Application Notes, Interfacing DEIF Equipment 4189340670 UK - 2015.12.16
Application Notes, Interfacing DEIF Equipment 4189340670 UK - 2015.12.16
Application Notes, Interfacing DEIF Equipment 4189340670 UK - 2015.12.16
DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 [email protected] www.deif.com
isenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 [email protected] www.deif.com
14 9614 Fax: +45 9614 9615 [email protected] www.deif.com
1. Delimitation
1.1. Scope of application notes Interfacing DEIF equipment to governors and AVRs.................................. 4
2. General information
2.1. Warnings, legal information and safety.................................................................................................. 5
2.1.1. Warnings and notes ......................................................................................................................5
2.1.2. Legal information and disclaimer ..................................................................................................5
2.1.3. Safety issues ................................................................................................................................ 5
2.1.4. Electrostatic discharge awareness ............................................................................................... 5
2.1.5. Factory settings ............................................................................................................................ 5
2.2. About the Application Notes................................................................................................................... 6
2.2.1. General purpose ...........................................................................................................................6
2.2.2. Intended users ..............................................................................................................................6
2.2.3. Contents and overall structure ......................................................................................................6
5. Commissioning
5.1. The prime mover and generator.............................................................................................................9
5.2. Speed droop on speed governor............................................................................................................9
5.3. Voltage droop on AVR............................................................................................................................ 9
5.4. Initial setting of speed governor/AVR..................................................................................................... 9
5.4.1. With relay output(s) directly connected..........................................................................................9
5.4.2. With analogue output.....................................................................................................................9
5.4.3. With Multi-line 2 PPU/PPM/GPC/AGC PWM output for Caterpillar.......................................... 10
5.5. Adjusting DEIF controllers....................................................................................................................10
5.5.1. Delomatic/PPU/PPM/GPC/AGC/AGC 200/BGC......................................................................... 10
5.5.2. Analogue output PI...................................................................................................................... 10
5.5.3. Relay output PI step.....................................................................................................................11
5.5.4. Resulting speed/voltage curve upon load change.......................................................................12
5.6. Adjusting Uni-line load sharers and synchronisers.............................................................................. 13
5.6.1. Resulting speed/voltage curve upon load change.......................................................................14
7. Governor interfaces
7.1. Barber-Colman DYNA 1....................................................................................................................... 17
7.2. Barber-Colman DYNA DPG 2200 governor......................................................................................... 17
7.3. Barber-Colman DYNA 8000 governor..................................................................................................17
7.4. Barber-Colman DYNA 1 digital controllers........................................................................................... 18
7.4.1. Model DYN1 10502/3/4/6............................................................................................................ 18
7.4.2. Model DYN1 DYNA 2000............................................................................................................ 18
7.4.3. Model DYN1 10871..................................................................................................................... 18
7.4.4. Model DYN1 10794..................................................................................................................... 19
7.5. Caterpillar ADEM engine controller................................................................................................... 19
7.6. Caterpillar PEEC engine controller.................................................................................................... 20
7.7. Caterpillar Pulse Width Modulator converter .................................................................................... 21
7.8. Cummins EFC governor.......................................................................................................................21
7.9. Cummins ECM controller..................................................................................................................... 21
7.10. Cummins Power Command Control (PCC) load sharing system and Multi-line 2............................. 22
7.11. Detroit Diesel DDEC-III/DDEC-IV electronic governor....................................................................... 23
7.12. Deutz EMR electronic controller.........................................................................................................23
DEIF A/S
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11. Troubleshooting
DEIF A/S
Page 3 of 49
Delimitation
1. Delimitation
1.1 Scope of application notes Interfacing DEIF equipment to
governors and AVRs
This document includes application notes for interfacing DEIF's equipment to governors and AVRs and covers the following DEIF products:
Uni-line series
Multi-line series
Delomatic
A multi-functional system for power management and generator control and -protection
DEIF A/S
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General information
2. General information
2.1 Warnings, legal information and safety
2.1.1 Warnings and notes
Throughout this document, a number of warnings and notes with helpful user information will be presented.
