Asme Ix Part QB Art Xiv

Download as pdf or txt
Download as pdf or txt
You are on page 1of 26
At a glance
Powered by AI
The document describes various brazing variables and the types of changes to those variables that require requalification of a brazing process according to the standards.

The document describes brazing variables such as base metal, brazing filler metal, brazing temperature, brazing flux, fuel gas or atmosphere, flow position, and joint design.

Some examples of changes that require requalification of a brazing process include a change in base metal, brazing filler metal, brazing temperature, brazing flux, furnace atmosphere, or joint type.

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB-400

ARTICLE XIV
BRAZING DATA
QB-403
Brazing Filler Metal
QB-403.1 A change from one F-Number in table
QB-432 to any other F-Number, or to any other filler
metal not listed in table QB-432.

VARIABLES

QB-401
General
QB-401.1 Each brazing variable described in this
Article is applicable as an essential or nonessential variable for procedure qualification when referenced in
QB-250 for each specific process. Essential variables for
performance qualification are referenced in QB-350 for
each specific brazing process. A change from one brazing
process to another brazing process is an essential variable
and requires requalification.

QB-403.2 A change in filler metal from one product


form to another (for example, from preformed ring to
paste).
QB-404
Brazing Temperature
QB-404.1 A change in brazing temperature to a value
outside the range specified in the BPS.

QB-402
Base Metal
QB-402.1 A change from a base metal listed under
one P-Number in table QW/QB-422 to any of the following:
(a) a metal listed under another P-Number
(b) any other base metal not listed in table
QW/QB-422
(c) as permitted in QW-420.2 (for S-Numbers)
The brazing of dissimilar metals need not be requalified
if each base metal involved is qualified individually for
the same brazing filler metal, flux, atmosphere, and process. Similarly, the brazing of dissimilar metals qualifies
for the individual base metal brazed to itself and for the
same brazing filler metal, flux, atmosphere, and process,
provided the requirements of QB-153.1(a) are met.

QB-406
Brazing Flux, Fuel Gas, or Atmosphere
QB-406.1 The addition or deletion of brazing flux or
a change in AWS classification of the flux. Nominal
chemical composition or the trade name of the flux may
be used as an alternative to the AWS classification.
QB-406.2 A change in the furnace atmosphere from
one basic type to another type. For example:
(a) reducing to inert
(b) carburizing to decarburizing
(c) hydrogen to disassociated ammonia
QB-406.3 A change in the type of fuel gas(es).

QB-402.2 A change from a base metal listed under


one P-Number in table QW/QB-422 to any of the following:
(a) a metal listed under another P-Number
(b) any other metal not listed in table QW/QB-422
(c) as permitted in QW-420.2 (for S-Numbers)
The brazing of dissimilar metals need not be requalified
if each base metal involved is qualified individually for
the same brazing filler metal, flux, atmosphere, and process. Similarly, the brazing of dissimilar metals qualifies
for the individual base metal brazed to itself and for the
same brazing filler metal, flux, atmosphere, and process.

QB-407
Flow Position
QB-407.1 The addition of other brazing positions than
those already qualified (see QB-120 through QB-124,
QB-203 for procedure, and QB-303 for performance).
(a) If the brazing filler metal is preplaced or facefed
from outside the joint, then requalification is required in
accordance with the positions defined in figures QB-461.1
and QB-461.2 under the conditions of QB-120 through
QB-124.
(b) If the brazing filler metal is preplaced in a joint in
a manner that major flow does occur, then requalification
is required in accordance with the positions defined in
figures QB-461.1 and QB-461.2 under the conditions of
QB-120 through QB-124.

QB-402.3 A change in base metal thickness beyond


the range qualified in QB-451 for procedure qualification,
or QB-452 for performance qualification.
214

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

QB-407.1

BRAZING DATA

QB-431

--`,,```,,,,````-`-`,,`,,`,`,,`---

(c) If the brazing filler metal is preplaced in a joint so


that there is no major flow, then the joint may be brazed
in any position without requalification.

encountered in the fabrication of production brazements,


including at least 80% of the aggregate time at temperature(s). The postbraze heat treatment total time(s) at temperature(s) may be applied in one heating cycle.

