Tapflo PT Hose Pumps Operation Manual
Tapflo PT Hose Pumps Operation Manual
Tapflo PT Hose Pumps Operation Manual
PT05
PTX40
PT10
PT50
PT15
PT65
PT20
PTX80
PT25
PT80
PT32
PT100
PT40
PT125
PT hose pumps
English
Instruction manual
Hose pumps
Edition 1/2010
Spare parts
STOP
2.1
Use
2.2
Responsibility
2.3
2.4
Conditions of guarantee
Product identification
DESCRIPTION.
3.2
Operation principle
3.3
Pump construction
3.4
Pump hose
3.5
Pump gearbox
3.6
Electrical Motor
3.7
Available Options
3.1
INSTALLATION.
4.1
4.2
Conditions of installation
4.3
Setup
4.4
Piping
4.5
Pump lifting
10
5.1
Preparations
10
5.2
Pump startup
10
MAINTENANCE.
10
6.1
6.2
Hose cleaning
12
6.3
Hose replacement
12
6.3.1
6.3.2
6.3.3
6.4
16
6.5
Shoe shimming
20
6.6
21
STORAGE.
7.1
Pump storage
22
7.2
Hose storage
22
23
TROUBLESHOOTING.
9.1
Performances curves
25
9.2
Overall dimensions
29
9.3
Nomenclature
32
9.4
38
9.5
Lubrication table
39
9.6
Shiming table
39
10
STATEMENT OF CE COMPLIANCE.
40
11
SECURITY FORM.
41
1.
disposal for
-
-
-
Type of pump
Pump serial number
Reference of order
2.
2.1
, please indicate
The pump was defined for a specific application. Other use who do not comply with envisaged use are not guaranteed.
cannot be held
The
designed
in accordance with EU norms and applicable directives. Use the pump only for applications represented above. If you want to change
your application, first contact your
.
2.2
RESPONSIBILITY
2.3
Every person who installs, use or performs any operations of maintenance on the pump must be qualified and must have previously
read this technical manual. Any temporary personnel must be supervised by skilled users.
The order of execution of operations defined in this manual must absolutely be respected. Store this manual next to the pump so that it
can be consulted at any time.
2.4
CONDITIONS OF GUARANTEE
Tapflo offers a guarantee of 2 years on the pumps parts. Tapflo promises to repair or to replace for free all damaged parts except if their deterioration came from a poor use of pump. This concerns all parts except for the hose of pump, the clamps,
the sleeves, seals, bushings and bearings as well as the pump shoes.
a request guarantee
parts
Any damaged parts covered by guarantee must be returned to the Tapflo pump factory or to the local Tapflo pump distributor. The returned
parts must be accompanied with the duly filled and signed form of security. A copy of this form is at the end of this manual. It must be
appended in a visible way outside the packing. The potentially dangerous parts for health must be cleaned before returning them to the
producer. It must be pointed out on the form of security how parts were cleaned and those that have been decontaminated.
to respect
Tapflo, subsidiaries
in its name
a specific agreement
DESCRIPTION
3.1
are
This
pump. This serial number leads to all information concerning building materials, nature of the hose, characteristics of the gearbox
and characteristics of the motor. The gearbox as well as the motor include their own descriptive plate they too on which you can
read the reduction ratio, power and electrical voltage etc.
3.2
Operation principle
PHASE 1
The pump hose is compressed successively by two shoes
assembled on a rotating wheel. The first shoe by pressing
the walls of the hose, will create a vacuum and attract the
pumped liquid into the hose.
PHASE 2
The pumped liquid has now entered the hose. The second
shoe will compress the hose and push the liquid towards
the pump outlet.
PHASE 3
As soon as, at the discharge side, the shoe is detached from
the hose, the other shoe diametrically opposite is already in
compression thus avoiding an internal product leakage. The
product is then successively sucked and pushed due to the
wheel rotation.