To ensure that these are noticed, they will be highlighted as follows in order to separate them from the general text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal injury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
DEIF A/S
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General information
DEIF A/S
Page 6 of 49
Uni-line: A family of single-function components. The Uni-line synchronisers and load sharers all have relay control outputs.
EPQ96 and EPN-110DN: Electronic potentiometers giving a DC voltage output.
Multi-line 2: A family of multi-functional components. These have relay control outputs as standard (for
both speed governor and AVR), and analogue (+/-20 mA) as well as Pulse Width Modulated (PWM) outputs as option.
PPU: Paralleling and Protection Unit.
GPC: Generator Paralleling Controller.
AGC (AGC3/AGC4/AGC 200/AGC -Plant Management): Automatic Generator Controller (Automatic
Mains Failure unit with engine control).
BGC: Basic Generator Controller (Automatic Mains Failure unit with limited control functions).
PPM: Protection and Power Mangement (power management system for ships).
Delomatic: A multi-functional system capable of power management functions besides all generator control and protection functions.
SCM-1: Generator control plug-in module in Delomatic 3 with relay or analogue outputs for speed
governor and AVR.
SCM 4.2: Generator control plug-in module in Delomatic 4 with relay or analogue outputs for speed
governor and AVR.
DEIF A/S
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EPQ96/EPN - 110DN
Governor/AVR
01/05/010V DC
DEIF controller
+/-20 mA
+/-20 mA, PWM
+/-20 mA
+/-1/5/10V DC
+/-20 mA
+/-1/5/10V DC
PWM
+/-20 mA
0-20 mA
+/-1/5/10V DC
0-1/5/10 V
Governor/AVR
01/05/010V DC, 20mA, PWM
DEIF A/S
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Commissioning
5. Commissioning
5.1 The prime mover and generator
The prime mover can be diesel engine, gas engine, gas turbine or steam turbine. The type of prime mover is
unimportant. The generator must be a synchronous generator with adjustable Automatic Voltage Regulator
(AVR).
DEIF A/S
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Commissioning
AGC 200 has no analogue outputs, so if needed, the IOM 200 series external IO module must be used.
As especially governors are sensitive to the external circuit impedance, it is essential that the initial settings of
speed governor/AVR are done with the analogue output connected, but disabled (electronic potentiometer:
Turn off the power supply; Delomatic: Set in SWBD mode; Multi-line: Set in MAN mode). If you fail to do this,
you may experience control problems later on. The only exception from this rule is the Woodward load sensor
(please see the chapter Woodward generator load sensor). After this, you adjust the frequency response:
DEIF A/S
Page 10 of 49
Commissioning
Both Delomatic and PPU/PPM/GPC/AGC/AGC 200/BGC accept push-button inputs for manual voltage control and can be connected directly, even if manual running is required.
The output is +/-20 mA. For IOM 200 units, voltage can be chosen as well.
1. The integral time (the time to compensate for deviations from setpoint) should be as short as possible, but
to avoid hunting, the setting is recommended to give a fairly long integral time, so, as a beginning, the
integral time (Ki factor in Multi-line) can remain as factory setting.
2. The gain is now adjusted. Increase the value until the speed governor/AVR becomes unstable, and decrease until it stabilises again.
3. Repeat 2., but this time by lowering the integral time (increase Ki in Multi-line, decrease Tn in Delomatic)
until instability, and increase the integral time again until stability is reached.
4. The easiest way to test is to use (if possible) a load bank, applying "jumps" in generator load and thereby
testing the speed/AVR control.
The shortest acceptable time pulse time is dependent on the reaction of the governor/AVR and connection
type. Slow reaction => long time pulse.