QB-408
Joint Design
QB-408.1 A change in the joint type, i.e., from a butt
to a lap or socket, from that qualified. For lap or socket
joints, an increase in lap length of more than 25% from
the overlap used on the brazer performance qualification
test coupon.

QB-409.3 For a procedure qualification test coupon


receiving a postbraze heat treatment in which the upper
transformation temperature is exceeded, the maximum
qualified thickness for production brazements is 1.1 times
the thickness of the test coupon.

QB-408.2 A change in the joint clearances to a value


outside the range specified in the BPS and as recorded
in the PQR.

QB-410
Technique
QB-410.1 A change in the method of preparing the
base metal, i.e., method of precleaning the joints (for
example, from chemical cleaning to cleaning by abrasive
or mechanical means).

QB-408.3 A change in the joint clearances to a value


outside the range specified in the BPS.
QB-408.4 A change in the joint type, e.g., from a
butt to a lap or socket, from that qualified. For lap and
socket joints, a decrease in overlap length from that qualified.

QB-410.2 A change in the method of postbraze cleaning (for example, from chemical cleaning to cleaning by
wire brushing or wiping with a wet rag).
QB-410.3 A change in the nature of the flame (for
example, a change from neutral or slightly reducing).

QB-409
Postbraze Heat Treatment
QB-409.1 A separate procedure qualification is
required for each of the following conditions:
(a) For P-Nos. 101 and 102 materials, the following
postbraze heat treatment conditions apply:
(1) no postbraze heat treatment
(2) postbraze heat treatment below the lower transformation temperature
(3) postbraze heat treatment above the upper transformation temperature (e.g., normalizing)
(4) postbraze heat treatment above the upper transformation temperature followed by heat treatment below
the lower transformation temperature (e.g., normalizing
or quenching followed by tempering)
(5) postbraze heat treatment between the upper and
lower transformation temperatures
(b) For all other materials, the following post weld
heat treatment conditions apply:
(1) no postbraze heat treatment
(2) postbraze heat treatment within a specified temperature range

QB-410.4 A change in the brazing tip sizes.


QB-410.5 A change from manual to mechanical torch
brazing and vice versa.

QB-420

(See Part QW, Welding QW-420)

QB-430

F-NUMBERS

QB-431

General

The following F-Number grouping of brazing filler


metals in table QB-432 is based essentially on their usability characteristics, which fundamentally determine the
ability of brazers and brazing operators to make satisfactory brazements with a given filler metal. This grouping
is made to reduce the number of brazing procedure and
performance qualifications, where this can logically be
done. The grouping does not imply that filler metals
within a group may be indiscriminately substituted for a
filler metal which was used in the qualification test without consideration of the compatibility from the standpoint
of metallurgical properties, design, mechanical properties, postbraze heat treatment, and service requirements.

QB-409.2 A change in the postbraze heat treatment


(see QB-409.1) temperature and time range requires a
PQR.
The procedure qualification test shall be subjected to
postbraze heat treatment essentially equivalent to that

215

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

P-NUMBERS

Not for Resale

2004 SECTION IX
QB-432
F-NUMBERS
Grouping of Brazing Filler Metals for Procedure and Performance Qualification SFA-5.8

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB

F-No.

AWS Classification No.

432.1

101

BAg-1
BAg-1a
BAg-8
BAg-8a
BAg-22
BAg-23
BVAg-0
BVAg-8
BVAg-8b
BVAg-30

432.2

102

BAg-2
BAg-2a
BAg-3
BAg-4
BAg-5
BAg-6
BAg-7
BAg-9
BAg-10
BAg-13
BAg-13a
BAg-18
BAg-19
BAg-20
BAg-21
BAg-24
BAg-26
BAg-27
BAg-28
BAg-33
BAg-34
BAg-35
BAg-36
BAg-37
BVAg-6b
BVAg-18
BVAg-29
BVAg-31
BVAg-32

432.3

103

BCuP-1
BCuP-2
BCuP-3
BCuP-4
BCuP-5
BCuP-6
BCuP-7

216

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA

QB

F-No.

