CSWIP ISO NDT 11 93 R 8th Edition February 2016
CSWIP ISO NDT 11 93 R 8th Edition February 2016
CSWIP ISO NDT 11 93 R 8th Edition February 2016
Requirements for the Certification of Personnel Engaged in NonDestructive Testing in accordance with the requirements of EN 473
and ISO 9712
th
FOREWORD
The Certification Scheme for Personnel (CSWIP) is a comprehensive scheme which provides for the
examination and certification of individuals seeking to demonstrate their knowledge and/or
competence in their field of operation. The scope of CSWIP includes Welding Inspectors, Welding
Supervisors, Welding Instructors, Welding Examiners, Welding Quality Control Coordinators, Heat
Treatment Operatives, Cathodic Inspection personnel, Drillstem Inspection personnel, Plant
Inspectors, Underwater Inspection personnel, plastics welders and NDT personnel.
CSWIP is managed by the Certification Management Board, which acts as the Governing Board for
Certification, in keeping with the requirements of the industries served by the scheme. The
Certification Management Board, in turn, appoints specialist Management Committees to oversee
specific parts of the scheme. All CSWIP Boards and Committees comprise member representatives of
relevant industrial and other interests. TWI Certification Ltd is accredited by UKAS to ISO 17024(1).
TWI Certification Ltd understands the importance of impartiality in carrying out its certification
activities, managing conflict of interest and ensuring the objectivity of all its certification activities, in
accordance with BS EN ISO/IEC 17024.
ACCESS TO CERTIFICATION
Access to certification is not improperly restricted. The sole criteria for certification are given in this
document (and any subsequent amendments) and no other criteria will be applied. Certification is not
conditional on the candidate applying for other services or membership from TWI Certification Ltd, its
parent, or any other groups or associations.
General
This document prescribes procedures by which personnel may be examined and, if
successful, certificated for; ultrasonic testing (including automated testing), magnetic testing,
liquid penetrant testing, visual and optical testing, radiographic testing and/or radiographic
interpretation as applied to welded joints and /or castings and wrought components (including
forgings).
The requirements for examination eligibility, examination format and the rules governing
certificate validity and renewal are, as a minimum, in compliance with ISO 9712(2).
The competence assessment and assurance provided within this scheme document are
designed to satisfy the guidance expressed in RG 0 Guidelines on the competence of
personnel undertaking engineering inspections. Product sectors and industrial sectors are
named, where applicable, in the CSWIP Inspector certification titles, roles and responsibilities.
Job specific training, as defined in ISO 9712 Clause 3.13, may be provided within the
requirements of Document CSWIP ES-NDT-12-04.
Scope
Certification comprises three parts:
i)
ii)
iii)
General and sector specific examinations are conducted by, or under the control of, an
Examining Body authorised by TWI Certification Ltd.
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The present requirements are intended to meet the majority of users needs for the practical
non-destructive testing of welds, castings and wrought products (including forgings) and to
provide industry with an assured minimum standard of proficiency. The majority of users of
independent certification find the general and sector specific examinations sufficient for their
needs, and do not require job specific examinations. The specialist user may add job specific
examinations related to their own particular needs.
Level 1, 2 and 3 personnel are covered by these requirements.
2.1
2.2
2.3
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3.1
Training
3.1.1
Levels 1 and 2
To be eligible for certification in any NDT method, the candidate shall provide evidence of
successful completion of a training programme approved by TWI Certification Ltd in that
method. As a guide the minimum, training hours required are:
NDT Method
Level 1
Training Hours
Level 2
Level 3*
16
16
40
12
40
24
24
56
80
12
24
80
24
32
40
40
40
40
-
40
80
40
80
24
22
40
40
16
40
40
-
40
80
40
40
40
80
24
48
48
40
40
40
24
48
48
40
16
24
80 (direct entry) 24
40
40
* Level 3 candidates who hold current EN 473/ISO 9712 Level 2 in a given method, the
training duration may be reduced by up to 50%.
Notes:
1
On the job training can account for one-third of the total training hours.
2
Direct access to Level 2 requires the total hours for Level 1 and Level 2 except
ultrasonic thickness measurement.
3
The critical sizing endorsement is only available to holders of the phased array
ultrasonic inspection.
4
The Phased array corrosion and erosion monitoring endorsement is only available to
holders of the phased array ultrasonic inspection Level 2.
