Sgs3468ahd PDF
Sgs3468ahd PDF
Sgs3468ahd PDF
1. Specification&Standard Accessories
2. Movement&Installation
3. Adjustment
4. Cleaning&Setup
5. Notes Before Operation Machine
6. Hydraulic Sysrem
7. Lubricant Instruction System & Diagram
8. Control Panel & Circuit Diagram
9. Layout Of Main Electrical Box
10. Control Panel & Eletric parts Description
11. Connect Of Transformer & Limit Switch Position
12. Operation Of Machine.
13. Balancing The Grinding Wheel
14. General Comment Of Grinding
15. Wheel Inspection
16. Dressing The Wheel And Correct Treatment OfDressing Diamond
17. Storage Of Grinding Wheels
18. Selection Of Suitable Grinding Conditions
19. Wheel Selection Table
20. Reference Of The Grinding Condition
21. Use Of The Opational Att~clmient
(a). Parallel Dressing Attachment
(b). Angle Forming Attachment
(c). Sine Bar
(4). Radius Forming Attachment
(e). Coolant System
(f). Common Cases In Side Grinding
(g). Right Angle Grinding
22. Complete Knockdown Drawing & Parts Lists
-
.02
.03
07
08
09
10
13
16
21
23
25
28
32
33
33
35
36
39
36
38
40
40
41
41
43
44
44
46
~ We following a policy of continous improvement of all our products, reserve the right to
change specification, mechanics, or designs at any time without notice or obligation.
MODEL : SGS-3468AHD
SGS-3488AHD
34884HD
1700*850
2200*850
MAX.TABLE TRAVEL
190ff
2400
950
950
1700*850
2200*850
850*850*2
850*1100*2
508*127*50
508*127*50
TABLE SPEED
5-28mlmin
5-Z8mlmin
0-38
0-38
0.02
0.02
0.002
0.002
MOTOR OF SPINDLE
15NP*6P
1SIIP*6P
1OHP%P
1OHP*GP
850W DC SERVO
850W DC SERVO
ACCESSORIES:
Standard accessories
1. Grinding wheel
1 pc.
3.Tool box with tools
1 set.
5.Base screw & Plate
1 set.
7. Wheel balancing arbor
1 Pc.
9.Diamond dresser
1 pc.
11 .Coolant equipment wih paper filter
12000 KGS
13000 KGS
8.Flange extractor
10. Automatic lubricant equipment
1 pc.
1 set.
1 pc.
1 set.
1 set.
1 set.
wire
C,
18002
chart
2-d. Foundation
When foundation the machine,except useing hoistYou can also
use the fork lifter to install the machine.
d- 1. Use the anchor bolts;
Anchor iSolts
Lock the anchor bolts on the machine by nut and let the thread
portion at least 35 mm for adjust.
* Lay down the machine slowly to aim anchor bolts at foundation
holes.
* Levelling the machine by taper block.
* Fill up the holes with concreat.
*
It
Screw the levelling screws on the machine base, For easy levelling
and more steady of the machine, make screws as deep as possible.
~y down the machine slowly, to let the round head of levelling
-04-
U,
>:
4.~
-4
00
00 OOC~ cc
0000 :ic coo
D Of 0 C~) 0 0 0
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a 10 0 (NJi
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0 0 ) 0 ~ 0 ~
0 ~ 0 0/0 0 0 0
00&j9
*b
0
00 0100
000000000
000000000
000000000
000 00 0 000
000000000
4350
00 0 0 0 0 0 0 0
000000000
)00000000Q
0 00 000 0 0 0
00 0 0 0 0 0 0 0
0 0 0 0 0 ~o0 0 0
)0~0Q(
0010 00
o ~i o o op 0 0
[ ~MA
i~
0
jig
01
O 0 0 0/0 0 ~ 0
~ 0 0~Q 0 ccc a
II
00~-D0~00
(NJ) 0 Ofro 0 q~ a
000 ~) 0 1100
=4,
0
on? I!~
.1111
I~a
I~
~i ~t~-P1l--tPq-W~.N
Os)
S SC,
~oo
3060
3660
1
0~
4,
cooling
unit
c,%J
0
0
co
>
U,
Hydraulic
tank
~
~.
USI
I_________________________
,-
Cs
a
C
m
0
C
I,
~1
4,
0
0
-t
a,,
2
~0
I
ft
D
_~D
%2
a,
ft
2
2
Ipsn
1!
Paper Ill ter
coda t
=:~
S( Si
I Rn
Boo
3060
Lenqth of cross ~
a;
800
210
-I
___
320
ic~o
1560
.z26-22j
),n in
Ri
C
0.