AWS Classification No.

432.4

104

BAlSi-2
BAlSi-3
BAlSi-4
BAlSi-5
BAlSi-7
BAlSi-9
BAlSi-11

432.5

105

BCu-1
BVCu-1x
BCu-1a
BCu-2

432.6

106

RBCuZn-A
RBCuZn-B
RBCuZn-C
RBCuZn-D

432.7

107

BNi-1
BNi-1a
BNi-2
BNi-3
BNi-4
BNi-5
BNi-5a
BNi-6
BNi-7
BNi-8
BNi-9
BNi-10
BNi-11

432.8

108

BAu-1
BAu-2
BAu-3
BAu-4
BAu-5
BAu-6
BVAu-2
BVAu-4
BVAu-7
BVAu-8

432.9

109

BMg-1

432.10

110

BCo-1

432.11

111

BVPd-1

217

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB-432
F-NUMBERS (CONTD)
Grouping of Brazing Filler Metals for Procedure and Performance Qualification SFA-5.8

QB-450

QB-450
QB-451

2004 SECTION IX

QB-451.3

SPECIMENS
Procedure Qualification Specimens

QB-451.1
TENSION TESTS AND TRANSVERSE-BEND TESTS BUTT AND SCARF JOINTS

A05

Thickness T of Test Coupon as


Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness of
Materials Qualified by Test
Plate or Pipe, in. (mm)
Min.

Type and Number of Test Specimens Required

Max.

0.5T
16 (1.5)
3
16 (5)

2T
2T
2T

Tension
[Note (1)]

First Surface
Bend [Note (2)]

Second Surface
Bend [Note (2)]

2
2
2 [Note (3)]

2
2
2

2
2
2

NOTES:
(1) For specimen dimensions, see figure QB-462.1(a) for plate specimens, or figure QB-462.1(b) for pipe specimens. For pipe specimens not
greater than NPS 3 (DN 75), full section testing may be substituted; see figure QB-462.1(e).
(2) For specimen dimensions, see figure QB-462.2(a). For specimen removal, see figure QB-463.1(a) for plate coupons, or figure QB-463.1(e)
for pipe coupons.
(3) See QB-151 for details on multiple specimens when coupon thicknesses are over 1 in. (25 mm).

A05

QB-451.2
TENSION TESTS AND LONGITUDINAL BEND TESTS BUTT AND SCARF JOINTS

Thickness T of Test Coupon as


Brazed, in. (mm)

--`,,```,,,,````-`-`,,`,,`,`,,`---

Less than 18 (3)


1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness of
Materials Qualified by Test
Plate or Pipe, in. (mm)
Min.
0.5T
16 (1.5)
3
16 (5)
1

Type and Number of Test Specimens Required

Max.

Tension
[Note (1)]

First Surface
Bend [Note (2)]

Second Surface
Bend [Note (2)]

2T
2T
2T

2
2
2 [Note (3)]

2
2
2

2
2
2

NOTES:
(1) For specimen dimensions, see figure QB-462.1(a) for plate specimens, or figure QB-462.1(b) for pipe specimens. For pipe specimens not
greater than NPS 3 (DN 75), full section testing may be substituted; see figure QB-462.1(e).
(2) For specimen dimensions, see figures QB-462.2(b) and QB-463.1(b) for specimen removal.
(3) See QB-151 for details on multiple specimens when coupon thicknesses are over 1 in. (25 mm).

QB-451.3
TENSION TESTS AND PEEL TESTS LAP JOINTS

A05

Thickness T of Test Coupon as


Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness of Materials


Qualified by Test Plate or Pipe, in. (mm)
Min.

Max.

