

Maximum Delivery
Pressure
PSIG
kPa

CGA
Connections
Inlet
Outlet

Pressure Gauges
Inlet
Outlet

High-Pressure Regulators
Inert Gases

R-89-3M-580 103X85
R-89-4M-680 19017

3000
4000

13,800
13,800

580
680

flare
flare

4,000
6,000

4,000
6,000

1000
200

6,900
1,380

1/2 in. NPT fem.

1/2 in. NPT fem.

3/8 in. NPT fem.

3/8 in. NPT fem.

4,000
4,000

4,000
400

High-Capacity Manifold Regulators

Any non-corrosive,
non-toxic industrial gas

R-2327
R-2428

104X10
104X13

High-Capacity Station
Regulators
To determine the flow rates of a regulator
for other gases, multiply the nitrogen flow
rates by the following correction factors:

1-58

acetylene
air
argon
carbon dioxide
FG-2
helium
hydrogen
methane or nat. gas
oxygen
propane

1.0
1.0
0.8
0.8
0.8
2.6
3.7
1.3
0.9
0.8

VALVES

Gas
Equipment

Line or Station Shutoff Valves, Check

Valves, Shutoff/Check Valve Combinations
The V-35 and V-53 are in-line, quarter-turn, ball-type
shutoff valves. Gas may flow in either direction. The V-54 is a
90-deg, throttle-type shutoff valve.
All are designed for pipeline service with any common,
non-corrosive, non-toxic industrial gas.
V-53 and V-54 are available in shutoff/check valve combinations for use at station outlets. The check valves are
also available separately as adaptors for coupling a station
regulator or outlet hose to any shutoff valve. All check valves
have a neoprene ball seat which prevents gas backflow into
the piping system as required by NFPA Standard 51.

V-35

Note: Maximum Operating Pressure for all Shutoff/Check Valve

V-53

Specifications & Ordering Information

Shutoff Valves


Maximum


Operating Pressure
Model Part No. PSIG
kPa
V-35 998210
V-53 639674
V-54 998184

400
300
400

2760
2070
2760

Connections
Inlet
Outlet

3/4 in. NPT female 3/4 in. NPT female

3/4 in. NPT female 3/4 in. NPT female
1/2 in. NPT male 3/4 in. NPT female

V-53/CV-1

Shown with check valve

V-54
Shutoff/Check Valve Combinations
Combination Part No.*
Check Valve
Gas
V-53
V-54
Symbol Part No. Service

Check Valve Outlet Connection

639767
639768
998314
998316
639769
998442
998227

CGA-024 (7/8 in. - 14 RH male)**

CGA-025 (7/8 in. - 14 LH male)**
CGA-022 (9/16 in. - 18 RH male)***
CGA-023 (9/16 in. - 18 LH male)***
1/2 in. NPT male
CGA-034 (7/8 in. - 14 RH female)**
CGA-032 (5/8 in. - 18 RH female)***

998185
998186
998315
998317
998187
998443
998228

CV-1
CV-2
CV-3
CV-4
CV-5
CV-6
CV-7

639677
639710
639706
639711
639717
639719
639720

Oxygen
Fuel Gas
Oxygen
Fuel Gas
^
Inert Gas
Inert Gas

Note: Maximum Operating Pressure for all Shutoff/Check Value

Combinations is 200 psig.
*Combination Part No. includes both shutoff valve and check valve.
Oxygen check valves are supplied, assembled and sealed to the
station valves; all other combinations are supplied unassembled.

Cap & Chain Assembly

(Accessory)
86W40
86W41
-

This Part No. is for check valve only.

^ Any common non-corrosive, non-toxic industrial gas.
** For connection to regulators with C size inlets.
***For connection to hose with B size fittings.

1-59

Gas
Equipment

VALVES
Single and Double Shutoff Valves

V-26 For quick-acting on/off control of oxygen

V-27 Used in flame-hardening, machine cutting,

etc., for quick-acting on/off control of

oxygen and fuel gas with a single lever
V-26
V-30 Used in electric welding for on/off


control of argon and water
V-31 Used in oxy-fuel gas welding for control

of stop/start operations. Two models are

available which vary only in pilot light

assembly

V-27

Maximum Operating Pressures and Specifications

V-26

V-27

V-30

V-31

V-31

Argon


100 psig

(690 kPa)
Water


75 psig

(517 kPa)
Oxygen
150 psig
150 psig

100 psig

(1035 kPa) (1035 kPa)
(690 kPa)
Acetylene

15 psig

15 psig

(103 kPa)
(103kPa)
Other Fuel Gases

75 psig

75 psig

(517 kPa)
(517 kPa)
Height
5-3/4 in.
6-3/4 in.
5 in.
5 in.

(146 mm) (172 mm)
(127 mm)
(127 mm)
Width
2-3/8 in.
3-5/8 in.
4 in.
4-1/2 in.


(60 mm)
(92 mm)
(102 mm)
(114 mm)
Length
5-1/2 in.
5-1/2 in.
10 in.
10 in.

(140 mm) (140 mm)
(254 mm)
(254 mm)
Inlet and Outlet Connections *
*
*

*The V-26, V-27, and V-31 Valves are all supplied with appropriate 1/4 in. NPT
to B size inlet and outlet connection fittings, packed loose.

V-30

Y Conn.

Ordering Information
V-26 Oxygen Single Shutoff Valve............................ 07X36
V-27 Oxygen-Fuel Gas Shutoff Valve....................... 20X25
V-30 Argon-Water Shutoff Valve............................... 16X21
V-31 Oxygen-Acetylene Shutoff Valve...................... 16X22
V-31 Oxygen-Natural Gas Shutoff Valve................... 22X18

Valve Type

Needle Valve

1-60

Part No.

Y Connection

From

B-Oxygen External
B-Fuel Gas External
B-Inert Gas Internal

Height
in.

Length
in.

Shipping
Weight
lbs.

To

Part No.

Two B-Oxygen Internal

3798
Two B-Fuel Gas Internal
3799
Two B-Inert Gas External 950356
Inlet
Connection

Outlet
Connection

Oxygen
Needle Valve 3395
2
2-7/8
1/2
B Size

B RH female
(9/16 in. -18)

B RH male
(9/16 in. -18)

Acetylene
Needle Valve 3396
2
2-7/8
1/2
B Size

B LH female
(9/16 in. -18)

B LH male
(9/16 in. -18)

ADAPTORS

119X02

Gas
Equipment

Hose connection adaptors have the following American Standards Association screw threads:

Hose Connection Screw Thread
Hose Connection
Screw Thread

A Size
3/8 in. - 24 NF-3
C Size
7/8 in. - 14 NF-3

B Size
9/16 in. - 18 NF-3
D Size
1-1/4 in. - 12 NF-3

119X04
74S76
Pipe Thread to Hose Connection

119X07

Pipe Thread

119X10

Cylinder to Regulator


Cylinder Connection Regulator Connection

CGA 510
Acetylene
(.885 in.
14 LH Internal)


CGA 520
Acetylene (B-Tanks)
(.895 in.
18 RH External)

Adaptor
Part No.

CGA 300
Acetylene (alternate)
(.830 in. 14 Internal)
CGA 520
Acetylene (B-Tanks)
(.899 in. 18 Internal)
CGA 510
Prest-O-Lite Acetylene
(.880 in. 14 External)
CGA 200
Acetylene (MC Tanks)
(.628 in. 20 Internal)

119X02
119X04
119X10

Hose Connection

1/4 in. NPT

B Inert Gas
(5/8 in. 18 External)
1/4 in. NPT
Air/Water (old-style)
(5/8 in. 18 External RH)
1/4 in. NPT
Air/Water (CGA Std.)
(5/8 in. 18 Internal LH)
1/2 in. NPT
B Oxygen
1/2 in. NPT
B Fuel Gas
1/2 in. NPT
C Oxygen
1/2 in. NPT
C Fuel Gas
1/2 in. NPT
C Inert Gas
3/4 in. NPT
C Oxygen
3/4 in. NPT
C Fuel Gas
3/4 in. NPT
D Oxygen
3/4 in. NPT
D Fuel Gas

Adaptor
Part No.
74S76
10Z30
11N16
8696
8693
18Z55
18Z08
639377
19Z14
18Z04
73A68
18Z50

119X07

6998/6999
Hose Connection to Hose Connection (Straight)

From

To

Pipe Thread to Regulator Connection

B Argon Male
A Oxygen Internal
A Fuel Gas Internal
B Oxygen Internal
B Fuel Gas Internal

Pipe Thread

Regulator Connection

Adaptor Part No.

*With swivel C size nut.

1/2 in. NPT

1/2 in. NPT
1/2 in. NPT

CGA 540
CGA 555
CGA 580 (female)

6425
6426
639059

6425/6426

639059

B-Oxygen Male
B-Oxygen External
B-Fuel Gas External
C-Oxygen External
C-Fuel Gas External

11N21
6998
6999
*18X19
*18X29

18X55/18X56

3798
Multiple-Connection Adaptors

Adaptor
Part No.

Hose Connection to Hose Connection (90 deg)

Description

From

To

Part No.

From

To

Part No.

B Size
Oxygen Male
B Size
Acetylene Male

Two B Size
Oxygen Female
Two B Size
Acetylene Female

3798

B-Oxygen Internal
B-Fuel Gas Internal
Std. Air/Water
5/8 in.-18 NF-2 Male

B Oxygen External
B Fuel Gas External
Std. Air/Water
5/8 in. -18 NF-2 Female

18X55
18X56

Oxygen (Y)
Connection Adaptor
Acetylene (Y)
Connection Adaptor

3799

19X19

1-61

Gas
Equipment

PREST-O-LITE
ADAPTORS
PREST-O-LITE Adaptors

This

To Make Connection Between

and

This

Use This Adaptor

Description
Part No.