3.3
PUMP CONSTRUCTION
3.3.1
DESIGNATION
PT 10 - PT 15 - PT 20
CASING
CAST IRON
COVER
LEXAN
WHEEL
CAST IRON
SLEEVE
EPDM
CLAMP ON CASING
STAINLESS STEEL
STAINLESS STEEL
CLAMP ON HOSE
STAINLESS STEEL
10
SEAL COVER
NITRILE
12
INSERT
STAINLESS STEEL
14
LUBRICANT
GLYCERIN BLEND
16
HOSE
NR/NBR/EPDM
18
BRACKET
STAINLESS STEEL
19
HUB
STEEL
21
FRAME
STAINLESS STEEL
71
COVER FLANGE
STAINLESS STEEL
PART No
3.3.1
DESIGNATION
PT 25 - 32 - 40
PTX 40 - PT 50 - PT 65
CASING
CAST IRON
CAST IRON
COVER
STEEL
STEEL
WHEEL
CAST IRON
CAST IRON
SHIM
GALVANIZED STEEL
GALVANIZED STEEL
SHOE
ALUMINIUM
ALUMINIUM
SLEEVE
EPDM
EPDM
CLAMP ON CASING
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
CLAMP ON HOSE
STAINLESS STEEL
BICHROMATE STEEL
10
SEAL COVER
NITRILE
NITRILE
12
INSERT
STAINLESS STEEL
STAINLESS STEEL
14
LUBRICANT
GLYCERIN BLEND
GLYCERIN BLEND
15
SIGHTGLASS SEAL
LEXAN
LEXAN
16
HOSE
NR/NBR/EPDM
NR/NBR/EPDM
18
BRACKET
STAINLESS STEEL
STAINLESS STEEL
19
HUB
STEEL
STEEL
20
BOLT ON PLATE
21
FRAME
STEEL
STEEL
46
SILICONE
SILICONE
47
STAINLESS STEEL
STAINLESS STEEL
PART No
3.3.1
DESIGNATION
PTX 80 - PT 80
PT 100 - PT 125
CASING
CAST IRON
CAST IRON
COVER
STEEL
STEEL
WHEEL
CAST IRON
CAST IRON
SHIM
GALVANIZED STEEL
GALVANIZED STEEL
SHOE
ALUMINIUM
ALUMINIUM
SLEEVE
EPDM
EPDM
CLAMP ON CASING
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
CLAMP ON HOSE
BICHROMATE STEEL
BICHROMATE STEEL
10
SEAL COVER
NITRILE
NITRILE
12
INSERT
STAINLESS STEEL
STAINLESS STEEL
14
LUBRICANT
GLYCERIN BLEND
GLYCERIN BLEND
15
SIGHT GLASS
LEXAN
LEXAN
16
HOSE
NR/NBR/EPDM
NR/NBR/EPDM
18
BRACKET
STAINLESS STEEL
STAINLESS STEEL
19
HUB
STEEL
20
BOLT ON PLATE
CAST IRON
21
FRAME
STEEL
STEEL
46
SILICONE
SILICONE
47
STAINLESS STEEL
STAINLESS STEEL
PART No
3.4
HOSE
The
manufactures according
to assure an optimum hose life. They are available in three materials: Natural Rubber (NR), perbunan (NBR) and EPDM. The
material of the hose must be compatible with the pumped liquid. Consult an
your use or consult the chemical resistance table on our website.
Thickness
Length
PT10
10
11
570
PT15
15
11
830
PT20
20
830
PT25
25
14,5
1090
PT32
32
15,5
1300
PT40
38
13,5
1300
PTX40
40
13,5
1500
PT50
51
15
1820
PT65
60
13,5
1950
PTX65
65
17,5
1950
PTX80
80
17,5
2400
PT80
80
21,5
2910
PT100
102
22,5
3410
PT125
125
21,25
4000
PUMP
3.5
GEARBOX
Our standard gearboxes are coaxial gearboxes for pumps PT10 to PTX40 and planetary for pumps PT65 to PT125.
They have been sized according to the important radial loads of the pump. Consult the gearbox manual of maintenance
provided with the pump to know the quantity of lubricant requested as well as the periodicity of oil change.
3.6
ELECTRICAL MOTORS
The standard motors provided on our pumps are with squirrel-cage and have a voltage 220/400 & 400/660V 50Hz tri-phase.
If the pump has to work in an potentially explosive environment, please contact your
.
3.7
AVAILABLE OPTIONS
Tapflo
offers
- Hose rupture detector
- Revolution-counter
- Pulsation dampener
Please contact your Tapflo pump distributor for any information about these different options.
INSTALLATION
4.1
During the reception of the pump, please follow the indications pointed out on the packing. Undertake a visual control to be
sure that no damage happens during the transport. If this would be the case, please contact your
quickly as possible.
4.2
CONDITIONS OF USE
PT pumps
painted with a 150 polyurethane paint which allows them to resist to certain aggressive ambiences. They are designed for
indoor setups and protected outdoor indoors.
