Reconcilation of Welding Consumable and Associated Consumable For Piping and Structure

Reliance
CONTENTS
1.
PURPOSE
2.
SCOPE
3.
ABBREVIATIONS AND DEFINITIONS
4.
RESPONSIBILITY AND AUTHORITY
5.
REFERENCE DOCUMENTS
6.
PROCEDURE
7.
NORMS
8.
RECORD
9.
ATTACHMENTS
ANNEX I
Welding Consumable Estimation for Piping Work upto 22 mm
ANNEX-II
Welding Consumable Estimation for Piping Work above 22 mm ANNEXII(A) Welding consumable Estimation for Special Structure (Single Bevel T weld)
ANNEX-II(B) Welding consumable Estimation for Special Structure (Double Bevel T

weld)
ANNEX-II(C) Welding consumable Estimation for Special Structure (Double V groove

weld)
ANNEX-III
Welding Consumable Estimation for fillet Welding
ANNEX-IV
W.O. item code wise consumption for welding electrode & filler wire
ANNEX-V
W.O. item code wise consumption for argon gas
ANNEX-VI
W.O. item code wise consumption for Cutting gases and grinding wheels
EPCMD-2-QM00-JEP-ME-029 Rev. 02
Confidential @Reliance. All Rights reserved.
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1.
PURPOSE
Purpose of this document is to provide outline for having a unique approach for
certifying the consumption of welding consumable and other associated consumable
supplied to contractors as free issue items. The procedure covers the methodology of
consumption certification and norms of consumption derived based on practical
experience.
2.
SCOPE
Present scope of consumption norms cover welding electrodes, filler wires and flux
used in GTAW(TIG), SMAW(MMAW), FCAW, SAW process for piping and structural
work. Consumption of argon gas, CO2, oxygen, dissolved acetylene, LPG, and grinding
wheels are also covered under the present scope under associated consumable part.
The scope of this procedure is applicable for Reliance, EPCM, wherever Welding &
Associated consumable are issued as free issue items.
3.
ABBREVIATIONS AND DEFINITIONS
4.
Associated Consumable- Argon gas, dissolved acetylene, oxygen and grinding

wheels
AS-Alloy steel (i.e. low alloy steel family)
CS-Carbon steel (including low temperature carbon steel)
CO2-Carbon di oxide
D.A.-Dissolved Acetylene
EIC-Engineer In Charge
FCAW-Flux Cored Arc Welding
GTAW-Gas Tungsten Arc Welding
GMAW-Gas Metal Arc Welding
HOD- Head of Department
LPG-Liquefied Petroleum Gas
MMAW-Manual Metal Arc Welding
QMD- Quality Management Department
QSD- Quantity Survey Department
SAW-Submerged Arc Welding
SMAW-Shielded Metal Arc Welding
SS-Stainless steel
TIG-Tungsten Inert Gas (Arc) Welding
Welding consumable-Welding electrodes (including Tungsten electrode), filler
wire, flux used in GTAW, SMAW, FCAW and SAW processes.
RESPONSIBILITY AND AUTHORITY
SL
ACTIVITY
01
Enclosing this document as a part of

Work Order
02
Submission of consumption statement with final

Bill.
Verification and Certification of Quantity
Verification & Certification of consumption of
welding consumable and reconciliation based on
the certified scope.
Verification & Certification of consumption and
reconciliation of other associated consumable
(Gas, Grinding Wheel)
Final Reconciliation & Certification of Bill
Maintenance of procedure
03
04
05
06
07
RESPONSIBILITY&
AUTHORITY
HOD-Contract Department
Contractor
Construction Manager/EIC
Construction Manager/ EIC/
Discipline engineer
HOD-QMD
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5.
REFERENCE DOCUMENTS
-ASME B31.3 Process piping
-ASME B31.1-Power piping
6.
6.1
PROCEDURE
WELDING ELECTRODES/FILLER WIRES/FLUX
-
6.2
The norms for welding consumables have been developed & Issued by QMD with
inputs from Fabrication Division welding Team.
All contractors shall submit consumption of all welding consumable &
associated consumable against the executed work quantities along with final
bill. Final reconciliation of the total scope of work shall be submitted and
certified by EIC during the closure of Work Order.
DEVIATIONS
The consumption shall be calculated based on the billing quantities and
the norms as above with the following deviation.
(A)
-
Deviations due to welding process (Carbon Steel).