Multi-line:
Apart from the Kp (proportional gain) and Ki (integrator gain) there are settings for:
Electronic potentiometer:
If an electronic potentiometer is being used to convert the relay signals into analogue value, both the time
pulse and the gain factory setting can be used. In this case, the adjustments are easiest done on the electronic potentiometer, gain = a combination of Uo (full scale output) and TIME (sec.). Higher Uo/shorter
TIME = higher gain.
Direct connection to mechanical speed governor:
If the connection is directly onto a mechanical governor with pilot motor, it may be necessary to increase the
time pulse value. This depends on the mechanical characteristics of the governor system.
After finding the proper time pulse length, the gain Kp is adjusted. Increase the value until the speed becomes unstable, and decrease until it stabilises again.
Direct connection to AVR with binary voltage up/down inputs:
If the connection is directly onto binary inputs, it may be necessary to increase the time pulse value. This depends on the characteristics of the AVR.
After finding the proper time pulse length, the gain Kp is adjusted. Increase the value until the voltage becomes unstable, and decrease until it stabilises again.
DEIF A/S
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Commissioning
Freq./voltage
Freq./voltage
Nominal freq./voltage
Time
Load change
As it can be seen, 2-3 "overshoots" before stabilising after a sudden change are OK.
Gain too high:
Freq./voltage
Freq./voltage
Nominal freq./voltage
Time
Load change
If the gain is too high, the speed/voltage will not reach stability and the hunting may increase over time and
eventually cause a trip.
DEIF A/S
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Commissioning
Nominal freq./voltage
Freq./voltage
Time
Load change
If the gain is too low, the return to nominal takes too long time or may even never happen.
The shortest Tn is dependent on the reaction of the governor/AVR and connection type. Slow reaction => longer Tn.
As a beginning, place both potentiometers in centre position.
Electronic potentiometer:
If an electronic potentiometer is being used to convert the relay signals into analogue value, both the time
pulse and the gain potentiometer centre position can be used. In this case, the adjustments are done on the
electronic potentiometer, gain = a combination of Uo (full scale output) and TIME (sec.). Increase Uo/
decrease TIME = increase gain.
Direct connection to mechanical speed governor:
If the connection is directly onto a mechanical governor with pilot motor, it may be necessary to increase the
time pulse value. This depends on the mechanical characteristics of the governor system, but the shortest
possible time pulse value is preferable.
After finding the proper time pulse length, the gain Xp is adjusted. Increase the value until the speed becomes unstable, and decrease until it stabilises again.
Direct connection to AVR with binary voltage up/down inputs:
If the connection is directly onto binary inputs, it may be necessary to increase the time pulse value. This depends on the characteristics of the AVR. Slower reaction => longer time pulse.
After finding the proper time pulse length, the gain Kp is adjusted. Increase the value until the voltage becomes unstable, and decrease until it stabilises again.
DEIF A/S
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Commissioning
On the Uni-line synchroniser FAS-115DG, the voltage control relay output settings are fixed
and cannot be adjusted. This is done under the assumption that the outputs are used for an
electronic AVR or an electronic potentiometer, where adjustments can be made.
DEIF A/S
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EPQ96-2
EPN - 110DN
IOM 2xx
IN 1
10 (+)
10 (+)
23 (+)
7 (+)
IN 2
9 ()
11 ()
24 ()
8 ()
R1
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage input.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into V DC range:
DEIF equipment terminals
GOVERNOR
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
R1
IN 1
R2
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
IN 2
DEIF A/S
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GOVERNOR
DEIF equipment terminals
IN 1 (+)
Pot
IN 2 (0)
R1
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
7 (+)
9 ()
11 ()
24 ()
8 ()
IN 3 (signal)
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into V DC range:
GOVERNOR
IN 1 (+)
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
Pot
R2
IN 2 (0)
R1
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
IN 3 (signal)
DEIF A/S
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Governor interfaces
7. Governor interfaces
This chapter refers to the chapter 6 diagrams for terminals and resistor values unless otherwise stated.