4.3
SETUP
- The pump is delivered with a frame provided with four anchoring holes. It must be fixed on a solid base with the slope of
which does not exceed 5mm for 1m and must be firmly fastened to this one.
- Require enough space around the pump to undertake the operations of maintenance. If such was not possible, consider the
moving of the pump to a space planed at this effect.
- Make sure that the room is sufficiently ventilated to reduce the warmth produced by the pump. Leave a sufficient space
between the motor aeration hood and the wall in order to avoid air admission obstruction.
4.4
PIPING
- The internal diameter of piping must be superior to that of the pump hose (see 3.4.).
- It must be the shortest and most direct possible to avoid discharge pressure loss.
- Limit the presence of bends and make sure that they are as large as possible.
- Provide a space for a pulsation dampener (see picture below).
- If there is a valve on the discharge line, install a pressure valve or a pressure gage of protection to
avoid any possible damage to the pump and to the installation.
- It is recommended to install a Dillatoflex pipe to absorb vibrations created by the pump pulsations.
During the pump ground study, provide enough space for the hose change as well as the possible installation
of a pulsation dampener. Distance (L) is the required length for hose removal.
- The internal diameter of the piping must be superior to that of the pump hose (see 3.4.).
- It must be the shortest and most direct possible to avoid suction loss.
- Install a valve on the suction line especially if the pump is on load.
- Limit the presence of bends and make sure that they are as large as possible.
- Make sure that piping can support the service pressure of the pump.
PUMP
PT10
PT15
PT20
PT25
PT32
PT40
PTX40
PT50
PT65
PTX80
PT80
PT100
PT125
DISTANCE (L)
400
500
500
800
1000
1000
1200
1400
1400
1600
2000
2800
3000
4.5
Pumps are provided with two lift rings fitted on the upper part of the frame. While lifting the pump,
respect the following points:
- Lift the complete hose pump using the lifting ring plus additional support on the gearbox and the
motor using suitably rated straps or slings.
- Never exceed the upper limits of lift and control the motorized pump weights table below.
- The motorized pump, given its centre of gravity, will tend to overbalance on the pump head side.
Make sure that the persons are at a security distance of the pump to avoid any risk of wound.
- Never raise the pump otherwise than by the pumps lifting rings.
- Never raise the pump by its orifices nor by its brackets.
PUMP
PT10
PT15
PT20
PT25
PT32
PT40
25
35
35
80
130
145
PTX40
PT50
PT65
PTX80
PT80
PT100
PT125
210
315
335
650
930
1250
1750
WEIGHT KG
PUMP
WEIGHT KG
PUMP STARTUP
5.1
PREPARATIONS
a.
b.
c.
d.
5.2
Connect the electrical motor in accordance with the local rules and regulations. Perform this work
by qualified personnel.
Make sure that the lubricant level arrives at the level of the sight glass. Add lubricant if required by
the breather or by the sight glass (see 6.1.).
Make sure the shimming of the pump is according to the pump use (see 6.5 shoe shimming).
Check the direction of rotation of the pump. It is recommended to install a rotation inverter on the
motor for the hose change.
STARTUP
a.
b.
c.
SERVICE
6.1
10
REF 23
7.
FOR MODELS
REF 23
8.
MAX LEVEL
11
6.2
HOSE CLEANING
ATTENTION! Make sure that the temperature of cleaning is adapted to the hose material.
6.3
HOSE REPLACEMENT
6.3.1
HOSE REMOVAL
1.
2.
3.
The hose cleaning can be done without removing the hose. It can be done with water or with a cleaning liquid (check
compatibility with hose material). With numerous products, it is necessary to clean the hose after every pumping in order
to avoid the hardening of the product inside this one.
a.
b.
c.
d.
e.
This service have to be performed skilled personnel that is acquainted with this manual.
The pump electrical supply must be disconnected.
Inlet and outlet valves have to be closed to minimize loss of product.
Always carry clothes and necessary protection according to the pumped product.
Respect all rules necessary for the manipulation of the pumped product.
FOR MODELS
REF 8
REF 9
10, 15
FOR MODELS
10, 15 and
PHOTO 1
REF 9
REF 47
REF 24
REF 12
REF 18
REF 12
PHOTO 2
12
4.
At the pumps outlet, loosen clamps REF8 and 9. Extract the insert REF12 and remove the flange REF47 as well as
the brackets REF18 (photograph 4). Remove clamps REF8 and 9 (photograph 5).