PREST-O-LITE
B Tank

LINDE Welding
Cylinder

B to W

119X10

PREST-O-LITE
B Tank

Regulator for
MC Tank

B to MC

119X07

LINDE Welding
Cylinder

Regulator for
B Tank

W to B

119X04

PREST-O-LITE
MC Tank

Regulator for
B Tank

MC to B

19X41

PREST-O-LITE
Standard A Size
Regulator
(left-hand)

Standard B size
Hose Connection
(left-hand)

A to B
Hose
Connection

18Z56

PREST-O-LITE
Standard A Size
Regulator
(right-hand)

Standard B size
Hose Connection
(right-hand)

A to B
Hose
Connection

18Z57

PREST-O-LITE
Nitrogen Regulator
(female outlet)

Refrigeration Hose
(nut for 1/4 in.
male flare)

Outlet
Reducer

17544

PREST-O-LITE Tip Adaptors

P/N 19505

Tip Adaptor to connect POL tips to

Quick Disconnect torch handles.

W-200 P/N 639040

To attach PREST-O-LITE air-acetylene

or air-propane tip to W-200 torch handle.

Cylinder Pressure Test Gauge Adaptors

Part No.

Used On

Contents Gauge

20864
20865
20866

MC Tank
B Tank
R Cylinder

400 psig
400 psig
4000 psig

1-62

Test Gauge
Adaptor

SUPPLIES

Small
Combination
Wrench

Leak Test
Solution

Recommended when testing regulators or

torches for leaks, 8 oz.................. 998771

Gas
Equipment

Leak Test Solution

OXWELD
Soapstone Markers

Indexable Model a flat soapstone marker

in stainless steel indexable holder stone
can be advanced to new position with one
hand oversize, sturdy pocket clip
Gripper Model pencil-sized, anodized
holder with built-in chuck to position and
hold round soapstone element

Indexable
Model

Large
Combination
Wrench
T-Wrench

Gripper
Model

Ordering Information

Wrenches - Specifications
& Ordering Information

Description

Description

Part No.

Indexable Model Soapstone

Marker (Pkg. of 72)
639133
Replacement Flat Soapstone
Element (Pkg. of 144)
639141
Gripper Model Soapstone Marker
(Pkg. of 72)
791F66
Replacement Round Soapstone
Element (Pkg. of 144)
791F67

OXWELD Tip Cleaners

For cleaning orifices of welding heads

and cutting nozzles
Stainless steel burnishers
Sets are hinged in aluminum cases
Choice of five sets each includes
cleaning file
King size cleaner (4-1/8 in. long) can
clean nozzle from back end
Accessory brass bristle spline brush
(P/N 750F99) for cleaning internal
slots in two-piece nozzles stores in
tip cleaner case
Identification stamped on back of
each case
Special set for High Speed HS
nozzles
No. of Drill Size
Cleaners Range Part No.

Standard
12
49-75 751F00
King Size
12
49-75 754F00
Jumbo
9
30-48 752F00
Master*
21
30-75 753F00
HS**
15

755F00
* Includes all cleaners from both Standard
and Jumbo sets.
** For cleaning orifices of 1563 HS and
1566 HS cutting nozzles

Part No.

Friction Lighters
Single-

or triple-flint models
hardened file surface
over one square inch
Fat spark flint strikes file at angle
Quick ignition protection cup
forms gas-collection pocket
File turns automatically equalizes
wear
Easily replaceable flints
Individually blister-packed
Specially

Tip Cleaner Set

Ordering Information

Ordering Information

Set

Openings - in.

Small Combination Wrench For connecting

1/2, 7/16, 11/16
59K07
torch and hose with A or B size fittings
Large Combination Wrench For connecting
7/16, 1/2, 9/16, 5/8, 11/16, 791F76
oxy-fuel torch, hoses, and regulators. Also
7/8, 1, 1-1/8
equipped with socket wrench for acetylene
cylinders with CGA-300 valve outlet.
T-Wrench For acetylene cylinders with
791F74
CGA-510 valve outlet fitting.

Single Flint Lighter

Three Flint Lighter

Description
Single Flint Lighter
Heavy-Duty Model
Box of 10
Heavy-Duty Renewal Flints Box of 200
Three Flint Friction Lighter
Three Flint Renewal Unit Card of 4
Card of 1

Part No.

790F34
790F37
790F35
790F98
790F36

1-63

Gas
Equipment

PREST-O-LITE NITROGEN
PURGE & BLOW GUN KITS AND TANKS
Purging and Pressure Testing

Using a refrigerant for purging contaminants from a system is no longer acceptable. To remove contaminants from a system and remain environmentally safe, use dry nitrogen. To assure the system is clean of contaminants before charging with
refrigerants, purge the system with low pressure dry nirogen when brazing. Testing a system for leaks with nitrogen will save
time and money. Prest-O-Lites Nitrogen Regulator R-36-500-580 can deliver up to 500 psig to pressurize a system for leak
testing at operating pressure. Always use manufacturers recommended specifications for maximum test pressure before
testing.

NPK-40S (22546)
6 ft.,

1/8m hose

OSHA rated blow gun

Regulator, R-36-500-580
Carrying stand
Multiple uses: purges,

blows, leak tests

NPK-40TS (22545)

Nitrogen Purge Kit

Model
No.

Part
No.

Description

88F82
22544
22542
22543
22548
22547

40 cu. ft. Carrying Stand

40 cu. ft. Nitrogen Cylinder
Blow Gun
Charging Hose 6 ft.
Blow Gun and Hose Assembly
Blow Gun, Hose Assy & Regulator

NPA-S
NPA-T
NPA-G
NPA-H
NPA-GH
NPA-GHR

Tanks and Carriers

40 cu. ft. tank, refillable,

6 ft., 1/8m hose

empty

OSHA rated blow gun

Regulator, R-36-500-580
Carrying stand
Multiple uses: purges,

blows, leak tests

R Oxygen
Tank
P/N 22457

R Oxygen Tank holds 20 cu. ft. new, empty

MC Acetylene Tank holds 10 cu. ft. new, empty

MC Acetylene
Tank
P/N 22456

Ordering Information
R Oxygen Tank............................. 22457
MC Acetylene Tank...................... 22456

1-64

PREST-O-LITE CARRIERS

Gas
Equipment

P/N 88F69

P/N O558003632

P/N 88F18

P/N 88F82

P/N 88F68

P/N 88F01

P/N 153Z11

P/N 88F06

P/N 88F02

P/N 88F19

P/N 25Y29

P/N 88F60

Specifications and Ordering Information

Description

Part No.

Cylinders
Accom.

Height

Cart, Small, Rubber Wheel

88F69
Sm. Medical
41 in.
Cart, Large, Two Swivel
88F68
Lg. Medical
41 in.
Carrying Stand
88F82
28 - 3/4 in.
Porta-Cylinder Cart
153Z11
R&B
40 in.
Kangaroo Cart
O558003632
R & MC
24 in.
Cart, Q & WQ,Rubber Wheels 88F01
Q & WQ
44 in.
Cart, S & WS,
Semi-Pneumatic Wheels
88F02
S & WS
43 in.
Cart, K & WS, Rubber Wheels
Cart, K & WK,Rubber Wheels 88F18
K & WK
42 in.
Cart, K & WK, Pneumatic Tires 88F19
K or WK
42 in.
Cart, K or T, Rubber Wheels
88F60
K or T
48 in.
or T/WTL
Bracket, Wall Mount Single
88F71
1K or 1T
Bracket, Wall Mount Double
88F72
2K or 2T

B Tank Handle
25Y29

Width

Weight

12 in.
15 in.
7 - 3/4 in.
15 - 3/4 in.
12 - 1/4 in.
19 in.

6 lb.
25 lb
3 - 4/5 lb.
14 lb.
2 - 1/2 lb.
13 lb.

22 - 1/2 in.

20 lb.

32 in.
34 in.
18 - 1/2 in.

53 lb.
50 lb.
36 lb.

2 lb.
3 - 1/2 lb.

1-65

PRESSURE DROPS
IN HOSE
Pressure drop data for the most commonly used sizes and
lengths of oxygen and acetylene hose appears in the following tables. By adding the pressure drop for the specific
piece of hose to the desired torch pressure, the pressure
actually required at the regulator can be determined.
Values falling between those shown in the tables can be
easily determined by interpolation.

Pressure Drop in Oxygen Hose

Delivery Oxygen

Pressure Flow
*3/16 in. Hose
Lb. Per Cu. Ft.
Length in Feet
Sq.in.
Per Hr. 12-1/2 25
50 100


5






10







25







50








75







100

Pressure Drop Lb. Per Sq. In.