0.5T
16 (1.5)
3
16 (5)

2T
2T
2T

Type and Number of


Test Specimens Required
Tension
[Note (1)]
2
2
2

Peel
[Notes (2) and (3)]
2
2
2

NOTES:
(1) For specimen dimensions, see figure QB-462.1(c). For pipe specimens not greater than NPS 3 (DN 75), full section testing may be substituted;
see figure QB-462.1(e).
(2) For peel specimens, see figure QB-462.3 for specimen dimensions, and figure QB-463.1(d) for specimen removal.
(3) Sectioning tests may be substituted for peel tests. For section specimens, see figure QB-462.4 for specimen dimensions, and figure QB463.1(c) for specimen removal.

218

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA
QB-451.4
TENSION TESTS AND SECTION TESTS RABBET JOINTS

Thickness T of
Test Coupon as
Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness of
Materials Qualified by
Test Plate or Pipe,
in. (mm)

A05

Type and Number of


Test Specimens Required

Min.

Max.

Tension
[Note (1)]

Section
[Note (2)]

0.5T
1
16 (1.5)
3
16 (5)

2T
2T
2T

2
2
2

2
2
2

NOTES:
(1) For specimen dimensions, see figure QB-462.1(c). For pipe specimens not greater than NPS 3 (DN 75), full section testing may be substituted;
see figure QB-462.1(e).
(2) For specimen dimensions, see figures QB-462.4 and QB-463.1(c) for specimen removal.

QB-451.5
SECTION TESTS WORKMANSHIP COUPON JOINTS

Thickness T of
Test Coupon as
Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness
of Materials Qualified by
Test Plate or Pipe,
in. (mm)
Min.

Max.

0.5T
1
16 (1.5)
3
16 (5)

2T
2T
2T

Type and Number of


Test Specimens Required
Section,
QB-462.5 [Note (1)]
2
2
2

NOTE:
(1) This test in itself does not constitute procedure qualification but must be validated by conductance of tests of butt or lap joints as appropriate.
For joints connecting tension members, such as the stay or partition type in QB-462.5, the validation data may be based upon butt joints;
for joints connecting members in shear, such as saddle or spud joints, the validation data may be based on lap joints.

219
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

QB-452
04

QB-452

2004 SECTION IX

QB-452.2

Performance Qualification Specimens

QB-452.1
PEEL OR SECTION TESTS BUTT, SCARF, LAP, RABBET JOINTS

A05

Thickness T of
Test Coupon as
Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness of
Materials Qualified by
Test Plate or Pipe, in. (mm)
Min.

Max.

0.5T
1
16 (1.5)
3
16 (5)

2T
2T
2T

Type and Number of


Test Specimens Required
Peel, QB-462.3
[Notes (1), (2), and (3)]
2
2
2

NOTES:
(1) For a joint brazed with a filler metal having a tensile strength equal to or greater than that of the metal being joined, the specimens shall
be sectioned as shown in figure QB-462.4.
(2) For specimen dimensions, see figure QB-462.3 for peel test specimens or figure QB-462.4 for section specimens.
(3) For specimen removal, see figure QB-463.2(a) for section specimens or figure QB-463.2(b) for peel specimens from plate coupons, or figure
QB-463.2(c) for pipe coupons.

QB-452.2
SECTION TESTS WORKMANSHIP SPECIMEN JOINTS
Thickness T of Test
Coupon as Brazed,
in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)

Range of Thickness of Materials


Qualified by Test Plate or
Pipe, in. (mm)
Min.
0.5T
1
16 (1.5)
3
16 (5)

Max.
2T
2T
2T

--`,,```,,,,````-`-`,,`,,`,`,,`---

220

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

Type and Number of


Test Specimens Required
Section,
QB-462.5
1
1
1

QB-460

BRAZING DATA

QB-460

QB-461.1

GRAPHICS

A
45 deg

(1)

(3)

C
C

Flat Flow
L

(2)

(4)

(5)

Flat Flow
B
45 deg

(3)

(1)

C
Flow

(2)
(4)

C
C

Vertical Downflow
C

(3)

(1)
C

L
Flow
(2)