FOR MODELS
10, 15 and
REF 9
REF 47
REF 24
REF 12
PHOTO 4
REF 18
REF 12
PHOTO 5
5.
Run the motor a short instant to deliver the hose from the pump
casing at the outlet side.
ATTENTION! The hose can come out of the pump casing very fast
and cause harm. Check that nobody is in front of the pumps
orifices while removing the hose.
PHOTO 6
13
6.3.2
This operation is necessary when a hose burst and when the product contaminated the inside of the pump casing.
1.
Unscrew cover bolts by leaving two screws partly screwed on in the casing. Withdraw the cover of the casing lightly and
fix a shackle in one of the holes to the cover high point. (Pumps
80, 100 and 125 are
Install a lift equipment in this shackle and while raising the cover lightly, unscrew remaining screws. Withdraw the cover.
2.
Check the state of the cover seal REF10 and replace it if necessary.
3.
Check the state of wear of the shoes and replace them if necessary (see 6.4 Replacement of spare parts).
ATTENTION! A wear of shoes can cause of problems to the pump and provoke abnormal hose lifetime.
4.
In the case of a hose burst, it is possible that the shaft seal REF26 as well as the bushing REF27 have been notably
damaged when pumping an abrasive liquid. Relate to 6.4 if a replacement of these parts is necessary.
5.
Wash the casing with clear water and withdraw any residues.
6.
7.
8.
6.3.3
1.
REF 47
FOR MODELS
10, 15 and
2.
. Coat
PHOTO 1
14
3.
Insert the hose by the outlet orifice by lubricating lightly the inside of
the boot REF6 (photograph 2).
4.
5.
While pushing on the hose run the motor by fits and starts & check
that s turning in the right direction.
REF 6
PHOTO 2
6.
The shoes mounted on the wheel are going to swallow the hose
and to push it to the inlet side. Always by giving jolts, to bring the
hose in supported over the flange (photograph 3).
7.
Assemble the clamps REF8 and 9 side inlet. Introduce the insert
REF12 in the hose. Tighten clamps REF8 and 9.
FOR MODELS
10, 15
8.
Assemble the brackets REF18 and flange REF47 side outlet with the
aid of two bolts of temporary assemblage.
FOR MODELS
10, 15
9.
10.
11.
12.
13.
14.
15.
PHOTO 3
15
6.4
6.4.1
1.
Jog run the motor and position one of the shoes in front of the sight glass.
2.
3.
4.
5.
6.
7.
8.
9.
Jog run the motor and bring the second shoe in front
of the sight glass.
10.
11.
10, PT15,
16
20)
6.4.2
REPLACEMENT OF THE SEAL RING REF27 AND THE SEAL OF SHAFT REF26
REF 41
REF 72
LEAKAGE CHANNEL
PUMPS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
10
PUMP
Setting of
seal ring
REP27
11.
12.
65
REF 27
PT
10
PT
15-20
PT
25
PT
32-40
PTX
40
PT
50-65
PTX
80
0 mm
0 mm
0 mm
0 mm
0 mm
15 mm
24 mm
PT
80
PT
100
PT
125
4,5 mm
28 mm
No Ring
Withdraw the shaft seal REP26 with the aid of drift punch.
Replace a new seal with an appropriate tool (wooden or plastic cylinder). Check the mounting position of the seal
(opened side turned to the cover). It must be mounted by the inside of the pump casing.
17
13.
Replace the gear motor on the casing and tighten the nuts REF41 with their washers REF72.
14.
Replace the wheel on the pump shaft by positioning it reffering to the table and the drawings below.
REF 19
PUMP
PT
10
PT
15 - 20
PT
25
PT
32 - 40
PT
40
PTX
40
4 mm
2,75 mm
5,5 mm
6 mm
2,5 mm
5 mm
Tolerance
+ or -
0,5 mm
0,5 mm
0,5 mm
0,5 mm
0,5 mm
0,5 mm
18
PT
50 - 65
PTX
80
PT
80
PT
100
PT
125
3 mm
6,5 mm
8 mm
10 mm
15 mm
0,5 mm
0,5 mm
0,5 mm
0,5 mm
0,5 mm
15.
Tighten the expansible hub and check the wheel position once again.
16.
Replace the cover seal REF10 in its groove and replace the cover.
17.
1.
2.
Disassemble the seal flange REF25 and withdraw the seal with the aid of a screwdriver.
