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    Grouting Procedure

    Uploaded by

    Arbi
    This document provides the procedure for grouting works during the Phase 6 Expansion Project for Asahimas Chemical. It outlines the responsibilities of personnel involved, safety measures, and work execution steps including surface preparation, mixing, placing, curing, and cleaning of non-shrinkage grout. The grouting procedure is to ensure compliance with manufacturer standards and quality of work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Grouting Procedure

    Uploaded by

    Arbi
    558 views7 pages
    This document provides the procedure for grouting works during the Phase 6 Expansion Project for Asahimas Chemical. It outlines the responsibilities of personnel involved, safety measures, and work execution steps including surface preparation, mixing, placing, curing, and cleaning of non-shrinkage grout. The grouting procedure is to ensure compliance with manufacturer standards and quality of work.

    Original Description:

    Method statement for grouting on padding plate column

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    This document provides the procedure for grouting works during the Phase 6 Expansion Project for Asahimas Chemical. It outlines the responsibilities of personnel involved, safety measures, and work execution steps including surface preparation, mixing, placing, curing, and cleaning of non-shrinkage grout. The grouting procedure is to ensure compliance with manufacturer standards and quality of work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    558 views7 pages

    Grouting Procedure

    Uploaded by

    Arbi
    This document provides the procedure for grouting works during the Phase 6 Expansion Project for Asahimas Chemical. It outlines the responsibilities of personnel involved, safety measures, and work execution steps including surface preparation, mixing, placing, curing, and cleaning of non-shrinkage grout. The grouting procedure is to ensure compliance with manufacturer standards and quality of work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    ASAHIMAS CHEMICAL

    Phase 6 Expansion Project

    Procedure Of Grouting

    July 2015

    PENTAOCEAN CONSTRUCTION CO., LTD.


    Midplaza Building 2, 24 th Floor
    Jl. Jenderal Sudirman Kav. 1011
    Jakarta 10220, Indonesia
    Phone : 6221570 5484
    Fax
    : 6221570 5485
    Email : [email protected]

    Procedure Of Non-Shrinkage Grout

    PHASE-6 EXPANSION PROJECT

    Document Revision
    Rev
    No

    Date
    Issued

    9-Jul-2015

    Description

    Initial release

    Prepared

    Approved

    (PM)

    (DGM)

    Adjustment Contents

    Procedure Of Non-Shrinkage Grout

    Table of Contents
    1. Purpose
    2. Scope
    3. Definition
    4. Responsibilities
    5. Safety
    6. Work Execution
    7. Remarks

    PHASE-6 EXPANSION PROJECT

    1. Purpose
    This method statement describes the procedure to be followed during the application of
    Grouting works. This has to ensure that all activities are in fully compliance with
    requirements as per manufacturers standards.

    2. Scope
    This method statement applies to all activities associated with grouting works at site of our
    scope

    3. Definition
    Grouting means thin filler fluid mortar (25 kg bag of Non-Shrink Cementitious Grout powder
    mixed with 4 ltrs of clean water)

    4. Responsibilities
    4.1 Foreman Coordinates day to day activities of direct labour and responsible for the ongoing quality and production at the work face.
    4.2 QC Inspector Perform daily surveillance inspection of workmanship and
    documentation activities.
    4.3 Site Engineer Provide technical information and oversees the day-to-day activities in
    field supervision.
    4.4 Site Manager Manages and directs project construction activities performed by the
    project team composed of personnel assigned by the various functional departments.
    4.5 Project Manager Responsible for all activities and has ultimate responsibility of
    compliance of work, to relevant methodologies, standards, specification listed, while
    assuring adequate organization resource.

    5. Safety
    5.1 All relevant personnel shall be made familiar to this method statement
    5.2 All necessary precautions must be taken for working high places, necessary scaffoldings
    and handrail etc.
    5.3 All related personnel must be wearing necessary PPEs.

    6. Work Execution
    6.1 Surface Preparation
    Concrete surfaces should be clean, free from sand and dust, loose particles, cement
    laitance, oil, grease or any other contamination.

    6.1 Surface preparation

    6.2 Mixing
    Pre-dose the required volume of clean water into a clean mixing vess0el. For a flowable
    mix use 4 ltrs of water per 25 kg bag. Add the powder slowly into the pre-measured
    clean water and mix mechanically for at least 3 minutes with a slow speed mixer and
    until a smooth, uniform consistency is achieved. (See attached data sheet)

    6.2 Mixing with hand held mixer

    6.3 Placing
    All bolt voids must be filled with grout before pouring the rest of the under plate grout
    to prevent voids being formed. The grout must be poured steadily to reduce the air
    entrapping. (See attached data sheet).

    6.3 Pouring Non-Shrink Cementitious


    Grout from one side

    6.4 Curing
    Grouts by keeping wet to avoid rapid loss of water. Also be treated with water as in
    normal curing practice should be applied as for any other cementitious material.

    6.5 Cleaning
    Clean all equipment and tools with water immediately after use. Hardened material can
    only be removed mechanically.

    6.1 Grouting thickness

    7. Remarks

    Formwork fitted around the base to contain grout must be as watertight as is practical, to
    prevent grout loss.

    Product shall be stored in a cool, dry area below 30oC.

    The casting of concrete should start from the center of tulip plates in order to prevent
    gaps under plates.

    The area should not be cleaned with water, if needed excessive water should be
    removed.

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