Full GTAW: - This qty is billed separately and hence no deviation.
GTAW ROOT + SMAW FILLER: - This qty is billed separately and hence no deviation.
Others: Billing qty and the unit rate is same, which will have all the following process
combinations, separate break-up may not be available with the contractor.
E6010+E7018+SAW
As application of SAW process is limited to Fabrication Shops only, consumption of
flux & wires of SAW shall be verified based on the contractors statement duly
certified by the shop welding team.
Consumption of FCAW will be verified based on the statement given by contractors
and certified by shop welding team/discipline engineer for fieldwork.
Based on the consumption of FCAW, SAW wire, equivalent inch dia work shall be
calculated. This will be subtracted from total inch dia. The subtraction value will be
treated as welding work in SMAW. From norms, consumption in SMAW consumable
shall be calculated which will be compared with actual consumption of SMAW
electrode. Accordingly consumption shall be certified.
(B)
(C )
Deviations due to welding process (Other than Carbon Steel).

For Alloy Steel and S.S. non-ferrous welding, Root pass will be treated as GTAW
process. For filler passes with SAW & FCAW, same methodology of carbon steel shall
be followed for consumption certification.
Deviation due to enabling works/ temporary supporting etc.
There are some non-unit rate billable works executed in shop & site ( few examples
are
given below). Contractors shall quantify the same in terms of equivalent inch
diameter in
case of piping and equivalent MT in case of structure and use the same consumption
norms as above to account for the welding consumables used.
(1)Procedure qualification
(2)Works executed on manpower basis
(3)Welder qualification
(4)Enabling works like Hydro test arrangements etc.
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All quantity for the above works shall be checked and certified by shop/site production
engineer.
(D)
Based on the consumption statement and proper justification submitted by

contractor, EIC may accept deviation from the norms for exceptional cases
on case-to-case basis.
6.3 PROCESS OF RECONCILIATION

6.3.1 Piping welding consumable
(A)
(B)
The billing data available in contractor bills are for ranges of thickness.
- (i.e.) up to 10 mm.
- 10-12mm,
- 12-15mm,
- 15-19mm,
- 19-24mm,
- 24-30mm,
- 30-37mm, etc.
For consumption certification purpose,:
- 8mm thickness shall be considered for the first range, i.e. up to 10mm thickness.
- For other cases, average thickness within the range shall be taken.
For consumption calculation, the following joint configurations combinations is
considered:
(i)Up to 22mm wall thickness-Single V (included angle 75 degree )
(ii)Above 22mm wall thickness- Single V (included angle 75 degree ) pipe to pipe joint welding -50% cases
- Fitting to fitting joint of compound groove-fitting to fitting-50% cases
- An average consumption of the above two types of joint configurations is
considered against each wall thickness to take care of practical
considerations. (refer Annex -II for details)
Based on the present procedure, the consumption will be treated as it in all the cases.
The reconciliation statements prepared by shop welding engineer/site engineer shall be
discussed with the contractors for any major deviations. After the initial two-month,
contractors shall be advised to prepare reconciliation statements totally on the same
basis and submit for checking and approved.
Note- A separate matrix has been enclosed as Annex-IV with the W.O. item
code for the ease of certification.
6.3.2 Structural Work welding consumable

Certification of consumption for structural work shall be based on the actual scope.
For special groove designs under structural fabrication (single bevel T joint,
double bevel T joint, double V groove joint- welding consumable calculation
details are shown in Annex-II (A), Annex II (B) and Annex-II(C). EIC to
certify scope and certify that the specific joint configuration is used at site to
facilitate reconciliation.
For root pass welding (groove) in SMAW process (for structural fab),
consumption of electrode is considered as 317gm/RM of weld length.
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6.3.3 ASSOCIATED CONSUMABLE
Site/ Shop Engineer will certify the consumption of gases, grinding wheels, based on
the actual scope.
7.
NORMS
Following are the norms for welding consumable:
7.1. WELDING ELECTRODE , FILLER WIRE, FLUX