*1/4 in. Hose
Length in Feet
12-1/2 25 50 100

*5/16 in. Hose
Length in Feet
12-1/2 25
50 100

100
5.8 7.8 11.6 19.2
2.3
2.6 4.7 7.4
**
**
**
2.7
250
20.7 26.8 38.1 54.3
11.7 13.8 20.0 28.2
3.4 4.9 6.6 11.5
500
52.5 63.1
33.7 37.5 50.0 68.5
20.1 25.7 34.5
750
28.9
1000
1500
100
5.0 6.3 10.8 18.8
**
2.0 3.8 6.0
**
**
**
2.3
250
18.3 24.8 35.4 53.0
9.4 11.8 17.2 25.0
2.7 4.1 5.9 10.0
500
47.8
58.5
30.1 34.4 46.8 63.9
9.3 12.9 17.2 26.6
750
18.6 25.0 31.9 44.1
1000
27.9 37.3 47.3
1500
47.0
100
3.6 5.7 8.2 13.4
**
**
2.9 4.3
**
**
**
**
250
13.2 18.3 28.0 41.5
6.3
7.9 11.7 16.8
**
2.4 3.2
6.7
500
37.5 48.4 67.8
21.5 25.6 35.8 51.2
6.3 8.7 12.1 19.9
750
42.0 49.3
12.2 17.0 22.4 33.9
1000
20.6 27.5 32.5 48.0
1500
38.2 52.4
2000
56.3
100
2.0 3.4 5.9 9.3
**
**
2.0 2.7
**
**
**
**
250
8.0 12.6 19.4 29.4
2.7
5.0 7.9 11.0
**
**
2.2
3.9
500
25.6 30.4 52.8 77.8
14.1 18.2 25.8 35.0
3.4 5.9 7.7 13.3
750
48.0 64.7 29.0 36.9
50.7 68.6 8.8 12.3
17.8 27.0 3.8
6.0
1000
73.7
48.4 69.8
15.2 22.1 35.5 42.1
1500
95.4
28.4 58.3
2000
45.1
3000
100
**
2.6 3.8 7.1
**
** **
2.2
**
**
**
**
250
6.0 3.4 13.3 23.1
3.0
3.8 6.0 8.2
**
**
**
2.8
500
19.7 27.8 42.4 65.5
10.7 13.8 19.8 27.2
2.5 3.9 6.3
9.4
750
38.2 52.2 73.6
22.5 28.3 40.5 55.0
6.6 8.8 13.7 18.8
1000
59.7
38.6 47.3 66.1
11.8 14.7 22.6 31.0
1500
82.5 96.5
25.8 31.4 40.2 51.2
2000
47.1 53.9
3000
100
**
**
2.7 4.6
**
**
**
**
**
**
**
**
250
4.7 6.7 10.3 16.9
2. 2 2.8 4.3 6.0
**
**
**
2.2
500
14.1 21.0 31.6 48.0
8.1 10.8 15.0 21.2
2.0 2.9 4.4
7.1
750
29.0 42.0 59.5 75.0
17.7 23.0 32.3 42.8
4.7 6.9 10.3 15.4
1000
48.0 67.5
31.0 37.0 53.0 68.5
8.6 11.8 17.4 25.0
1500
98.0
65.5 82.0
19.1 25.5 32.4 47.0
2000
32.8 42.2 47.0 70.0
3000
67.2 83.3

*3/8 in. Hose

Length in Feet
12-1/2 25 50 100
**
**
5.8
12.7
20.2
35.5
**
**
4.7
9.6
16.2
31.0
**
**
2.7
6.1
10.7
21.4
34.4
**
**
**
9.8
6.8
15.0
25.6
51.1
**
**
**
2.7
4.9
11.3
18.7
40.3
**
**
**
**
3.1
7.7
13.4
30.9

**
2.8
8.7
16.2
25.9
47.2
**
**
6.2
13.4
22.8
43.4
**
**
4.6
10.2
15.6
32.3
**
**
2.9
10.9
10.5
22.7
31.0
70.5
**
**
2.0
4.1
6.9
15.7
22.4
55.0
**
**
**
2.9
5.2
11.8
15.2
41.5

**
2.3
4.1 7.5
12.3 19.7
23.2 35.4
36.1
**
2.0
3.3 6.4
11.0 17.7
21.2 33.1
33.2
**
**
**
3.7
6.9 11.9
15.0 23.9
24.9 38.6
49.5
**
**
**
2.6
4.7 8.0
16.8 28.1
35.1 54.7
56.1
**
**
3.4
7.0
12.0
25.7
43.0
87.3
**
**
2.1
4.9
8.8
19.4
32.1
67.4

**
2.0
5.9
12.2
20.3
41.8
67.6
**
**
4.6
8.7
14.4
32.1
53.4

* The values listed in table are average for new hose including standard fittings as listed.
**Indicates pressure drop of less than 2.0 lb. per sq. in.
Hose Nipples 3/16 in. Hose 1/4 in. Hose 5/16 in. Hose 3/8 in. Hose
Hole Diameter

0.125 in.

0.1405 in.

0.1935 in.

0.250 in.

Variations of plus or minus 10% may be expected,

depending largely upon condition of the hose and
fittings. To obtain inlet pressure, add the delivery
pressure to the pressure drop given in the table.

1-66

Gas
Equipment

To operate oxy-acetylene welding and cutting torches

with maximum efficiency, certain inlet pressures must
be maintained at the torch. Pressure at the torch may be
determined by placing a gauge adaptor assembly, Part
No. 07X17, between the hose connections on the torch
and on the hose. When no adaptor is available, the regulators should be set to values somewhat above those
recommended for the torch in order to compensate for the
pressure drop in the hose.

PRESSURE DROPS
IN HOSE

Pressure Drop Lb. Per Sq. In.

Delivery Acetyl.
Pressure Flow
*3/16 in. Hose
Lb. Per Cu. Ft.
Length in Feet
Sq. in.
Per Hr. 12-1/2 25
50
100




2








5








7








10








13

Gas
Equipment

Pressure Drop In Acetylene Hose

*1/4 in. Hose
Length in Feet
12-1/2 25
50 100

*5/16 in Hose
Length in Feet
12-1/2 25
50 100

*3/8 in. Hose

Length in Feet
12-1/2 25 50 100

25
0.3 0.5 1.0
1.8 ** ** 0.5 0.8 ** ** **
0.3 ** ** ** 2.3
50
1.2 2.3 3.2
5.7
0.5
0.9 1.3 2.4 ** 0.3 0.4
0.7 ** ** 0.3 0.4
75
2.6 3.9 6.6
1.2
1.8 2.5 4.5
0.4 0.5 0.8
1.4 ** 0.3 0.5 0.8
100
4.3 6.6
1.8
2.8 4.4 7.2
0.5 0.8 1.3
2.4
0.3 0.4 0.7 1.1
150
8.4
4.0
5.7 8.9
1.2 1.7 2.7
4.8
0.5 0.8 1.2 2.2
250
9.2
2.9 4.3 5.8 10.4
1.2 1.8 2.9 5.4
500
10.3 13.2
4.1 6.0 9.0
750
8.2
1000
25
0.4 0.7 1.1
2.1 **
0.3 0.6 1.0 ** ** ** ** ** ** ** **
50
1.3 2.2 3.8
6.8
0.6
1.0 1.6 2.8
0.3 0.3 0.5
0.8 ** ** 0.3 0.5
75
2.7 4.3 7.3
2.2
3.3 5.0
0.5 0.6 0.9
1.6 ** 0.3 0.5 0.8
100
4.6 7.5
4.5
6.5
0.6 1.0 1.5
2.8
0.3 0.5 0.8 1.3
150
9.6
11.1
1.3 2.0 3.2
5.3
0.6 0.8 1.4 2.5
250
3.3 5.0 7.1 11.5
1.4 2.1 3.4 6.0
500
11.0 15.2
4.6 6.7 11.1
750
9.1
1000
25
0.3 0.5 0.9
1.6 ** ** 0.4 0.7 ** ** ** ** ** ** ** 2.3
50
1.1 1.8 3.0
5.4
0.5
0.8 1.2 2.1 ** 0.3 0.3
0.7 ** ** 0.3 0.4
75
2.2 3.6 6.0
1.0
1.5 2.4 4.2
0.3 0.4 0.6
1.4 ** ** 0.4 0.7
100
3.8 6.2
1.7
2.5 4.0 6.8
0.5 0.7 1.0
2.3
0.3 0.4 0.6 1.0
150
8.2
3.6
5.2 8.0
1.0 1.6 2.3
4.5
0.5 0.7 1.1 2.1
250
9.2
2.4 3.9 5.7
9.8
1.0 1.6 2.7 5.1
500
9.1 12.4
3.7 5.5 9.2
750
7.7
1000
25
0.3 0.5 0.8
1.4 ** ** 0.3 0.7 ** ** ** ** ** ** ** **
50
0.9 1.6 2.5
4.9
0.5
0.7 1.1 2.0 ** ** 0.3
0.6 ** ** ** 0.3
75
2.0 3.1 5.3 10.7
0.9
1.4 2.2 3.7
0.3 0.4 0.5
0.6 ** ** 0.3 0.6
100
3.3 5.4
1.6
2.2 3.6 6.0
0.4 0.6 0.9
1.2 ** 0.3 0.5 0.9
150
7.0
3.2
4.5 7.3
0.9 1.3 2.1
3.9
0.4 0.8 1.0 1.9
250
8.1 11.0
2.3 3.5 5.2
8.8
6.9 1.4 2.5 4.4
500
8.2 11.5 15.1
3.3 4.8 8.3 13.2
750
7.0 13.2
1000
25 ** 0.4 0.7
1.3 ** ** 0.3 0.6 ** ** ** ** ** ** ** **
50
0.8 1.4 2.4
4.8
0.4
0.6 0.9 1.6 ** ** **
0.4 ** ** ** 0.4
75
1.9 2.9 5.0 10.0
0.8
1.2 1.9 3.0 ** 0.3 0.5
1.0 ** ** 0.3 0.5
100
3.5 5.1
1.4
2.0 3.0 4.7
0.3 0.6 0.7
1.7 ** 0.3 0.4 0.8
150
7.9
2.9
4.0 6.0 8.7
0.8 1.2 1.7
3.4
0.3 0.5 0.9 1.8
250
7.4
9.5
2.0 3.1 4.5
8.1
0.7 1.2 2.3 3.8
500
8.7 10.5 13.7
2.9 4.0 8.1 11.5
750
6.6 8.1
1000

*The values listed in table are average for new hose including standard fittings as listed.
** Indicates pressure drop of less than 2.0 lb .per sq. in.

Hose Nipples 3/16 in. Hose 1/4 in. Hose 5/16 in. Hose 3/8 in. Hose
Hole Diameter 0.126 in.

0.1405 in.

0.1935 in.

0.250 in.

Variations of plus or minus 10% may be expected,

depending largely upon condition of the hose and
fittings. To obtain inlet pressure, add the delivery
pressure to the pressure drop given in the table.