D
9r
0~
U
-J
4,
-h
-~0
v0
-3
(-I)
-o
U
C)
3. ~wsusmn~r~r
3-a. Level adjustment: put precision leveler(0.02 mm/rn) on left
side of the table to adjust till front rear, left, right sides of
the table are all within 0.04 mm/rn. (diagram 2)
Table
Level
Dia. 2
Fixed nut
Level
adjusting
column
Machine base
Iron plate
Base screw
to
Dia.
-07-
4.1 CLEANING
Before pack, some places of the machine are coated with rustproof
grease to prevent the surface from rust.
You have to wipe off it by soft cloth and light oil.
NOTICE: Any volatile oil and cuffing liquid are prohibited.
4.2 SETUP
4.2-a. Location of the machine has to be escaped from unsteady land,
direct sunshine, and changeable temperature.
4.2-b. Build the ground work as per setup diagram.
4.2-c. Dig foundation screw holes at indicated places on the concrete
ground. (strongly suggestion).
4.2-d. Setup order; hang up the machine(same procedure if you use
the fork truck), put foundation screws mo machine base screw
holes and tighten the nuts.
4.2-e, Aim at the foundation screw holes on the ground and slowly
put down the machine.
4.2-f. Then put iron plate at rear base of the saddle, and one each
at right & left sides of front base, too. (iron plate are prepared
by user.) Meanwhile, it has to be kept 25mm parallel space
between machine base and concrete, be sure there is no rest
shape on the ground.
4.2-g. Fill the foundation screw holes with concrete, be sure there
is no nest shape on the ground.
4.2-h. After concrete solidified, adjust the screw till machine is in
good parallel as per above section adjustment described.
(took out the iron plates.)
070040
15.3Q 40K
1 PT
1 PT
16.4
15.2
45K
16.3
13
21R~~
I
I F II
~1
[1
81
Al
16.1
20
18
40-
19
17
1I
123
A2 3PT3/8
15
1/4PT[
22
t.I.
Ii
t~3
t3
\0
t~
t..Jo
00
tM
Index No.
Parts
No.
Parts
Name
Qty
1.
500L
OilTank
2.
AB-1163
Airflreather&Filter
3.
LS-7
4.
NS-2
Suction Strainer
5.
LOHPt6P 623
Motor
6.
VPNE-94-2-30
Vane Pump
7.
E-112
Coupling
8.
HRF-G06-1-R-10
Relief Valve
9.
CV-G06-50-10
Check Valve
10.
SWH-G02-C4-A1 10-10
Solenoid Valve
11.
MPR-02P-K-20
Reducing Valve
12.
HPD-G06-C31-ET
Grinder valve
13.
2 1/2*35K
Pressure Gauge
14.
MB-3468
Manifold Block
15.
2 112t7OK
Gauge Cock
16.
NU-02
Suction Strainer
17.
P5-08
Relief
18.
1HP*4P 5/623(20L)
Motor
19.
VPVC-F12-A2-01
Pump
20.
CIT03-05-1O
Check Valve
21.
M02-P/A
End Cover
22.
MRB-02G-A-1-20
Balance Valve
23.
M02-2E(EM-977)
Manifold
-12-
BRAND
KAO-KUANG
OILNO.
R-53
BP
ENERGUL
ESSO
HL100
ESSTIC Sot
450
E/50C
470
E/50t
33cst1500C
MOBIL
D.T.E.
Oil Medium
E/50t
3930
28.9cstJSOC
SHELL
Teilus oil 29
4.00
E/50C
29cst500C
*First time to change of new hydraulic oh is after free months usage; then alter again once
evety year. (Please compensate the wear away oil anytime in order to maintain a standard
capacity of-working oil.)
* Hydraulic Pressure of 1 5(Pressure gauge) has to be kept about 20kg/cm2. (remarki)
* Hydraulic Pressure of 13(Pressure gauge) has to be kept about 12kg/cm2. (remark2)
* Hydraulic Pressure of 1 5.2(Pressure gauge) has to be kept about 38kg/cm2. (remark3)
* Hydraulic Pressure of 1 5.3(Pressure gauge) has to be kept about 30kg/cm2. (remark3)
* The oil capacity of hydraulic tank is approximately 500 L.
Remark1 :This is for table longituding movement.
Remark2:This is for shock of table reciprocating longituding movement.
Remark3:These are for balancing of wheel head down feed (but the value of 15.2 is always
bigger than the value of 15.3).
I,
I.
Ii
Reliability of the machine and economic running are ensured only by the correct choice of
lubricant for the indMdual lubricating points.
(1).Lubricant pump:
1-1. Continue lubricant pump will be cyclically operated, When the hydraulic pump is
turned on, and the fluid of the pump is about 500c.c every minute,but please keep
the pressure between 6--9kgfcm2.