3.
Take the new seal REF26 between the thumb and the index and by tightening your fingers, form an 8 figure.
The seal can now be inserted into its groove by respecting the mounting position (see drawing).
nomenclature for
REF 67
4.
Mount the gear motor on the pump casing (see operation 13).
5.
6.
For pumps
X80,
of precedent
.
For pumps
80 to PT125,
. Then block the wheel with
the washer REF60 and the screw REF59. Undertake operations 16 and 17 of precedent chapter.
19
6.5
SHIMING OF SHOES
ATTENTION! The shimming of shoes is an operation which consists in adding shims under the shoe to stop any internal
leakage. An internal leakage considerably reduces the life of the hose as well as the flow. As a result, it is essential to adjust
the shoes shimming according to the speed of rotation of the pump as well as in the desired outlet pressure.
The shoes shimming can be made without disassembling the hose or taking off the cover. Shims are inserted or withdrawn
by the sight glass as pointed out below:
1.
Jog run the motor and bring a shoe in front of the sight glass.
2.
3.
Unscrew the sight glass bolts and withdraw taking care in not damaging the seal.
4.
Slightly unscrew the shoes bolts and lift the shoe off the wheel with the aid of a screwdriver.
5.
6.
7.
8.
9.
10.
20
6.6
see 6,3
Lubricant replacing.
see 6,1
see 6,4,2
see 6,4,2
see 6,4,1
see 6.3.2
see 6,1
10
see 6,4
11
12
see 6,4
13
see 3.5
14
21
STORAGE
7.1
Store the pump in a sheltered and dry place and ensure that the storage room temperature is between - 20C and +70C.
Protect the pump if necessary and block the inlet and outlet orifices:
For models
In the case where you neither withdraw the hose or one of the shoes, run the pump 5min a week.
7.2
Hoses must be stored sheltered from light in a cool place. Their life is reduced after two years. The performance of hoses
is reduced at the end of this expiry date due to the ageing of rubber.
If the pump stays without working more than 3 months, withdraw the hose from the pump or withdraw one of the shoes as
well as its centring pin and position the wheel so that the second shoe is in front of the sight glass.
10, 15 and
that one of
22
TROUBLESHOOTING
Problem
possible REASON
No power supply.
RESolution
23
TROUBLESHOOTING
Problem
possible REASON
CORRECTION
Wrong shimming.
Pulsations in piping.
24
9.1
PERFORMANCE CURVES
0.55
0.25
Installed power (Kw)
PT05
3 lobes
PT10
3 lobes
rs
Ba
rs
a
8B
40C
40C
0.37
ars
50C
3B
60C
0.12
70C
50C
3B
Temperature (C)
ars
60C
0.25
70C
80C
Continuous
24/24h
Intermittent*
80C
Continuous
24/24h
Occasional*
10
20
30
40
50
60
Flow (l/h)
3.4
6.8
10.2
13.6
16.9
20.4
Temperature (C)
0.18
Intermittent*
Occasional*
10
20
30
40
50
60
70
Flow (l/h)
10
20
30
40
50
60
70
0.55
8B
8B
Ba
rs
ar
ar
s
PT15
PT10
Ba
rs
0.55
Installed power (Kw)
40C
40C
0.37
0.37
50C
60C
0.25
70C
80C
Intermittent*
Continuous
24/24h
Occasional*
80C
Continuous
24/24h
Intermittent*
Occasional*
10
20
30
40
50
60
70
80
90
100
110
120
10
20
30
40
50
60
70
80
90
100
110
120
Flow (l/h)
15
30
45
60
75
90
105
120
135
150
165
180
Flow (l/h)
50
100
150
200
250
300
350
400
450
500
550
600
25
Temperature (C)
70C
Temperature (C)
60C
0.25
50C
9.1
PERFORMANCE CURVES
0.55
rs
rs
10
7.
5
Ba
Ba
rs
Ba
15
Ba
rs
PT25
PT20
rs
8B
ar s
2.2
Ba
40C
40C
1.5
0.37
50C
1.1
60C
70C
70C
80C
80C
Continuous
24/24h
Intermittent*
Temperature (C)
0.25
50C
Temperature (C)
60C
Continuous
24/24h
Occasional*
Intermittent*
Occasional*
10
20
30
40
50
60
70
80
90
100
110
120
10
20
30
40
50
60
70
80
90
100
110
120
130
140
Flow (l/h)
85
170
255
340
425
510
595
680
765
850
935
1020
Flow (m3/h)
0.2
0.4
0.6
0.8
1.2
1.4
1.6
1.8
2.2
2.4
2.6
2.8
Ba
rs
rs
5
Ba
Ba
rs
7.
