Ring Main Unit Switchgear 36kv Spec en

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The key takeaways are that the document outlines technical specifications for ring main unit switchgears operating at 36kV. It specifies requirements for configuration, design, components, testing and quality systems.

The main technical specifications outlined include system parameters, configuration requirements, specifications for switchboards, dielectric medium, earthing, bushings, front plates, dimensions and finishing.

The switchgear must comply with IEC standards and the standards outlined in sections 2 and 7, which include impulse withstand test, temperature rise test, short-time withstand current test and others.

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GeneralSpecificationforRingMainUnit
Switchgears36kV
Thoserequirementsdefines:
-

Lastupdate:20081118

TheMVSwitchboardGeneralpurposes
TheManufacturerStandards
TheServiceconditions
TheSystemParameters
TheConfigurationrequirements
TheSwitchboardTechnicalSpecifications
TheQualitysystems

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Tableofcontents:
1.Generalconditions.........

p.3

2.Standards..

p.3

3.Serviceconditions........

p.3

4.SystemParameters.......

p.4

5.Configurationrequirements........

p.4

6.Generalstipulationsregardingthedesignanddevelopmentofswitchgear........

p.5

6.1Introduction.........................

p.5

6.2Switchboards....................................

p.5

6.3Dielectricmedium......................

p.6

6.4Earthingofmetallicparts......................

p.6

6.5Earthingofthemaincircuit.....

p.6

6.6"network"disconnectors.........

p.6

6.7"Transformerprotection"feeders.....

p.7

6.8RMUbushingsandCableterminations.....

p.7

6.9Padlockingfacilities.....

p.7

6.10Voltageindicatorlampsandphasecomparators....

p.8

6.11Safetyofpeople........

p.8

6.12Frontplate.............

p.8

6.13Cableinsulationtesting........................

p.8

6.14Dimensions....................

p.8

6.15Finishing.......

p.8

7.Typeandroutinetests..p.9
8.Quality...........................

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p.9

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Thesespecificationsapplytofactorybuilt,RMUtype,metalenclosedindoorswitchgears.
Theequipmenttobesuppliedshallcomeintheformofacompactswitchboardandshallmeetthefollowing
requirements:
Easytoinstall
Safeandeasytooperate
Compact
Lowmaintenance
ThesuppliershallbecapableofprovingthathehasabroadexperienceintheareaofMVswitchgearsand
shallprovideproofthathehasalreadysuppliedequipmentoftheequivalenttypeandbrand,whichhasbeen
inoperationforatleasttwoyears.Thereforethesuppliermustattachexperiencecertificatesformorethan
200cubiclessuppliedatleast2yearsago

2.Standards
Inordertobeaccepted,theswitchgearshallcomplywiththerequirementsstatedinthelatesteditionsofthe
followingrecommendations,standardandspecifications.Applicablestandardsarebeingupdated(thenew
designationisinbrackets):
2.1IECstandards
IEC62271200MVmetalenclosedswitchgear,
(IEC602651)MVswitches,
(IEC62271102)ACdisconnectorsandearthingswitches,
IEC622711commonclausesforMVswitchgearstandards,
(IEC62271105)MVACfuseswitchcombination,
IEC602821MVfuses,
EC60529degreesofprotectionprocuredbyenclosures(IPcode).

3.Serviceconditions
TheRMUshallbesuitableforoperationsataheightupto1000metersabovesealevel.Foraltitudemore
than1000M,themanufacturermustconfirm
TheRMUshallbecapableofoperatingnormallywithinthefollowingtemperaturerange:
Maximumambienttemperature:+40C
Minimumambienttemperature:15C
ManufacturershalldeclarewhetherRMUisabletooperateinairtemperaturehigherthan+40Candif
currentderatingisnecessary.
TheRMUshallbecapableofbeingelectricallycommanded
TheRMUshallbecapableofbeingexposedtohighrelativehumidityandpollutedenvironments.
TheRMUmustbeindoortype,inthecasethatoutdoorapplicationisrequired,themanufacturermustgive
alltheinstallationdetails.