1-2. Auto Timing Lubricant Pump will also be activated when the control power is turned
on; it is a internal one-shot type lubricant. It pumps 3-6c.c once every 30 minutes.
(user can chose the lubricant quantity range one of 3,4,5,6c.c and the factory default
is the range of 6c.c).
(2).Lubricant:SAE3O,BP,ESSO,MOBIL or SHELL slide way oil.
(3).Lubricant tank:
3-1. Continue Lubricant pump; about 40L(40000 c.c).
3-2. Auto timing lubricant pump; about 1.5L(1500 c.c).
(4).Lubricant point: Please see the diagram previous page.
(5).Please check the oil quantity of lubricant tank very often, and always keep the
oil tanks full of 70%.
(6).Please check every lubricant point sometimes, make sure every point working
properly, it is a important maintain of machine.
POWER
FEEDS SETTING
cPs1
UNIT:0.000V
FEEDS
L.D.D 1
UN IT: 0.000 V
SPARK OUT
SETTiNG
[P53
L.O.D.3
AUTO STARE
___
FEED TIME
SETTING
CPS2
L.D.D.2
Cs
~Qc
MANUAL
L.D.D.O
E8706027
ORIGIN
RESET
OFF
0.
531
IV0LT
MAGNETISM
CIRCUIT POWER
Q S3-2
TiME
DCI
30 40 50 60 7080 90
PB?
0 S S
PB1
VR
CROSS FEED
.1
PB12
P613
0 0 S
POSITiON
SElliNG
In: I
0 S 0 S
T
Si
0 S S
P.G.H
xl x2xB
Q CS2
MULTIPIER
PB6
4 0
E0706026
SURFACE
GRINDER
WvV
PBS
0 0
00
SR
I
2
C,
C
46 47
HNFN
R5 S5
70
69
RSTS
NFB2
OL-3
28
27
TI
VR
1/2~
51-~156
P6
MS6
TO
T5
35
R5
68 CHUCK
P8
remi:
67 TO ELECTRON MAGNETO
R8
13
R3CZi 1 24VTOPOWEROFFAULT
Ti ~
P4
R11IEEI---R6-*IF---U14--. TOCOOLANTFAN OF
151
12
MS9
101
IPH.Tr3
55
53
AC11OV
12
R2 .IZJ----- R7
P5
TO SERVO DRIVER
I=rcLE
152
TO HEAT EXCHANGER
BUZZ
WHEEL
DRESSING
INTERLOCK OF
SPINDLE
SIGNAL OF
STOPPING
COOLANT PUMP
5CR 2 7,28 TRIGGER
SIGNAL
COOLANTZ
RIGHT urn.
TABLE RAPID
MOyE LEFT urn.
HYDRAULIC0
PUMPZ
0
INTERLOCK OF
MAG.CHUCK
WHEEL
DRESSINGz
PLUNGE OR
SURFACE GRIND
FAULT SIGNAL
OF DRiVER
SHUTDOWN
THE COMPUTER
STARTING THE
COMPUTER
SPINDLE
SIGNAL OF DRIVER
POWER SUPPLY
OF COMPUTER
INDICATOR OP
WI~ DRESSING
INDICATOR OF
COOLANT
INDICATOR OP
HYDRAUlIC PUMP
INDICATOR OP
SPINDLE
LUBRICANT PUMP
SPINDLE MOTOR
FORE&BACKWORD
CROSS-FEED MOTOR
HYDRAUlIC PUMP
z
0
~a
HYDRAULIC PUMP
REAR U~
FRONT LIMTI
SPINDLEY-A
CONNECT
RAPTD
BACKWARD
RAPID
FORWARD
AUTO OR
MAW
PROGRAM
SETtING
iuoirr urn.
DIR. CHANGE
LEFT urn.
PHASE
SOLENOID VALVE(R)
SOLENOID VALVE(L)
PROGRAM SETtING
SIGNAL OF
AUTO DOWNFEED
PHASE
-20-
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ISO
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121
113 114
nCsx~ ii0~ii9
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SERVO DRIVER
R
Jr I,
104 G
103
ii~~
123
170
171
jul
118
119
UD-BL
ADJ-DS
T
125
126
a:
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183
182
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1~1 I
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R2
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115 114
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MY2NJ
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151 152 89
IcN-1sI 1
ICN-llI
I 101 102 I 2
I 105 1~ I
TB7
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A
Green
120
C1~
C
White
121
Urn.
ENCODER FEEDBACK
K
K
N
R
L
Black
Red Brown Yellow
~
122
123
170
171
124
+5V
em, aiA
CH~ CASE
126153109190 k511521
UPPER swrrcH :44,45 -LOWER. SWrFCH: 180,181
INFEED SWflCH : 42,43
Jr 4.