1-67

FLASH ARRESTORS,
CHECK VALVES, SUPPLIES

Gas
Equipment

Hose Line Flash Arrestors

When

attached to torch handles with B size inlets, will actually stop a flashback
designed to stop reverse flow of gases; should be left in place when

hose is detached

Also

Flash
Arrestors

Reverse Flow Check Valves

Attached

either to a torch or to a regulator, provide a certain measure of

protection against reverse flow of gases
Any condition that might cause reverse flow will close the valve completely

Reverse flow check valves should be tested periodically for reverse flow leakage.
Frequency of testing depends on severity of service.
CAUTION: These valves ARE NOT designed to stop a flashback.
Flow rate maximum - 100 CFH using Flash Arrestors or Check Valves

Ordering Information

Description
Part No.

Description

Part No.
Oxygen Fuel Gas

Flash Arrestors
Matched pair Torch 20357
Oxygen only Torch 20373
Fuel gas only Torch 20374
Reg Mounted CN/FA
Acet. Regulator
0558002693
Oxygen Regulator
0558002694
Matched Pair Regulator
0558002695
Oxygen ORS - Barb
20814
Fuel gas ORS - Barb
20815
Oxygen ORS - ORS
21608
Fuel gas ORS - ORS
21609

Check Valves
For attachment to
B size torch inlets
For replacement of
1/4 in. NPT to B size
reg. outlet connection
For attachment to
B size regulator outlets
For attachment to
A size inlet
ORS Inlet

639110 639109

Check
Valves

639112 639111
639209 639210
6271725 6271726
639212 639211

NOTE: Fuel gas model will work on acetylene up to 15 psig, O2 up to 200 psig, and all other
fuel gases up to 50 psig.

Fitted Hose Assemblies

Specifications & Ordering Information

All OXWELD hose meets or exceeds the standards for

welding and cutting hose established jointly by the Compressed Gas Association and the Rubber Manufacturers
Association. It conforms to Specification of the Association of American Railroads and to the requirements of the
National Fire Protection Association.

Single Fitted Hose Assemblies

(Type S, Grade R)


Description

Part No.
Length Conn. (Acety.
ft.
Sizes
Only)

Single Line Hose:

3/16 in. Single Fitted 6

Hose Assemblies 12-1/2

25

Twin Hose:

Twin Fitted Hose Assembly

(Grade T) Oxygen & All Gases

Type S Consists of one braid or ply of reinforcement;

normal welding and cutting service.
Type VD Consists of two hoses with single braid or ply reinforcement identical in construction - one for oxygen, one for
fuel gas connected continuously along the sides. Oxygen
is green, fuel gas red. Both covers are smooth.

Maximum Working Pressure

Type S (one braid or ply) 200 psig

Type VD (two braid or ply) 200 psig

Grades of Single and Twin Hose:

Grade RM Has neoprene cover which

is flame- and oil- resistant and a non-oil
resistant inner rubber tube.
Grade R Has a non-oil resistant rubber
inner tube and cover. For use with acetylene only.
Grade T For use with oxygen and all
gases.

Fitted Assemblies

Fittings used with single and twin hose assemblies are standard hose connection nuts, nipples and crimped ferrules.
1-68

Description

A-A
A-A
A-A

Length Conn.
ft.
Sizes

3/16 in. Twin Fitted

Hose Assemblies 12-1/2
1/4 in. Twin Fitted
Hose Assemblies
25

501F11
501F12
501F13

Part No.

A-A

591F72

B-B

593F83

Twin Fitted Hose Assemblies (Type VD,

Grade RM) Oxygen & Acetylene Only

Description

Length Conn.
ft.
Sizes

3/16 in. Twin Fitted 12-1/2

Hose Assemblies


25



50
1/4 in. Twin Fitted
25
Hose Assemblies
50

100

A-A
A-B
B-B
A-A
A-B
B-B
B-B
B-B
B-B
B-B

Part No.
571F72
591F71
572F82
571F73
574F93
572F83
572F84
583F83
583F84
583F85

REPLACEMENT GAUGES

Gas
Equipment

Replacement Gauges for Regulators

Easy-to-read dial markings
1/4-turn Lexan crystals
6 oclock nipple position for most convenient gauge reading
Specially packaged for showroom display
Plain white face models for use on regulators of any make

Durable

Specifications and Ordering Information

Diameter

Nipple

Scale

30 psig




100 psig
2-1/2 in.
1/4 in. - 18 NPT




200 psig






400 psig



1000 psig

4000 psig





30 psig



100 psig



2 in.
1/4 in. - 18 NPT


200 psig


400 psig



600 psig



4000 psig





60 CFH

30 psig

2 in.
1/8 in. - 27 NPT
100 psig


400 psig =


4000 psig

s
Dial shade refers to decorative background color: Red - Fuel Gas;
Green - Oxygen; White - for any gas that is not oil pumped.
Gauge markings: USE NO OIL. RB models are for acetylene.
Blue - for any gas EXCEPT oxygen. Used on all inert gas regulators.
= Dial actually marked with fractional contents of acetylene cylinders

(1/4, 1/2, 3/4, full).

Case

Shadess

Part No.

Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Plastic
Steel
Plastic
Plastic
Steel
Plastic
Steel
Steel
Plastic
Plastic
Plastic
Plastic
Steel
Plastic
Plastic
Plastic
Plastic
Plastic
Steel
Plastic
Steel
Plastic
Plastic
Plastic
Steel
Plastic
Steel
Plastic
Steel
Plastic
Steel

White (RB)
White
Blue
Red
White
Blue
Red
Green
White
Blue
Red
Green
White
Red
Green
White
White
Blue
Red
Green
White (RB)
Red
Red
White
Blue
Blue
Red
Green
Green
White
Blue
White
Red
Red
White
Green
Blue
White
Blue
Blue
Green
Green
Blue
White
Red
White
Green
White
Red
White
Green

19076
19134
999505
999437
19135
999435
999434
999436
19136
999439
999438
999440
19137
999441
999442
19077
19138
999445
999444
999446
21934
999515
22437
21935
999992
22438
999993
999516
22431
21936
22439
21937
999517
22440
21939
22430
22442
21938
999518
22441
999519
22429
22443
21865
18694
21866
18696
21867
18695
21868
18697

Replacement Windows

2-1/2 in., 1/4 Turn Twist-Lock..........................................18858

2 in., 1/4 Turn Twist-Lock................................................18859
2 in., Snap-In..................................................................18702

1-69

TORCH ACCESSORIES

Gas
Equipment

Torch Cutting
Guide/Circle
Cutting
Attachment

Bevel Cutting Adaptor

Adjustable Bevel Cutting Adaptor

For use with machine cutting torches
using 1500 Series nozzles. The adaptor connects to the torch in the same
simple manner as a cutting nozzle. It
has an angular adjustment range from
0 to 90 degrees on either side of the
vertical center line of the torch and
locks at the desired angle of bevel by
means of a socket head screw. Nozzle
aligns with same center line as torch at
any angle.

Slitting Adaptor
This adaptor fits directly on all cutting
torches using 1500 Series nozzles. It
has a scissors-type arrangement which
gives an adjustment range from 1-1/2
to 12 in. (33 to 305 mm) between the
center line of the two nozzles. It is
used in operations requiring parallel
cuts as in coupon or slot cutting.

Auxiliary Preheat Kits for Bevel

Cutting
For use with adjustable bevel cutting
adaptor. The kit contains the necessary parts for attaching a preheat tip
(included in the kit) to the adaptor.
The tip leads the nozzle and furnishes
additional preheat for the cutting operation. The bend in the tip may be readily
modified, as desired.
Auxiliary preheat kits are available for
use with both acetylene and natural
gas.

Test Gauge Adaptor

Easy-to-read 2-1/2 in. gauge

faces
pressure/flow problems
Easy to install and remove captive
nut on female end
Permanent or temporary mounting
Used to measure gas pressures at
torch inlet connections
Identifies

1-70

Rosebud Heating
Nozzle
For

cutting torches with 1500 series

heads
Quickly converts from cutting to
heating
Size 55 for acetylene (P/N 20238)
Size 70 for alternate fuel gases

(P/N 20234)

Two-way Oxygen Inlet

Adaptor
Permits

use of one hose for both

preheat and cutting oxygen on
torches which otherwise require
three hoses

A truly universal torch

cutting guide for use
with Oxweld and
Purox hand cutting
torches and cutting
attachments. The
guide is supplied with
inserts to accept either
Purox or Oxweld
nozzles, and it will
accept both series of
Victor nozzles.
To use the guide as a
circle cutting attachment, just remove
the guide handle and
insert the guide rod and
center point (which is
supplied as part of the kit). Users can
cut circles 5 in. to 25 in. in diameter.

Torch Roller
Cutting
Guide Kit
A truly universal torch
cutting guide for use with Oxweld
and Purox hand cutting torches
and cutting attachments. The guide is
supplied with inserts to accept either
Purox or Oxweld nozzles, and
it will accept both series of Victor
nozzles.

Ordering Information
Two-way Oxygen Inlet Adaptor ......... 18X20
Test Gauge Adaptors
For Oxygen, 0-100 psig, B........ 07X17
For Oxygen, 0-200 psig, C........ 21X48
For Acetylene, 0-15 psig, B..... 262510
For Other Fuel Gases,
0-100 psig, B........................ 639422
Bevel Cutting and Slitting Adaptors
Adjustable Bevel Cutting Adaptor 18845
Auxiliary Preheat Kit (for above)
For Acetylene........................... 61Y99
For Natural Gas........................ 63Y13
Scissors Type Slitting Adaptor........... 22X42
Rosebud Heating Nozzles
No. 55 Acetylene (C-32, C-77).... 20238
No. 70 Fuel Gases
(C-32, C-66, C-77)....................... 20234
Torch Cutting Guide/Circle
Cutting Attachment . ......... 0558002676
Torch Roller Cutting Guide Kit... 0558004121

STEEL INDUSTRY PRODUCTS

HAND SCARFING TORCHES

widths from 2-1/2 in. to 4-1/2 in.

lever actuated torch control
High capacity emergency hand cutting
Models for 1700 & 1800 series nozzles
For medium pressure fuel gases except
acetylene
C-59 available with or without rod feed

Gas
Equipment

OXWELD C-59, C-59-4, &

C-65 Scarfing Torches
Scarfing
Single

LIFETIME
WARRANTY

Specifications
Model

Scarfing Range - in.