(4)

45 deg
Vertical Upflow
D
45 deg

(1)

(2)

C
45 deg

Flow
C

Horizontal Flow

(a) C p joint clearance


(b) L p length of lap or thickness

QB-461.1 FLOW POSITIONS


221
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

2004 SECTION IX
A
15 deg

(1)

(3)

C
C

Flat Flow
L

(2)

(4)

(5)

Flat Flow
B
15 deg

(3)

(1)

C
Flow

(2)

(4)
C

Vertical Downflow
C

(3)

(1)
C

L
Flow
(2)

(4)

15 deg
Vertical Upflow
D
15 deg

(2)

(1)

C
15 deg

Flow
C

Horizontal Flow

(a) C p joint clearance


(b) L p length of lap or thickness

QB-461.2 TEST FLOW POSITIONS

222
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA

2 in.
(50 mm) R

10 in. (250 mm)


approx. [Note (1)]
1/ in. (6 mm)
4

1/ in. (6 mm)
4

Edge of joint

3/ in. (19 mm)


4

1/ in. (6 mm)
4

This section machined,


preferably by milling

10 in. (250 mm) approx. [Note (1)]


21/4 in.
2 in. (50 mm) R
(57 mm)
A, min.
A, min.
min.
[Note (2)]
[Note (2)]
0.5 in.
(13 mm)
diameter

1 in.
(25 mm)
1/

3/

This section machined,


preferably by milling

1/

in. (6 mm)

in. (19 mm)

in. (6 mm)

2 in. (50 mm)


approx. [Note (1)]

Alternate Pin-Loaded Specimen


NOTES:
(1) Length may vary to fit testing machine.
(2) A p greater of 14 in. (6 mm) or 2T

QB-462.1(a) TENSION REDUCED SECTION FOR BUTT AND SCARF JOINTS PLATE

223
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

A05

2004 SECTION IX

2 in.
(50 mm) R

10 in. (250 mm)


approx. [Note (1)]
1/ in. (6 mm)
4

1/ in. (6 mm)
4

Edge of joint

3/ in. (19 mm)


4

Machine the minimum amount


needed to obtain plane parallel
faces over the 3/4 in. (19 mm)
wide reduced section

1/ in. (6 mm)
4

This section machined,


preferably by milling

10 in. (250 mm) approx. [Note (1)]


21/4 in.
2 in. (50 mm) R
(57 mm)
A, min.
A, min.
min.
[Note (2)]
[Note (2)]
0.5 in.
(13 mm)
diameter

1 in.
(25 mm)
1/

3/
4

This section machined,


preferably by milling

1/

in. (6 mm)

in. (19 mm)

in. (6 mm)

2 in. (50 mm)


approx. [Note (1)]

Alternate Pin-Loaded Specimen

X
[Note (3)]

As specified
by design

T
T

For Lap Joints


NOTES:
(1) Length may vary to fit testing machine.
(2) A p greater of 14 in. (6 mm) or 2T
(3) X p test specimen overlap

QB-462.1(b) TENSION REDUCED SECTION FOR BUTT, LAP, AND SCARF JOINTS PIPE

--`,,```,,,,````-`-`,,`,,`,`,,`---

A05

223.1

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

--`,,```,,,,````-`-`,,`,,`,`,,`---

2004 SECTION IX

10 in. (250 mm) approx. [Note (1)]


21/4 in.
2 in. (50 mm) R
(57 mm)
A, min.
A, min.
min.
[Note (2)]
[Note (2)]

As specified
by design
1/

in. (6 mm)

X
T min.

T
3/

in. (19 mm)

For Rabbet Joints


As specified
by design X
X

This section machined,


preferably by milling

1/

in. (6 mm)

T min.

