GCMT 13 MS CN FLR 001 1 Jun Rev.2 Flare Stack Calculation
GCMT 13 MS CN FLR 001 1 Jun Rev.2 Flare Stack Calculation
GCMT 13 MS CN FLR 001 1 Jun Rev.2 Flare Stack Calculation
DOCUMENT NUMBER
REV.
CONTRACT NO. :
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GCMT-13-MS-CN-FLR-001
JOB NO. :
31-12008PO053
PAGE
1 of 28
PT. PERTAMINA EP
ASSET 2
PEMBELIAN & PEMASANGAN FASILITAS KOMPRESOR
UNTUK GAS MUSI TIMUR
FIELD PENDOPO
MDY
MDY
HNK
12-May-2015
MDY
MDY
HNK
29-Apr-2015
MDY
MDY
HNK
10-Apr-2015
MDY
MDY
HNK
11-Mar-2015
MDY
MDY
HNK
24-Feb-2015
MDY
MDY
HNK
PREP'D
CHK'D
APV'D
REV.
DESCRIPTION
DATE
1-Jun-2015
CHK'D
APV'D
PT.KOTAMINYAKINTERNUSA PT.INDOTURBINE/PT.PEP
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CONTRACT NO. :
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JOB NO. :
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REVISION SUMMARY
REV.
DATE
DESCRIPTIONOFCHANGE
Page
2 of 28
Document No.
GCMT-13-MS-DS-FLR-001
Rev.
Document Title
Date
1-Jun-15
No.
Reference
Description
Check thickness diam.26 sch STD
or SCH 20
Clarification
Thickness diam. 26 as per request, n/a sch STD
or Sch 20
For Flare Tip 26 thickness 6 mm
For riser stack 26 thickness 9,52 mm
Remark &
Status
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Table of Contents
Page
1.0
SCOPE
2.0
REFERENCES
3.0
ANAYSIS CONDITIONS
3.1
3.2
3.3
3.4
3.5
4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
7
4.0
APPLICATION SOFTWARE
5.0
RESULTS
7
8
8
9
10
10
11
12
12
13
14
ATTACHMENT
16
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1.0 SCOPE
This report describes the result of Steel Stack Calculation for flare stack.
The purpose of a stack is to vent process exhaust gases to the atmosphere. The mechanical design of stacks
is now controlled in part by air pollution rules and regulations. Heights and diameters are set by a balance
between structural stability and function, while at the same time meeting the requirements for air pollution
control dispersion of the gases to the atmosphere. The heights of steel stacks have increased to satisfy
ambient air quality, and stack inlet gas temperatures have decreased as more heat energy is recovered. The
importance of attention to stack heat losses has therefore increased. Stack minimum metal temperature should
be held above the acid dew point of the vented gases, if possible. Stacks are being designed with many
appurtenances to monitor the gases and make stack inspections.