PT40
10
10
Ba
Ba
7.
r
Ba
15
rs
s
Ba
r
15
PT32
Installed power(Kw)
rs
Ba
rs
2.2
2.2
40C
1.5
50C
40C
60C
1.1
1.1
60C
70C
Temperature (C)
50C
70C
80C
Continuous
24/24h
80C
Continuous
24/24h
Pump speed (Rpm)
Flow (m3/h)
Intermittent*
Intermittent*
Occasional*
Occasional*
10
20
30
40
50
60
70
80
90
100
110
120
130
140
0.38
0.75
1.13
1.50
1.88
2.25
2.63
3.0
3.38
3.75
4.13
4.50
4.88
5.25
Flow (m3/h)
10
20
30
40
50
60
70
80
90
100
110
120
130
140
0.59
1.17
1.75
2.34
2.92
3.51
4.10
4.68
5.27
5.85
6.44
7.02
7.61
8.19
26
Temperature (C)
1.5
9.1
PERFORMANCE CURVES
Ba
rs
rs
Ba
rs
7.5
Ba
Ba
PT50
10
Ba
5
7.
r
Ba
15
rs
s
Ba
r
10
15
Ba
PTX40
rs
7.5
rs
3
Installed power (Kw)
40C
2.2
5.5
60C
70C
60C
Temperature (C)
50C
Temperature (C)
50C
40C
70C
80C
80C
Continuous
Intermittent*
Continuous
24/24h
Occasional*
Intermittent*
Occasional*
24/24h
10
20
30
40
50
60
70
80
90
100
110
120
Flow (m3/h)
0.8
1.6
2.4
3.2
4.8
5.6
6.4
7.2
8.8
9.6
Flow (m3/h)
20
30
40
50
60
70
80
90
3.5
5.25
8.75
10.5
12.25
14
15.75
Ba
rs
7.
5
10
Ba
r
Ba
rs
PTX80
40C
15
Ba
rs
7.5
rs
Ba
10
15
Ba
PT65
Ba
rs
15
rs
7.5
10
1.75
rs
Ba
40C
50C
50C
60C
70C
70C
80C
80C
Continuous
24/24h
Intermittent*
Continuous
24/24h
Occasional*
10
20
30
40
50
60
70
80
90
Flow (m3/h)
2.3
4.6
6.9
9.2
11.5
13.8
16.1
18.4
20.7
Occasional*
10
15
20
25
30
35
40
45
50
2.75
5.5
8.25
11
13.75
16.5
19.25
22
24.75
27.5
27
Intermittent*
Temperature (C)
60C
4
11
Temperature (C)
5.5
9.1
PERFORMANCE CURVES
18.5
rs
5
Ba
rs
7.
rs
rs
Ba
PT100
10
Ba
Ba
Ba
15
rs
rs
7.
5
10
15
PT80
Ba
Ba
rs
rs
22
Ba
15
15
50C
60C
70C
50C
11
Temperature (C)
11
60C
70C
80C
80C
Continuous
24/24h
Intermittent*
Occasional*
Continuous
24/24h
Intermittent*
Occasional*
10
15
20
25
30
35
40
45
50
10
15
20
25
30
35
40
45
3.5
10.5
14
17.5
21
24.5
28
31.5
35
Flow (m3/h)
12
18
24
30
36
42
48
54
rs
rs
Ba
5
Ba
rs
7.
