Toc PL381

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The document outlines the scope, organization, schedule, materials, health and safety plans, and quality control measures for a hook-up, commissioning and maintenance project.

The scope of work involves provision of hook-up, commissioning and topside major maintenance services from 2013-2018, and hook-up and commissioning work for a topside modification project.

The project stages described include prefabrication, pre-shutdown, shutdown, and post-shutdown work.

PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR

MAINTENANCE SERVICES FOR YEAR 2013 - 2018


PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
Contract No : CHO/2012/DFHD/193
Work Order No: DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
SECTION
1.0
GENERAL

Date :
15-May-15
VOLUME
Volume 1 of 3

1.1

Project Overview
1.1.1 Scope of Works
1.1.2 Project / Facility Description
1.1.3 Project Execution Plan

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1.2

Organization
1.2.1 Project Management Team (PMT)
1.2.2 Onshore Pre-fabrication Site Team
1.2.3 Offshore Hook Up & Commissioning Site Team

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1.3

Overall Schedule
1.3.1 Level 1 (Flow-Bar Chart)
1.3.2 Level 2 (Major Activities per Work Category) Barchart
1.3.3 Level 3 (Major Activities per Work Category) Barchart

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1.4

Project Materials
1.4.1 Material Take-off (TKP-A)
Structural
Mechanical
Piping
Instrument
Electrical

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1.4.2 Material Take-off (WLDP-C)


Structural
Mechanical
Piping
Instrument
Electrical

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1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8

Health, Safety & Environment


HSE Management System Manual
Project HSE Plan
Emergency Respone Procedure (ERP) for Offshore Execution
Hazard Effect Management Process (HEMP)
Incident Reporting and Investigating Procedure
Equipment Inspection Guideline
Job Hazard Analysis (JHA)
Scheduled Waste Management Control Guideline Offshore

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1.6.1
1.6.2
1.6.3
1.6.4
1.6.5
1.6.6
1.6.7
1.6.8
1.6.9
1.6.10
1.6.11

Quality Control & Assurance


Project Quality Plan (PQP)
Inspection & Test Plan (ITP)
Material Handling, Storage & Preservation Procedure
Welding Procedure Specification for Piping
Welding Procedure Specification for Structural
Weld Repair Procedure
NDT Matrix - Structure
NDT Matrix - Piping
Radiography Testing Procedure
Liquid Dye Penetrant Testing Procedure
Magnetic Particle Testing Procedure

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1.6

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PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR


MAINTENANCE SERVICES FOR YEAR 2013 - 2018

Contract No :
Work Order No:
SECTION
1.0 1.6.12
1.6.13
1.6.14
1.6.15
1.6.16

2.0
2.1

ONSHORE PRE-FABRICATION

2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7

3.1

Working Procedures
Piping Fabrication and Installation Procedure
Structural Fabrication & Installation Procedure
Oxy / Acetytelene Cutting Procedure
Piping Flushing and Hydrotesting Pressure Testing Procedure
Equipment & Instrument Calibration Procedure
Blasting & Painting Procedure
Valve Leak Test Procedure

Pre-fabrication Spread
2.3.1 Yard Layout & Material Storage Areas
2.3.2 Weld Map Drawing - Piping
TKP-A
WLDP-C
2.3.3 Weld Map Drawing - Structural
TKP-A
WLDP-C
2.3.4 Tools of Trades
2.3.5 Welding, Cutting & Burning Equipment
2.3.6 Blasting & Painting Equipment
2.3.7 Testing & Precommissioning Equipment
2.3.8 Miscellaneous Equipment
2.3.9 Consumable - Welding, Cutting & Burning
2.3.10 Consumable - Blasting & Painting

3.0

OFFSHORE HOOK UP AND COMMISSIONING


Offshore HUC Schedule
3.1.1 Level 3 Barchart (Jobcard Level) / Critical Path Network
3.1.2 S-Curve & Planned Progress Tabulation
3.1.3 Manpower Histogram

3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6

Date :
15-May-15
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Prefabrication Schedule
2.1.1 Level 3 Barchart (Jobcard Level) / Critical Path Network
2.1.2 S-Curve & Planned Progress Tabulation
2.1.3 Planned Manpower Histogram

2.2

2.3

PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR


SKO PIPELINE REJUVENATION PROJECT - PL381/210
CHO/2012/DFHD/193
DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
Ultrasonic Testing Procedure
Guideline for Performance Qualification and Certification of Welders and
Welding Operator
Buttering Procedure
Fairing Procedure
Technical Query, Site Technical Query & Site Instruction Procedure

