BMW E39 Towing Hitch
BMW E39 Towing Hitch
BMW E39 Towing Hitch
Installation Instructions
F 39 0290 2W
Contents
Section
Page
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
3.
4.
5.
11
6.
14
7.
15
8.
Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
9.
Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
18
EN/2
Important information
Licensing regulations
If the towing hitch is installed in the Federal Republic of Germany (FRG) it must undergo
an acceptance test pursuant to 19 of the Road Traffic Act, performed by an official
testing body such as TV or DEKRA and then also be entered in the vehicle documents.
If the towing hitch is installed outside the FRG, the relevant licensing regulations of the
country must be observed.
Installation information
All work is shown on a LHD car.
Remove the underseal from all the points at which the towing hitch is in contact with the body.
Then clean the areas with washing benzene. Coat bare metal body parts with anti-corrosion
paint.
Deburr the edges of all holes and treat them with anti-corrosion paint. Remove all drill chips.
Do not kink or damage the cables during the installation work since otherwise they may cause
faults that can later only be identified and rectified by extensive additional work. The costs
incurred as a result of this will not be reimbursed by BMW.
If the specified PIN's are occupied, bridges, double crimps or twin-lead terminals must be used.
Target group
The target group for these installation instructions is specialist personnel trained on BMW cars
with specialist knowledge of vehicle electrical systems.
Work:
All servicing, repair and installation work on BMW cars is completed at your own risk.
All work is to be carried out using current BMW
- Repair manuals
- Circuit diagrams
in a rational order using the prescribed tools (special tools) and observing current health and
safety regulations.
Required tools and equipment
0
DIS/MoDiC
1/4 inch ratchet
1/2 inch ratchet
1/2 inch Torx socket T 30
1/2 torque wrench
Set of flat screwdrivers
Set of Philips screwdrivers
Torch
Angle cutter
Stripping pliers (61 9 043)
Hand pliers (61 9 041)
Dies for hand pliers (61 9 042)
Ring spanner, bent, 16 mm
Open-ended spanner, 13 mm
Drill
Peeling drill, 40 mm
Twist drills, 3.5 mm and 5 mm
Round file
Hammer
Centrepunch
Tap measure
Water-soluble pen
Paintbrush
Anti-corrosion paint
Washing benzene
EN/3
1.
Preparations
12 00 ...
51 47 101
51 12 000
51 12 001
52 24 005
52 24 010 / 52 26 008
51 47 000 / 51 47 030
51 43 150
12 00 ...
51 47 102
51 47 151
51 12 000
51 12 001
52 26 008
51 47 000 / 51 47 030
51 43 150
EN/4
2.
F 39 0300 2W
0
1
2
3
4
5
6
EN/5
3.
A9
A10
A11
A12
A8
A7
A
A6
A1
A5 A4
A3
A2
F 39 0292 2W
0
Item
Description
Signal
Cable colour /
Cross-section
Abbreviation /
Slot
---
---
---
A1
---
---
---
A2
---
---
X10673
A3
Terminal
31
BR
2.5 mm2
X498
A4
Cable lug 6 mm
Terminal
30
RT
4.0 mm2
A5
Terminal
30
RT/BL
2.5 mm2
X10018 PIN 8
Fuse slot F59 (20A)
A6
Terminal
58 HR
GR/WS
0.5 mm2
X10117 PIN 17
A7
AHM-LM
BL/BR/GE
0.35 mm2
X10117 PIN 35
A8
Socket contact
Terminal
58 HR
GR/WS
0.5 mm2
X6501
A9
Twin-lead terminal
Terminal
58 HL
GR/VI
0.5 mm2
X12 PIN 2
A10
Twin-lead terminal
Terminal
49 HL
BL/GR
0.75 mm2
X12 PIN 8
A11
Twin-lead terminal
Terminal
54 R
SW/BL
0.75 mm2
X38 PIN 14
A12
Twin-lead terminal
Terminal
49 HR
BL/BRI
0.75 mm2
X38 PIN 12
--X10604
EN/6
4.
0
0
1
F 39 72 003 M
0
F 39 0307 2W
0
1
F 39 72 036 M
0
0
2
F 39 0308 2W
EN/7
4.
0
0
All models
F 39 72 005 M
0
0
1
4
3
2
A2
F 39 0309 2W
X498
A3
F 39 0301 2W
0
A5
1
2
A4
3
F 39 0310 2W
EN/8
4.