5
The Ultrasonic corrosion and erosion monitoring endorsement is only available to
holders of conventional ultrasonic inspection Level 2.
6
The Electromagnetic Acoustic Transducer corrosion and erosion inspection endorsment
is only available to holders of conventional ultrasonic inspection Level 2.
7
The Eddy Current array endorsement is only available to holders of conventional Eddy
Current Inspection Level 2.
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8
9
Candidates who hold a Level 1 Phased Array Ultrasonic Inspection, the training
duration may be reduced by up to 50% for Phased Array Data Analysis.
Candidates who hold a Level 1 TOFD Inspection, the training duration may be reduced
by up to 50% for the TOFD Data Analysis.
Candidates must provide evidence of training. A certificate of attendance and a copy of the
training syllabus, both authenticated by a senior responsible person in the candidates
employing organisation or by a major client, will normally suffice.
Note:
1
Evidence of training must satisfy the requirements of ISO 9712 and any technique or
sector specific requirements in this document.
3.2
Experience
3.2.1
Levels 1 and 2
To be eligible for certification, the candidate shall have the minimum experience indicated
below in the method in which they are seeking certification:
NDT Method
Months of Experience
Level 1
Level 2
Liquid penetrant testing (PT)
1
3
Magnetic testing (MT)
1
3
Radiographic interpretation (RI)
N/A
6
Radiographic testing (RT)
3
9
Digitised radiographic interpretation (DRI)
N/A
3
Digitised radiographic testing (DRT)
1
3
Ultrasonic testing (conventional) (UT)
3
9
Ultrasonic Corrosion & Erosion Monitoring Endorsement (UCM)
N/A
3
Electromagnetic Acoustic Transducer (EMAT) Inspection
Corrosion & Erosion endorsement
N/A
3
Automated Ultrasonic Inspector (AUT)
3
9
Automated Ultrasonic Data Interpreter (AUTDI)
N/A
3
Phased Array Ultrasonic Inspector (PAUT)
3
3
Phased Array Corrosion Monitoring Endorsement (PACM)
3
Phased Array Data Analysis
N/A
3
Critical Sizing Endorsement (CSE)
N/A
3
Long Range Ultrasonic Testing (LRUT)
0
6
TOFD Ultrasonic Testing
1
3
TOFD Data Analysis
3
Visual and optical testing (VT)
1
3
ACFM (ET)
3
9
Eddy current testing (EC)
3
9
Eddy Current Array
N/A
3
Ultrasonic thickness measurement
and Monitoring (UTMM)
1
4
Radiation safety (RS)
0
6
Leak Testing (LT)
3
9
For the Senior Automated Ultrasonic Girth Weld Inspector, Level 2 Inspector, twelve months
automated UT experience is required, plus an EN 473/ISO 9712 Ultrasonic Inspector 3.1 or
3.2 or a Level 1 Automated Ultrasonic Girth Weld Operator or Automated Ultrasonic Data
Interpreter is required, see Appendix 1, Part 1b.
For the Phased Array and Time of Flight Diffraction Ultrasonic Inspection Level 2, three
months experience is required, plus an EN 473/ISO 9712 Ultrasonic Inspector 3.1 or 3.2, see
Appendix 1, Part 1b.
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For PAUT, AUT, AUTDI and TOFD operators who do not hold EN 473/ISO 9712 Level 2
certification in ultrasonic inspection a general theory ultrasonic paper of 40 multiple choice
questions must also be successfully completed.
For the Long Range Ultrasonic Testing Level 1 and Level 2, in addition to the experience, EN
473/ISO 9712 Ultrasonic Inspector 3.1 or 3.2 is required.
For the Digitised Radiographic certification, an EN 473/ISO 9712 Level 2 or Level 3
radiographic testing certification shall be held by the candidate as required.
Industrial NDT experience may be acquired prior to or following success in the examination.
In the event that the experience is sought following successful examination, the results of the
examination shall remain valid for two years.
The industrial NDT experience must be supervised by an individual certified in accordance
with ISO 9712 in the relevant method and sector at a minimum of Level 2 or ASNT-ACCP
Level 3, or responsible welding coordinator in accordance with ISO 3834-2 or ISO 3834-3.
.
Notes:
Work experience in months is based on a nominal 40h/week (160 h/month). When an
individual is working more than 40h/week, they may be credited with experience based on the
total hours, but they shall be required to produce evidence, of this experience.