Lastupdate:20081118

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4.SystemParameters
Network
RatedVoltage
ServiceVoltage
SystemFrequency
LightningImpulsewithstandVoltage
Phasetophase,phasetoearth
Acrosstheisolatingdistance
PowerFrequencywithstandvoltage
RatedNormalCurrent
Lineswitch
Transformerfeeder
RatedShorttimecurrentwithstand(1sec)
InternalArc
RatedShortcircuitmakingcapacityofline
switchesandearthingswitches
Numberofoperationsatratedshortcircuitcurrent
onlineswitchandearthingswitch
Ratedloadinterruptingcurrent
Lineswitch
Cablechargingbreakingcurrent
Earthfaultbreakingcurrent
Cablechargingbreakingcurrentund.earthfault
Numberofmechanicaloperations
Numberofelectricaloperationsatfullratedcurrent

ThreephasesThreewires
36kV
..kV
50/60Hz
170kV
195kV
70kVrms1mn
400/630A
200A(Limitedbyfuse)
1620kA(400630)
4050kApeakatRatedVoltage(400630A)
5makingoperations
400630Arms
40A
50A
25A
1000O/C
100O/C

Alloftheswitchgearshallbecapableofwithstandingtheseparameterswithoutanydamagebeingcaused,in
accordancewiththestandardsmentionedinthisspecification

5.Configurationrequirements
Thefollowingconfigurationsshallbeavailable:
Standardcompactrange:
2I+Q LineswitchLineswitchTransformerprotectionfeeder
2I+2Q LineswitchLineswitchTransformerprotectionfeederTransformerprotectionfeeder
3I+QLineswitchLineswitchLineswitchTransformerprotectionfeeder
3I LineswitchLineswitchLineswitch
4I LineswitchLineswitchLineswitchLineswitch

Lastupdate:20081118

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6.Generalstipulationsregardingthedesignanddevelopmentofswitchgear
6.1Introduction
TheRMUshallmeetthecriteriaforcompact,metalenclosedindoorswitchgearinaccordancewithIEC
62271200:
Switchgearclassification:PMclass
Lossofservicecontinuityclass:LSC2A
Itshallinclude,withinthesamemetalenclosure,thenumberofMVfunctionalunitsrequiredforconnection,
powersupplyandprotectionoftransformers,i.e.:
Upto4"network"switchdisconnectors,
1or2"transformerprotection"feeders,
earthingswitches.
6.2 Switchboards
TheswitchgearandbusbarshallallbecontainedinastainlesssteelenclosurefilledwithSF6at0.3bar
relativepressuretoensuretheinsulationandbreakingfunctions.
Sealedforlife,theenclosureshallmeetthe"sealedpressuresystem"criterioninaccordancewiththeIEC
622711standard(3.6.6.4and5.15.3):"avolumeforwhichnofurthergasprocessingisrequiredduring
itsentireexpectedlife.Inaddition,manufacturershallconfirmthatmaximumleakagerateislowerthan0,1
%/year.
So,refillingvalveisnotrequired.
Itshallprovidefullinsulation,makingtheswitchgearinsensitivetotheenvironment(temporaryflooding,
highhumidity...),IPX7degreesofprotectioninaccordancewithrecommendationIEC6052914.2.7.
Itshallprovidefullinsulation,makingtheswitchgearinsensitivetotheenvironmentconditionssuchas
pollution,humidity,dust,etc
Theactivepartsoftheswitchgearshallbemaintenancefreeandtheswitchboardshallbelowmaintenance.
TheswitchgearshallprovideIP3XdegreeprotectionwiththeexceptionoftheMVcableentranceand
earthingplugwhereentranceisadmissible.
Thetankshallbemadeof2.5mmANSI304unpaintedstainlesssteel.
ThecolourshallbeRAL9002fortheenclosureandRAL9005forthemimicpanel.
Theswitchboardsshallbesuitableformountingonatrench,utilitiesspaceorbase.
Eachswitchboardshallbeidentifiedbyanappropriatelysizedlabelwhichclearlyindicatesthefunctional
unitsandtheirelectricalcharacteristics.
Theswitchgearshallbedesignedsothatthepositionsofthedifferentdevicesarevisibleinitsfrontpanel;in
additionthecubiclemusthavevoltageindicatorsthatallowcheckifanyincomeoroutcomeisenergized.
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Inaccordancewiththestandardsineffect,theswitchboardsshallbedesignedsoastopreventaccesstoall
livepartsduringoperationwithouttheuseoftools.