7.1.1 For Piping
The basis of calculation considered are :
Weld groove details as per ASME B31.3
Actual area of cross section involved .
AnnexI applicable for thickness up to 22 mm. AnnexII is applicable for
above 22mm.
- Table directly gives the SMAW electrode and GTAW filler wire consumption.
- Annex III for Fillet Welding applicable for all thickness as applicable.
- Weight of electrode/filler wire/flux consumption is estimated based on the following:
Welding
Wastage
(to Weight of electrode/filler wire consumed
consumable take care of site (including wastage)
conditions)
GTAW
filler 10%
Filler wire consumption= 1.32 times weight of
wire
corresponding weld metal deposited. For the
consumption estimation of full GTAW process of
any thickness, the weld metal against the table
of annexure-1 shall be multiplied by the above
mentioned factor (1.32)
Tungsten electrode consumption shall be 1 EA
(number) (2.4x 150mm) against 1Kg of filler
wire consumed
SMAW
10%
1.76 times weight of corresponding weld metal
electrode
deposited
FCAW
10%
electrode
deposited
SAW
10%
electrode
deposited
SAW flux
50%
1.5 times consumption of SAW electrode
-
For groove welding root pass in GTAW process, consumption of filler wire is
considered as 19gm/inch dia for root pass only. Wherever root and hot pass
welding is carried out with GTAW process, consumption of filler wire shall be
taken as 38gm/inch dia.
For fillet welding root pass in GTAW process, consumption of filler wire is
considered as 132gm/meter for root pass only.
This consumption is estimated for Carbon Steel, Low Alloy Steels and stainless steels. For
the estimation of Nickel and Nickel based alloys (Monel, Inconel etc), a factor of 1.12
shall be multiplied with the final weight of welding consumable to compensate the mass
density difference.
7.1.2 FOR STRUCTURAL

a) Based on Weight %
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The basis of calculation is actual consumption trend at Structural Fabrication Shop for
the past three months for covered Electrode
Considering total fabrication at shop, following is the welding consumable
consumption in different welding processes as follows against different
structures:
Type of
Welding process
structure SMAW
FCAW
GMAW
Light
2% of structural weight
1.53% of structural 1.38% of structural
weight
weight
Medium
1.6%
of
structural 1.23% of structural 1.1%
of
structural
weight
weight
weight
Heavy
1.4%
of
structural 1.07% of structural 0.96% of structural
weight
weight
weight
Extra
1.2%
of
structural 0.92% of structural 0.83% of structural
Heavy
weight
weight
weight
b) Based on Actual Fillet Size

Refer Annex III for details.
c) Pipe Supports
Saddle supports-Reconciliation of welding consumable shall be carried out based on the
weld length for saddle supports. For other supports, reconciliation shall be carried out
on the weight of the supports in the light weight structure category.
7.2 SHIELDING GAS CONSUMPTION NORMS:

7.2.1 ARGON GAS CONSUMPTION NORMS:
-
Basis for calculation considered are:

WPS argon flow rate.
50% wastage for practical difficulties in the site.
Materials
Carbon Steels, Low
& Alloy Steels %Cr
less than or equal
to 3
Stainless Steel,
Low Alloy Steels
%Cr more than 3
& Non ferrous
metal
Consumption of gas in Cu-M

/KG of filler metal for piping
welding at Shop / under shed
2.0 (without back purging)
4.0 (with back purging)
Consumption of gas in CuM/KG of filler metal for

piping welding at site/
open yard
3.0 (without back purging)
5.0 (with back purging)
Consumption of argon gas as per item code has been derived and enclosed as
Annex-V
7.2.2 CO2 GAS CONSUMPTION NORMS:

1
Basis of calculation is :
Practical data of CO2 gas consumption during FCAW at SFS.
1.5KG CO2 gas is consumed per KG FCAW electrode.
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7.3 CUTTING GAS CONSUMPTION NORMS :
7.3.1 DISSOLVED ACETYLENE AND OXYGEN CONSUMPTION NORMS
7.3.1.1 Piping
The basis for calculation considered are :
Pipe Shops actual consumption
Craft Training Centres experimental data
A contractors site actual consumption
50 % added as wastage at sites .
Requirement of dissolved acetylene and oxygen gases are not considered for stainless
steels and LAS steels of 5 Cr - 0.5 Mo / 9 Cr 1 Mo / 9 Cr 1 Mo ( Modified Steel )
- Requirement of dissolved acetylene and oxygen gases are not considered for pipes
and fittings supplied in machined condition.
Items
Consumption / Inch.Dia.
Dissolved Acetylene (D.A.)
0.0140 Cu-M
Oxygen (O2)
0.0510 Cu-M
-
7.3.1.2 STRUCTURAL
-
The basis for calculation considered are:

Structural Fab. Shops actual consumption
50% excess to suit site conditions
Items
Consumption / MT
2.2 Cu-M
Oxygen (O2)
8.0 Cu-M
7.3.1.3 SUPPORT FABRICATION AT SHOP

Basis for calculation are:
-Structural fabrication shops actual consumption
Items
Consumption / MT
3.5 Cu-M
Oxygen (O2)
12 Cu-M
Note- Consumption of DA and Oxygen as per item code has been

derived and enclosed as Annex-VI
7.3.2 LPG AND OXYGEN CONSUMPTION NORMS FOR CUTTING
7.3,2.1Piping
Contractors experimental data
Requirement of and oxygen gases are not considered for stainless steels and LAS
steels of 5 Cr - 0.5 Mo / 9 Cr 1 Mo / 9 Cr 1 Mo ( Modified Steel )
- Requirement of LPG and oxygen gases are not considered for pipes and fittings
supplied in machined condition.
Items
Consumption / Inch.Dia.
LPG
0.02865 Kg
Oxygen (O2)
0.1263 Cu-M
(Note- i.e. Against per Kg LPG, 4.4Cu-M Oxygen shall be consumed)
-
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7.3.2.2 STRUCTURAL
-

50% excess to suit site conditions
Items
Consumption / MT
LPG
3Kg
Oxygen (O2)
13.2 Cu-M
(Note- i.e. Against per Kg LPG, 4.4Cu-M Oxygen shall be consumed)
7.4. GRINDING WHEELS CONSUMPTION NORMS INCLUDING CUTTING

WHEELS
7.4.1 PIPING
Pipe Shops actual consumption
Craft Training Centers experimental data
A contractors site actual consumption
100 % extra grinding wheels shall be considered for Stainless Steels / LAS Steels of
5 Cr 0.5 Mo / 9 Cr 1 Mo / 9 Cr 1 Mo ( Modified Steel )
- 50% of the consumption shall be reduced in case of the pipes and fittings supplied in
machined condition.
Items
Consumption / Inch. Dia.
Grinding Wheel for fabrication
0.035 Numbers
Grinding Wheel for joint grinding for UT 0.012 Numbers
-
7.4.2 STRUCTURAL
-
2
The basis for calculation considered are
Items
Consumption / MT
Grinding Wheel AG 7 (7"*7MM)
2.0 Numbers
Grinding Wheel AG 5 (5"*5MM)
1.0 Numbers
Cutting Wheel AG 7 (7"*7MM)
0.5 Numbers
Cutting Wheel AG 5 (5"*5MM)
0.3 Numbers
7.4.3 SUPPORT FABRICATION AT SHOP

Basis for calculation are:
-Structural fabrication shops actual consumption
Items
Consumption / MT
Grinding Wheel
2 Numbers
Note- Consumption of Grinding wheels as per item code has been derived and
enclosed as Annex-VI
8.
RECORDS
Records of reconciliation statement shall be handed over to accounts department/QSD.
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9.
ATTACHMENTS
ANNEX I
Welding Consumable Estimation for Piping Work up to 22 mm
ANNEX-II
Welding Consumable Estimation for Piping Work above 22 mm
ANNEX-II(A): Welding consumable Estimation for Special Structure (Single Bevel T

weld)
ANNEX-II(B): Welding consumable Estimation for Special Structure (Double Bevel T

weld)
ANNEX-II(C):Welding consumable Estimation for Special Structure (Double V groove

weld)
ANNEX-III
Welding Consumable Estimation for fillet Welding
ANNEX-IV
W.O. item code wise consumption for welding electrode & filler wire
ANNEX-V
W.O. item code wise consumption for argon gas
ANNEX-VI
W.O. item code wise consumption for Cutting gases and grinding wheels
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ANNEX I : WELDING CONSUMABLE CONSUMPTION FOR PIPING WORK
WITH SINGLE V GROOVE : INCLUDED ANGLE 75 DEGREES (WALL
THICKNESS-UPTO 22MM )
1
WALL
THICKENSS
(MM)
GROOVE
AREA
(SQ.MM)
WELD
METAL
WEIGHT
gm/inch
dia
ELECTRODE/FILLER WIRE CONSUMPTION (gm/inch dia) (root welding by