2.0 REFERENCES
ASME STS-2011
Steel Stack
Material Properties
GCMT-13-MS-DB-001
GCMT-13-PRO-DS-005
GCMT-13-MS-DS-012
STACK THICKNESS
Elevation
Thickness
(m)
(mm)
----------------32,00
6,0
29,00
9,5
CORROSION ALLOWANCE
Elevation
Cor. Allow
(m)
(mm)
-----------------32,00
0,0
29,00
3,2
Material
--------------310 SS
API-5L-B
Temp
Deg. C
-------371
35
100
35
Fyld
Elas Mod
MPa
MPa
------- -------137,22
170998
206,84
195974
220,41
196778
241,32
200007
Alpha
Allow Strs Density
mm/mm/C
MPa
kg/m^3
---------- ---------- ------1,74E-5
91,71
7849,0
1,54E-5
137,90
7849,0
1,22E-5
100,66
7849,0
1,22E-5
100,66
7849,0
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DM #
----1
1
1
---1
2
3
Radius
m
------16,00
16,00
16,00
Elev
m
------0,00
0,00
0,00
Orien
Deg
-----0,0
120,0
240,0
3.5.2 PLATFORMS:
Plat Elev
m
--------28,25
19,00
9,50
2,25
Start Ang
Deg
--------0
0
0
0
End Ang
Deg
------360
90
90
360
Width
m
------1,067
1,067
1,067
1,067
Stack OD
m
-------0,660
0,660
0,660
0,660
Weight
kg
------185
137
137
185
3.5.3 LADDERS:
Top Elev
m
-------29,00
20,00
10,50
3,25
Bot Elev
m
-------19,00
9,50
2,25
0,00
Type of Ladder
-----------------------Caged Ladder Only
Caged Ladder Only
Caged Ladder Only
Weight
kg/m
-----34,2
34,2
34,2
0,0
Area
m ^2
----0,07
0,07
0,07
0,00
= 26 inch
= 3000 mm
= 3 ea
= 6000 N
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
660,0 mm
609,0 mm
774,0 mm
870,0 mm
25,0 mm
6,0 mm
32,0 mm
38,0 mm
8
399898 KPa
1,0000 mm
20684400,0E+ KPa
10561 KPa
226536 KPa
197000000,0E+ KPa
7849,0 kg/m^3
0,30
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Ngus:
hg:
tg:
wg:
= 2
= 152,0 mm
=
12,0 mm
= 127,0 mm
Ht/200 =
160 mm
3.10 FATIGUE:
Design Code
Fatigue Life
Number of Cycles
Stress Category
:
:
:
:
: 0,700
: 1,200
: 2,000
:
0,0 m
:
0,0 m
:
:
:
:
:
:
3
SE
1,25
2,9
A
15KM
3.13 PRESSURE:
Elevation
m
--------32,00
Pressure
KPa/psi
-------248,20/36
---------------0,850
---------------------0,850
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Elev
Shear Vertical Moment
Load Type
m
N
N
N-m
--------------------------- ------- -------- -------- -------- -------------------Flare Header
2,60
3338
4673
2021
OPERATING
5.0 RESULTS
5.1 C A B L E L O A D I N G S (M A X I M U M L O A D S U M M A R Y)
Load Case
Dir
Guy
Guy
Guy
Max
Unity Result
(P)=Primary (C)=Combination Deg
# 1
# 2
# 3
Tension Ratio
---------------------------------------------------------------------------------------1
1PASS
ALL -0,18 -0,18 -0,18