6.3Dielectricmedium
SF6gasisthepreferreddielectricmediumforMVRMUs.Oilfilledswitchgearwillnotbeconsidered.SF6
gasusedforthefillingoftheRMUshallbeinaccordancewithIEC60376.

6.4Earthingofmetallicparts
Thereshallbecontinuitybetweenthemetallicpartsoftheswitchboardandcablessothatthereisnoelectric
fieldpatterninthesurroundingair,therebyensuringthesafetyofpeople.Thesubstationframesshallbe
connectedtothemainearthbusbarwithoutdismantlinganybusbars.
6.5Earthingofthemaincircuit
Thecablesshallbeearthedbyanearthingswitchwithshortcircuitmakingcapacity;theearthingswitchcan
onlybeoperatedwhentheswitchisopen.incompliancewithIECstandard62271102.
Theearthingswitchshallbefittedwithitsownoperatingmechanism.Thespeedofthemanualclosing,
drivenbyafastactingmechanism,isindependentoftheoperator.
Mechanicalinterlockingsystemsshallpreventaccesstotheoperatingshafttoavoidalloperatorerrorssuch
asclosingtheearthingswitchwhentheswitchisclosed.
6.6"network"disconnectors
Theyshallbemaintenancefree,withbreakinginlowpressureSF6gas.
Thepositionindicatorshallprovidepositivecontactindicationandreliabilityofindicationinaccordance
withIEC62271102standard.
TheswitchesshallbeofthetypeE3"increasedoperatingfrequency"inaccordancewithIEC602651
3.104standard.Theyshallhave3positions,opendisconnected,closedandearthed,andwillbeconstructed
insuchawaythatnaturalinterlockingpreventsunauthorizedoperations.
Theswitchesshallbefullymountedandinspectedinthemanufacturersfactory.
Manualopeningandclosingwillbedrivenbyafastactingmechanism,independentofoperatoraction.
Eachswitchcanbefittedwithanelectricaloperatingmechanisminaspeciallyreservedlocation,without
anymodificationoftheoperatingmechanismandwithoutdeenergizingtheswitchboard.

Lastupdate:20081118

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Theswitchandearthingswitchoperatingmechanismshallhaveamechanicalenduranceofatleast1000
mechanicaloperations.

6.7."Transformerprotection"feeders
Byfuseswitchescombination
Theyshallbemaintenancefree,lowpressureSF6gastype.
ThepositionindicatorshallprovidepositivecontactindicationinaccordancewithIEC62271102standard.
Theyshallhave3positions,opendisconnected,closedandearthed,andwillbeconstructedinsuchaway
thatnaturalinterlockingpreventsunauthorizedoperations.
Theswitchesshallbefullymountedandinspectedinthefactory.
Anoperatingmechanismcanbeusedtomanuallyclosetheswitchandchargethemechanism.
Itshallbefittedwithalocalsystemformanualtrippingbyanintegratedpushbutton.
Fusesshallbeinstalledin3individualsealedchambersimmersedinaSF6tank.Theyshallbemountedin
serieswiththeswitch.
Blowingofafusereleasesastrikerpinwhichcausesthreephaseopeningoftheswitchandpreventsa
recloserOperation.
ThebackupfusesshouldbeprovidedwiththermalstrikerandaccordingtoDIN43625andIEC60282.1
standards.
6.8.RMUbushingsandCableterminations
6.8.1Bushing
Thebushingshouldbeconvenientlylocatedforworkingwithcablesspecifiedandallowforthetermination
ofthesecablesinaccordancewiththeinstructionssuppliedforthe400A/630AM16boltedconnectorson
lineswitch,andfor400Apluginconnectorsontransformerprotectionfeeder.
TheprofilesofthecableconnectionbushingsshallbeincompliancewithEN50181standard,typeCfor
lineswitchandfortransformerfeeder.
6.8.2Cableclamps
Anonferromagneticsinglecorecableclamparrangementmustbeprovidedforallnetworkcables
terminatedontheRMU.