15
PT125
10
Ba
rs
37
Installed power (Kw)
Ba
30
50C
22
60C
70C
Temperature (C)
40C
80C
Continuous
Intermittent*
Occasional*
24/24h
10
15
20
25
30
35
40
Flow (m3/h)
11
22
33
44
55
66
77
88
28
Temperature (C)
40C
40C
9.2 TAPFLO
10 to PT125 FLANGED
PUMPS
OR
10 to PT20
L
M
3 LOBES
2 LOBES
4xK
PT10
103,5
115
226,5
95
256
220
240
33,5
260
280
PT15
73
193
296
145
322
250
280
51,75
300
330
PT20
73
193
296
145
322
250
280
51,75
300
330
PT10
4x9
46,5
26
16 barb
56
81,25
PT15
4x13
49
33,5
20 barb
68,8
124,75
PT20
4x13
49
33,5
25 barb
68,5
124,75
29
9.2 TAPFLO
10 to
PUMPS
125 FLANGED
OR
25 to PT40
L
M
4xK
PT25
95
262
355,5
190
416
311
351
110
560
600
PT32
122,5
330
435,5
238
525,5
426
476
157,75
770
810
PT40
122,5
330
435,5
238
525,5
426
476
157,75
770
810
PT25
4x13
65
79
DN25 PN16
61
110
PT32
4x13
83
71
DN32 PN16
109
157,75
PT40
4x13
83
71
DN40 PN16
109
157,75
30
9.2 TAPFLO
10 to
PUMPS
X40
125 FLANGED
OR
125
L
M
C
Q
4xK
P
I
PTX40
110
430
400
291
616
340
420
170
850
950
PT50
164,5
554
517,5
360
801,5
513
593
186,5
950
1050
PT65
164,5
554
517,5
360
801,5
513
593
186,5
950
1050
PTX80
154
748
604
473
1004
580
680
290
1150
1250
PT80
262
876
803
560
1320
690
830
345
1300
1400
PT100
300
1040
887
685
1680
820
960
410
1900
2000
PT125
263,5
1273
1038
785
1750
1000
1140
500
1900
2000
PTX40
4x19
75
88
DN40 PN16
87
170
PT50
4x19
94,5
98
DN50 PN16
152
256,5
PT65
4x19
94,5
98
DN65 PN16
152
256,5
PTX80
4x19
129
133
DN80 PN16
117
290
PT80
4x27
140,5
145
DN80 PN16
210
345
PT100
4x27
149
220
DN100 PN16
295
410
PT125
4x27
300
232
DN125 PN16
660
500
31
9.3
DIMENSIONAL DRAWING
32
9.3
DIMENSIONAL DRAWING
DIMENSIONAL DRAWING
15 to PT20
33
9.3
DIMENSIONAL DRAWING
DIMENSIONAL DRAWING
25 to PT40
34
9.3
DIMENSIONAL DRAWING
DIMENSIONAL DRAWING
X40
65
35
9.3
DIMENSIONAL DRAWING
DIMENSIONAL DRAWING
X80
80
36
9.3
DIMENSIONAL DRAWING
DIMENSIONAL DRAWING
100 to PT125
37
9.4
REF.
DESIGNATION
PT 10
PT 15 - 20
PT 25 - 40
PTX 40 - PT 65
PTX 80
PT 80
PT 100
PT 125
CASING
COVER
WHEEL
SHIM
SHOE
X
X
SLEEVE
CLAMP SLEEVE
X
X
CLAMP on Hose
10
COVER SEAL
12
INSERT
14
LUBRICANT
15
SIGHT GLASS
16
HOSE
18
BRACKET
19
HUB
20
BOLT ON PLATE
21
FRAME
22
LIFT RING
23
OIL PLUG
24
CIRCLIPS
25
SEAL FLANGE
26
SHAFT SEAL
27
SEAL RING
28
SHOE BOLT
29
30
31
32
33
COVER BOLT
34
35
COVER STUD
36
37
38
39
FRAME BOLT
40
41
GEARBOX STUD
42
43
46
47
48
BRACKET BOLT
49
51
90 BEND
52
BREATHER PLUG
X
X
X
X
59
WHEEL BOLT
60
63
64
67
70
GEARBOX FLANGE
71
COVER FLANGE
72
X
X
X
38
9.5
TABLE OF LUBRICATION
The table indicates the quantity of lubricant necessary for every pump size. Employ only the
Tapflo
filling.
PT 10
PUMPS
PT 25
PT 32
PT 40
PTX 40
0,4
0,8
1,4
2,3
2,3
PT 50
PT 65
PTX 80
PT 80
PT 100
PT 125
PUMPS
PT 15-20
20
40
60
100
9.6
Refer to 6.5 to remove or add shims. The table below points out the necessary number of shims under every
shoe according to the speed, pressure and the temperature of the product. Respect these indications scrupulously
to optimize the hose life and to avoid a possible deterioration of the internal parts.
For temperatures over 60C, withdraw one shim in comparison with the table below.
For viscosities over 3000cP or concentrations exceeding 300g / l, withdraw one shim in comparison with the table below.
For a suction lift higher than 4 metres, add one shim to the following figures.
ATTENTION: Every shoe must include the same number of shims (0.5mm).