125k 126
IL
CPBa
CPBb
OPB
PUSH
ZERO BUTTON
POINT). OF ORIGIN RETUN ( TO SET THE WHEEL HEAD RETURN TO REFERENTIAL
RPB.
PUSH BUTTON OF ZERO RESET (TO SET THE L.D,DO TO REFERENTIAL ZERO POINT).
CPB1
L.D.DO
LD.D1
L.D.D2
L.D.D3
CPSI
CPS2
CPS3
PUSH BUTTON OF AUTO CONTROL MODE WITH INDICATE LAMP.(AS SOON AS PUSH THE
PB 1 ThE CONTROL CONDICTION WILL CHANGE TO THE MANUAL MODE).
PB2-1
PB2-2
PB3-l
PB3-2
~-i
PUSH BUTTON OF DR~NG THE WHEEL HEAD STEP UP ( THE QUANTITY IS SETTING BY
PM 2
CS1
PUSH BUTTON OF DRIVING THE WHEEL HEAD STEP DOWN ( THE QUANTITY IS SETTING
BY PSI.
SELECT SWITCH OF MICROCOMPUTER
OR ROTARY
CONTROL.
(C:MICROCOMPUTER
CONTROL. P:ROTARY
HANDLEHANDLE
CONTROL).
S3
53-1
S3-2
S3-3
PBa
PEb
SI
VR
PB1 1
PB12
PUSHBUTTONFORACTWEINGBACKWA&YJ~ CROSS-FEED
PB1
PB2
REM liT IS ALSO A INTERRUPTER, WHEN SOMETIME THE PB IS PRESSED,THE USER CAN
PB3
PB4
PB9
PBIO
S2
PBI3
PBS
PB6
C52
P.G.H
MSO
MSI
MS2
MS5
MS6
MS7
M59
RI.RZR3,R6
NFB
NFBI
NFB2
NFB3
Ml
M2
SPINDLE MOTOR.
M3
M5
M6
LUBRICANT PUMP
54
SELECT SWITCH OF WHEEL HEAD RISINGUP OR NOT, AFTER FINISHING AUTO DOWN
FEED GRINDING CYCLE
LS1
P~
LS+
LS3
OL 1,0L2
OL3,OL4
OL5.0L6
F1---F9
LIMIT SWITCH FOR ENGAGING WITH THE SPINDLE MOTOR & WHEEL GUARD COVER
1PH tn
3P H ~ .
PUMP.PAPER
3 PHASE TR.(FOR
FILTER
SPINDLE
MOTOR).
SEAT RAPID UP&DOWN AND CROSS-FEED,LUBRICANT
IPH tr3.
S.S.R -bAA
(R4.R5)
n~.
coNNEa OF AC 220V
000000000
000000000
220 230240
TO Ti
RIRO
(nO (nO
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TITO
CONNECT OF AC 240V
000000000
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IOOIOO
IcONNEa OF AC4~j
220 230 240 220 230 240 220 230240
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(4)
Description:
1.
2.
3.
4.
5.
6.
7.
*
LS+
PXS1
PSX2
PSX3
PSX4
LS-1
LS-2
For Above Code NO. ,Plcase Refer To Circuit Diagram
-27-
-28-
FIG.1
-30-
7.When the auto down-feed circle finished,then the wheel head will rise a little up.
(user can set the select switch S4,that locate in electric box, at left side to disable
the function of auto rise up)and the control system will be changed to the condition
of manual down-feed operation.
d-3b.Plinge grinding mode:
1 .Turn the select switch CS 1 at c position (right side)
2.Tum the select switch 52 at plunge grinding mode (left side)(then the function of
electric control cross-feed will be disabled)
3.Adjusting the dip switch of CPS 1 to set the capacity of every auto-down feed.
4.Adjusting the dip switch of CPS2 to set the auto-down feed times.(it is a up-counter)
5.Adjusting the dip switch of CPS3 to set the spark out times.(it is a up-counter)
6.Do the procedures of B(table longitudinal movement).
7.Pressing the CPB5(AUTO START) one stroke to start the auto down-feed circle.
(Then indicator of CPB5 will light up And indicator of CPB1 will go out).
8.When the auto down-feed circle finished,then the wheel head will rise a little up.
(user can set the select switch S4,that locate in electric box, at left side to disable
the fimction of auto rise up)and the control system will be changed to the condition
of manual down-feed operation.
d-4.Pulse generater handle-wheel operation:
1.Turn the select switch CS1 at p position (left side) (then the function of manual
down-feed operation & auto down-feed circle operation will be disabled.).
2.Tuni the select switch CS2 at right range (xlor x2 or xS) (per graduation capacity
= selected numerical * unit)
3.Tum the P.G.H clockwise to drive wheel-head down feed.