0,00 0,00
PASS
1
2(P)PRETENSION GUY WIRE
ALL 16,21 16,21 16,21
16,21 0,30
PASS
1
3(P)LIVE
ALL -0,18 -0,18 -0,18
0,00 0,00
PASS
1
4(P)OPERATING
ALL -0,07
0,03
0,03
0,03 0,00
PASS
1
5(P)THERMAL COLD
ALL
2,03
2,03
2,03
2,03 0,04
PASS
1
6(P)THERMAL HOT
ALL 11,15 11,15 11,15
11,15 0,20
PASS
1
7(P)WIND @ 0 Deg
0 -2,80
1,41
1,41
1,41 0,03
PASS
1
8(P)WIND @ 30 Deg
30 -2,43
0,00
2,44
2,44 0,04
PASS
1
9(P)WIND @ 60 Deg
60 -1,40 -1,40
2,81
2,81 0,05
PASS
1 10(P)SEISMIC @0 Deg
0 -15,12 18,57 18,57
18,57 0,34
PASS
1 11(P)SEISMIC @30 Deg
30 -14,89
4,40 25,05
25,05 0,46
PASS
1 12(P)SEISMIC @60 Deg
60 -10,94 -12,61 26,51
26,51 0,48
PASS
1 13(P)VORTEX STATIC @ 0 Deg*
0
0,00
0,61 -0,61
0,61 0,01
PASS
1 14(P)VORTEX STATIC @ 30 Deg*
30 -0,35
0,70 -0,35
0,70 0,01
PASS
1 15(P)VORTEX STATIC @ 60 Deg*
60 -0,60
0,61 -0,00
0,61 0,01
PASS
1 16(P)VORTEX FATIGUE @ 90 Deg
90
0,00
0,30 -0,30
0,30 0,01
PASS
1 17(P)VORTEX FATIGUE @ 120 Deg
120 -0,17
0,35 -0,18
0,35 0,01
PASS
1 18(P)VORTEX FATIGUE @ 150 Deg
150 -0,30
0,30 -0,00
0,30 0,01
PASS
1 19(C)Wind Comb Hot w Live
0 24,84 28,12 28,13
28,13 0,51
PASS
1 20(C)Wind Comb Hot w Live
30 25,12 27,06 28,90
28,90 0,53
PASS
1 21(C)Wind Comb Hot w Live
60 25,90 26,00 29,19
29,19 0,53
PASS
1 22(C)Wind Comb Hot no Live
0 24,27 28,61 28,61
28,61 0,52
PASS
1 23(C)Wind Comb Hot no Live
30 24,65 27,19 29,65
29,65 0,54
PASS
1 24(C)Wind Comb Hot no Live
60 25,68 25,78 30,02
30,02 0,55
PASS
1 25(C)Wind Comb Cold w Live
0 15,73 19,01 19,02
19,02 0,35
PASS
1 26(C)Wind Comb Cold w Live
30 16,02 17,95 19,79
19,79 0,36
PASS
1 27(C)Wind Comb Cold w Live
60 16,79 16,89 20,08
20,08 0,37
PASS
1 28(C)Wind Comb Cold no Live
0 15,17 19,50 19,50
19,50 0,36
PASS
1 29(C)Wind Comb Cold no Live
30 15,54 18,09 20,53
20,53 0,38
PASS
1 30(C)Wind Comb Cold no Live
60 16,58 16,68 20,91
20,91 0,38
PASS
1 31(C)Seismic Comb Hot
0 10,16 35,50 35,50
35,50 0,65
PASS
1 32(C)Seismic Comb Hot
30 12,39 27,06 41,63
41,63 0,76
PASS
1 33(C)Seismic Comb Hot
60 18,52 17,39 45,12
45,12 0,83
PASS
1 34(C)Seismic Comb Cold
0
2,48 27,43 27,43
27,43 0,50
PASS
1 35(C)Seismic Comb Cold
30
3,89 18,40 32,95
32,95 0,60
PASS
1 36(C)Seismic Comb Cold
60
9,58
8,46 36,11
36,11 0,66
PASS
1 37(C)Vortex Comb Hot
0 27,09 27,81 26,59
27,81 0,51
PASS
1 38(C)Vortex Comb Hot
30 26,74 27,90 26,84
27,90 0,51
PASS
1 39(C)Vortex Comb Hot
60 26,48 27,81 27,20
27,81 0,51
PASS
1 40(C)Vortex Comb Cold
0 17,98 18,69 17,48
18,69 0,34
PASS
1 41(C)Vortex Comb Cold