Resistor values
IN 1
IN 2
R1
R2
499 k
100
Resistor values
IN 1 (+)
IN 2 (0)
IN 3 (signal)
Pot
R1
R2
5 k
499 k
100
Resistor values
IN 1
IN 2
R1
R2
LS signal 9
LS ref (2.5 V) 10
15
DEIF A/S
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Governor interfaces
Resistor values
IN 1
IN 2
R1
R2
220
Resistor values
IN 1 (+)
IN 2 (0)
IN 3 (signal)
Pot
R1
R2
10
5 k
220
Resistor values
IN 1
IN 2
R1
R2
499 k
100
Resistor values
IN 1
IN 2
R1
R2
100
DEIF A/S
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BARBERCOLMAN
11
DYN1
Governor interfaces
350 k
10
10 k
10 k
12
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
7 (+)
9 ()
11 ()
24 ()
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 2V DC range:
BARBERCOLMAN
11
DYN1
350 k
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
10
10 k
10 k
100
12
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
Resistor values
IN 1
IN 2
R1
R2
350 k
200
DEIF A/S
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Governor interfaces
ADEM
PPU/
GPC/
AGC
EPQ96-2
RATED
SPEED (10)
67 +
15 +
68
14
92 +
13 +
93
DROOP
SPEED (12)
BATTERY -
PEEC
PRIMARY
THROTTLE (9)
DROOP (3)
PPU/
GPC/
AGC
EPQ96-2
67 +
15 +
68
14
92 +
13 +
93
BATTERY - (19)
DEIF A/S
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Governor interfaces
Resistor values
IN 1 (+)
IN 2 (0)
IN 3 (signal)
Pot
R1
R2
1k
250
The polarity of the DEIF units' outputs must be reversed compared to the diagram in paragraph
6.
Resistor values
IN 1
IN 2
R1
R2
10 (wiper)
11 (+4 V )
499 k
120
8 (wiper)
9 (+4 V)
Resistor values
IN 1
IN 2
R1
R2
23 (+)
14 (gnd)
200
DEIF A/S
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Governor interfaces
Cummins
PCC+
PCC system PCC12/24V DC
Supply
GND (-)
+
ILSI unit
GB1
GB2
GB3.........
GBn
TB2: 6 5 4 3 2 1
TB1: 1 2
DEIF A/S
37 (LS+)
38 (LS-)
Page 22 of 49
Governor interfaces
Resistor values
IN 1
IN 2
R1
R2
D1 (speed)
C3 (ref)
250
Resistor values
IN 1 (+)
IN 2 (0)
IN 3 (signal)
Pot
R1
R2
A3
C3 (ref)
D1 (speed)
5 k
250
Resistor values
IN 1
IN 2
R1
R2
24 (+)
23 (gnd)
100
A higher voltage range can be used (200 to give 4V DC). In this case the EMR frequency setting must be checked to be 49-51 Hz.
Resistor values
IN 1
IN 2
R1
R2
G (gnd)
N (input)
250
DEIF A/S
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Governor interfaces
GAC 5xxx
G
J
K
L
P
E(0V)
N
10 k
75
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
7 (+)
9 ()
11 ()
24 ()
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
GAC 5xxx
G
J
K
L
P
E(0V)
N
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
10 k
75
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
Resistor values
IN 1
IN 2
R1
R2
G (gnd)
M (aux.)
