Standards Bulletin 15

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International Association of Oil & Gas Producers

Standards Bulletin

WELL INTEGRITY BEST PRACTICES ALIGNED


Following the Montara and
Macondo incidents, API, NORSOK,
ISO, UK Oil & Gas and others have
worked hard to develop and update
standards and guidelines for deep
well drilling and well integrity. These
activities have now resulted in the
revision of a number of the existing
standards and the making of some
new standards and guidelines. Ref.
OGP Report No 485, Standards
and guidelines for drilling, well
construction & well operations.
Amongst this work, a new project
was launched in ISO on Well
Integrity for the operational phase.
Petrobras raised the initiative at
the ISO level. Several oil and gas
operators had already their own
so-called good or best practices.
The desire for alignment of these
practices at an international standard
level was an aspiration that lived
among many of the OGP members.
An ISO new work item proposal
was drafted with seventeen
operating companies and two
service companies participating. The
ISO Technical Specification 165302 Well integrity for the operational
phase was published in August.
The benefit the work group had
was that members were or had
been part of the development of
NORSOK D-010, API RP 90, API
RP 96, Norwegian Oil & Gas 117
and the UK Oil & Gas Well Integrity

Guidelines, with strong support


from their leadership. Following the
completion of ISO TS 16530-2
the work group will continue to
develop an overall well integrity
lifecycle standard that includes the
previously issued Operate Phase.
The life cycle process includes all
phases, providing guidance on
assurance in compliance with safety
and environmental standards.
The Select Phase describes the
process of identifying the hazard,
surface and subsurface, with a
risk register that carries through
each phase of the lifecycle.
The Design Phase defines the
mitigating controls in the design
that safeguard the well design
against the identified hazards.
The Construct Phase builds
and verifies the as built
well against the design and
addresses any changes to
the operating envelope.
The Operate Phase addresses
the handover and the
requirements for assuring the
well operating envelope is
maintained and that the well is
operated within this envelope.
The Well Intervention Phase
restores well integrity of failed
barriers (elements) or changes
to the operating envelope,
and verifies the barriers before
it is returned to operation.

2014: Standards Bulletin No. 15

The Abandonment Phase


addresses the abandonment
requirements to re-establish the
zonal isolation of the geological
earth model by providing barriers
at competent formations to
prevent loss of containment.
The life cycle working draft is near
completion, some external reviewers
were positive. Engagement with
regulators steered the work group
in being less prescriptive in the
standard. The working draft will
be issued in Q3 for ISO ballots
to an ISO standard estimated
for publication by Q1 2016.

ISO Standards for use in the oil & gas industry


ISO 10418
ISO 10423
ISO/TR 12489
ISO 13354
ISO 13533
ISO 13534
ISO 13535
ISO 13626
ISO 13702
ISO 13703
ISO 14224
ISO 14692
ISO 14693

Basic surface safety systems


Wellhead & christmas tree equipment
Reliability modeling/safety systems (New)
Shallow gas diverter equipment (New)
Drill-through equipment (BOPs)
Hoisting equipment - care/maint
Hoisting equipment - specification
Drilling and well-servicing structures
Control & mitigation of fires & explosions (Rev)
Offshore piping systems
Reliability/maintenance data
GRP piping, Parts 1-4
Drilling equipment

ISO 13624-1
ISO/TR 13624-2
ISO 13625
ISO 19901-7
ISO 19904-1

ISO 13628-9
ISO 13628-10
ISO 13628-11
ISO 13628-15

ISO 13628-1
ISO 13628-2
ISO 13628-3
ISO 13628-4
ISO 13628-5
ISO 13628-6
ISO 13628-7
ISO 13628-8

Subsea production systems (Amd)


Subsea flexible pipe systems
Subsea TFL pumpdown systems
Subsea wellhead and tree equipment
Subsea control umbilicals
Subsea production controls
Completion/workover riser system
ROT and interfaces

ISO/TR 10400
ISO 10405
ISO 10407-1
ISO 10407-2
ISO 10414-1
ISO 10414-2
ISO 10416
ISO 10417
ISO 10424-1
ISO 10424-2

Calculations for OCTG performance properties


Care/use of casing/tubing
Drill stem design
Inspection and classification of drill stem elements
Field testing of water-based fluids
Field testing of oil-based drilling fluids
Drilling fluids - lab testing
Subsurface safety valve systems
Rotary drill stem elements
Threading and gauging of connections

ISO 15156-1
ISO 15156-2
ISO 15156-3
ISO 15138
ISO 15544
ISO 15663
ISO 17776
ISO/TS 17969
ISO 20815
ISO 21457
ISO 23936-1
ISO 23936-2
ISO/TS 27469
ISO/TS 29001