30 17,63 18,79 17,73
18,79 0,34
PASS
1 42(C)Vortex Comb Cold
60 17,37 18,70 18,09
18,70 0,34
PASS
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Load Case
Dir
Fx
Fy
Fz
Shear
(P)=Primary, (C)=Combination
Deg
KN
KN
KN
KN
-------------------------------------------------------------------------------1
(P)DEAD
ALL
-0,00 -70,73
0,00
0,00
2
(P)PRETENSION GUY WIRE
ALL
0,00
0,00
-0,00
0,00
3
(P)LIVE
ALL
0,00 -72,36
0,00
0,00
4
(P)OPERATING
ALL
3,34
-4,67
0,00
3,34
5
(P)THERMAL COLD
ALL
-0,00
-0,00
-0,00
0,00
6
(P)THERMAL HOT
ALL
-0,00
0,00
-0,00
0,00
7
(P)WIND @ 0 Deg
0
4,72
-0,00
0,00
4,72
8
(P)WIND @ 30 Deg
30
4,09
0,00
2,36
4,72
9
(P)WIND @ 60 Deg
60
2,36
-0,00
4,09
4,72
10
(P)SEISMIC @0 Deg
0
27,44
-0,00
0,00
27,44
11
(P)SEISMIC @30 Deg
30
23,76
0,00
13,72
27,44
12
(P)SEISMIC @60 Deg
60
13,72
0,00
25,14
28,64
13
(P)VORTEX STATIC @ 0 Deg*
0
0,00
0,00
0,81
0,81
14
(P)VORTEX STATIC @ 30 Deg*
30
-0,40
0,00
0,70
0,81
15
(P)VORTEX STATIC @ 60 Deg*
60
-0,70
-0,00
0,40
0,81
16
(P)VORTEX FATIGUE @ 90 Deg
90
-0,00
-0,00
0,40
0,40
17
(P)VORTEX FATIGUE @ 120 Deg
120
-0,20
-0,00
0,35
0,40
18
(P)VORTEX FATIGUE @ 150 Deg
150
-0,35
-0,00
0,20
0,40
19
(C)Wind Comb Hot w Live
0
6,88 -129,68
-0,00
6,88
20
(C)Wind Comb Hot w Live
30
6,40 -129,68
1,77
6,64
21
(C)Wind Comb Hot w Live
60
5,11 -129,68
3,06
5,96
22
(C)Wind Comb Hot no Live
0
8,06 -75,41
0,00
8,06
23
(C)Wind Comb Hot no Live
30
7,42 -75,41
2,36
7,79
24
(C)Wind Comb Hot no Live
60
5,70 -75,41
4,09
7,01
25
(C)Wind Comb Cold w Live
0
6,88 -129,68
-0,00
6,88
26
(C)Wind Comb Cold w Live
30
6,40 -129,68
1,77
6,64
27
(C)Wind Comb Cold w Live
60
5,11 -129,68
3,06
5,96
28
(C)Wind Comb Cold no Live
0
8,06 -75,41
0,00
8,06
29
(C)Wind Comb Cold no Live
30
7,42 -75,41
2,36
7,79
30
(C)Wind Comb Cold no Live
60
5,70 -75,41
4,09
7,01
31
(C)Seismic Comb Hot
0
22,55 -147,77
0,00
22,55
32
(C)Seismic Comb Hot
30
19,97 -147,77
9,60
22,16
33
(C)Seismic Comb Hot
60
12,94 -147,77
17,60
21,85
34
(C)Seismic Comb Cold
0
22,55 -147,77
-0,00
22,55
35
(C)Seismic Comb Cold
30
19,97 -147,77
9,60
22,16
36
(C)Seismic Comb Cold
60
12,94 -147,77
17,60
21,85
37
(C)Vortex Comb Hot
0
3,34 -75,41
0,81
3,43
38
(C)Vortex Comb Hot
30
2,93 -75,41
0,70
3,02
39
(C)Vortex Comb Hot
60
2,64 -75,41
0,40
2,67
40
(C)Vortex Comb Cold
0
3,34 -75,41
0,81
3,43
41
(C)Vortex Comb Cold
30
2,93 -75,41
0,70
3,02
42
(C)Vortex Comb Cold
60
2,64 -75,41
0,40
2,67
Notes:
Vertical
Shear
Moment
Torsion
=
=
=
=
REV.