Working procedures
Gangway Installation / Dismantling Procedure
Rigging and Lifting Procedure
Scaffolding Procedure
Cold Cutting Procedure
Oxy / Acetytelene Cutting Procedure
Structural Fabrication & Installation Procedure
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PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR


MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
CHO/2012/DFHD/193
DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
Piping Fabrication and Installation Procedure
Bolt Tightening Procedure
Guideline for Installation of Final Tie-in Golden Joint
Piping Flushing and Hydrotesting Pressure Testing Procedure
System Reinstatement Testing and Nitrogen Purging Procedure
SIPCOM Procedure
Electrical Installation Procedure
Instrument Installation Procedure
Equipment & Instrument Calibration Procedure
Pre-commissioning / Commissioning Procedure
Repair & Touch-up Painting Procedure
Safety Habitat Erection Procedure
Spading Plan

Date :
15-May-15
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of 3 1 of 7
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3.3.1
3.3.2
3.3.3
3.3.4

Marine Spread
Accomodation Workboats
Anchor Handling Tug & Supply Boat
Fast Crew Boat
Anchor Pattern

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3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10

Construction Spread
Proposed Machineries / Construction Equipment Layout at Platforms
Tool of Trades
Lifting , Rigging & Scaffolding Equipment
Welding, Cutting & Burning Equipment
Painting & Cleaning Tools / Equipment
Testing & Commissioning Equipment
Miscellaneous Equipment
Consumable - Welding, Cutting & Burning
Consumable - Electrical & Instrument
Consumable - Painting

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3.5.1
3.5.2
3.5.3
3.5.4

Acceptance & Handover


System Boundary & Definition
Workscope Systemization
System Handover
Inspection Test Record (ITR) Overview

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Shutdown
SD - General
SD - Piping
SD - Instrument
SD - Electrical

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Post-Shutdown
Post-SD - General

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Contract No :
Work Order No:
SECTION
1.0 3.2.7
3.2.8
3.2.9
3.2.10
3.2.11
3.2.12
3.2.13
3.2.14
3.2.15
3.2.16
3.2.17
3.2.18
3.2.19
3.3

3.4

3.5

3.6

Jobcards
3.6.1 TKP-A
Pre-Shutdown
Pre-SD - General
Pre-SD - Structural
Pre-SD - Instrument
Pre-SD - Electrical

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PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR


MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
Contract No : CHO/2012/DFHD/193
Work Order No: DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
SECTION
1.0
Post-SD - Structural
Post-SD - Mechanical
Post-SD - Piping
Post-SD - Instrument
Post-SD - Electrical
3.6.2 WLDP-C
Pre-Shutdown
Pre-SD - General
Pre-SD - Structural
Pre-SD - Instrument
Pre-SD - Electrical

3.7

3.8

Date :
15-May-15
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Shutdown
SD - General
SD - Piping
SD - Instrument
SD - Electrical

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Post-Shutdown
Post-SD - General
Post-SD - Structural
Post-SD - Mechanical
Post-SD - Piping
Post-SD - Instrument
Post-SD - Electrical

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Drawing
3.7.1 TKP-A
Process & Instrumentation Diagram
Structural Drawing
General Arrangement Drawing - Mechanical
General Arrangement Drawing - Piping
Isometric Drawing (Piping)
Pipe Support Drawing
Instrument
Electrical
Miscellaneous

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3.7.2 WLDP-C
Process & Instrumentation Diagram
Structural Drawing
General Arrangement Drawing - Mechanical
General Arrangement Drawing - Piping
Isometric Drawing (Piping)
Pipe Support Drawing
Instrument
Electrical
Miscellaneous

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Technical Queries (TQ)


3.8.1 TKP-A
Structural
Mechanical

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PROVISION OF HOOK-UP, COMMISSIONING AND TOPSIDE MAJOR


MAINTENANCE SERVICES FOR YEAR 2013 - 2018
PROVISION OF HUC WORK FOR TOPSIDE MODIFICATION FOR
SKO PIPELINE REJUVENATION PROJECT - PL381/210
Contract No : CHO/2012/DFHD/193
Work Order No: DFHD/2015/042A/001
WORKPACK ITEM DESCRIPTION
SECTION
1.0
Piping
Instrument
Electrical

3.9

Date :
15-May-15
VOLUME
of 3 7 of 7
VolumeVolume
3 of 3 1Book
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3.8.2 WLDP-C
Structural
Mechanical
Piping
Instrument
Electrical

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Site Visit Reports


3.9.1 TKP-A
Structural
Mechanical
Piping
Instrument
Electrical

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3.9.2 WLDP-C
Structural
Mechanical
Piping
Instrument
Electrical

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