500
DEIF A/S
Page 24 of 49
Governor interfaces
ESD 5500
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
N (Input)
10 (+)
10 (+)
23 (+)
7 (+)
G (Gnd)
9 ()
11 ()
24 ()
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 10V DC range:
DEIF equipment terminals
ESD 5500
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
G (Gnd)
60
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
N (Input)
10 k
75
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
7 (+)
9 ()
11 ()
24 ()
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DEIF A/S
Page 25 of 49
Governor interfaces
GAC 5xxx
G
J
K
L
P
E(0V)
N
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
10 k
75
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
E1-D/F
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
7 (+)
9 ()
11 ()
24 ()
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 5V DC range:
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
E1-D/F
3
250
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
7.17 Heinzmann type E6, E6V, E10, E16 and E30 speed governor
The E6...E30 series is intended for a 5K speed trim potentiometer. The DEIF equipment giving a voltage output can be connected in series with the wiper of the potentiometer:
DEIF A/S
Page 26 of 49
Governor interfaces
Resistor values
IN 1 (+)
IN 2 (0)
IN 3 (signal)
Pot
R1
R2
B (In)
5 k
250
Resistor values
IN 1
IN 2
R1
R2
C3
A3
250
Resistor values
IN 1
IN 2
R1
R2
36
500
Set the Multi-line analogue governor offset to 50% to compensate the MTU speed internal offset.
DEIF A/S
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Governor interfaces
ECM
J1/59 (Lower)
J1/7 (Raise)
J1/18 (-)
The ECM terminal numbers refer to the ECM module connectors. The equivalent Customer interface connector P3 connectors are:
ECM
P3
J1/59
29
J1/7
28
J1/18
12
Resistor values
IN 1
IN 2
R1
R2
B8
A7
200
DEIF A/S
Resistor values
IN 1
IN 2
R1
R2
-S
200
Page 28 of 49
Governor interfaces
EMS2
DEIF equipment terminals
C (+5V) Gn/Sb
1k
B (Input) Gn/Or
250
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
7 (+)
9 ()
11 ()
24 ()
8 ()
A (0V) Gn/Y
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor circuit is needed to convert into 2.85V
DC range:
EMS2
C (+5V) Gn/Sb
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
1k
B (Input) Gn/Or
250
330
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
A (0V) Gn/Y
Abbreviations for wire colours on EMS2: Gn/Sb: Green/black, Gn/Or: Green/orange, Gn/Y: Green/yellow.
DEIF A/S
Resistor values
IN 1
IN 2
R1
R2
7 (+)
8 (-)
250
Page 29 of 49
Governor interfaces
Resistor values
IN 1
IN 2
R1
R2
15 (+)
17 (-)
250
Resistor values
IN 1
IN 2
R1
R2
24 (+)
23 (-)
140
Resistor values
IN 1
IN 2
R1
R2
21 (+)
22 (-)
140
Binary signals:
701A
11 (Lower)
+24V DC
12 (Raise)
8 (-)
DEIF A/S
0V DC
Page 30 of 49
Governor interfaces
Load sensor
EPQ96-2
EPN - 110DN
IOM 2xx
21 (gnd)
10
10 (+)
23
7 (+)
27 (wiper)
11 ()
24
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
An alternative solution is to use the SPM-A synchroniser input:
The load sensor terminals 13-14 connection must remain open. Do not close with the generator
breaker, as that will make the load sensor ignore the SPM-A input.
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
24 (+)
10 (+)
10 (+)
23 (+)
7 (+)
25 (-)
9 ()
11 ()
24 ()
8 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
The load sensor inputs accept +/-3V DC. The DEIF units must have the output adjusted accordingly.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 10V DC range:
DEIF A/S
Page 31 of 49
Governor interfaces
Load sensor
24 (+)
150
PPU/ PPM/
GPC/ AGC
BGC
30 (+)
29 (+)
66 (+)
66 (+)
32 ()
30 ()
67 ()
65 ()
25 (-)
Resistor values
IN 1
IN 2
R1
R2
8 (+)
3 (-)
250
Resistor values
IN 1
IN 2
R1
R2
12 (+)
13 (-)
150
DEIF A/S
Page 32 of 49
Governor interfaces
UG 8
Digital
SPECIAL
EPQ96
EPQ96-2
IOM 2xx
9 (+)
10 (+)
10 (+)
7 (+)
23 (+)
30 (+)
10 (-)
9 ()
11 ()
8 ()
24 ()
32 ()
PPU/ PPM/
GPC/ AGC
BGC
29 (+)
66 (+)
66 (+)
30 ()
67 ()
65 ()
EPQ96/EPN must be modified for current output. EPQ96-2 standard can be used.