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JOB NO. :
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to Stack Connection
Clips: Wire Rope Clip Type
Clips: Number of Wire Rope Clips per Guy
Clips: Cable Turnback
Clips: Clip Spacing (Wc)
Clips: Torque on U-bolts
Clips: Clip Weight(each)
Clips: Clip - Crosby Model #
Rope Clips
=
U-Bolt
=
4
= 457,20 mm
= 107,95 mm
= 176,25 N-m
=
0,64 kg
=
G-450
Thimble:
Thimble:
Thimble:
Thimble:
Width (D)
Length (B)
Weight(each)
Model #
=
=
=
=
Shackle:
Shackle:
Shackle:
Shackle:
Shackle:
Shackle:
Pin Diameter
Inside Clearance
Jaw Width
Weight(each)
Working Load
Model #
= 31,75 mm
= 123,95 mm
= 45,97 mm
=
3,76 kg
= 42,26 KN
=
G-2130
Guy Wire to
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Rope Clips:
Thimble:
Thimble:
Thimble:
Thimble:
Deadman Connection
Wire Rope Clip Type
Number of Wire Rope Clips per Guy
Cable Turnback
Clip Spacing (Wc)
Torque on U-bolts
Clip Weight(each)
Clip - Crosby Model #
Width (D)
Length (B)
Weight(each)
Model #
=
Turnbuckle
=
U-Bolt
=
4
= 457,20 mm
= 107,95 mm
= 176,25 N-m
=
0,64 kg
=
G-450
=
=
=
=
Turnbuckle Type
Turnbuckle: Size
Turnbuckle: Model #
Turnbuckle: Weight #
Turnbuckle: Capacity
Turnbuckle: Half Length
Turnbuckle-Jaw Side: Pin Diameter
Turnbuckle-Jaw Side: Jaw Width
Turnbuckle-Jaw Side: Inside Clearance
Both ends of the Turnbuckle(Jaw-Jaw) are exactly the same.
50,80 mm
95,25 mm
0,72 kg
G-414
50,80 mm
95,25 mm
0,72 kg
G-414
=
Jaw-Jaw
=
1.50X24
=
HG-228
= 18,87 kg
= 95195,8 N
= 1355,9 mm
= 35,05 mm
= 57,15 mm
= 88,90 mm
DEADMAN:
DM #
---1
2
3
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Elev COG
Weight
------------------------------------Cylinders (Corroded Wt =
2959 lbs)
Ladders
Platforms
Piping
Flare Tip
Baseplate
Guy Lugs
------------------------------------Total
m
---------14,50
14,26
15,22
13,13
30,50
0,03
27,50
---------15,93
kg
-------4433
1081
644
310
612
76
154
-------7309
Riser
m
------0,70
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
Ladder
m
-------0,00
0,00
0,00
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,69
0,69
0,46
0,46
0,46
0,69
0,69
0,46
0,46
0,46
0,46
0,46
0,46
0,46
Platform
m
---------0,00
0,00
2,79
2,79
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
1,73
0,00
0,00
0,00
0,00
1,73
0,00
0,00
2,79
0,00
0,00
0,00
0,00
Piping
m
-------0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,16
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,06
0,06
0,00
0,00
Attachment
m
-----------0,00
0,00
0,00
0,00
0,00
0,00
0,57
0,57
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
1,28
Ext Loads
m
----------0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
0,00
Notes:
* All areas include appropriate shape factors
* Any wind area due to external insulation/refractory included in Riser
Total
m
------0,70
0,46
3,26
3,71
0,92
0,92
1,49
1,49
0,92
0,92
1,08
1,14
1,37
3,09
1,14
1,14
1,14
1,37
3,09
1,14
1,14
3,93
0,98
0,98
0,92
2,20
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Bot El
D
Thick
r
Area
Z
Smod
Imom
m
m
m
mm
mm
cm^2
cm^3
cm^3
cm^4
-----------------------------------------------------------------------------------32,00
29,00
0,66000 5,9999
231,234
123,24
2566,32
1997,37 65908,37
29,00
28,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
28,91
28,52
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
28,52
28,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
28,00
27,65
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,65
27,61
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,61
27,50
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,50
27,41
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
27,41
24,41
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
24,41
23,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
23,00
20,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
20,00
19,52
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
19,52
18,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
18,91
18,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
18,00
15,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
15,00
12,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
12,00
10,52
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
10,52
9,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
9,91
9,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
9,00
7,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
7,00
5,91
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
5,91
5,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
5,00
2,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
2,00
1,00
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
1,00
0,15
0,66000 6,3300
231,118
129,96
2704,78
2104,09 69429,90
0,15
0,00
0,66000 6,3300
231,118
230,73
2704,78
3291,32 143162,30
Page
11 of 28
REV.
CONTRACT NO. :
EP37-M12LL0122D
GCMT-13-MS-CN-FLR-001
JOB NO. :
31-12008PO053
Load Case
Page
12 of 28
REV.
