Cone Tolerance PDF
Cone Tolerance PDF
Cone Tolerance PDF
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IS 7615:2003
Indian Standard
SYSTEM OF CONE TOLERANCE FOR CONICAL
WORKPIECE FROM C = 1:3 TO 1:500 AND
LENGTHS FROM 6 TO 630 mm
(Second Revision)
lCS 17.040.01
0 BIS 2003
BUREAU
MANAK
December 2003
OF
BHAVAN,
INDIAN
9 BAHADUR
NEW
DELHI
STANDARDS
SHAH
110002
ZAFAR
MARG
Price Group 7
FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Engineering Standards Sectional Committee had been approved by the Basic and Production Engineering
Division Council.
This standard was first published in 1975 and subsequently revised in 1993. IS 7615 : 1993 System of cone
tolerance for conical work piece from C = 1:3 to 1:500 and lengths from 6 to 630 mm was identical with
1S0 1947: 1973 published under dual numbering system. The 1S0 Technical Committee (ISO/TC 213) had
withdrawn 1S0 1947 : 1973. The Committee, deliberated on the matter and felt that an Indian Standard on this
subject is required to Indian industry. However after withdrawal of ISO 1947: 1973 the dual number status of
1S7615 :1993 cannot be continued, therefore, the Committee decided to retain IS7615 and develop an indigenous
standard on the subject as its second revision.
IS 7615:2003
Indian Standard
SYSTEM OF CONE TOLERANCE FOR CONICAL
WORKPIECE FROM C = 1:3 TO 1:500 AND
LENGTHS FROM 6 TO 630 mm
(Second
Revision)
2.2.2 In case of stronger requirements, the cone angle
tolerance and the cone form tolerance may be reduced
within the cone diameter tolerance, T~ by means of
supplementary instructions. In this case, likewise, no
point on the conical surface is permitted to lie outside
the limit cones given by, T~.
1 SCOPE
1.1 This standard covers the cone tolerance system
which applies to rigid conical work piece from C = 1:3
to 1:500 and lengths from 6 to 630 mm.
3 DEFINITIONS
Tolerance
3.1 Definitions
3.1.1 Cone
two tolerances of the types 2.1 (b) and (c). This means
that the deviations of these two types may, in principle,
utilize the whole tolerance space given by the cone
diameter tolerance, T~.
GENERATOR
CONICAL SURFACE
AND CONICAL WORKPIECE
FIG.
Relating to Cones
1 CONE
1
IS 7615:2003
3.1.2
Conical Surface
c==
2 tan+
d.
3.1.9 Generator
3.3 Definitions
3.2.1
3.2 Definitions
D-d
Cone Diameter
IS 7615:2003
3.3.3
on the
straightness
of the
of the section
3.6.2
3.6.3 Tolerance
Zone for
the Straightness
of the
Generator
)AT
Tolerance Zone
3.4 Definitions
Space
= Angle tolerance.
IS 7615:2003
7 CONE SECTION
TOLERANCE,
DIAMETER
TOLERNACE,
T DS
TD
x L
AT
8.1.4 The ratio for the cone angle tolerances for one
ATgrade to the next higher grade is 1.6. It is necessary
to relate the cone angle tolerance, A Tto the cone length,
L because the longer the length of cone, the better the
angle may be met. The cone lengths L tlom 6 mm to
630 mm are divided into ten ranges with a stepped ratio
of 1.6.
1)
11
T~
IS 7615:2003
value.
Range of
Cone
AT 1
AT 3
AT 2
Length, L
mm
ATa
A~,
AT*
A TD
ATe
A TD
Over
up to
v rad
seconds
~m
L rad
seconds
~m
p rad
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
10
50
lo
0.3...0.5
80
16
0.5...0.8
125
10
16
40
0.4...0.6
63
13
0.6...1
100
21
1. . ....1.6
16
25
31.5
0,5,..0,8
50
I o
0.8...1.3
80
16
1.3,..2
25
40
25
,)
5
0.6...1
40
1..,1.6
63
13
1.6...2.5
40
63
20
0.8..,1.3
31.5
1.3...2
50
1o
2 . . . ...3.2
63
I 00
16
1. . ....1.6
25
5*
1.6...2.5
40
2.5 . ...4
100
160
12.5
2.5
1.3,..2.