4.Tum the P.G.H anti-clockwise to drive wheel-head up feed.
5.Do not operate the P.H.G too fast.
13.
Fig. I
* Allow the wheel to oscillate to find the center of gravity which is then marked
115H with chalk
*
Fkg. 3
Apply the first balancing weight C opposite to this point 5 and screw it up.
It can not be moved again C Fig. 4
* Place two correction weight K anywhere around the periphery, but at equal
* Turn the wheel through 90 at a time and see if it is balance. It not, the orrection
weight K must be moved until the wheel is in balance in any position ( Fig.6
*.After balancing, the wheel must be given a test run of at least five minute.s
at full working speed before being used or starting re-balance.
Wheel
ins
Fig. I
Fig. 2
K
S
Fig. 4
Fig. 6
Fifl. 5
-32-
The grinding results obtained depend to a very degree on the choice of the correct
grinding wheel and suitable operation.
(I) Stock removal efficiency
For Intensive stock removal a coarse grain ( about 30-36 ) should be used. The wheel
is dressed by passing the diamond qver quickly so that the surface of the wheel is
roughened and bites well.
(2) ~ur.face finish required
if fine finish is to be produced, a finer grain wheel is required ( 40-80 ). The diamond
in this case is passed ~lowlyover the wheel so as to brealc up the grain.
(3) Distortion of the workpiece
If the workpiecc shows too much distorrion wh~n being .ground, this means that the.
stock removal was too great and the longitudinal and cross movements of the table
was too slow, or the grinding wheel in clogged .
(4) Underslrable burns and grinding cracks
If burn marks and grinding cracks appear, this means that the wheel Is too hard, or the
wheel clogged
-
After being balanced K or the first time, the wheel must be mounted on the grinding
spindle of the machine and dressed. This can be done with the parallel dresser on
the spindle carrier or with one fitted on the table. When dressing the wheel from
the table, the table must be locked longitudinally and then crosstraversed with
handwheel. The wheel must be dressed until it runs dead true. The grinding finish
Is Improved, if any out-of-truth in the side walls of the wheel is also removed.
Alter this first balancing, the wheel must be removed from the spindle again and
then carefully re-balanced. After being fitted to the spindle again and re-dressed,
it Is ready for use.
*
The wheel attached with the machine are accurately balanced together wIth their
mountings. As wear can lead to unbalance, the wheel should be re-checked and, if
necessary, re-balanced.
Grinding wheel absorbs humidity and coolant, it is therefore advisabie not to start
coolant supply when the wheel is stationary, otherwise the wheel will absorb liquid
on one side only and will then be out of balance. if the wheel is allowed to stand
for any length of time coolant will collect at the lowest point. Unbalance will also
be generated If the wheel Is not allowed to idle after operation. idling is essential
to throw-off coolant by centrifugal force.
Prior to place the flange-mounted grinding wheel to the spindle, flange bore and
spindle taper must be absolutely clean, and the wheel is pushed by hand onto the
spindle taper.
Subsequently, tighten wheel flange securely with fixed bolt. ( Fig. 7 ). To release
wheel flange from spindle taper with extractor. ( Fig. 8 ).
Fig. 7
*
Fig. 8
If various materials have to be gro~ind, so that the wheel has to be changed frequently
It Is more ~dvantageous to change the wheel complete with flange. it would involve
unnecessary loss of time and wheel waste to remove the wheel from its mounting
If there is only about 0.2mm to 0.3mm stock removal, it is advisable to roughen the grinding
wheel. This is done by feeding the diamond in about 0.03mm and turning the handwheel
rapidly, so that the dressing diamond moves quickly over the wheel. Thi~ rriakes the wheel
bite well and the stock removal is good.
If the component Is to be finish ground to size with the same grindhig wheel, the wheel
must t~e dressed again, this time slowly, in two or three passes, with the diamond fed In
.~nly about 0.01mm.
Frequent light.dressing is better for the life of the grinding wheel and the diamond than a
heavy cut.
When dressing, the diamond should always be cooled, if possible, but sudden cooling is
.
(1)
(2)
(3)
1z4
(1) The new diamond is inclined at the correct angle to the wheel.
(2) As a face has formed on the diamond, it must be turned about its axis.
(3) The new point acts like a new diamond again.
(4) Begin In the middle of the width.
After a certain time, the diamond must be changed in its holder, i.e. it must be reset to
ensure economical operation. This re-setting should be undertaken in time, before any of
the holder lt~elf has been ground off. Otherwise, there is first of all the danger of breaking
the diamona out and losing it, or secondly, of its being too small to be reset.
This is really false economy.