CONTRACT NO. :
EP37-M12LL0122D
GCMT-13-MS-CN-FLR-001
JOB NO. :
31-12008PO053
Page
13 of 28
COMPRESSIVE STRESS:
4*M / (PI*Dbc*2*(Do-Di)*0.5)
Allowable Concrete Bearing Stress
Unity Ratio fcmax / Fc
= 2825 KPa
= 10561 KPa
= 0,27 PASS
BOLT LOADING:
Pbolt: Max Bolt Load - 4*M/(N*Dbc) - V / N
Pallow: Allowable Bolt Load - Abolt * Ften
Ratio: Unity Ratio Pbolt / Pallow
= 27525 N
= 69443 N
= 0,40 PASS
BOTTOM PLATE:
b:
(PI*Dbc - Nbolt*Wg)/Nbolt
L:
(Do - Ds) / 2
lb:
L / b
cc1: Value from Table 10.3
cc2: Value from Table 10.3
Mx:
cc1 * fcmax * b^2
My:
cc2 * fcmax * L^2
Mmax: Maximum of Mx or My
tb : Required Baseplate Thickness (6*Mmax/fb)^.5+CA
Ratio: Unity Ratio Tb / tb
= 176,9 mm
= 105, mm
= 0,593
= 0,044
= 0,267
=
0,87 KN -mm
=
1,86 KN -mm
=
1,86 KN -mm
= 14,398 mm
= 0,58 PASS
GUSSET ANALYSIS:
y
w
tg (tens)
tg (comp)
tg
mm
mm
mm
mm
mm
------------------------------------0,00
25,40
1,0000
1,3120
1,3120
38,00
49,29
3,3752
2,3736
3,3752
76,00
73,19
3,1550
2,2752
3,1550
114,00
97,08
2,8372
2,1331
2,8372
126,60
105,00
2,7440
2,0915
2,7440
152,00
120,97
2,5775
2,0171
2,5775
Notes:
y - Distance from Top of Gusset downwared
tg(Tens) = 6 * Pbolt / Ngus * ((Dbc - Ds) / 2) * Y / (W ^ 2 * fb * hg)+CA
tg(Comp) = 6 * Fc * wg * (L / 2) * y / (fb * hg * W ^ 2) + Fc * wg / (L * fb)+CA
tg (max) = Maximum of tg(Tens) or tg(Comp)
Tg:
Required Thickness of Gussets
Ratio: Unity Ratio Tg / tg
=
=
3,3752 mm
0,28 PASS
ts:
1.5*Pbolt/Ngus*(D0-Ds)/2)/(PI()*Fb*hg))^0.5+CA
Ts:
Actual Thickness of Skirt
Ratio: Unity Ratio ts / Ts
=
=
=
5,7184 mm
9,5300 mm
0,60 PASS
=
=
=
=
45,0 Deg
9,256 x Bolt Dia
8,000 x Bolt Dia
0,86 PASS
REV.
CONTRACT NO. :
EP37-M12LL0122D
GCMT-13-MS-CN-FLR-001
JOB NO. :
31-12008PO053
Page
14 of 28
=
=
=
=
=
=
45,3
59,8
0,5
0,9
22,8
39,2
Ft:
Fv:
Fb:
Fbr:
Allowable
Allowable
Allowable
Allowable
=
=
=
=
132,2
88,2
145,5
220,4
KN
Degrees
KN
KN
MPa
MPa
MPa
MPa
= 2176,0 mm^2
=
10,5 MPa
= 0,08 PASS
=
18,0 MPa
0,20 PASS
= 78051, mm^3
= 2822,0 mm^2
= 3998,5 KN-mm
=
59,3 MPa
= 0,45 PASS
= 2347,2 mm^2
= 32460, mm^3
= 132,8 MPa
= 144,8 MPa
= 0,92 PASS
fv:
Ratio:
=
=
r:
w:
Mmax:
Fmax:
Ring Properties
Zg:
Center of Gravity
I:
Moment of Inertia
S:
Section Modulus
A:
Area
fb:
Ring Bending Stess (Max / S + Fmax / A)
Ratio: Unity Ratio
Check Shackle
Type:
Guy Wire Type
Dia:
Guy Wire Diameter
B:
Shackle Pin Diameter
Hd:
Hole Diameter
PASS --> Shackle Pin will work with this Lug.