E6010-consumption of E6010 will be 30 gm/inch dia)
SINGLE
SINGLE
GTAW
SMAW
GTAW
(root
only)
COMBINATION
SMAW
COMBINATION
SMAW
FCAW
(root
only)
COMBINATION
GTAW FCAW
(root
only)
22
14
18
25
34
22
29
39
19
13
30
19
11
44
28
37
50
19
25
30
17
19
21
63
40
53
70
19
45
30
34
19
38
77
49
65
86
19
61
30
47
19
51
92
59
78
104
19
78
30
61
19
65
10
109
70
92
123
19
97
30
77
19
81
11
128
82
108
144
19
118
30
95
19
99
12
148
94
125
166
19
141
30
114
19
118
13
170
108
143
191
19
165
30
134
19
138
14
206
132
174
232
19
206
30
169
19
172
15
232
148
195
260
19
235
30
193
19
196
16
259
165
218
291
19
266
30
218
19
222
17
287
184
242
323
19
298
30
245
19
249
18
318
203
268
357
19
332
30
273
19
277
19
349
223
294
392
19
367
30
303
19
307
20
382
244
322
430
19
404
30
334
19
338
21
417
266
352
469
19
443
30
366
19
370
22
453
289
382
509
19
484
30
400
19
404
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ANNEXII : WELDING CONSUMABLE CONSUMPTION FOR PIPING WORK
(GROOVE JOINT : ABOVE 22MM WALL THICKNESS)
CONSIDERING
COMBINATION
OF
SITUATIONS50%
OF
WELD
JOINT
CONFIGURATION- SINGLE V (GROOVE ANGLE 75 DEGREE, PIPE TO PIPE JOINTS),
BALANCE 50% JOINT CONFIGURATION COMPOUND V (UPTO 19MM THICK,
INCLUDED ANGLE IS 75 DEGREE AND ABOVE 19MM, INCLUDED ANGLE IS 22.5
DEGREE- FITTING TO FITTING JOINTS)
WALL
THICKNESS
(MM)
GROOVE
AREA
(SQ.MM)
WELD
METAL
WEIGHT
gm/inch
dia
SINGLE
GTAW
ELECTRODE/FILLER WIRE CONSUMPTION (gm/inch dia)

SINGLE
SMAW
23
479
306
403
538
19
513
30
424
19
428
24
514
328
433
577
19
552
30
457
19
461
25
550
351
464
618
19
593
30
491
19
495
26
626
400
528
704
19
678
30
563
19
567
27
665
425
561
748
19
722
30
599
19
603
28
705
450
594
792
19
767
30
637
19
641
29
746
476
629
838
19
813
30
675
19
679
30
788
503
664
885
19
860
30
714
19
718
31
831
530
700
933
19
908
30
754
19
758
32
874
558
737
982
19
957
30
795
19
799
33
919
587
774
1033
19
1007
30
837
19
841
34
965
616
813
1084
19
1058
30
880
19
884
35
1011
645
852
1136
19
1111
30
924
19
928
36
1059
676
892
1189
19
1164
30
968
19
972
37
1107
707
933
1244
19
1218
30
1014
19
1018
38
1156
738
974
1299
19
1274
30
1060
19
1064
39
1207
770
1017
1356
19
1330
30
1107
19
1111
40
1258
803
1060
1413
19
1388
30
1155
19
1159
41
1310
836
1104
1472
19
1446
30
1204
19
1208
COMBINATION
GTAW SMAW
(root
only)
COMBINATION
SMAW FCAW
(root
only)
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COMBINATION
GTAW
FCAW
(root
only)
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Reliance
WALL
THICKNESS
(MM)
GROOVE
AREA
(SQ.MM)
42
1363
43
WELD
METAL
WEIGHT
gm/inch
dia