Lastupdate:20081118

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6.9.Padlockingfacilities
Liveswitchesandearthingswitchescanbelockedintheopenorclosedpositionbymeansofpadlocks
introducedinholesof8mmdiameter.
6.10.Voltageindicatorlampsandphasecomparators
Eachfunctionshallbeequippedwithavoltageindicatorboxonthefrontofthedevicetoindicatewhetheror
notthereisvoltageinthecables.Thecapacitivedividerswillsupplylowvoltagepowertothelamps.
Threeinletscanbeusedtocheckthesynchronizationofphases.
ThisdeviceshallbeincompliancewithIEC61958standard.

6.11.Safetyofpeople
Anyaccidentaloverpressureinsidethesealedtankwillbelimitedbytheopeningofapressurelimiting
deviceinthelowerpartoftheenclosure.Gaswillbereleasedtothebottomandrearoftheswitchboard
awayfromtheoperator.
Manufacturershallprovidetypetestreporttoprovecompliancewithinternalfault,accordingtherelevant
standards.
6.12.Frontplate
ThefrontplateshallhaveanIP3Xdegreeofprotection.Thefrontshallincludeaclearmimicdiagram
whichindicatesthedifferentfunctions.
Thepositionindicatorsshallgiveatruereflectionofthepositionofthemaincontacts.Theyshallbeclearly
visibletotheoperator.
Theleveroperatingdirectionshallbeclearlyindicatedinthemimicdiagram.
Themanufacturer'splateshallincludetheswitchboard'smainelectricalcharacteristics.
6.13Cableinsulationtesting
ItmustbepossibletotestthecoreorthesheathinsulationofthenetworkcableswhiletheRMUremains
energizedatratedvoltage.Itshallbepreferabletocarryoutthephasebyphasetesting.Themaximumtest
voltageshallbelessthan72kVDCfor15minutes.
6.14Dimensions
Theoveralldimensionsshallnotbegreaterthanthefollowings:

Width(mm)
Height(mm)
Depth(mm)
2I+Q
2I+2Q
3I+Q
3I

1050
1200
1200
1050

Lastupdate:20081118

2000
2000
2000
1850

1050
1050
1050
1005
8

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4I

1200

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1850

1005

6.15Finishing
Thedeviceshallbefullydesignedforuseinahot,humidatmosphereandshallbelowmaintenance.
Manufacturershallprovidetestreporttoprovesaltspraywithstandforatleast350hoursonmaterial
componentsusedtobuildtheswitchgear.
Atleasttwoliftingringsshallbeinstalledonthetopoftheswitchboardsforhandling.

7.Typeandroutinetests
AccordingtothisspecificationandIECrecommendations,thefollowingtypetestcertificatesshallbe
supplied:
Impulsewithstandtest,
Temperaturerisetest,
Shorttimewithstandcurrenttest,
Mechanicaloperationtest,
Checkingofdegreeofprotection,
Switch,,earthingswitchmakingcapacity.
Switch,breakingcapacity.
Internalarcwithstand
Checkingofpartialdischargeoncompleteunit
SeismictestaccordingtostandardETGI1020ofIngendesa(Chile)andEN6006833
Inaddition,forswitches,testreportsonratedbreakingandmakingcapacityshallbesupplied.
Forearthingswitches,testreportsonmakingcapacity,shorttimewithstandcurrentandpeakshortcircuit
currentshallbesupplied.
Theroutinetestscarriedoutbythemanufacturershallbebackedbytestreportssignedbythefactory's
qualitycontroldepartment.Theyshallincludethefollowing:
Conformitywithdrawingsanddiagrams,
Measurementofclosingandopeningspeeds,
Measurementofoperatingtorque,
Checkingoffillingpressure,
Checkingofgastightness,
Checkingofpartialdischargesonindividualcomponents,
Dielectrictesting.
Maincircuitresistancemeasurement.
Fusecombinationmechanicalchecking.
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8.Quality
Whenrequestedbythecustomer,thesuppliershallprovideproofthatheappliesaqualityprocedurein
compliancewiththestandard,namely:
Useofaqualitymanualapprovedandsignedbyatopmanagementrepresentative,
Periodicupdatingofthemanualsothatitreflectsthequalitycontrolproceduresineffect,
ISO9001andISO14001certification.

Lastupdate:20081118

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