C+B/2: Shackle Inside Clearance
B:
Radius of corner of Lug
PASS --> The Shackle has adequate clearance.
13,9 MPa
0,16 PASS
= 432,0 mm
=
0,0 KN /mm
= 2352,2 KN-mm
=
1,8 KN
=
42,9 mm
= 25193880,0E+ mm^4
= 586730,9 mm^3
= 8308,8 mm^2
=
4,2 MPa
= 0,03 PASS
=
=
=
=
IWRC
19,1 mm
31,8 mm
38,0 mm
=
=
124,0 mm
64,0 mm
REV.
CONTRACT NO. :
EP37-M12LL0122D
GCMT-13-MS-CN-FLR-001
JOB NO. :
31-12008PO053
Ttot:
Total Thickness of Lug (Bt + 2 * Pt)
A:
Shackle Jaw Spacing
PASS --> The clearance is adequate.
=
=
37,0 mm
46,0 mm
Shackle Model #
G-2130
fbr:
Ratio:
=
=
38,6 MPa
0,18 PASS
As:
fs:
Ratio:
= 1525,0 mm^2
=
14,9 MPa
= 0,17 PASS
Pmax:
Maximum Tensile Load in Cable
TCp:
Turnbuckle Capacity
PASS --> The Turnbuckle Capacity is Acceptable.
Description
---------------------Plane a-a: Tension
Plane a-a: Shear
Plane b-b: Tension
Plane b-b: Shear
Ring Bending Stress
Pin Bearing Stress
Pin Shear Tearout
Weld Stress
Turnbuckle Capacity
Units
-------MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
KN
Actual
-------6,76
11,62
38,24
8,96
2,73
24,90
9,59
85,69
45,34
=
=
Allow
-------85,32
56,88
85,32
56,88
93,86
142,21
56,88
93,42
95,20
SR
-----0,08
0,20
0,45
0,16
0,03
0,18
0,17
0,92
0,48
45,3 KN
95,2 KN
Result
-------PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
Page
15 of 28
REV.
CONTRACT NO. :
EP37-M12LL0122D
GCMT-13-MS-CN-FLR-001
JOB NO. :
31-12008PO053
6.0 ATTACHMENT
Attachment 1 :
Page
16 of 28
= 19,05 mm
Pretension
= 16,4 KN
Cable Type
= IWRC
= 204,98 KN
U-Bolt
= 457,2 mm
= 107,95 mm
= 176,254
= 0,644112 kg
= G-450
= 50,8 mm
= 95,25 mm
Thimble: Weight(each)
= 0,716688 kg
Thimble: Model #
= G-414
= 31,75 mm
= 123,952 mm
= 45,974 mm
Shackle: Weight(each)
= 3,76488 mm
= 42,2598 KN
Shackle: Model #
= G-2130
N-m
= U-Bolt
= 457,20 mm
= 107,95 mm
= 176,25
= G-450
50,80 mm
95,25 mm
Thimble: Weight(each)
0,72 kg
Thimble: Model #
= G-414
Turnbuckle Type
= Jaw-Jaw
Turnbuckle: Size
= 1.50X24
Turnbuckle: Model #
= HG-228
Turnbuckle: Weight #
Turnbuckle: Capacity
= 95195,8
= 1355,9 mm
35,05 mm
57,15 mm
88,90 mm
N-m
0,64 kg
18,87 kg
N
----
-----------------
----------------------
31,6
34,27
31,6
34,27
31,6
34,27
1 TAILINGLUGONFLARESTACK
NumberofLiftingLugs
ImpactFactor
LiftingAngle
WeightofRiser
Loadoneachlug,
TotalLoadoneachLug,