0
0
1
X10018
A5
F 39 0306 2W
0
2
3
A5
A4
3
1
F 39 0311 2W
0
0
All models
1
X10018
A5
F 39 0306 2W
0
X10117
X38
1
X12
1
F 39 0305 2W
Retrofit / Installation kit No. 71 60 0 028 227 / 71 60 0 028 229
Installation Instructions No. 01 29 0 028 231
Issue date: 06.2001
EN/9
4.
0
0
X38
PIN12
PIN14
A12
2
1
A11
F 39 0302 2W
0
0
X10117
A8
F 39 0303 2W
0
0
X12
PIN2
PIN8
A10
A9
2
1
F 39 0304 2W
EN/10
5.
0
0
Push the holder (1) into the left and right side
members and secure it loosely with the
reinforcement brackets (2), hexagonal screws (3)
and washers.
F 39 72 009 M
0
0
Insert the holder (1) for the ball head (3) in the boot
on the right as shown and secure it loosely to the
side member with hexagonal screws and washers
(2).
Insert the ball head (3) into the holder (1), align the
holder 81) and secure it with a hexagonal screw
(4).
2
1
4
F 39 72 014 M
0
Push the holder (1) into the left and right side
members and secure it loosely with the
reinforcement brackets (2), hexagonal screws (3)
and washers.
F 39 72 026 M
0
0
2
3
1
6
Insert the holder (1) for the ball head (3) in the boot
on the right as shown and secure it loosely to the
side member with hexagonal screws and washers
(2).
Align the bottom section of the holder (4) and
secure it with a hexagonal screw (5).
Insert the ball head (3) into the bottom section of
the holder (4) and secure it with retaining tape (6).
4
F 39 72 027 M
Retrofit / Installation kit No. 71 60 0 028 227 / 71 60 0 028 229
Installation Instructions No. 01 29 0 028 231
Issue date: 06.2001
EN/11
5.
0
0
All models
Secure the holder (2) for the socket to the base
holder (1) of the towing hitch with hexagonal
screws (3).
Tightening torque for the hexagonal screws
10 mm.
1
F 39 72 010 M
0
0
3 4
F 39 72 011 M
0
0
2
1
4
5
5
3
F 39 72 030 M
EN/12
5.
0
0
039 0028 Z
0
0
A
1
039 0029 Z
0
039 0030 Z
0
1
4
3
039 0031 Z
EN/13
6.
0
0
6
5
4
2
1
F 46 71 021
0
0
1
039 0027 Z
0
0
039 0027 Z
EN/14
7.
0
0
F 39 72 015 M
0
0
F 39 72 031 M
0
0
F 39 72 032 M
Retrofit / Installation kit No. 71 60 0 028 227 / 71 60 0 028 229
Installation Instructions No. 01 29 0 028 231
Issue date: 06.2001
EN/15
8.
Function test
Fit the ball head as set out in the enclosed instructions for use and ensure that the head moves
easily and is secure.
Check the light signals on the trailer socket.
Assemble the car again following the instructions to dismantle it in reverse order.
EN/16
9.
Coding
EN/17
X11335
X10117
X 6501
X11336
X12
0,75
BL/GR
0,5
GR/VI
17
14
X6526
12
X6527
X38
15
11
12
14
31
0,5
GR/WS
0,75
SW/BL
0,75
BL/BR
0,75
BL/GR
10
49
AHM-LM
0,5
GR/VI
49HR
F103
4,0
RT
30
0,35
BL/BR/GE
1,0
BR
58R
A3
2,5
BR
58HR
0,75
SW/BL
X498
X1091
X10673
2,5
BR
2,5
BR
31
13
31 49AL
A6
X10673
49AL
0,75
BL/RT
13
1,0
GE/RT
0,75
BL/GE
X10117
0,75
GR/RT
35
1,0
SW/WS
X19517
0,75
GR/SW
50A
8
0,75
GE/BL
49HL
0,5
GR/WS
58HL
0,75
BL/BR
F59
8
20A
X10604
X10018
A49
F 39 0291 2W
2,5
RT/BL
A3
EN/18
X12
X38
X498
X1091
X6501
X6526
X6527
X10018
X10117
X10604
X10673
X11335
X11336
X19517
Cable colours
RT
SW
GE
BL
GN
BR
GR
WS
VI
red
black
yellow
blue
green
brown
grey
white
violet
EN/19