Selection of cracking resistant materials for use in H2S envrironments


Cracking-resistant steels and cast irons for use in H2S environments
Cracking-resistant alloys for use in H2S environments
HVAC
Emergency response
Life cycle costing, Parts 1-3
Assessment of hazardous situations
Guidelines on competency for personnel (New)
Production assurance and reliability management
Materials selection
Thermoplastics
Elastomers (New)
Method of test for offshore fire dampers
Sector-specific quality management systems

ISO 19900
General requirements for offshore structures (Rev)
ISO 19901-1
Metocean design and operating considerations (Rev)
ISO 19901-2
Seismic design procedures and criteria (Rev)
ISO 19901-3
Topsides structure
ISO 19901-4
Geotechnical and foundation design (Rev)
ISO 19901-5
Weight control
ISO 19901-6
Marine operations
ISO 19901-8
Marine soil investigations (New)
ISO 19902 Amd 1 Fixed steel offshore structures (Amd)
ISO 19903
Fixed concrete offshore structures
ISO 19905-1
Jack-ups
ISO/TR 19905-2 Jack-ups commentary (New)
ISO 19906
Arctic offshore structures

Marine drilling riser systems


Marine drilling riser system analysis
Marine drilling riser couplings
Station-keeping systems for floating offshore structures (New)
Floating offshore structures

Gas turbines procurement


Sucker rods
Pumping unites
Bolted bonnet steel gate valves
Special-purpose steam turbines (Rev)
Lubrication, shaft-sealing and control-oil systems, Parts 1-4
Centrifugal compressors
Rotary-type positive-displacement process compressors (oil-free)
Rotary PD packaged air compressors
Flexible couplings special
Integrally geared air compressors
Spiral plate heat exchangers
Hairpin heat exchangers
Reciprocating gas compressors
High speed enclosed gear units
Calculation of heater tube thickness
Fired heaters for general service
Air-cooled heat exchangers
Reciprocating compressors
Centrifugal pumps
Reciprocating positive
displacement pumps

ISO 3183
ISO 12490
ISO 12736
ISO/TS 12747
ISO 13623
ISO 13847
ISO 14313
ISO 14723
ISO 15589-1
ISO 15589-2

ROT intervention systems


Bonded flexible pipe
Flexible pipe systems for subsea and marine applications
Subsea structures and manifolds

ISO 10426-1
ISO 10426-2
ISO 10426-3
ISO 10426-4
ISO 10426-5
ISO 10426-6
ISO 10427-1
ISO 10427-2
ISO 10427-3

Well cementing
Testing of well cements
Testing of deepwater well cement
Preparation and testing of
atmospheric foamed cement slurries
Shrinkage and expansion of well cement
Static gel strength of cement formulations
Bow spring casing centralizers
Centralizer placement and stop-collar testing
Performance testing of cement float equipment

ISO 10432
ISO 11960
ISO 11961
ISO 12835
ISO 13085
ISO 13500
ISO 13501
ISO 13503-1
ISO 13503-2
ISO 13503-3
ISO 13503-4
ISO 13503-5
ISO 13503-6
ISO 13678
ISO 13679
ISO 13680
ISO 14310

Subsurface safety valves


Casing and tubing for wells (Rev)
Drill pipe
Qualification of casing connections for thermal wells (New)
Tubing aluminium alloy pipes (New)
Drilling fluids (Amd)
Drilling fluids - processing systems evaluation
Measurement of viscous properties of completion fluids
Measurement of properties of proppants
Testing of heavy brines
Measurement of stimulation & gravelpack fluid leakoff
Measurement of long term conductivity of proppants
Measuring leak-off of completion fluids under dynamic conditions (New)
Thread compounds
Casing and tubing connections testing
CRA seamless tubes for casing & tubing
Packers and bridge plugs

OGP NEW STANDARDS SOLUTION


OGP continues to offer ISO/TC67
and other work groups a platform
to work and drafting standards in
a secured environment. At present
1,500 engineers are registered
for work in this area and a number
of projects are ongoing. In a very
positive meeting between OGP and
ISO management in August, ISO
proposed a new way to replace the
Interim Solution. This new proposal
has been found legally compliant
and OGP is presently working to
design the process to go along with
such a solution. This solution looks

ISO 3977-5
ISO 10428
ISO 10431
ISO 10434
ISO 10437
ISO 10438
ISO 10439
ISO 10440-1
ISO 10440-2
ISO 10441
ISO 10442
ISO 12211
ISO 12212
ISO 13631
ISO 13691
ISO 13704
ISO 13705
ISO 13706
ISO 13707
ISO 13709
ISO 13710

very much like the Interim Solution,


but is now based on current ISO
Directives and the fact that OGP
holds a liaison status with ISO/TC67.
Once in place, OGP will be able to
send draft standards to ISO for ballot
and/or publication. In the meantime
WGs can continue and are welcome
to work under OGPs auspices.