T
10 in. (250 mm) approx. [Note (1)]
21/4 in.
2 in. (50 mm) R
(57 mm)
A, min.
A, min.
min.
[Note (2)]
[Note (2)]
0.5 in.
(13 mm)
diameter

1 in.
(25 mm)
1/
4

in. (6 mm)

3/

This section machined,


preferably by milling

in. (19 mm)

1/
4

Alternate Designs

in. (6 mm)

2 in. (50 mm)


approx. [Note (1)]

Alternate Pin-Loaded Specimen

X
[Note (3)]

As specified
by design

T
T

For Lap Joints


NOTES:
(1) Length may vary to fit testing machine.
(2) A p greater of 14 in. (6 mm) or 2T
(3) X p test specimen overlap

QB-462.1(c) TENSION REDUCED SECTION FOR LAP AND RABBET JOINTS PLATE

224

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

04
A05

BRAZING DATA

QB-462.1(e) TENSION FULL SECTION FOR LAP, SCARF, AND BUTT JOINTS SMALL DIAMETER PIPE

225
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

A05

2004 SECTION IX

Jaws of testing machine

2
3

Front View

Restrainer Bars

Spacers

Reduced-Section Tension Specimen

Bolts, Body-Bound

4 Locknuts

4 Nuts

Side View
GENERAL NOTE: The restraining fixture is intended to provide a snug
fit between the fixture and the contour of the tension specimen. The
fixture shall be tightened, but only to the point where a minimum of
0.001 in. (0.03 mm) clearance exists between the sides of the fixture
and the tension specimen.

QB-462.1(f) SUPPORT FIXTURE FOR REDUCED-SECTION TENSION SPECIMENS

226
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA

6 in. (150 mm) min.

11/2 in. (38 mm)

y, in. (mm)

T, in. (mm)

Plate

Pipe

GENERAL NOTE: For the first surface bend specimens,


machine from the second surface as necessary until the
required thickness is obtained. For second surface bend
specimens, machine from the first surface as necessary
until the required thickness is obtained.

All ferrous and nonferrous materials


T
3/ (10)
8

1/ 3/ (1.510)
16
8
>3/8 ( >10)

QB-462.2(a) TRANSVERSE FIRST AND SECOND SURFACE BENDS PLATE AND PIPE

T
y

6 in. (150 mm) min.

T
y

R = 1/8 in.
(3 mm) max.

11/2 in.
(38 mm)

y
T

T, in. (mm)
1/ 3/ (1.510)
16
8
>3/8 ( >10)

y
T

GENERAL NOTE: For the first surface bend specimens,


machine from the second surface as necessary until the
required thickness is obtained. For second surface bend
specimens, machine from the first surface as necessary
until the required thickness is obtained.

y, in. (mm)
All ferrous and nonferrous materials
T
3/ (10)
8

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB-462.2(b) LONGITUDINAL FIRST AND SECOND SURFACE BENDS PLATE

227

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

2004 SECTION IX

10 in. (250 mm) approx.


[Note (1)]

11/2 in. (38 mm)

X = 4T min. or as
required by design

Section A

Z
Section B

T
Y
Fulcrum point

Approximately, or sufficient
for peeling purposes

--`,,```,,,,````-`-`,,`,,`,`,,`---

GENERAL NOTES:
(a) Flange Y may be omitted from Section B when peeling is to be accomplished in a
suitable tension machine.
(b) Specimen shall be brazed from side marked Z.
NOTE:
(1) Length may vary to fit testing machine.

QB-462.3 LAP JOINT PEEL SPECIMEN

this piece

1/
3

Section

specimen

1/
3

Discard

this piece

1/
3

Discard

W=
in.
(38 mm)
11/2

Section A

Section B

X = 4T min. or as required by design

11/2 in. (38 mm)

GENERAL NOTE: Specimen shall be brazed from the side marked Z.