C-59
C-59-4
C-65

Nozzle Series

2-1/2 - 3-3/16
3 - 4-1/2
2-1/2 - 3-3/16

1800
1700
1800

Ordering Information

Model

Part No.

C-59-36-75
C-59-42-75
C-59-48-75
C-59-48-75NRF
C-59-48-180NRF
C-59-56-75NRF
C-59-60-180NRF
C-59-72-75
C-59-72-180NRF
C-59-84-75
C-59-84-180NRF
C-59-96-75NRF
C-59-96-180NRF
C-59-108-75NRF
C-59-108-90NRF
C-59-108-180NRF
C-59-120-75NRF
C-59-120-90NRF
C-59-120-180NRF
C-59-144-75NRF
C-59-144-90NRF
C-59-144-180NRF
C-59-4-42-75
C-59-4-48-75
C-65-36-75
C-65-42-75
C-65-48-75

02X67
02X91
02X68
02X92
5278749
526438
5278751
5278595
5278980
5278988
5278667
5278964
5279110
5278890
2217963
5279250
2217964
2217965
2119320
2217966
2217967
2217968
687861
687862
27X46
27X47
27X48

Length

Head

36 in.
42 in.
48 in.
48 in.
48 in.
56 in.
60 in.
72 in.
72 in.
84 in.
84 in.
96 in.
96 in.
108 in.
108 in.
108 in.
120 in.
120 in.
120 in.
144 in.
144 in.
144 in.
42 in.
48 in.
36 in.
42 in.
48 in.

75 deg.
75 deg.
75 deg.
75 deg.
180 deg.
75 deg.
180 deg.
75 deg.
180 deg.
75 deg.
180 deg.
75 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
90 deg.
180 deg.
75 deg.
75 deg.
75 deg.
75 deg.
75 deg.

C-59

C-65

C-59-4

Note: NRF - No Rod Feed

Accessories

Riding Skid Assembly

C-59 & C-65 Only - Part No. 5279716

Hose Requirements
Oxygen - 1/2 in., C Size
Fuel Gas - 3/8 in., B Size

Replacement Heads
C-59 & C-65
75 deg. - Part No. 83Z97
90 deg. - Part No. 2117835
180 deg. - Part No. 83Z92

C-59-4
75 deg. - Part No. 686066

1-71

Gas
Equipment

STEEL INDUSTRY PRODUCTS

HAND CUTTING TORCHES
OXWELD C-66-1400, C-63, & PM-GST
Fast,

efficient scrap cutting

emergency hand cutting in production mill
environments
Designed for extra heavy-duty operations for long
trouble-free service life
Fuel gases except acetylene
OXWELD C-66-1400
LIFETIME
WARRANTY
Cutting range 3 in. - 28 in.
Torch lengths from 32 in. to 17 ft.
Torches 9 ft. and over have protective outer channel
Off-center 180 deg. head allows kerf to be widened by
rotating torch. Torch can then be inserted into kerf to
deepen cut
Use 1400 series nozzles
OXWELD C-63
Cutting range 9 in. - 60 in.
Separate preheat & cutting oxygen inlets (3-hose)
Off-center 180 deg. head allows kerf to be widened by
rotating torch. Torch can then be inserted into kerf to
deepen cut
Use 1808 series nozzles
OXWELD PM-GST
PM-GST means Post-Mix Gas Saving Torch
Superior emergency torch capability
High stand-off 4 in. - 6 in.
Cutting range 3 in. - 24 in.
Pilot flame mode saves gas in stand-by mode ready
for immediate use
Use standard PM-100/PM-200 nozzles
This torch cannot pierce plate
Reliable

Ordering Information
See Torch Selection Table on page 1-73.

C-66-1400

Accessories

PM-GST

Hose Requirements
C-66-1400 & PM-GST

Oxygen -C Size; Fuel B Size

C-63 Preheat - B Size
Cut Oxygen - 1/2 in., C Size

Riding Skid Assembly

C-66-1400 - Part No. 2029858
C-63 - Part No. 5279716
PM-GST - Part No. 22073

1-72

C-63

STEEL INDUSTRY PRODUCTS

TORCH SELECTION TABLE

Model

Part No.

Model

Part No.

22111
22112
22113
22114
22115
22116
718317
22117
718318
22118
22119
22120
718319
22121
718320
718321
2120361
718322
718323
22122
718324
718325
22123
718326
5279011
22124
5279732
2119104
2116434
5279627
5278827
22125
22126
718361
22127
22128
5279507
22129
22130
5279754
2120392

2117244
22131
22132
22133
2117241
22134
22135
2119325
22136
22137
27X05
5279010
2117605
2219219
5279856
2116814
5279711
5279736
22086
22094
22098
22087
22095
22099
22088
22096
22100
22089
22097
22101
22090
22102
22091
22106
22103
22092
22104
22093
22105

C-66-1400-21 in.-75 deg.

C-66-1400-21 in.-90 deg.
C-66-1400-21 in.-180 deg.
C-66-1400-26 in.-75 deg.
C-66-1400-26 in.-90 deg.
C-66-1400-26 in.-180 deg.
C-66-1400-32 in.-75 deg.
C-66-1400-32 in.-90 deg.
C-66-1400-32 in.-180 deg.
C-66-1400-36 in.-75 deg.
C-66-1400-36 in.-90 deg.
C-66-1400-36 in.-180 deg.
C-66-1400-42 in.-75 deg.
C-66-1400-42 in.-90 deg.
C-66-1400-42 in.-180 deg.
C-66-1400-48 in.-75 deg.
C-66-1400-48 in.-90 deg.
C-66-1400-48 in.-180 deg.
C-66-1400-60 in.-75 deg.
C-66-1400-60 in.-90 deg.
C-66-1400-60 in.-180 deg.
C-66-1400-72 in.-75 deg.
C-66-1400-72 in.-90 deg.
C-66-1400-72 in.-180 deg.
C-66-1400-84 in.-75 deg.
C-66-1400-84 in.-90 deg.
C-66-1400-84 in.-180 deg.
C-66-1400-96 in.-75 deg.
C-66-1400-96 in.-90 deg.
C-66-1400-96 in.-180 deg.
C-66-1400-108 in.-75 deg.
C-66-1400-108 in.-90 deg.
C-66-1400-108 in.-180 deg.
C-66-1400-120 in.-75 deg.
C-66-1400-120 in.-90 deg.
C-66-1400-120 in.-180 deg.
C-66-1400-132 in.-75 deg.
C-66-1400-132 in.-90 deg.
C-66-1400-132 in.-180 deg.
C-66-1400-144 in.-75 deg.
C-66-1400-144 in.-90 deg.

C-66-1400-144 in.-180 deg.

C-66-1400-168 in.-75 deg.
C-66-1400-168 in.-90 deg.
C-66-1400-168 in.-180 deg.
C-66-1400-192 in.-75 deg.
C-66-1400-192 in.-90 deg.
C-66-1400-192 in.-180 deg.
C-66-1400-204 in.-75 deg.
C-66-1400-204 in.-90 deg.
C-66-1400-204 in.-180 deg.
C-63-60 in.-180 deg.
C-63-60 in.-75 deg.
C-63-72 in.-75 deg.
C-63-72 in.-180 deg.
C-63-84 in.-75 deg.
C-63-84 in.-180 deg.
C-63-96 in.-180 deg.
C-63-120 in.-90 deg.
PM-GST-48 in.-75 deg.
PM-GST-48 in.-90 deg.
PM-GST-48 in.-180 deg.
PM-GST-60 in.-75 deg.
PM-GST-60 in.-90 deg.
PM-GST-60 in.-180 deg.
PM-GST-72 in.-75 deg.
PM-GST-72 in.-90 deg.
PM-GST-72 in.-180 deg.
PM-GST-96 in.-75 deg.
PM-GST-96 in.-90 deg.
PM-GST-96 in.-180 deg.
PM-GST-120 in.-75 deg.
PM-GST-120 in.-180 deg.
PM-GST-144 in.-75 deg.
PM-GST-144 in.-90 deg.
PM-GST-144 in.-180 deg.
PM-GST-192 in.-75 deg.
PM-GST-192 in.-180 deg.
PM-GST-216 in.-75 deg.
PM-GST-216 in.-180 deg.

Gas
Equipment

OXWELD High Capacity Manual Torches

LIFETIME
WARRANTY

1-73

Gas
Equipment

STEEL INDUSTRY PRODUCTS

MACHINE CUTTING TORCHES
OXWELD C-67-1400
Cut

steel up to 30 in. thick

Low and medium pressure fuel gases except acetylene
Three hose connections separate cutting oxygen
Straight line, shape, or scrap cutting
Use high performance 1400 series nozzles
Mounts in standard torch holders

LIFETIME

OXWELD C-43E

WARRANTY

Water-cooled
Cut

steel up to 30 in. thick

pressure fuel gases except acetylene
Three hose connections
Straight line, shape, or scrap cutting
Use high performance 1400 series nozzles
Medium

OXWELD PM-100 , PM-200 & PM-300

Gases

mixed outside torch safe, trouble-free operation

Cutting range 3 in. - 40 in. with fuel gases except
acetylene
Convection, air, or water-cooled
Automatic cut-off or shape cutting operations
High stand-off keeps high-speed nozzles clean
PM-100 has 1-3/8 in. dia. barrel, PM-200 & PM-300 have
2 in. barrel
Post-mix design does not permit piercing of plate

C-67-1400

C-43E

C-60-03

OXWELD C-60
Cut

steel 25 in. - 60 in.

pressure fuel gases including acetylene
Short and long versions available with or without tube
and rack assembly
Use1701 and 1702 series nozzles
Medium

OXWELD C-100 (not shown)

Cut

steel 40 in. - 96 in.