PUMP tYpe PT 25
Pressure bar (psi)
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
PUMP tYpe PT 32
Speed - Rpm
Number of
shims
0 to 40
40 to 160
0 to 40
40 to 125
0 to 40
40 to 105
0 to 40
40 to 90
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
Number of
shims
0 to 45
40 to 140
0 to 40
45 to 140
0 to 40
45 to 110
0 to 40
45 to 80
PUMP tYpe 40
Pressure bar (psi)
Speed - Rpm
Speed - Rpm
Number of
shims
0 to 40
40 to 160
0 to 40
40 to 125
0 to 40
40 to 105
0 to 40
40 to 90
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
39
Speed - Rpm
Number of
shims
0 to 55
40 to 120
0 to 55
40 to 95
0 to 55
40 to 75
0 to 55
40 to 60
9.6
PUMP tYpe PT 65
PUMP tYpe 50
Pressure bar (psi)
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
Speed - Rpm
Number of
shims
0 to 30
30 to 100
0 to 30
30 to 65
0 to 30
30 to 50
0 to 30
30 to 42
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
Number of
shims
0 to 30
30 to 90
0 to 30
30 to 55
0 to 30
30 to 47,5
0 to 30
30 to 40
PUMP tYpe PT 80
Speed - Rpm
Number of
shims
0 to 25
25 to 65
0 to 25
25 to 46
0 to 25
25 to 40
0 to 25
25 to 31
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
Speed - Rpm
Speed - Rpm
Number of
shims
0 to 20
20 to 60
0 to 20
20 to 47
0 to 20
20 to 37
0 to 20
20 to 31
Speed - Rpm
Number of
shims
0 to 15
15 to 50
0 to 15
15 to 32,5
0 to 15
15 to 25
0 to 15
15 to 20
P 5 (72,5)
5 (72,5) P 7,5 (108,75)
7,5 (108,75) P 10 (145)
10 (145) P 15 (217,5)
40
Speed - Rpm
Number of
shims
0 to 10
10 to 35
0 to 10
10 to 27,5
0 to 10
10 to 25
0 to 10
10 to 20
10.
STATEMENT OF COMPLIANCE CE
SECTION 1.0
Exporter:
Type:
Serial N:
Description:
TAPFLO
Filaregatan 4
S-442 34 Kunglv, Sweden
PT05 - PT10 - PT15 - PT20 - PT25 - PT32 - PT40 - PTX40 PT50 - PT65 - PTX80 - PT80 - PT100 - PT125
SECTION 2.0
Applicable directives:
Machinery directives:
89 / 392 / EEC
89 / 655 / EEC
91 / 368 / EEC
93 / 44 / EEC
SECTION 3.0
Statement:
We declare under our responsibility that the equipment defined in section 1.0 satisfies in all the
directives of the European Community specified in section 2.0 and in the French work legislation.
Date: 30 July 2007
41
11.
SECURITY FORM
In compliance with Health & Safety Regulations you, the user are required to declare the substances that have been in
contact with the product(s) you are returning to
so will cause delays in servicing the item or in issuing a response. Therefore, please complete this form to ensure that
we have the information before receipt of the item(s) being returned.
A FURTHER COPY MUST BE ATTACHED TO THE OUTSIDE OF THE PACKAGING CONTAINING THE ITEM(S).
You, the user, are responsible for cleaning and decontaminating the item(s) before returning them.
Please complete a separate decontamination certificate for each item returned.
.....................................................................................................................................
Address
.....................................................................................................................................
Postal code
.....................................................................................................................................
City
.....................................................................................................................................
Country
.....................................................................................................................................
Telephone
.....................................................................................................................................
Fax number
.....................................................................................................................................
2.0
PUMP .................................................................
2.1
2.2
If yes, please complete all the following paragraphs. If no, please complete paragraph 5 only
3.0
3.1
Chemical Names:
3.2
3.3
3.4
4.0
I hereby confirm that the only substances(s) that the equipment specified has pumped or come into
contact with are those named, that the information given is correct, and the carrier has been informed
if the consignment is of a hazardous nature
5.0
Signed .............................................................
Name ................................................................
Position ............................................................
Date ..................................................................
NO
Remarks:
Note: To assist us in our servicing please describe any fault condition you have witnessed.
.......................................................................................................................................................................................
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42
NOTES
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All data in this instruction manual are based on the latest product information available at the time of publication.
Changes reserved without notice.