ISO 14998
ISO 15136-1
ISO 15136-2
ISO 15463
ISO 15464
ISO 15546
ISO 16070
ISO/TS 16530-2
ISO 17078-1
ISO 17078-2
ISO 17078-3
ISO 17078-4
ISO 17824
ISO 20312
ISO 27627
ISO 28781

Steel pipe for pipeline transportation systems


Actuation, mechanical integrity and sizing for pipeline valves
Wet thermal insulation coatings (New)
Pipeline life extension
Pipeline transportation systems
Welding of pipelines (Rev)
Pipeline valves
Subsea pipeline valves
Cathodic protection for on-land pipelines (Rev)
Cathodic protection for offshore pipelines

Accessory completion equipment (New)


Progressing cavity pump systems
Progressing cavity pump systems - drive heads
Field inspection of new casing, tubing and plain end drill pipe
Gauging and inspection of threads
Aluminium alloy drill pipe
Lock mandrels and landing nipples
Well integrity operational phase (New)
Side-pocket mandrels (Amd)
Flow control devices for side-pocket mandrels
Latches & seals for side-pocket mandrels & flow control devices
Side-pocket mandrels and related equipment
Sand control screens
Design of aluminium drill string
Aluminium alloy drill pipe thread gauging (New)
Subsurface tubing mounted formation barriers

ISO 14691
ISO 15547-1
ISO 15547-2
ISO 15649
ISO 15761
ISO 16812
ISO/TS 16901
ISO 16961
ISO 17177
ISO 17292
ISO 21049
ISO 23251
ISO 24817
ISO 25457
ISO 27509
ISO 28300
ISO 28460

Flexible couplings general


Plate & frame type heat exchangers
Brazed aluminium platefin type heat exchangers
Piping
Steel valves DN 100 and smaller
Shell & tube heat exchangers (Rev)
Risk assessment of onshore LNG installations
Coating of above-ground steel storage tanks (New)
Unconventional LNG transfer systems (New)
Metal ball valves
Centrifugal and rotary pumps shaft sealing
Pressure-relieving and depressuring systems
Composite repair of pipework (Rev)
Flares details
Compact flanged connections
Venting of storage tanks
LNG - Ship to shore interface

ISO 15590-1
ISO 15590-2
ISO 15590-3
ISO 16440
ISO 16708
ISO 21329
ISO 21809-1
ISO 21809-2
ISO 21809-3
ISO 21809-4
ISO 21809-5

Pipeline induction bends


Pipeline fittings
Pipeline flanges
Steel-cased pipelines (New)
Pipeline reliability-based limit state design
Test procedures for pipeline mechanical connectors
Polyolefin coatings (3-layer PE and 3-layer PP)
Fusion-bonded epoxy coatings (Rev)
Field joint coatings
Polyethylene coatings (2-layer PE)
External concrete coatings

Standards in brown issued in 2013


Standards in green are a priority for 2014 issue
These ISO standards are only a core collection of several hundreds of
International Standards available for the oil & gas industry

VALUE OF STANDARDS

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The ISO/TC67 standards are


developed using a consensus process
that includes more than 3,000 oil &
gas industry experts from around the
globe and an international review and
approval process. The international
oil and gas industry, the International
Regulators Forum (IRF) and national
standardisation organisations support
these standards for worldwide
applications. The oil and gas industry
uses international standards to
enhance technical integrity, improve
safety, facilitate global operations
and reduce the environmental impact

of operations worldwide. A lot has


been achieved by the industry over the
past two decades. For industry, they
will reduce costs and delivery time,
and facilitate trade across national
borders. For regulators, they offer
support for goal-setting and functional
regulations, while achieving higher
levels of safety through better design.
These standards are now being
implemented widely in oil and gas
provinces around the world, replacing
existing industry, regional and
national standards and eliminating
or reducing the need for company-

specific specifications. For details on


standards available from ISO/TC67
see poster above or www.iso.org.