DetailsofShackle
Make/Model
Capacity
PinDiameter
O.Dofeye
Jawwidth
Insidelength
=
=
=
=
=
=
N
I
We
Fy=I*We/N
F=Fy/Sin
=
=
=
=
=
=
CROSBY/G2130
13,5
39
84
57
133
2
2
60
7309
71701,29
82793,51816
degree
kg
N
N
tons
mm
mm
mm
mm
Detailsofliftinglugs
Minimumyield,
Radiusoflug,
diameterpinhole,
thicknessoflug,
DiameterofPin,
=
=
=
=
=
305
123
45
25
39
N/mm2
mm
mm
mm
mm
fs=0,4xfy =
122,00
N/mm2
As=(2Rd)t+Nt'(d'd) =
Fs=Asxfs =
UC=F/Fs
=
5025
613050
0,14
mm2
N
ft=0,45xfy =
137,25
N/mm2
At=(2Rd)t+Nt'(d'd) =
Ft=Atxft =
UC=F/Ft
=
5025
689681,25
0,12
mm2
N
fb=0,9xfy =
274,5
N/mm2
Ab=dp(t+Nt') =
Fb=Abxfb =
UC=F/Fb
=
975
267637,5
0,31
mm2
N
fy
R
d
t
dp
Allowableloadsandfactorofsafetyforlug
Shear
Allowableshearstress,
Sheararea,
Allowableshearload,
UnityCheck
Tensile
Allowabletensilestress,
Tensilearea,
Allowabletensileload,
UnityCheck
Bearing
Allowablebearingstress,
Bearingarea,
Allowabletensileload,
UnityCheck
2.0CombinedStressatBaseofLug
l=
h=
257
123
mm
mm
Fx=Fy/tan =
Mx=Fx*h
=
41397,97344
5091950,733
N
N
Zx=t*l2/6 =
275204,1667
mm3
BendingstressatBase,
fbx=Mx*Zx =
18,50
N/mm2
Shearstress,
Fsx=Fx/(l*t)
6,44
N/mm2
BendingstressinZdirection(perpendicularofLug)
Assume,
Fz=0,1*F
BendingMomentatBase,
Mz=Fz*h
=
=
8279,35
1018360,273
N
N
Zz=l*t2/6 =
26770,83
mm3
BendingstressatBase,
fbz=Mz*Zz =
38,04
N/mm2
Shearstress,
Fsz=Fz/(l*t)
1,29
N/mm2
TensileStressatbaseofLug,
ForceatBase,
Fy
71701,29
Areaatbase,
Ab=tXl
6425
N
mm2
TensileStressatBase,
fa=Fy/Ab
11,16
N/mm2
BendingStressinXdirection,
BendingMomentatBase,
Availablesectionmodulus,
Availablesectionmodulus,
StressUnityCheck
fa/Fa+fbx/Fbx+fbz/Fbz
0,32 <1,OK
3.0CombinedStressatBaseofLug
Fx=
Fy=
h=
lv =
l =
123
150
257
41397,97 N
71701,29 N
WeldMaterialE7018
fw=
2
137,93 N/mm
AllowableShear,
S=0,4fy
122
N/mm2
AllowableTensile,
S=0,3fw
41,38
N/mm2
Assumesizeoffilletweld,t
Case1,
AssumeFyisactingonlyontheverticalweld,inducedshearis
S1t=Fy/2lv0,7
341,43
N/mm
Case2,
AssumeFxisactingonlyonthehorizontalweld,inducedshearis
S2t=Fx/2l0,7
115,06
N/mm
Case3,
ShearinducedduetothemomentfromFxtocenterofattachment,
S3t=Fx(h+(lv/2))/lvl0,7
=
S4t=Fx(h+(lv/2))/lvl0,7
MaximumInducedShear,
St=Max.{(S1t+S4t),(S2t+S3t)}
FilledWeldselected
303,75
N/mm
303,75
N/mm
=
t=
t=
645,19
5,29
10
0,53
N/mm
mm
mm
OK