Medium pressure fuel gases except acetylene
Special ball seat nozzles

Ordering Information
Model

Part No.

644644
2217997
20826
2118100
2223375
2222658
2222925
2218800
2228300
687541
687990
691442
6914A42
6914B42
2028139

C-67-1400-20
C-67-1400-12
C-43E-01 in-line conn.
PM-100-01 (13-9/16 in.)
PM-100-02 (32-1/16 in.)
PM-200-01 (18 in.)
PM-200-02 (26 in.)
PM-200-03 (33-1/2 in.)
PM-300 (33-1/2 in.)
C-60-02 (7 ft. w/o rack & tube)
C-60-03 (3 ft. w/o rack & tube)
C-100-01 (9 ft. w/o nozzle)
C-100-02 (9 ft. w/ #80 nozzle)
C-100-03 (9 ft. w/ #100 nozzle)
C-100-04 (5-1/2 ft. w/#100 nozzle)

1-74

PM-100-01

Accessories

PM-200-02
PM-300

Hose Requirements
C-67-1400, C-43E & PM-100 - 3/8 in. B size
PM-200 - 3/8 in. B preheat oxy & fuel, 1/2 in. C size
C-60 & C-100 - preheat 1/2 in. C size, cutting oxygen - 3/4 in. D size
PM-300 - 3/8 in. B preheat oxy &fuel, cutting oxygen - 3/4 in. D size

STEEL INDUSTRY PRODUCTS

OXWELD SCARFING AND CUTTING NOZZLES

Steel
Thickness in.

Size

1-pc. or
Internal
Part No.

1400 Series Fuel Gas

Fit C-43, 66 & 67-1400
Torches

12
14
16
20
24
28
3-6
6-10
10-16
16-20
20-24
24-28
3-6
6-10
10-20

1427-12
1427-14
1427-16
1427-20
1427-24
1427-28
1431-120
1431-140
1431-160
1431-200
1431-240
1431-280
Ring Flame
Ring Flame
Ring Flame

5470099
5470144
5470100
5460192
5460162
5460193
66Z59
66Z60
66Z61
66Z62
66Z63
66Z64
2121848
2119486
2119578

1701 Series Acetylene

For C-60 Torch Only

35-40

1701-50

08Z82

1702 Series Fuel Gas

Fit C-60, C-59-4 Torches

24-26
28-30
35-40
45-50
50-60

1702-30
1702-40
1702-50
1702-60
1702-70

460064
596578
5470081
5470082
5490062

20-40
40-50
50-60

1808-30
1808-40
1808-50

65Z44
65Z45
65Z46

PM Nozzles
Fit PM-100, 200 &
GST Torches

3-6
6-10
6-10
10-16
10-24
4-9

PM-120-85
PM-140-85
PM-110-200
PM-160-85
PM-160-135
PM-93-200

2118702
2118701
2118707
2118700
2118703
2228620

PM Nozzles
Fit PM-300 Torches

20-30
20-30
20-40

PM-359-50
PM-228-85
PM-228-135

2228184
2228185
2228186

C-100 Nozzles

60-76
76-96

C-100-80
C-100-100

691446
691448

1806 Series
Fits C-59

Scarf width
1806-62
2-1/4 in. - 3-3/16 in.

15X44

1809 Series
Fits C-65

Scarf width
1809-62
2-1/4 in. - 3-3/16 in.

15X70

1705 Series
Fits C-59-4
(not shown)

Scarf width
3 in. - 4-1/2 in.

686068

1808 Series Fuel Gas

Fit C-59, C-63 &
C-65 Torches

1705-80

Gas
Equipment

Model

External
Sleeve

1427 & 1431 Series

Cutting Nozzles

2119485
2119485
2119485

Ring Flame Cutting Nozzle

1701 & 1702 Series

Cutting Nozzles

1808 Series Cutting Nozzles

PM-100, 200 & GST Nozzles

1806 Series Scarfing Nozzles

1809 Series Scarfing Nozzles

1-75

Gas
Equipment

STEEL INDUSTRY PRODUCTS

REGULATORS/REGULATION
LIFETIME

OXWELD High Capacity Industrial

Gas Regulators

WARRANTY

Pilot

operation controls delivery pressure within 3% of maximum

rated pressure if operated at more than10% capacity
High flow capacity up to 200,000 cfh for mill, foundry, and other
industrial applications requiring consistent process control
Where demand exceeds flow of a single regulator, multiple
units can be installed in parallel

R-52

Specifications and Ordering Information

Gas Service

Model

Part No.

Maximum
Inlet
Pressure - PSIG

Maximum
Delivery
Pressure - PSIG

Inlet and
Outlet
Connection

Oxygen
R-52
20A16
350
150
3/4 in. NPT
Oxygen
R-52-200
2117105
350
200
3/4 in. NPT
Oxygen
R-83
2103822
350
150
2 in. NPT
Acetylene
R-5210
524193 15 12
3/4 in. NPT
Fuel Gas
R-99
04X50
350 40
3/4 in. NPT
Fuel Gas
R-84
2103957
150 40
3/4 in. NPT
Note: In most instances, capacity is much higher than listed. This will depend upon outlet pipe/hose restrictions.
Consult ESAB for recommendations.

Rated
Capacity
CFH
10,000
10,000
40,000
2,000
3,000
8,000

OXWELD Regulation Panels

OSHA

approved station regulation for oxy-fuel torch use

Two and three outlet versions
Portable or permanent process gas distribution
Include all valves, safety devices, and filter for reliable long life
Standard-Flow and High-Flow versions

Specifications and Ordering Information

2-Hose
Standard Flow Panel
P/N 2224539

Model

Part No.

Cut Oxy
P.H. Oxy
Regulator Regulator

P.H. Fuel
Regulator

Standard-Flow
Two Outlet
Three Outlet

2224539
2224540

R-6703
R-6703
R-6702

R-6702
R-6702

3/4 in. NPT

3/4 in. NPT

1/2 in. NPT

1/2 in. NPT

C Size
C Size

B Size
B Size

Standard-Flow Without Filter

Two Outlet
2225202
R-6703

R-6702

3/4 in. NPT

1/2 in. NPT

C Size

B Size

High-Flow
Two Outlet
Three Outlet

R-6702
R-6702

3/4 in. NPT

3/4 in. NPT

1/2 in. NPT

1/2 in. NPT

C Size
C Size

B Size
B Size

1-76

2119101
2116395

R-52
R-52
R-6702

Inlet Connections
Oxy
Fuel

3-Hose
High Flow Panel
P/N 2116395
Outlet Connections
Cut Oxy
P.H. Oxy & Fuel

STEEL INDUSTRY PRODUCTS

PROTECTIVE DEVICES

fuel gas capacities to 300 cfh

OSHA requirements and NFPA Standards/UL Listed
No liquid requires no filling or cold weather maintenance
Heavy-duty steel shell construction
Models for all fuel gases
Ideal for station service or portable outlet headers
Flashback and backflow protection to satisfy OSHA Regulations
Contains relief valve

Gas
Equipment

OXWELD H-14 & H-16 Dry Type Protective Devices

Rated

Meets

H-14

Specifications and Ordering Information

Gas
Service
Acetylene
Fuel Gas
Fuel Gas

Model

Part No.

H-14
H-16
H-16

11P31
13P16
2120396

Maximum
Rated
Pressure
Inlet
Flow
Drop

Pressure-PSIG Cap.-CFH @300-CFH Height
15
13-28
50-100

300
300
300

2.5 psig
2.5 psig
2.5 psig

Max
Dia.

12-3/4 in. 2-7/8 in.

12-3/4 in. 2-7/8 in.
12-3/4 in. 2-7/8 in.

Inlet & Outlet
Connections

Relief
Valve
Conn.

Shipping
Weight

1/2 in. NPTF 3/4 in. NPTF

1/2 in. NPTF 3/4 in. NPTF
1/2 in. NPTF 3/4 in. NPTF

12 lb.
12 lb.
12 lb.

OXWELD Hydraulic Protective Devices

Rated

fuel gas capacities to 23,000 cfh @ 100 psig

Meets OSHA requirements and NFPA Standards/UL Listed
Heavy-duty welded steel shell construction
Models for all fuel gases
Flashback and backflow protection to satisfy OSHA Regulations
Contains relief valve
Fuel Gas Flow Capacities For Inlet Pressures Other
Than 15 PSIG

Inlet
Pressure - PSIG

H-18

600
700
800
1400
2200
3100
3900

3
5
10
25
50
75
100

Capacity - CFH
H-19
H-12-6M
1800
2000
2500
4000
6500
9000
11,500

3600
4000
5000
8000
13,000
18,000
23,000

H-18

H-12-6M

Specifications & Ordering Information

Gas
Service

Acetylene
Acetylene
Acetylene
Fuel Gas
Fuel Gas
Fuel Gas
Fuel Gas

Model
H-2
H-4
H-9
H-18
H-18
H-19
H-19

Part
No.

04B13
04B84
03P78
12P02
09P68
11P99
09P69

Maximum
Rated

Inlet
Flow-CFH
Pressure - PSIG @15 PSI Height
15
15
15
20
100
20
125

500
1000
3000
1000
1000
3000
3000

26 in.
19 in.
38 in.
19 in.
19 in.
38 in.
38 in.

Pot.
Max.
Dia.
11 in.
13 in.
13 in.
13 in.
13 in.
13 in.
13 in.

Inlet & Outlet
Connections
3/4 in. NPTF
1-1/4 in. NPTF
2 in. NPTF
1-1/4 in. NPTF
1-1/4 in. NPTF
2 in. NPTF
2 in. NPTF

Relief
Valve
Conn.

Shipping
Weight

3/4 in. NPTF

3/4 in. NPTF
3/4 in. NPTF
3/4 in. NPTF
3/4 in. NPTF
3/4 in. NPTF
3/4 in. NPTF

88 lb.
150 lb.
180 lb.
150 lb.
150 lb.
180 lb.
180 lb.