SINGLE
SINGLE
COMBINATION
COMBINATION
COMBINATION
GTAW
SMAW
GTAW
(root
only)
SMAW
SMAW
(root
only)
FCAW
GTAW
(root
only)
FCAW
870
1149
1532
19
1506
30
1254
19
1258
1417
905
1194
1592
19
1567
30
1305
19
1309
44
1472
940
1241
1654
19
1629
30
1356
19
1360
45
1528
976
1288
1717
19
1692
30
1409
19
1413
46
1585
1012
1336
1781
19
1756
30
1462
19
1466
47
1643
1049
1384
1846
19
1820
30
1517
19
1521
48
1702
1086
1434
1912
19
1887
30
1572
19
1576
49
1761
1124
1484
1979
19
1954
30
1628
19
1632
50
1822
1163
1535
2047
19
2022
30
1685
19
1689
51
1884
1202
1587
2116
19
2091
30
1743
19
1746
52
1946
1242
1640
2187
19
2161
30
1801
19
1805
53
2010
1283
1693
2258
19
2233
30
1861
19
1865
54
2074
1324
1748
2330
19
2305
30
1921
19
1925
55
2140
1366
1803
2404
19
2379
30
1983
19
1987
56
2206
1408
1859
2478
19
2453
30
2045
19
2049
57
2273
1451
1915
2554
19
2529
30
2108
19
2112
58
2341
1495
1973
2631
19
2605
30
2172
19
2176
59
2411
1539
2031
2708
19
2683
30
2237
19
2241
60
2481
1584
2090
2787
19
2762
30
2303
19
2307
61
2552
1629
2150
2867
19
2842
30
2369
19
2373
62
2624
1675
2211
2948
19
2922
30
2437
19
2441
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Reliance
1
WALL
THICKNESS
(MM)
GROOVE
AREA
(SQ.MM)
63
2697
64
WELD
METAL
WEIGHT
gm/inch
dia

SINGLE
SINGLE
COMBINATION
COMBINATION
COMBINATION
GTAW
SMAW
GTAW
(root
only)
SMAW
SMAW
(root
only)
FCAW
GTAW
(root
only)
FCAW
1721
2272
3030
19
3004
30
2505
19
2509
2771
1769
2335
3113
19
3087
30
2575
19
2579
65
2845
1816
2398
3197
19
3171
30
2645
19
2649
66
2921
1865
2461
3282
19
3257
30
2716
19
2720
67
2998
1914
2526
3368
19
3343
30
2788
19
2792
68
3076
1963
2592
3455
19
3430
30
2861
19
2865
69
3154
2013
2658
3544
19
3518
30
2935
19
2939
70
3234
2064
2725
3633
19
3608
30
3009
19
3013
71
3314
2116
2793
3723
19
3698
30
3085
19
3089
72
3396
2168
2861
3815
19
3790
30
3161
19
3165
73
3478
2220
2931
3907
19
3882
30
3239
19
3242
74
3561
2273
3001
4001
19
3976
30
3317
19
3321
75
3646
2327
3072
4096
19
4070
30
3396
19
3400
76
3731
2382
3144
4191
19
4166
30
3476
19
3480
77
3817
2437
3216
4288
19
4263
30
3557
19
3561
78
3904
2492
3290
4386
19
4361
30
3638
19
3642
79
3992
2548
3364
4485
19
4460
30
3721
19
3725
80
4081
2605
3439
4585
19
4560
30
3804
19
3808
Page 14
of 44
Reliance
ANNEX II (A): WELDING CONSUMABLE CONSUMPTION FOR GROOVE
WELDING OF SPECIAL STRUCTURES (EIC TO CERTIFY THAT THE SPECIFIED
JOINT DESIGN IS USED AGAINST THE SPECIFIC JOB).
JOINT CONFIGURATION- SINGLE BEVEL T WELD (BEVEL ANGLE 45 DEGREE) (REFER
FIG. 2(A))
45 degree
FIG. 2A
Wall
Thickness
(mm)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Weld
metal
Weight
(gm/RM
of weld)
880
988
1104
1228
1360
1500
1648
1804
1968
2140
2320
2508
2704
2908
3120
3340
3568
3804
4048
4300
4560
4828
5104
5388
5680
5980
6288
6604
6928
Consumption of
SMAW+FCAW
Combination (gm/RM of
weld)
SMAW
FCAW
electrode
electrode
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
1028
1187
1358
1540
1734
1940
2157
2387
2628
2881
3145
3422
3710
4010
4321
4645
4980
5327
5685
6056
6438
6832
7238
7655
8084
8525
8978
9443
9919
Consumption of FCAW+SAW
Combination (gm/RM of weld)
FCAW
electrode
SAW
electrode
SAW
Flux
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
924
1066
1219
1383
1557
1742
1937
2143
2360
2587
2824
3072
3331
3600
3880
4171
4472
4783
5105
5438
5781
6135
6499
6874
7260
7656
8062
8479
8907
1385
1599
1829
2074
2336
2613
2906
3215
3540
3880
4236
4609
4997
5401
5820
6256
6708
7175
7658
8157
8672
9202
9749
10311
10889
11483
12093
12719
13360
Page 15
Consumption
of SMAW
electrode
(gm/RM of
weld)
1549
1739
1943
2161
2394
2640
2900
3175
3464
3766
4083
4414
4759
5118
5491
5878
6280
6695
7124
7568
8026
8497
8983
9483
9997
10525
11067
11623
12193
of 44
Reliance
ANNEX II (A):
WELDING CONSUMABLE CONSUMPTION FOR GROOVE
WELDING OF SPECIAL STRUCTURES (SINGLE BEVEL T WELD) (CONTD)
Wall
Thickness
(mm)
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Weld
metal
Weight
(gm/RM
of weld)
7260
7600
7948
8304
8668
9040
9420
9808
10204
10608
11020
11440
11868
12304
12748
13200
13660
14128
14604
15088
15580
16080
16588
17104
17628
18160
18700
19248
19804
20368
20940
21520
22108
22704
23308
23920
24540
25168
25804
26448
27100
27760
Consumption of
SMAW+FCAW
weld)
SMAW
FCAW
electrode
electrode
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
10407
10907
11418
11942
12477
13024
13582
14153
14735
15329
15934
16552
17181
17822
18474
19139
19815
20503
21203
21914
22637
23372
24119
24878
25648
26430
27224
28029
28847
29676
30517
31369
32234
33110
33998
34897
35809
36732
37667
38613
39572
40542
FCAW
electrode
SAW
electrode
SAW
Flux
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
9345
9794
10253
10723
11204
11695
12196
12708
13231
13764
14308
14863
15428
16003
16589
17186
17793
18411
19039
19678
20328
20988
21658
22339
23031
23733
24446
25169
25903
26648
27403
28168
28944
29731
30528
31336
32155
32984
33823
34673
35534
36405
14018
14691
15380
16085
16806
17542
18294
19063
19847
20647
21462
22294
23142
24005
24884
25779
26690
27616
28559
29517
30491
31481
32487
33509
34546
35600
36669
37754
38855
39972
41104
42252
43417
44597
45793
47004
48232
49476
50735
52010
53301
54608
Page 16
Consumption
of SMAW
electrode
(gm/RM of
weld)
12778
13376
13988
14615
15256
15910
16579
17262
17959
18670
19395
20134
20888
21655
22436
23232
24042
24865
25703
26555
27421
28301
29195
30103
31025
31962
32912
33876
34855
35848
36854
37875
38910
39959
41022
42099
43190
44296
45415
46548
47696
48858
of 44
Reliance
ANNEX II (B): WELDING CONSUMABLE CONSUMPTION FOR
GROOVE WELDING OF SPECIAL STRUCTURES (EIC TO CERTIFY THAT
THE SPECIFIED JOINT DESIGN WAS USED AGAINST THE SPECIFIC JOB).
JOINT CONFIGURATION- DOUBLE BEVEL T WELD (BEVEL ANGLE 45 DEGREE) (REFER