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ADDRESSING THE DRILLING INDUSTRY COMPETENCY CHALLENGE


OGP is working with industry to ensure the
competence of our workforce. One group
that faced the competency challenge headon as it affects the critical area of well
control is the Human Factors Task Force
(HFTF) of the Wells Expert Committee (WEC).
The importance of non-technical skills
to safety and efficiency has long been
recognized in other high risk industries such
as aviation, mining, rail and healthcare.
The oil and gas exploration and production
industry has paid little attention to human
factor skills until now. Psychological factors
relating to perception and motivation can
contribute to safe and efficient operations.
In the area of well operations, the oil
and gas exploration and production
industry must recognize the importance
of both technical and non-technical skills
to operational safety, and must embed
discipline-relevant skills and attitudes in
training and operational practices.
The HFTF is working on a ground-breaking
new area for teaching non-technical skills
such as situational awareness and team
decision making. In just two years, the HFTF
published recommendations on enhancing
(and expanding) traditional well control
technical training. Many of the HFTFs
concepts have been applied to what will
become the first ISO standard devoted to
competency in the oil and gas industry.
In Phase 1 of their work, the HFTF focused
on improving existing industry systems
for providing well control training and
certification. This became OGP Report No.
476, Recommendations for enhancements
to well control training, examination and
certification. This report recommends
enhancing existing training at the

introductory, driller and supervisor levels, an


awareness-level course for non-technical staff,
and a higher drilling engineering course for
those actively engaged in well design and
other crucial aspects of well construction.
Phase 2 of the HFTFs work focused
on improving operational safety and
efficiency of entire well operations teams
through effective development and
application of non-technical skills, called
Crew Resource Management (CRM).
OGP initiated a research project with
the University of Aberdeen to develop a
syllabus for CRM training in well control.
The syllabus was recently published as
OGP Report No. 501, Crew Resource
Management for Well Operations team. The
syllabus focuses on improving the skills of
the individual worker in a team setting and
addresses behaviour in routine operations.
Work to generate recommended practice
for Crew Resource Management for well
operations teams will soon be published
as OGP Report No.
502. It is for training
providers developing
CRM courses, and
provides guidance for
instructor qualifications,
class size, course
duration and training
methods to ensure
consistency and
quality of instruction.

Responsibility issues such as transparency


of revenues and combatting corruption.

The International Association of Oil & Gas


producers (OGP) encompasses most of the
worlds leading publicly traded, private
and state-owned oil & gas companies, oil
& gas associations and major upstream
service companies. OGP members
operate in more than 80 different countries
and produce more than half the worlds
oil and about one third of its gas.

The OGP Standards Committee monitors,


co-ordinates and influences the development
of international standards to meet the
needs of OGP members. There is close
communication with key standards bodies,
particularly API, CEN, GSO and ISO. The
Committee also influences and monitors
adoption of international standards in Asia,
America, Europe and other regions.

The association was formed in 1974 to


develop effective communications between
the upstream industry and an increasingly
complex network of international regulators.

OGP POSITION ON
STANDARDS

OGP also helps members achieve


continuous improvement in safety, health
and environmental performance, and in
the engineering and operation of upstream
ventures. OGPs extensive international
membership brings with it a wealth of knowhow, data and experience. OGP committees
and task forces manage the exchange and
dissemination of this knowledge. OGP
additionally promotes awareness of Corporate

The HFTF will join forces with the OGP


Safety Committee to work on OGP
Report No. 503. This report will define
behavioural markers for measuring the
effectiveness of CRM in the workplace.
Finally, an ISO team including HFTF members
is working under the OGP umbrella, utilizing
WLCPF and IADC work, to develop ISO/
TS 17969, Petroleum, petrochemical and
natural gas industries Guidelines on
competency management for well operations
personnel. This technical specification
will outline the importance of having a
Competency Management System (CMS) A
CMS will assure competency of operations
personnel through an auditable competency
record and validation appropriate to risk.
The ISO document will assist companies
without a CMS to develop one.

After a period of standalone training, CRM


concepts should be
integrated into existing
technical training
courses. Integration will

ABOUT OGP

An essential part of OGPs mission is to


represent the interests of the upstream industry
to international regulators and legislators.

help develop and sustain the awareness,


knowledge and instinctive application of
non-technical skills alongside technical skills.

OGP has been a catalyst in the industrys


approach to standards and strongly supports
the internationalisation of key standards used
by the petroleum and natural gas industries.
OGPs position on standards is to:
promote development and use of ISO
and IEC International Standards;
ensure standards are simple
and fit for purpose;
use International Standards without
modification wherever possible;

ensure visibility of the international


standards identification number,
whatever the method of publication;
base development of standards
on a consensus of need;
avoid duplication of effort;
minimise company specifications which
should be written, where possible,
as functional requirements; and
promote users on standards
work groups.
The adoption of this approach is expected to
minimise technical barriers to trade, enable
more efficient worldwide operations, and
improve the technical integrity of equipment,
materials, and offshore structures used by
the petroleum and natural gas industries.

Global
Standards
Used Locally
Worldwide
http://info.ogp.org.uk/standards/

OGP, 209-215 Blackfriars Road, London SE1 8NL, UK | Telephone: +44 (0)20 7633 0272 | Fax: +44 (0)20 7633 2350
web: www.ogp.org.uk | email: [email protected]
2014: Standards Bulletin No. 15

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