1-77

Gas
Equipment

STEEL INDUSTRY PRODUCTS

POWDER EQUIPMENT
OXWELD Powder Cutting
Equipment

LIFETIME
WARRANTY

Rapidly cut any thickness stainless steel,

cast iron and high alloy steels
As simple to use as regular cutting torches
Manual or mechanized versions available

AC-4 Torch

Specifications & Ordering Information

AC-4 Powder Cutting Hand Torches
Self Contained
Capacity 10 in. thick stainless
Acetylene or fuel gas
Single lever control
AC-4 Powder Cutting Nozzles
Powder flows between sleeve and nozzle
Made from pure copper - rapid heat transfer
Chrome plated powder flow surfaces for
protection from wear
Powder Attachments
Models to fit all popular OXWELD torches
Single- & Dual-Tube for straight-line cutting
Multi-Jet for shape cutting applications

Model
AC-4-28-75
AC-4-44-75
AC-4-28-180
AC-4-44-180

Part No.
02X60
28X65
220234
2117245

Length
28 in.
44 in.
28 in.
44 in.

Head Ship Weight

75 deg. 22 lb.
75 deg. 30 lb.
180 deg. 22 lb.
180 deg. 30 lb.

Inlet Connections
3/8 in. - B size
3/8 in. - B size
3/8 in. - B size
3/8 in. - B size

AC-4 Nozzle

Specifications & Ordering Information

Steel
Gas Service Description Thickness

Size

Part No.

Acetylene
1418-8
Up to 3 in.
8
65Z02

1418-10
Up to 5 in.
10
65Z03

1418-12
6 in.
12
65Z04

1418-14
Up to 9 in.
14
65Z05
Fuel Gas
1430-10
Up to 5 in.
10
66Z33

1430-16
Up to 8 in.
16
66Z34

1430-20
Up to 10 in. 20
66Z35
Note: Nozzle and sleeve required for complete assembly.

Specifications and Ordering Information

Type Attachment

Type Torch

Single-Tube
C-37, C-39, C-67 (mechanized)

and other 1500 Series models
Dual-Tube
PM-200 (mechanized)

C-100 (mechanized)
Multi-Jet*
C-31, C-32, C-66 (manual with

75 deg. head)

C-31, C-32, C-66 (manual with

60 deg. head)

C-37, C-39, C-67 (mechanized)

Part No.

Accessory
Powder
Valve

60Y98

not reqd

2227380
2028213
61Y59
(1500-ACA-2)
61Y60
(1500-ACA-1)
61Y61
(1500-ACA-2)
61Y58
(1500-ACA-1)
61Y56
(1500-ACA-2)
61Y57
(1500-ACA-1)

not reqd
16X36
not reqd
not reqd
not reqd
not reqd
not reqd
not reqd

*Note: Select the correct model based on the type nozzle being used.
The 1500-ACA-2 attachment is limited to one piece nozzles having a tapered front end as follows:
1514 Series through size 4
1563 Series through size 6
1564 Series
1565 Series through size 3
The 1500-ACA-1 attachment accepts all other 1500 Series Cutting Nozzles.

1-78

External
Sleeve
71Z78
71Z78
71Z78
71Z78
71Z78
71Z78
71Z78

STEEL INDUSTRY PRODUCTS

POWDER EQUIPMENT

Gas
Equipment

OXWELD Powder Dispensers

Heavy

welded steel construction

lid with heavy-duty closures
Inlet gas filter and moisture trap
Pop-off safety valve
Screen filter sifts out lumps of powder
Manual and automatic models
Manual Powder Dispensers
Manual 100 and 400 lb. dispensers designed for
general powder cutting or lancing operations
Can be used with any powder torch, powder lance,
and powder cutting attachment
Hinged

Automatic Powder Dispenser

Automatic 400 lb. powder dispenser designed for
automatic or semi-automatic machine cutting
Equipped with electric powder valve and nitrogen
gas purging
Controlled by interfacing the cutting machines logic
with the dispenser powder and gas controls
Can be used with any powder torch, lance, or cutting attachment

Powder Dispenser - P/N 2217290

Specifications & Ordering Information

Powder
Capacity
lbs.

Part
No.

Type

Powder
Flow
lb./hr.

Nitrogen
Inlet
PSIG

Nitrogen
Flow
CFH

Operating
Pressure
PSIG

Relief
Pressure
PSIG

100
400
400

2217290
2223093
2220388

Manual
Manual
Automatic

15-100
15-100
15-100

40
40
40

50-200
50-200
50-200

5-40
5-40
5-40

45
45
45

Options & Accessories

High Precision Cutting Ejector
For fine control and maximum economy
when cutting materials less than 2 in. thick.............. 65Z49
Powder Supply Hose
Fitted clear vinyl hose 50 ft. long..........................2119297
Inlet Nitrogen Hose
Fitted black rubber hose 110 ft. long. . .................2211347
Cover Gaskets
100 lb. Dispenser..................................................5279191
400 lb. Dispenser.................................................2225204

1-79

Gas
Equipment

STEEL INDUSTRY PRODUCTS

FILTERS, CHECK/RELIEF/DUAL SHUTOFF VALVES
High Capacity Line Filters
Remove

dirt, scale and foreign materials from pipelines

damage to valves, regulators, torches, etc.
Reduce possibility of combustible particles igniting in pipeline
40 micron rating on 1 in. and 2 in. sintered bronze elements
140 mesh screen on 3 in. screen filter
Prevent

Gas Service
Size

Part No.

2116734
2116339
2116735
2116363

Oxygen
Fuel Gas
Oxygen
Fuel Gas

1 in. NPT
1 in. NPT
2 in. NPT
2 in. NPT

Maximum
Maximum
Operating
Flow Overall
Pressure-PSIG
CFH Length
350
350
350
350

20,000 7-3/8 in.

20,000 7-38 in.
100,000 14 in.
100,000 14 in.

Body
Diameter Weight
2-5/8 in.
2-5/8 in.
3-1/2 in.
3-1/2 in.

5-1/2 lb.
5-1/2 lb.
13-1/2 lb.
13-1/2 lb.

2 in. Filter

Heavy Duty Check/Relief/Dual Shut-off Valves

Check Valves
Wide assortment of NPTF Thread Check Valves
For oxygen and fuel gas service
Gas Service

Size

Part No.

Type

Oxygen




Fuel Gas

1/4 in.
1/2 in.
3/4 in.
1 in.
1-1/2 in.
1/4 in.
1/4 in.
3/4 in.

86W02
2030506
188W20
2102243
2117071
86W02
2028762
2028759

NPTF-Poppet
NPTF-Poppet
NPTF-Poppet
NPTF-Poppet
NPTF-Swing
NPTF-Poppet
NPTF-Poppet
NPTF-Poppet

1-1/2 in. Swing

Check Valve

Relief Valves
Use with any non-corrosive, non-toxic industrial gas
Easily maintained for long life
Equipped with 3/4 in. NPT male inlet, 3/4 in. NPT
female outlet
Model

Part No.

11P62
11P63
11P64
20069D10

RV-27
RV-28
RV-29
RV-30

Relief Pressure - PSIG

Dual Shut-off Valve

High flow
Manually controlled
3/4 in. NPTF inlet/outlet
Delayed action - sequence can be changed
Model

Part No.

V-21
07X67

1-80

RV-28

15
20
25-75
45

Flow Capacity - CFH

Oxygen - 10,700 @ 100 psi
Fuel Gas - 3,300 @10 psi

V-21

STEEL INDUSTRY PRODUCTS

FUEL GAS MANIFOLDS, FLOWMETER

reduce cylinder-changing and handling labor

lower costs
Less time lost due to cylinder-changing greater productivity
Designed for use with large acetylene or fuel gas cylinders with
vertical CGA 510 outlet connections
M-2 Manifold
Portable complete with control assembly and 4 leads
Each lead has flash arrestor and check valve
Four plug-and-chain assemblies can be used with up to 5
cylinders
M-4 Manifold
Stationary complete with heavy-duty regulator, OXWELD
pot type hydraulic back pressure valve, two relief valves,
preassembled header with individual shut-off valves for
each cylinder position, four leads and mounting brackets
Optional extensions available for accommodating up to 14
cylinders

Gas
Equipment

OXWELD M-2 and M-4 Fuel Gas Manifolds

Greatly

M-2 Portable Manifold

Ordering Information
Model
M-4
M-4
M-2
M-2

Gas Service
Acetylene
Fuel Gas
Acetylene & Fuel Gas
Without leads

Part No.
04B40
20425
3664A00
5320A00

Options & Accessories

M-4, One-Cylinder Extension, right hand........................ 04B81
M-4, One-Cylinder Extension, left hand........................... 04B82
M-4, Two-Cylinder Extension, right hand......................... 28R36
M-4, Two-Cylinder Extension, left hand........................... 28R37
M-4, Three-Cylinder Extension, right hand...................... 28R26
M-4, Three-Cylinder Extension, left hand........................ 28R27
M-2 & M-4, Spare Cylinder Lead, with Flash Arrestor..... 13B72

M-4 Stationary Manifold

1-81

Gas
Equipment

STEEL INDUSTRY PRODUCTS

OXWELD LANCE VALVES
V-24 Oxygen Lance Valve
Reliable

lancing for steel mill, foundry,

production, and scrapping applications
Lever-operated valve for dependable
ease-on and quick shut-off of oxygen
Quick connect pipe chuck grips pipe firmly
Neoprene seals prevent leakage around lance pipe
Compact and durable
Uses schedule 40 black iron pipe

V-24

Powder Lance Valve (not shown)

Effectively

lances non-ferrous materials including refractories

reliable V-24 Lance Valve for oxygen control
Separate quick acting powder on-off valve
Complete with spark shield to protect operator from molten
spatter
Uses schedule 40 black iron pipe
Uses

Ordering Information


Model

V-24 Oxygen Lance Valve Only

V-24 Oxygen Lance Valve - 1/8 in. Holder
V-24 Oxygen Lance Valve - 1/4 in. Holder
V-24 Oxygen Lance Valve - 3/8 in. Holder
V-24 Oxygen Lance Valve - 1/2 in. Holder

Part No.
C Size B Size
Connections Connections
06X78
9728D65
9728A65
9728B65
9728C65

------2218939
2218938
2218937
------

Accessories

Hose requirements - C size (CGA-024) - 1/2 in., B size (CGA-022) - 3/8 in.