20
2 . ...3.2
31.5
3.2 . ...5
2.5...4
25
,,
5
4 . . ....6.3
,/
seconds
(lo)
26,,
~m
(11)
0.8...1.3
1.6...2.5
16
1.5
2,.,..3,2
12,5
2.5
3.2...5
20
5. . . ...8
6,3
2.5..,4
10
4 . . ...6.3
16
6.3....10
160
250
10
250
400
400
630
1S 7615:2003
Table 1 (Continued)
Range of
Cone
AT 4
AT 5
Length, f,
mm
ATD
AT.
AT=
AT 6
ATD
ATm
ATD
Over
up to
p rad
seconds
pm
v rad
minutes
seconds
gm
A rad
minutes
seconds
~m
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
10
200
41
1.3...2
315
2...3.2
500
143
3.2...5
10
16
160
33
1.6...2.5
250
52
2.5...4
400
122
4...6.3
16
25
125
26
2...3.2
200
41
3.2...5
315
10.5
25
40
100
21
2.5...4
160
33
4 . . ...6.3
250
52
6.3...10
40
63
80
16
3.2...S
125
26
5. . ....8
200
41
8...12.5
63
100
63
13
4....6.3
100
21
6.3...10
160
33
10...16
100
160
50
10
5. . . ...8
80
16
8.....12. 5
125
26
12.5...20
160
250
40
6.3...10
63
13*
10...16
100
21
16...25
250
400
31.5
8.. ...12.5
50
lo
12.5...2 0
80
16
20...32
400
630
25
10. . ...I6
40
16.....25
63
13-
25....40
105
5...8
Range of
Cone
Length, L
AT 7
mm
AT 8
ATD
ATti
AT=
AT 9
AT.
ATD
ATD
Over
up to
p rad
minutes
seconds
pm
ISrad
minutes
seconds
pm
/lrad
minutes
seeonds
~m
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
10
800
245
5 . . ....8
1250
418
8. ...12.5
2000
652
12.5...20
10
16
630
2 I o
6.3...10
1000
326
10...16
1600
530
16...25
16
?5
500
143
8.....12.5
800
245
12.5...20
1250
4 18
20...32
25
40
400
1 22
10....16
630
21 o
16....25
1000
326-
2S...40
40
63
315
105
12.5...20
500
143m
20.....32
800
245m
32...50
63
100
250
52
16...25
400
1 22
25....40
630
210
40...63
100
160
200
41
20...32
315
1 05
32.....50
500
143N
50...80
160
250
160
33
25....40
250
52
40....63
400
1 22
63...100
250
400
125
26
32....50
200
41
50....80
315
105
80... I25
400
630
100
21
40....63
160
33
63...100
250
52
100...160
IS 7615:2003
Table 1 (Concluded)
Rfirrge of
Cnrse
Lmrgth, L
mm
Over
A TQ
up to
p rad
minutes
seconds
(35)
(36)
(37)
(38)
(39)
(40)
10
3150
1049
20...32
5000
1710
32...50
2500
8,35,,
25....40
4000
1344
40...63
6300
2138
63...100
2000
6, 52,,
32....50
3150
1049
50...80
5000
1710
80...125
y 30,(
40...63
2500
835
63... IOO
4000
1344
100...160
2000
%652
80...125
3150
1o49m
125...200
minutes
seconds
pm
p rad
minutes
seconds
pm
a==E 33=
(34)
6
10
16
16
25
(41)
25
40
1600
=+=
40
63
1250
418
50....80
63
100
1000
326
63...100
1600
530
100...160
2500
835
] 160...250
100
160
800
245
80...125
1250
418H
125...200
2000
652
I 200...320
1600
530
250...400
1250
4 18
320...500
3=
]
160
250
250
400
400
630
630
2, ,0,,
-+=-E=
=-i==
400
I 122
160...250
630
210
I 250...400
FIG. 2 CONICALWORKPIECEEXTERNAL
CONE
1000
326
I 400...630
IS 7615:2003
FIG. 3 CONICALWORKPIECEINTERNAL
CONE
~
BASICCONE
Li
IS 7615:2003
--i
FIG. 5 ACTUALCONE
L CONE
FIG. 6 GENERALDEFINITIONS
GENERATING
BASIC
ANGLE
ANGLE
FIG. 7 ANGLESONCONES
1S 7615:2003
CONE
DIAMETER
E ZONE
x.