If the individual is being qualified directly to Level 2, with no time at Level 1, the experience
shall consist of the sum of the hours required for Level 1 and Level 2. Credit for work
experience may be gained simultaneously in two or more of the NDT methods with the
reduction in total required experience as follows:
a)
b)
c)
In such cases the division of time between the methods must be approximately the same ratio
as the original experience required for each method.
The candidate shall be required to show that, for each of the testing methods for which they
seek certification, they have acquired at least half of the experience requirement shown in the
table above.
Candidates must provide evidence of experience by providing relevant information
authenticated by a senior responsible person in the candidates employing organisation or by
a major client.
3.2.2
Level 3
Level 3 responsibilities require knowledge beyond the technical scope of any specific NDT
method. This broad knowledge may be acquired through a variety of combinations of
education, training and experience. The table below details minimum experience related to
formal education.
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Education
Access to Level 3 by a
certified Level 2 operator
Experience
(months)
18
24
48
30
48
3.4
Vision requirements
The candidate shall provide documented evidence of satisfactory vision in accordance with
the following requirements:
a)
Unaided or corrected near visual acuity in at least one eye shall be such that the
candidate is capable of reading N4.5 Times Roman or Jaeger number 1 or equivalent
letters (having a height of 1.6mm) type at a distance of not less than 30cm with one or
both eyes on a standard reading test chart or should be conducted in accordance with
BS EN ISO 18490:2015, Non-destructive testing Evaluation of visual acuity of NDT
personnel, using the tumbling E chart.
b)
Colour vision shall be sufficient that the candidate can distinguish and differentiate
contrast between the colours or shades of grey used in the NDT methods concerned.
All candidates and holders of CSWIP certification will be required to have a colour
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perception assessed by the Ishihara 24 plate test, in the event of colour perception
deficiency, indicated by misreading any of the first 17 plates, the employer shall be
notified, a further trade test shall be carried out by the employer to ascertain whether
the detected colour perception deficiency affects the individuals ability to perform the
NDT method for which he is certified.
The evidence must be in the form of a certificate issued by a medically recognised person or
a trained appointed representative of the medically recognised person within the previous 12
months, covering all the above points.
With all the above eligibility requirements the onus is on the candidate to provide the
necessary evidence prior to examination. An examination appointment will not be confirmed
until the evidence has been received. Subsequent to certification, tests of visual acuity shall
be carried out annually.
Personnel who satisfy most but not all of the other entry requirements and who may have
alternative attributes which they consider should be taken into account may have their
individual cases assessed by the appropriate CSWIP Management Committee. Such
applications should be directed to TWI Certification Ltd in the first instance.
Certification Available
Examination can be of four types: initial examinations (new candidates), supplementary
examinations (certificate holders wishing to improve their existing certificates) retests (repeat
of failed parts of examinations) and ten year renewal examinations.
Details of the examination format and syllabus can be found in the relevant part of
Appendix 1.
5.1
Automated Ultrasonic Inspector and Phased Array Ultrasonic Inspector Level 1 (Appendix
1, Part 1b)
Candidates may apply for examination in one or more of the following categories:
Automated ultrasonic girth weld operator
Phased array ultrasonic inspector.
5.3
5.4
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
Ultrasonic Corrosion & Erosion Monitoring (UCM) Endorsement (Appendix 1 Part 1a)
An endorsement examination is available.
5.4.6
(EMAT)
Inspection
Corrosion
&
Erosion
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5.4.8
Welds
Wrought products (including forgings)
Castings
Data analysis
Critical sizing
Corrosion and erosion monitoring
5.5
5.6
Welds
Wrought Products (including forgings)
Castings
Automated Ultrasonic Inspection
Phased Array Ultrasonic Inspector
TOFD
5.7
5.8
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5.9
5.10
5.11
5.12
5.13
Castings
Welds
5.14
Castings
Welds
5.15
Welds
Castings
Profile and Tangential
5.16
Castings
Welds
Welds
Castings
Profile and Tangential
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5.17
5.18
5.19
Castings
Welds
5.20
5.21
5.22
General engineering (welds, plate, castings, forgings and bars made of ferritic steels or
electromagnetically similar materials)
Rail
5.23
General engineering (welds, plate, castings, forgings and bars made of ferritic steels or
electromagnetically similar materials)
Rail
5.24
General engineering (welds, plate, castings, forgings bars and rail, made of any of the
materials mentioned in 5.17 and 5.18 above)
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5.25
5.26
Welds
Wrought products
5.27
Welds
Wrought products
Tubes
5.28
Welds
Wrought products
Tubes
5.29
Welds
Wrought and tubular products
5.30
5.31
5.32
Pressure Testing
Tracer Gas Testing.