(1)
(2)
(3)
(l)jhenew diamond.
(2) The diamond now be reset.
(3) Too late. The diamond can no longer be reset, as it has no more holder. Resetting
should be done by specialists only.
17. STORAGE OF GRINDING WHEELS
The wheels should be kept in special racks in a dry place and must be protpcted from
Iciocks and jolts, es~ecially when they are being transported.
As a rule, they should be stood on edge, but thin wheels and wheels with a sharp edge
must be laid fiat on an even surface.
GrInding wheels must not be allowed to come into contact with oil or grease. An oilsoaked
wheel loses Its bite and its application Is very limited.
18. SELECTION OF SUITABLE GRINDING WHEELS
Grinding wheel markings: For instance
WA: Kind of abrasive
WA 46K8V
A. Kinds of abrasive
A; For common steel grinding
WA: For higher hardness material grinding, such as heat-treated steel, alloy steel, etc.
H: Suitable for higher hardness material, particularly high speed steel
C: For cast iron and non-ferrous grinding
GC: For super hard grinding such as tungsten carbide steel
B. Grain size
Coarse: tO,l2,l4~l6,20,24
Medium: 30,36,46,54,60
Finet 70,SO,90,lOO,120,lSO,l8O
Grindi
condition
Stock removal
Surface roughness
much.
little
coarse
fine
works hardness
Surface contacted
soft
wide
hard
narrow
Soft
Hard
Works hardness
hard
Surface, be contacted wide
soft
narr~
Movement of work
quick
slow
stow
quick
Wheel speed
D. Structure: The structure number of a wheel refers to the relative spacing of the grains
of abrasive; the larger number, the wider the grain spacing.
Close; 0,1,2,3,4,5,
MedIum: 6,7,8,9,
Wide: 10,11,12,
Sturctur&
______________
~Zit~n
Wide
Surface roughness
coarse
E. Bond:
Vt Vitrified,
5: Silicate,
B: Resinoid,
R: Rubber,
E: Shellac
Close
.
fine
narrow
hard
Mate
< NRC
25
< HRC
25
< HRC
CS
< HRC
STEEL
ALLOY STEEL
355!5lOrnm
205mm355mm
1 5Omm2OSmm
WA .46K
A
WA
WA
4 GJ
WA
46?
WA
46.1
WA
431
WA
461
WA
46H
WA
46G
~ 333
WA
4611
WA 3611
46J
WA 361
I WA 36?
I______________
WA 36l~!
I.
s;j__
TOOLSTEEL
STAINLESS
STEEL
CAST IRON
(I
C HRC
eo
< NRC
60
Series
400
Series
300
Ordinary
Special
20.
46!
46)1
i________________
WA
641
~!A
WA
I________________
j
1
WA
36J
WA
3W
WA 35?
46J
461
361
GC
461
GC
4614
GO
3614
Material
~
Rouah
Fine
Cast Iron,
Soft/harden steel
0.00060.0012
0.00080.0012
0.00150.03mm
0.020.03mm
0.020.04mm
0.00020.0004
0.0050.01 mm
Tool steel
Cross Feed
wheel thickness
Cross feed
Great
Small
Grinding resistance
great
small
Heat produced
much
less
Surface finish
rough
fine
much
little
Quick
Slow
Grinding resistance
great.
small
Heat produced
less
much
Surface finish
Wheel worn out
rough
much~
tine
little
Soft steel
615
Slow
small
much
fine
great
less
small
great
Safety
bad
better
Material
Peripheral speed
Grinding resistance
Heat produced
Surface finish
rough
Steel
20-3GM/Mm-
Cast iron
lS-20M/Min.
,Tungsten Carbide
8-lSM!Min.
25-30M/Min.
Tool steel
6-25
Cast Iron
16-20
Standard Accessory
The wh~el can be dressed either by diamond tool on the chuck or on the parallel
dr~ssing attachment which mounted on spindle carrier. The diamond tool is arranged
at an angle to the center lkne of the wheel as shown on Fig.
diathond loses its keenness it can be turned an angle, ensuring that there is always
a sharp diamond edge available. The dressing method and points are same as Dressing
the wheel. Experience has shown that1 with highly accurate grinding, dressing with
the diamond which mounted on the magnetic chuck js better than which on the spindle
carrier C the former Is more stable than latter ) as the latter condition will cause slight
undulation in the surface of the wheel.
between the attachment and the wheel. The magnetic chuck should be kept level.
(2) The value in question will be the Sine of the angle times 50. That is B~SinG x 50
(3) Get a Block gauge the thickness of which equals that of B ( or make one
(4) Put this Block gauge under the base of the Sine Bar stand. Fix with the fastening
bolts and the forming is done.
bigger than 45
45-90 )
Magnetic chuck
1. Fastening bolt
2. Mandrel
4. Slide base
5. Handle
smaller than 4.5
6. Diamond fixed hole
( 0-45 )
7. Block gauge
8. Build-in base
9. Sine Bar stand
-40-
to
of the machine.