FIG. 2(B))
45 degree
45 degree
Fig. 2(B)
Thick
ness
(mm)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Weld metal
Weight
(gm/RM of
weld
688
762
840
922
1008
1098
1192
1290
1392
1498
1608
1722
1840
1962
2088
2218
2352
2490
2632
2778
2928
3082
3240
3402
3568
3738
3912
SMAW+FCAW
Combination
(gm/RM of welding)
FCAW + SAW Combination

(gm/RM of welding)
SMAW
electrode
FCAW
electrode
FCAW
electrode
SAW
electrode
SAW
Flux
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
747
855
970
1090
1217
1349
1487
1631
1781
1937
2099
2266
2440
2619
2804
2995
3192
3395
3604
3819
4039
4265
4498
4736
4980
5230
5486
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
670
768
871
979
1092
1211
1335
1465
1599
1739
1884
2035
2191
2352
2518
2690
2867
3049
3236
3429
3627
3830
4039
4253
4472
4696
4926
1006
1152
1306
1468
1639
1817
2003
2197
2399
2609
2827
3052
3286
3528
3777
4035
4300
4573
4854
5143
5440
5745
6058
6379
6708
7044
7389
Consumption of
SMAW Electrode
(gm/RM of weld
welding
1211
1341
1478
1623
1774
1932
2098
2270
2450
2636
2830
3031
3238
3453
3675
3904
4140
4382
4632
4889
5153
5424
5702
5988
6280
6579
6885
Page 17
of 44
Reliance
ANNEX II (B): WELDING CONSUMABLE CONSUMPTION FOR GROOVE
WELDING OF SPECIAL STRUCTURES (DOUBLE BEVEL T WELD) (CONTD)
Thick
ness
(mm)
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Weld metal
Weight
(gm/RM of
weld
4090
4272
4458
4648
4842
5040
5242
5448
5658
5872
6090
6312
6538
6768
7002
7240
7482
7728
7978
8232
8490
8752
9018
9288
9562
9840
10122
10408
10698
10992
11290
11592
11898
12208
12522
12840
13162
13488
13818
14152
14490
14832
15178
15528
SMAW+FCAW
Combination
(gm/RM of welding)
FCAW + SAW Combination