Nominal Oxygen Flow (CFH) through 10 ft. Schedule 40 Pipe

Inlet
Pressure

PSIG

1/8 in.

1,200
1,700
2,200
2,700

40
60
80
100

Pipe Size
(with no internal obstructions)
1/4 in.
3/8 in.
2,350
3,400
4,450
5,500

Note: Maximum operating pressure - 100 psig.

1-82

2,800
5,800
7,900
10,000

1/2 in.
8,500
11,000
13,500
16,000

SUPPLIES AND ACCESSORIES

Gas
Equipment

Deluxe Arc
Welding Glove (blue)

Deerskin Arc
Welding Glove

Red-Ox Arc
Welding Glove (rust)

Economy Arc
Welding Glove (rust)

Super-soft

Welted

Select

Fully

OXTANNED leather

Gunn

cut
thumb
Fully welted
Fourteen inch length
Full Estron lining
Rolled cuff
P/N 747F02 (Large)
Wing

Gas Welding And

Cutting Glove
Fire

retardant cotton
fabric
Suitable for

applications not
involving arc radiation
An OXWELD classic
for many years
P/N 741F00 (Large)

primary seams
Thumb/palm reinforcing strap
Fully lined
Stay soft and flexible
P/N 747F53 (Large)

side leather
One-piece back
Gunn cut
Wing thumb
Vulnerable seams welted
Rolled cuff
P/N 747F38 (Medium)

welted seams
reinforcing

Thumb/palm

strap

Fully

lined
cowhide
Rolled cuff
P/N 747F40 (Large)
Select

Heliarc Welding
Glove
Top

grain cowhide
cut
Leather cuff with
Heliarc logo
Sensitive to feel of
filler rod
P/N 747F33 (Large)
P/N 747F32 (Medium)
Gunn

Welding Rod Carrier

Helmet Pad

Heavy-duty split cowhide

- with double ply bottom and
nickel-plated hardware
P/N 747F89

Shearling sheepskin - with

rust-resistant hardware
P/N 747F91

Helmet Pad
Top grain cowhide - with
foam cushion and rustresistant hardware
P/N 747F92

Shop Coat

Coveralls

P/N 781F62 (Small)

P/N 781F58 (Medium)
P/N 781F59 (Large)
P/N 781F60 (X Large)
P/N 781F61 (XX Large)

P/N 781F63 (Small)

P/N 781F64 (Medium)
P/N 781F65 (Large)
P/N 781F66 (X Large)
P/N 781F67 (XX Large)

Leather Shoe Spats

Welders Cap

Double laminate flares,

781F96 (Small)
heavy-duty hardware and
781F97 (Medium)
steel-stitched at vulnerable
781F98 (Large)
seams
Welders caps can be
P/N 747F90

imprinted with Distributors

name. Call your customer
service representative.
1-83

Gas
Equipment

SUPPLIES AND ACCESSORIES

Magnaflux Material
Three different types of MAGNAFLUX material for nondestructive testing are available through ESAB. They
are MAGNAFLUX/MAGNAGLO, SPOTCHECK, and
ZYGLO. CERTS and MSDS for the material are available
upon request.

Spotcheck
SPOTCHECK red dye Liquid Penetrant materials are
ideal for weld inspection and, as the name implies, for
spot checking to locate surface flaws. Where portability is
required, SPOTCHECK is ideal. It is available in aerosol
and liquid form. The vivid red color permits daylight inspection. Military specification compliance assures acceptance
of your results. A complete line of cleaners, removers and
developers, as well as Water Wash or Post Emulsifiable
penetrants, is available.

PENETRANT
SKL-SP
SKL-WP

CLEANER
1-2-3 Cleaner 16F72
SKC-S
16F06
SKC-HF
16F76
DEVELOPER
SKD-S2

ZYGLO fluorescent materials are used with the Liquid

Penetrant inspection method to locate surface flaws in
non-porous parts. More sensitive than red dye penetrant, it is the most widely used method for locating fine
discontinuities.

16F10

5 gallon
16F78
16F44

16F07

16F61

16F11

16F62

SPOTCHECK KIT
SK-1S
16F14
SK-4S
16F16

4. Spray on a thin, uniform film 5. Inspect. Defects will show

of Developer.
as bright red lines in white
developer background.

PENETRANT

Aerosol

4-1 gallon 5 gallon

ZL-27A
16F12
ZL-60D
16F63
16F73
16F84
ZL-67
16F64
16F65
ZL-15B
DEVELOPER


ZP-9F
16F66
ZYGLO KITS
ZA-60
ZA-60 Refill

1. Preclean inspection area.

2. Apply Penetrant. Allow short 3. Spray Cleaner/Remover
Spray on Cleaner/Remover.
penetration period.
on wiping towel and wipe
Wipe off with cloth.
surface clean.

1-84

4-1 gallon
16F01
16F03

1. Preclean inspection area.

2. Apply Penetrant. Allow short 3. Spray Cleaner/Remover
Spray on Cleaner/Remover.
penetration period.
on wiping towel and wipe
Wipe off with cloth.
surface clean.

Zyglo

Aerosol
16F00
16F02

20 gallon

16F74

16F17
16F18

4. Apply a thin film of Developer. Allow short developing

period. For rough surfaces,
daub on Dry Developer.
5. Inspect under Black Light.
Cracks and lack of bond

will show as glowing lines.

Porosity will show as spots.

SUPPLIES AND ACCESSORIES

MAGNAFLUX and MAGNAGLO are used with Magnetic

Particle Inspection Systems to locate surface and subsurface flaws in ferrous parts. Dry and wet particles are
available to suit your needs. Choose from fluorescent or
non-fluorescent for UV or daylight inspection. Particle size
is controlled to insure maximum sensitivity. Fluorescent
particles are encapsulated to minimize separation of fluorescents from particles. This system reveals discontinuities
in any material which can be magnetized.

1. Preclean inspection area.

Spray on Cleaner. Wipe off
with cloth.

WET METHOD

Aerosol

1 lb.

6-1 lb.

5 gallon

14A
16F32

14AM
16F30
16F31
20B
16F67
DRY METHOD 12-1 lb.
25 lb.
#1 Gray
16F19
16F21
#8A Red
16F25
16F27
#3A Black
16F23

MAGNETIC PARTICLE KITS P/N
Y-7 AC/DC Yoke
Y-6 AC Yoke
Magnaglo Kit

2. Place yoke on test piece

3. Energize Yoke. Magnetic
perpendicular to direction of
field will form in test piece.
suspected cracks.

16F35
16F68
16F38

4. Apply magnetic powder or

prepared bath while Yoke
is energized.

5. Indications will form immediately.

Accessories
Description
513923, Can Gun, pkg. of 5
513721,125 watt Black Light Bulb
507320 100 watt Bulb for Light made after 1982
1848 Contact Pad
2480 Field Indicator
600000 Black Light
501232 Powder Spray Bulb
47054 Socket Upgrade Kit

Part No.
16F39
16F41
16F48
16F51
16F53
16F60
16F69
16F71

If you do not see the material you need, consult your ESAB supplier.
CERTS and MSDS are available on line at www.magnaflux.com.

1-85

Gas
Equipment

Magnaflux / Magnaglo

PROCESS DESCRIPTION
gas welding and cutting includes a torch with welding
heads, cutting attachment and nozzles; oxygen and fuel
gas hoses; oxygen regulator and acetylene or other fuel
gas regulator. ESAB offers a number of complete packaged outfits, which include the basic equipment and some
required accessories as well. Most of the items you will
need are described in this catalog. Your supplier can assist you in selecting the oxy-fuel gas outfits, components,
gases, supplies and materials required for
your particular type of work.

Welds are formed from the weld puddle created through

contact of flame, workpiece and welding rod, if used. Use
of flux removes oxide and scale from the welding area and
helps assure a sound weld. In cutting operations, a concentrated flame is used
to preheat and maintain
the workpiece at its ignition tempera-ture while
a high velocity stream of
oxygen is directed at the
preheated plate. The
oxygen stream rapidly
oxidizes the metal in a
narrow path and blows
away the slag to form
the kerf.
Basic equipment
necessary for oxy-fuel

IMPORTANT
Product Safety While gas welding and cutting are not
particularly hazardous, sound common sense procedures
must be followed for personal protection and operating
efficiency. Always comply with the manufacturers recommendations for operating and maintaining the equipment as
set forth in the instructions provided with each unit. Also, be
certain to use all applicable safety precautions as described
in Precautions and Safe Practices in Welding, Cutting and
Heating with Oxygen-Fuel Gas Equipment,
F-2035, which is available from your local welding products
distributor.

The Oxy-Acetylene Handbook

For nearly five decades, the most comprehensive and

widely used reference and textbook on oxy-acetylene
welding, cutting, hard-facing, surfacing and heating applications. This revised third edition contains a wealth
of background information on metals and their behavior
when heated, melted and cooled. Over 300 pages.
Soft Cover Binding.................................................................781F00

1-

Gas
Equipment

In oxy-fuel gas welding, heating and cutting, an intense

flame is produced by burning a controlled mixture of
oxygen and a fuel gas. The gases are drawn from separate
sources through pressure regulators and introduced into
a torch for mixing. They exit the welding head or nozzle,
where they are ignited. Flame intensity depends on the
flow rates of the gases, the gas mixture ratio, the properties
of the fuel gas selected and the type of welding head or
nozzle. Flow rates and mixture ratios are controlled by the
regulator pressure settings and by the torch valves.