5.33
Pressure Testing
Tracer Gas Testing.
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5.34
CSWIP Guided Wave Testing (GWT) Inspector Level 1 (Appendix 1 Part 11)
One category of certification is available:
5.35
CSWIP Guided Wave Testing (GWT) Inspector Level 2 (Appendix 1 Part 11)
One category of certification is available:
5.36
CSWIP Guided Wave Testing (GWT) Inspector Level 3 (Appendix 1 Part 11)
One category of certification is available:
Examination Content
The qualification examinations include a general and a specific examination for each level of
competence. Each examination consists of a written part and a practical part.
The general and specific theory examinations are mainly comprised of multiple-choice answer
questions. The time allowed for examinations comprised of multiple-choice questions is 1.5
minutes per question. The time allowed for narrative answer questions varies but is specified
on the examination paper presented to the candidate.
The general and specific practical part is of sufficient duration, complexity and scope to verify
adequately the candidates ability to apply the NDT method to real test situations.
6.1
Exemptions
Candidates sitting initial CSWIP examinations are not required to attempt an examination part
in which they have already achieved success during the process of gaining a CSWIP or
equivalent BS EN ISO 9712 certification.
CSWIP will grant exemptions for the Level 3 Basic examination part A1 (materials processes
and discontinuities) and part B (Level 2 knowledge of four NDT methods), and the Level 3
Main Method examination part C1 (Level 3 knowledge relating to the test method) for holders
of centrally issued valid ASNT Level III certification.
6.2
6.2.1
Level 1
Level 2
30
30
30
30
40
40
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Number of Questions
NDT Method
Level 1
Level 2
N/A
40
40
40
40
40*
40
40*
N/A
40*
N/A
N/A
40
40
40
40*
30
30
ACFM (ET)
40
40
40
40
40
40
30
40
30
30
30
30
* Candidates who hold a valid Ultrasonic Level 2 ISO 9712 certification will be exempt from
the General Level 2 paper.
6.2.2
6.2.3
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Number of Questions
NDT Method
Level 1
Level 2
20
20
20
20
20
20
20
20
N/A
20
N/A
20
20
20
N/A
20
20
20
N/A
20
20
20
N/A
20
N/A
20
N/A
20
N/A
N/A
N/A
20
20
20
20
20
N/A
20
20
20
20
20
20
20
N/A
20
Radiation Safety
N/A
N/A
20
20
20
20
Note: If the specific examination covers two or more sectors the minimum number of
questions shall be 30, evenly spread between the sectors concerned.
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6.2.4
6.3
Level 3
The qualification examination for Level 3 consists only of a written examination covering a
specified test method.
The examination covers:
6.3.1
Basic knowledge relating to the test method applied for and to materials, processes and
discontinuities; questions of a Level 2 standard relating to other NDT methods (MT, PT,
RT, UT, ET (Eddy current inspection), VT, AE (Acoustic Emission), TIR (Thermal InfraRed inspection); requirements for the certification of NDT personnel as outlined in ISO
9712(2) EN 473 (5) and SNT-TC-1A (6).
Specific knowledge relating to the application of the NDT method in which the candidate
is being examined including applicable codes, standards and specifications, plus
knowledge of the product being tested.
If the candidate is not qualified to Level 2 at the time of application, then they shall also
successfully complete the practical examination in the relevant NDT method.
Basic examination
The basic examination includes only multiple choice questions and consists of three sections.
The number of questions and the areas covered are as shown below.
Candidates successful in Section A and B of the basic examination will not be required to
re-sit this section when attempting additional Level 3 examinations in other methods.
6.3.2
A1
A2
C2
20 questions relating to the application of the method in the sector concerned. This
maybe an open book examination where questions relating to codes, standards and
specifications are involved.
C3
The drafting of an NDT procedure for a component selected by the examiner. The
use of applicable codes, standards and specifications by the candidate shall be
allowed.
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6.4
Grading
To be certified the candidate shall obtain a grade of at least 70% in each section of the
examination.