QB-462.4 LAP JOINT SECTION SPECIMEN (See QB-181)

228

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

Alternate for Rabbet Joint

--`,,```,,,,````-`-`,,`,,`,`,,`---

BRAZING DATA

QB-462.5 WORKMANSHIP COUPONS

229

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

QB-463

QB-463

2004 SECTION IX

QB-463.1(b)

Order of Removal

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB-463.1(a) PLATES PROCEDURE QUALIFICATION

QB-463.1(b) PLATES PROCEDURE QUALIFICATION

230

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA
--`,,```,,,,````-`-`,,`,,`,`,,`---

Discard

this piece

Reduced section
tensile

specimen

Sectioning

specimen

Reduced section
tensile

specimen

Sectioning

specimen

Discard

this piece

Alternate Lap Joint


[Note (2)]

Alternate Lap Joint


[Note (2)]

Alternate Lap Joint


[Note (2)]

NOTES:
(1) Required for rabbet joints.
(2) The sectioning specimen in this view may be used as
an alternate to sectioning the peel test specimens of
QB-463.1(d) when the peel test cannot be used. This
section test specimen should be approximately 1/2 in.
(13 mm) wide.

Rabbet Joint
[Note (1)]

QB-463.1(c) PLATES PROCEDURE QUALIFICATION

231

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

2004 SECTION IX

QB-463.1(d) PLATES PROCEDURE QUALIFICATION

232
--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA

Top

Reduced section tensile

Specimen location No. 1

First surface bend


(if required)

--`,,```,,,,````-`-`,,`,,`,`,,`---

Horizontal plane

Plane of cut
for halfsection
specimens

First surface bend


(if required)

Specimen location No. 2

Bottom

Reduced section tensile


GENERAL NOTES:
(a) Figure shown is for coupons over 3 in. (75 mm) O.D. Locations No. 1 and 2 are for:
(1) second surface specimens for butt and scarf joints
(2) peel or section specimens for lap joints
(3) section specimens for rabbet joints
(b) For coupons 3 in. (75 mm) O.D. and smaller, two coupons shall be brazed and one specimen shall be removed from each coupon. If brazed
in the horizontal flow position, the specimen shall be taken at specimen location No. 1. Alternatively, each coupon shall be cut longitudinally
and the specimen shall consist of both sides of one half-section of each coupon.
(c) When coupon is brazed in the horizontal flow position, specimens locations shall be as shown relative to the horizontal plane of the coupon,
and for half-section specimens, plane of cut shall be oriented as shown relative to the horizontal plane of the coupon.
(d) When both ends of a coupling are brazed, each end is considered a separate test coupon.

QB-463.1(e) PIPE PROCEDURE QUALIFICATION

233

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

--`,,```,,,,````-`-`,,`,,`,`,,`---

2004 SECTION IX

Discard

this piece

Sectioning

specimen

Discard

this piece

Sectioning

specimen

Discard

this piece

Alternate Lap Joint


[Note (2)]

Alternate Lap Joint


[Note (2)]

Rabbet Joint
[Note (1)]
Alternate Lap Joint
[Note (2)]
Alternate Scarf Joint
[Note (2)]

NOTES:
(1) Required for rabbet joints.
(2) The sectioning specimen in this view may be used as
an alternate to sectioning the peel test specimens of
QB-463.2 (b) when the peel test cannot be used. This
section test specimen should be approximately 1/2 in.
(13 mm) wide.

Alternate Butt Joint


[Note (2)]

QB-463.2(a) PLATES PERFORMANCE QUALIFICATION

234

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

BRAZING DATA

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB-463.2(b) PLATES PERFORMANCE QUALIFICATION

235

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

2004 SECTION IX

Top
Specimen
location No. 1

Horizontal plane

Plane of
cut for
half-section
specimens

Specimen location No. 2


Bottom
GENERAL NOTES:
(a) For coupons over 3 in. (75 mm) O.D., one specimen
shall be removed from each location shown.
(b) For coupons 3 in. (75 mm) O.D. and smaller, two
coupons shall be brazed and one specimen
shall be removed from each coupon. If brazed in
the horizontal flow position, the specimen shall
be taken at specimen location No. 1. Alternatively,
each coupon shall be cut longitudinally and the
specimen shall be both sides of one half-section
of each coupon.
(c) When the coupon is brazed in the horizontal flow position,
specimen locations shall be as shown relative to the
horizontal plane of the coupon. For half-section
specimens, plane of cut shall be oriented as shown
relative to the horizontal plane of the coupon.
(d) When both ends of a coupling are brazed, each end
is considered a separate test coupon.