-
(~)
Press ihe dial gauge against the surface of the Sine Bar and rneanwhiJe turn the
crqss feed hand wheel, so that the saddle moves back and forth for the checking
of the accurancy of the angle of the magnetic chuck
1. Mandrel
2. Sine Bar
5. lnclincalb Magnetic.Chuck
6. Mandrel of. the Magnetic Chuck
3. Block gauge
7. Stop block
100mm
Sine Bar
(d)
a diamond tool.
(I) Main Stahd
Fastening bolt
Diamond tool
Center
Fastening bolt
A name plate is attached to the swing rod with the A and B to mean:
A: the distance between the upper rim and the center
Workpiece
Same thickness block gauge
a. Note:
1.
2.
3.
Find the center of the grinding wheel. then fix the work table.
Mandrel
Fastening bolt
Main stand
b.
Turn the down-feed handwheel at 1/3 on the width of the wheel so that the wheel
cuts into 0.02mm of the diamond tool. Now turn the cross feed handwheel to dress
the grinding wheel, and turn the calibration reading on the down feed back to zero.
c.
Turn the 0diamond tool over an angle 90 and elevate it into a proper position (greater
than the ft size in question)
ci.
Elevate the grinding wheel so that it goes away from the diamond tool and the wheel
in such a position that the distance betwen the side of the wheel and the center of
the Diamond tool is just R.
42
-
I
e. Ivbve the diamond tool (R.~a) leftward, with
I
1
~t1
900
(f)
1
in the case shown in the figure above, the side-grinding wheel and the work have a
smaller contact surface1 in which case the efficiency is higher, and the surface rough
ness is better.
(2)
_______
______________
Inthe figure above, the wheel and the work have two sections of contact, and the
surface of grinding is bad. The surface has to be corrected into the shape shown
in (1).
(3)
______________
1
The wheel did not cut to Relief Angle, thus it contacts the whole face of the work,
causing the surface of processing rough and rugged. Also, the greater face of contact
will cause burns and cracks.
it)
_____________
The Relief Angle of the wheel is lower than the surface of the work, so that the
work face becomes two sections. the upper section resembling that in (3) and thc
lower section in (I). Now it is necessary to enlarge the Relief Angle part so that
it will higher than the face of the work.
(5) If the spindle does not constitute a right angle with the work ;able surface, the side
Clamp
Block
Clamp
44.
Er__IF*
4.
B
*
Grinding of C
~~
Workpiece
El_______
*
Grinding of E
24
Clamp
Block
________
77_ /tF
Magnetic chuck
wheel
chuck
b. Over 200mm:
* Grinding of the first basic face or A,
.* Grinding of C and D: turn the inclInable magnetic chuck into 90
Grinding of E and F
77//f,
11
ft1/7//ft/f(1/fl//f
(3) Precautioni The grinding of right angle depends on the patience and clever mindedness
of the operator for its precision. For lnatance, whether the burrs after grinding is
done well, whether the tools are kept clean, whether the work table are kept clean,
the accuracy of the angle gauge, etc. all will have a direct influence over the
precision of the product.
-45-
Up Column Assy
47
49
51
..
53
Cross-Feed Assy
55
57
59
/// /~
/~9-2%===1~%=~=S
UP-COLUMN ASSY
(3468,3488 SERIES)
1.
3468-202
Head A
2.
3468-368
3.
3468-3 15
4.
3468-366
5.
3468-331
Dust Bellows
6.
2448-325A
Tapper Stick
7.
5116
Adjusting Screw
8.
5/16
Nut
9.
3468-369
10.
3468-314
Fixed Plate
11.
3468-201
Up-Column
12.
1/4h
13.
31W
14.
1t
F
so
-P
ft
tO
I
I
0,
Pt
,-
~ssy p~ aipu!dg
1.
T1512-154
2.
T1512-153
3.
Ti 512-155
Cover Bush
4.
B7215 P4
Bearing
5.
T1512-156
Spacer (inside)
6.
T1512-157
Spacer (Outside)
7.
3468-352
Spindle Shaft
8.
2448-35 1
Spindle Houshing
10.
T1512-160
11.
Ti 512-158
12.
T1512-159
13.
MT-125
Coupling
14.
15HP*6P
Spindle Motor
15.
15*8*552
Key
16.
MT-125
Rubber Coupling
17.
T1512-162
Spacer (Outside)
18.
T1512-16i
Spacer (inside)
9.