Certification
7.1
Results notices
All candidates will be sent a results notice. This notice will also be sent to the organisation
paying the examination fee, if not paid by the candidate.
Results notices will indicate whether the candidate has achieved success or otherwise in the
examination, the marks gained in each part of the examination, whether retests are allowable
and brief reasons for failure of any part of the examination. The personal details recorded
shall be those provided by the candidate.
7.2
Successful candidates
Two copies of a certificate of proficiency will be issued to the sponsoring organisation or
person. Duplicate certificates to replace those lost or destroyed will be issued only after
extensive enquiries.
7.3
Unsuccessful candidates
Candidates who fail to pass the initial examination may attempt one retest on those parts of
the examination in which success was not achieved. The retest must be completed within one
year of the initial test; otherwise candidates will have to repeat the complete examination.
The retest, (or complete re-examination) may not be taken within 30 days of the previous
examination, unless further specific training is undertaken.
7.4
Period of validity
The certificate is valid for five years from the date of completion of the initial examination and
may be renewed for a further five years on application, provided evidence is produced in
accordance with Clause 7.5.1. Certificates are only valid provided they:
a)
b)
c)
d)
e)
Photocopies are unauthorised by CSWIP and should only be used for internal administrative
purposes.
7.5
Renewal must take place not later than 21 days after the date of expiry. It is the certificate
holders responsibility to ensure that renewal takes place at the appropriate time. Only under
extreme circumstances will certificates be renewed up to a maximum of six calendar months
from the date of expiry shown on the certificate and late renewal will be subject to a special
fee.
7.5.1
General requirements
In all cases, the individual applying for renewal must provide evidence of:
a) A current satisfactory vision examination (see Clause 3.4)
b) Continued satisfactory work activity without significant interruption.
A significant interruption means an absence or a change of activity which prevents the
certified individual from practising the duties corresponding to their level in the method and
the industrial sector(s) for which they are certified, for one or several periods for a total time
exceeding one year.
7.5.2
7.5.3
Level 3
Inspectors whose certificates expire at the end of the ten year period will be recertified
provided they meet the following:
1. Provide evidence of a current satisfactory vision examination (see Clause 3.4).
2. Provide evidence of continued satisfactory work activity without significant interruption
(see Clause 7.5.1).
3. Successfully complete a closed book multiple choice examination of 20 questions on the
method application in the industrial or product sector or sectors concerned, and
successfully answer four open book narrative questions to demonstrate the candidates
understanding of current technology and codes utilised within the method.
4. Successfully complete the relevant method Level 2 re-certification practical examination.
Candidates who hold valid Level 2 certification, of the same scope, shall be exempt from
this part of the Level 3 recertification process.
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Activity
2.1
2.2
3.1
Points
accorded for
each item
(or function)
Maximum
points per
year per
item
Maximum
points per 5
year period
per item
a,b
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Item
Activity
3.2
4.1
4.2
5.1
5.2
5.3
6
7
7.1
7.2
7.3
Points
accorded for
each item
(or function)
Maximum
points per
year per
item
Maximum
points per 5
year period
per item
15
15
a,b
20
c,d
3
3
6
6
15
c,d
15
10
30
10
10
40
1
1
5
5
15
d
15
a,b
c,d
7.7
Supplementary examinations
Certificated candidates who apply to be examined in additional groups of weld samples or
sectors will be required to pass an additional specific theory examination in addition to the
practical examination covering the extra group(s) of weld categories or sector. The pass mark
for each part is 70%.
Supplementary examinations may not be attempted 30 days prior to the expiry of an existing
certificate.
Success in a supplementary examination does not extend the life of the certificate to which it
is added.
Records
The CSWIP Chief Executive maintains records of successful and unsuccessful candidates.
These records are accessible to the Governing Board or its nominees at all reasonable times.
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References
1
ISO 17024:2012
http://www.hse.gov.uk/dst/ndt1.pdf
http://www.hse.gov.uk/dst/ndt2.pdf
Recommended Practice
6. CSWIP-ES-NDT-12-04
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Addresses
For further general information contact:
TWI Certification Ltd
Granta Park
Great Abington
Cambridge CB21 6AL
Phone:
Fax:
Email:
For specific information on examinations and tests and arranging for them to be carried out,
contact the approved Examining Body:
TWI Training and Examinations
Granta Park
Great Abington
Cambridge CB21 6AL
Phone:
Fax:
Email:
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