QB-463.2(c) PIPE PERFORMANCE QUALIFICATION

236

--`,,```,,,,````-`-`,,`,,`,`,,`---

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

QB-466

QB-466

BRAZING DATA

QB-466.1

Test Jigs

Tapped hole to suit


testing machine

Hardened rollers 11/2 in. (38 mm) diameter


may be substituted for jig shoulders

As required

As required
3/
4

in. (19 mm)

Shoulders hardened
and greased
in. (19 mm)

3/
4

in. (19 mm)

6 3/4 in.
(170 mm)

3/
4

1/ in. (13 mm)


2
11/8 in. (28 mm)

1/
4

in. (6 mm)

Plunger

3 in. min.
(75 mm)
2 in. min.
(50 mm)

11/8 in. (29 mm)


3/ in. R
4
(19 mm)
1/
8

in. (3 mm)

B R
3/
4

in. (19 mm)


3/
4

in. (19 mm)

2 in. (50 mm)

C
Yoke
3 7/8 in. (97 mm)
Thickness of
Specimen,
in. (mm)
3

8 (10)

A,
in. (mm)

B,
in. (mm)

C,
in. (mm)

D,
in. (mm)

112 (38)
4t

238 (60)
6t + 3.2

1316 (30)
3t + 1.6

4 (19)
2t

D R

71/2 in. (190 mm)


9 in. (225 mm)

--`,,```,,,,````-`-`,,`,,`,`,,`---

QB-466.1 GUIDED-BEND JIG

237

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

Not for Resale

2004 SECTION IX

--`,,```,,,,````-`-`,,`,,`,`,,`---

Note (3)

B = 1/2 A

Notes (1), (2)

R min. = 3/4 in. (19 mm)


C

Notes (4), (5)

Roller

T + 1/16 in. (1.5 mm) max.

R min.

A
Thickness of Specimen, in. (mm)
3

A,
in. (mm)

B,
in. (mm)

C,
in. (mm)

B = 1/2 A

3
112 (38)
4 (19)
238 (60)
t
4t
2t
6t + 18 (3)
GENERAL NOTE: The braze joint in the case of a transverse bend
specimen shall be completely within the bend portion of the specimen
after testing.

8 (10)

Thickness of Specimen, in. (mm)

NOTES:
(1) Either hardened and greased shoulders or hardened rollers free
to rotate shall be used.
(2) The shoulders of rollers shall have a minimum bearing surface
of 2 in. (50 mm) for placement of the specimen. The rollers shall
be high enough above the bottom of the jig so that the specimens
will clear the rollers when the ram is in the low position.
(3) The ram shall be fitted with an appropriate base and provision
made for attachment to the testing machine, and shall be of a
sufficiently rigid design to prevent deflection and misalignment
while making the bend test. The body of the ram may be less than
the dimensions shown in column A.
(4) If desired, either the rollers or the roller supports may be made
adjustable in the horizontal direction so that specimens of t thickness may be tested on the same jig.
(5) The roller supports shall be fitted with an appropriate base
designed to safeguard against deflection or misalignment and
equipped with means for maintaining the rollers centered midpoint
and aligned with respect to the ram.

8 (10)

112 (38)
4t

B,
in. (mm)
3

4 (19)
2t

GENERAL NOTES:
(a) Dimensions not shown are the option of the designer. The
essential consideration is to have adequate rigidity so that the
jig parts will not spring.
(b) The specimen shall be firmly clamped on one end so that there
is no sliding of the specimen during the bending operation.
(c) Test specimens shall be removed from the jig when the outer
roll has been removed 180 deg from the starting point.

QB-466.3 GUIDED-BEND WRAP AROUND JIG

QB-466.2 GUIDED-BEND ROLLER JIG

238

Copyright ASME International


Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS

A,
in. (mm)

Not for Resale

You might also like