11
72
13
14
(3468,3488 SERIES)
88
910
Pails
No.
Parts
Name
Qty
1.
CN800T
Servo Motor
2.
3468-544
Bracket
3.
YSRM4OXP1.5
Nut
4.
3468-545
Cover of bearing
5.
B7208
Bearing
6.
3468-541A
Transmission Shaft
7.
3468-543
Shaft Housing
8.
B7206
Bearing
9.
2448-218
Wonn Shaft
10.
YSRM4OXPI.5
Nut
11.
3/8
12.
3/8
13.
1/4
14.
5/16
0~
-a
c_c
-a
(.D(Dco-~%J
Q~)
U,
cc
-a
C,)
C)
II
(C,)
C,
-Ct,
00
00
L42
90~
tIl
Index
No.
Parts
No.
Pails
Name
QW
1.
15 12-507
Beating Cover
2.
YSR M4OXP1.5
Nut
3.
B7208
Bearing
4.
3468-506
Beating Base
5.
3468-238-1
6.
2448-240
Coupling
7.
2448-224
Bearing Cover
8.
YSR M3OXP1.5
Nut
9.
B7206
Beating
10.
2448-223
Beating Base
11.
3468-221
Worm Shaft
12.
2448-222
Worm Gear
13.
3468-221-1
Spacer
14.
YSRM4OxP1.5
Nut
15.
51306
Beating
16.
2448-220
Beating Cover
17.
5/16
Screw
18.
3/8
Screw
19.
1/4
Screw
54
CROSS-FEED ASSY
(3468,3488 SERIES)
Index No.
1.
2.
3.
4.
5.
6.
7.
8.
13.
14.
15.
17.
18.
19.
20.
21.
22.
23.
25.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Parts
No.
1020-728
W 1/4~5/8L
2040-414
2040-402
1020-714
2040-404
W 1/4*1/2L
2040-40 5
2448-432B
2040-409
B5205
2448-435A
W3/8*lhL
5*5*20L
3468-439
2448-478
W 1/20*1 3/4L
2448-439-1
W 5/16l 1/4L
R-52
B 1205Z
2448-443
2040-411
W 1/2
W 1/2
p 3/8*330H
2040-4 13
2040-412
5*5*25L
2448-447A
1/4 NP*6P
2040-442
2040-440
B 2203
R40
2040-441
Parts
Name
Hand Grip
Socket Head Cap Screw
Washer
Nut
Hand Wheel
Graduation Dial
Socket Head Cap Screw
Dial Holder
Lock Nut
Washer
Bearing
Bearing Housing
SocketHead Cap Screw
Key
Cross Feed Ball Screw
Ball Screw Nut Base
Socket Head Cap Screw
Cross Feed Nut Of Bali Screw
Socket Head Cap Screw
Snap Ring
Bearing
Bearing Housing
Timing Belt Pulley
Washer
Hexagonal Nut
Timing Belt
Timing Belt Pulley Flange
Timing Belt Pulley
Key
Cross Feed Motor Fixed Plate
Cross Feed Motor
Washer
Bearing Seat
Bearing
SnapRing
Set Spacer
Qty
1
1
1
1
1
1
7
1
1
1
1
1
15
1
1
1
4
1
6
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
tfl
F?
*4
ci
3-
-a
l0
-e
S
~~1
4
S
4
57-
Parts No.
Parts Name
Qty
1.
3468-331
Cylinder Rod
2.
LBH 40*48*5*6.5
Dust Seal
3.
40*45*1.5
Wear Ring
4.
3468-329
Cover
5.
USH 40*50*6
U -Packing
6.
OSR 40
Packing
7.
3468-332
End Cover
8.
065
ORing
9.
3468-333
Lock Nat
10.
USH 60*70*6
U -Packing
11.
60*55*15
WearRing
12.
08P70
Packing
13.
3468-335
Piston
14.
3468-334
Cylinder Pipe
22
5
59
Index No.
Parts
No.
Parts
Name
Qty
1.
3468-202
Head A
2.
5/8
Nut
3.
2448-346
Adjust Screw
4.
2448-345
Connector Of Chain
5.
CP5/8
Chain
6.
2448-348
7.
2448-349
Chain Wheel
8.
6003ZZ
Bearing
9.
R35
10.
2448-350
Spacer
11.
2448-341
12.
517
13.
2448-347
Connector Of Chain
14.
3468-370
15.
5S30
Holder Of Shaft
16.
SF30
Shaft
17.
LF3O-N-TYPE
18.
3468-371
Connect Plate
19.
M2OtP1.5
Nut
20.
FA50Bt425
Cylinder
21.
3468-314
Fasten Plate
22.
3468-201
Up Column
23.
2448-372
24.
YSRM17*P1
Nut
-60-