FORM TOLERANCE
ZONE O
TD
ON
CONE
CONE D
TOLERA
FtG.9 CONEDIAMETERTOLERANCEZONEANDROUNDESSTOLERANCEZONE
ATa
--zFIG.
10 LIMITCONEANGLES
10
IS 7615:2003
1
1
2
2
The parallel straight lines, shown in this figure, lie in plane 1.
FIG. 11 ACTUALCONEANGLES
&T
2
a+AT
FIG.
12 POSITIONOFCONEANGLEWITHINTHECONEDIAMETERTOLERANCEZONE
TD
TD
T
I
A
i
D min.
..
Dm ax.
_D min.
D max.
f
t
FIG.
FIG. 14 ADMISSIBLE
CONEFROMDEVIATION
RESULTING
FROMCONEDIAMETERTOLERANCE
13 CONEDIAMETERTOLERANCESPACEFORMED
BY CONE DIAMETERTOLERANCE
11
IS 7615:2003
I-
a min.
D min.
4-J
+Aa
LTJ
AT ~
AT
2
2
-
L2D
FIG. 16 VARIATIONOFA 7~ WITHINRANGE OF CONE LENGTHWITHLIMITS
OF LENGTHRANGE L,
12
AND
Lz
IS 7615:2003
AT
T
SECTION
(a) Actual cone diameter in the defined
section has the maximum permissible
size of cone diameter
AT
77
TDs
r=
SECTION
(c) Actual cone diameter in the defined section has the minimum size of the cone diameter
FIG.
17 CONESECTIONDIAMETERTOLERANCET~~ AND
CONEANGLETOLERANCE
AT
-D
FIG.
c1
13
ANNEX
(Clause 5.1)
MAXIMUM
CONE DIAMETER
Grades
to 3
Over 3 to 6
Aa, p rad
lTO1
IT O
10
10
12
IT I
10
10
12
15
15
20
IT 2
12
15
15
20
25
25
30
IT 3
20
25
25
30
40
40
50
IT 4
30
40
40
50
60
70
80
IT 5
40
50
60
80
90
110
130
IT 6
60
80
90
110
130
160
190
IT 7
100
120
150
180
210
250
300
IT
140
180
220
270
330
390
460
IT 9
250
300
360
430
520
620
740
ITIO
400
480
580
700
840
lTI1
600
750
900
1000
1200
1000
1300
1600
1900
IT 12
1000
1200
1500
1800
2100
2500
3000
13
1400
1800
2200
2700
3300
3900
4600
IT 14
2500
3000
3600
4300
5200
6200
7400
IT15
4000
4800
5800
7000
8400
10000
12000
IT 16
6000
7500
9000
11000
13000
16000
19000
IT
1S 7615:2003
ANNEX
A (Concluded)
Aa, p rad
lTO1
10
12
20
25
30
40
IT O
15
20
30
40
50
60
IT I
25
35
45
60
70
80
IT 2
40
50
70
80
90
100
IT 3
60
80
I00
120
130
150
IT 4
100
120
140
160
180
200
IT 5
150
180
200
230
250
270
IT 6
220
250
290
320
360
400
IT 7
350
400
460
520
570
630
IT 8
540
630
720
810
890
970
IT 9
870
1000
1150
1300
1400
1550
IT 10
1400
1600
1850
2100
2300
2500
ITll
2200
2500
2900
3200
3600
4000
IT 12
3500
4000
4600
5200
5700
6300
IT 13
5400
6300
7200
8100
8900
9700
IT 14
8700
10000
11500
13000
14000
15500
1T15
14000
16000
18500
21000
23000
25000
IT 16
22000
25000
29000
32000
36000
40000
NOTE For lengthsother than 100 mm, the values given in the table be multiplied by 100/L, where L is the cone length in mill imetres.
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of Indian
Standards
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development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed t~ the Director (Publication), BIS.
Review
of Indian
Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
BIS Catalogue and Standards: Monthly Additions.
This Indian Standard has been developed from Dot: No. BP 20 (340).
Amendments
Date of Issue
Amend No.
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