DEIF A/S
Page 33 of 49
Deif unit
CAN-H
CAN-H
CAN-L
CAN-L
120
120
2 x 120 Ohm end terminal resistors are always needed. Note that some engine systems have
the resistor incorporated. Please refer to the engine controller installation manual for details.
Use twisted pair cable, 1 mm2 (16 AWG). If screened cable is used, connect one end to earth
(ground) and isolate the other end. Do not connect screen to the DEIF or the engine unit.
AGC/GPU/GPC/PP
U/PPM
Option H5/H13
AGC/GPU/GPC/PP
U/PPM
Option H7
AGC 200
BGC
Option H5
GC-1F
Option H5
GC-1/EC-1
Option H5
130
(CAN-H)
130
(CAN-H)
A1
(CAN-H)
13
(CAN-H)
47 or 55
(CAN-H)
53
(CAN-H)
1
(CAN-H)
128
(CAN-L)
128
(CAN-L)
A3
(CAN-L)
15
(CAN-L)
49 or 57
(CAN-L)
55
(CAN-L)
3
(CAN-L)
DEIF A/S
Page 34 of 49
Connector
Terminals
Caterpillar ADEM A4
17 (CAN-H)
Remark
18 (CAN-L)
Cummins QSK 50/60 engine
J1939 backbone
Deutz EMR 2
Plug F
A (CAN-H)
B (CAN-L)
46 (CAN-H)
47 (CAN-L)
12 (CAN-H)
13 (CAN-L)
Deutz EMR 3
M (CAN-H)
F (CAN-L)
Engine harness
255 (CAN-H)
256 (CAN-L)
Perkins ECM
Connector P3
31 (CAN-H)
32 (CAN-L)
Scania EMS-S6
Connector B1
9 (CAN-H)
10 (CAN-L)
Volvo Penta EMS 2
1 (CAN-H)
2 (CAN-L)
Connector
Terminals
Remark
6 (CAN-H)
5 (CAN-L)
ADEC J1939
(smart connect)
Smart connect X3
ECU7
X1
19 (CAN1-H)
ECU
X1
G (CAN-H)
MDEC
1 (CAN-H)
2 (CAN-L)
35 (CAN1-L)
F (CAN-L)
DEIF A/S
Page 35 of 49
MTU ADEC, SAM module: Parameters PR500, PR501 and PR533 must be set correctly to obtain
speed control.
Normal selection: PR500=0, PR501=0, PR533=1.
MTU ADEC, SAM module: Parameter PR2.1060.150 must be set to "ANALOG CAN" to obtain
speed control.
The above settings for SAM module and ADEC are for guidance only. Values may vary between
different models.
DEIF A/S
Page 36 of 49
EPQ96-2
EPN - 110DN
IOM 2xx
IN 1
10 (+)
10 (+)
23 (+)
9 (+)
IN 2
9 ()
11 ()
24 ()
10 ()
R1
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into V DC range:
DEIF equipment terminals
AVR
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
R1
IN 1
R2
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
IN 2
DEIF A/S
Page 37 of 49
AVR
DEIF equipment terminals
IN 1 (+)
Pot
IN 2 (0)
R1
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
IN 3 (signal)
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into V DC range:
AVR
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
Pot
R2
IN 2 (0)
R1
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
IN 3 (signal)
IN 1
IN 2
DEIF A/S
Pot
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
Page 38 of 49
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 3V DC range:
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
AVR
IN 1
R2
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
Pot
IN 2
DEIF A/S
Page 39 of 49
AVR interfaces
EPQ96-2
EPN - 110DN
IOM 2xx
n (+)
10 (+)
10 (+)
23 (+)
9 (+)
M/m (-)
9 ()
11 ()
24 ()
10 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 10V DC range:
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
COSIMAT
n (+)
500
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
M/m (-)
Adjustment:
DEIF A/S
Page 40 of 49
AVR interfaces
Resistor values
IN 1
IN 2
R1
R2
7 (+)
80
IN 1
IN 2
R1
R2
A (+)
150
Resistor values
IN 1
IN 2
Pot
R2
7 (+)
175
150
DEIF A/S
Page 41 of 49
AVR interfaces
When adjusting the generator voltage initially, adjust the (internal) idle voltage to 25% above nominal. The
DEIF units will then bring the voltage down to nominal level when activated:
SSR
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
24
23
1k
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 5V DC range:
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
SSR
24
250
23
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
1k
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
100
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 1V DC range:
DEIF A/S
Page 42 of 49
AVR interfaces
VR3
9
4
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
50
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
100
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 1V DC range:
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
VR6
9
6a
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
50
DEIF A/S
Page 43 of 49
AVR interfaces
DVR
45 (com)
10k
7 (+)
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 5V DC range:
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
DVR
45 (Com)
10k
250
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
7 (+)
P9-5 (Raise)
P9-6 (common)
DEIF A/S
Resistor values
IN 1
IN 2
R1
R2
P12-6
P12-3
500
Page 44 of 49
AVR interfaces
470
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
The output from the electronic potentiometer is set to 1V DC.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 1V DC range:
DEIF A/S
Page 45 of 49
AVR interfaces
Terminal strip ST 4
Spade connectors
Bottom of AVR, as mounted in generator
50
DEIF equipment terminals
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
Up
35
Down
36
Com.
37
Resistor values
IN 1 (+)
IN 2 (0)
IN 3 (signal)
Pot
R1
R2
21 (+)
23 (-)
22 (ln)
10 k
250
DEIF A/S
Page 46 of 49
AVR interfaces
Resistor values
IN 1
IN 2
R1
R2
6 (+)
8 (-)
150
Resistor values
IN 1
IN 2
R1
R2
Q (+)
P (-)
125
Resistor values
IN 1
IN 2
R1
R2
7 (+)
5B (-)
470
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
Output voltage range must be set to 9 V. Since the offset required is -80%, a special version of
EPQ/EPN is needed.
DEIF A/S
Page 47 of 49
AVR interfaces
U.V.R.
60Hz
EPQ96
EPQ96-2
EPN - 110DN
IOM 2xx
10 (+)
10 (+)
23 (+)
9 (+)
9 ()
11 ()
24 ()
10 ()
EPQ96-2 terminals 11-12 must be linked (connected together) to activate the internal 500
shunt in order to create a voltage output.
Output voltage range must be set to 9 V. Since the offset required is -80%, a special version of
EPQ/EPN is needed.
DELOMATIC/PPU/GPC/AGC/BGC output is +/-20 mA, so a resistor is needed to convert into 5V DC range:
DEIF equipment terminals
U.V.R.
DELOMATIC DELOMATIC
SCM 4.2
SCM 1
60Hz
470
PPU/ PPM/
GPC/ AGC
BGC
33 (+)
31 (+)
70 (+)
64 (+)
35 ()
32 ()
71 ()
63 ()
Resistor values
IN 1
IN 2
R1
R2
A1 (+)
A2 (-)
250
Stamford Newage type SX460 has no A1 and A2 terminals and cannot be controlled.
DEIF A/S
Page 48 of 49
Troubleshooting
11. Troubleshooting
Problem indication
Problem cause
Remedy
No voltage droop on
generators.
Faulty connection of
measuring voltage and/
or current transformer input.
Correct connections.
Voltage on L1 and L2,
current transformer in
L1.
Remount the load sharers to match the generators. The load sharers
are preconfigured for a
specific generator.
Faulty connection of
measuring voltage and/
or current transformer input and/or voltage transducer.
Correct connections.
Voltage on L1 and L2,
current transformer in
L1, voltage transducer to
US-line (term. 38 (+) and
39 (-)).
Swap connections.
Swap connections.
DEIF A/S
Page 49 of 49