(gm/RM of welding)
SMAW
electrode
FCAW
electrode
FCAW
electrode
SAW
electrode
SAW
Flux
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
5747
6015
6288
6567
6853
7144
7441
7743
8052
8367
8687
9014
9346
9684
10028
10378
10733
11095
11463
11836
12215
12600
12991
13388
13791
14200
14614
15035
15461
15893
16331
16775
17225
17681
18142
18610
19083
19562
20047
20538
21035
21538
22047
22561
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
5161
5401
5646
5897
6153
6415
6681
6953
7230
7513
7801
8094
8392
8696
9005
9319
9638
9963
10293
10628
10969
11315
11666
12022
12384
12751
13123
13500
13883
14271
14665
15063
15467
15876
16291
16711
17136
17566
18002
18443
18889
19340
19797
20259
7741
8101
8470
8846
9230
9622
10022
10430
10846
11269
11701
12141
12588
13044
13507
13978
14457
14944
15439
15942
16453
16972
17499
18033
18576
19126
19684
20251
20825
21407
21997
22595
23201
23815
24436
25066
25704
26349
27003
27664
28333
29010
29695
30388
Consumption of
SMAW Electrode
(gm/RM of weld
welding
7198
7519
7846
8180
8522
8870
9226
9588
9958
10335
10718
11109
11507
11912
12324
12742
13168
13601
14041
14488
14942
15404
15872
16347
16829
17318
17815
18318
18828
19346
19870
20402
20940
21486
22039
22598
23165
23739
24320
24908
25502
26104
26713
27329
Page 18
of 44
Reliance
ANNEX II(C):
WELDING CONSUMABLE CONSUMPTION FOR
GROOVE
WELDING OF SPECIAL STRUCTURES (EIC TO CERTIFY THAT THE SPECIFIED
JOINT DESIGN IS USED AGAINST THE SPECIFIC JOB).
JOINT CONFIGURATION- DOUBLE V GROOVE WELD (GROOVE ANGLE 75 DEGREE)
(REFER FIG. 2. (C))
75 degree
FIG. 2 ( C)
75 degree
Wall
Thickness
(mm)
Weld
metal
weight
(gm/RM
of weld)
Consumption of
SMAW+FCAW
weld)
SMAW
electrode
FCAW
electrode
FCAW
electrode
SAW
electrode
SAW
Flux
Consumpti
on of
SMAW
Electrode
(gm/RM of
weld)
20
2159
317
2909
265
2612
3918
3800
21
2321
317
3147
265
2826
4239
4085
22
2489
317
3394
265
3048
4572
4381
23
2664
317
3650
265
3278
4917
4688
24
2844
317
3916
265
3516
5274
5006
25
3031
317
4190
265
3763
5644
5334
26
3223
317
4473
265
4017
6025
5673
27
3422
317
4766
265
4279
6419
6023
28
3627
317
5067
265
4550
6825
6384
29
3839
317
5377
265
4829
7243
6756
30
4056
317
5697
265
5116
7673
7138
31
4279
317
6025
265
5410
8116
7531
32
4509
317
6363
265
5714
8570
7935
33
4744
317
6709
265
6025
9037
8350
34
4986
317
7065
265
6344
9516
8776
35
5234
317
7429
265
6671
10007
9212
36
5488
317
7803
265
7007
10510
9660
37
5749
317
8185
265
7350
11025
10118
38
6015
317
8577
265
7702
11553
10586
39
6287
317
8977
265
8061
12092
11066
40
6566
317
9387
265
8429
12644
11556
41
6851
317
9806
265
8805
13208
12058
42
7142
317
10233
265
9189
13784
12570
43
7439
317
10670
265
9581
14372
13092
44
7742
317
11116
265
9981
14972
13626
45
8051
317
11570
265
10390
15585
14170
Page 19
of 44
Reliance
ANNEX II(C): WELDING CONSUMABLE CONSUMPTION FOR GROOVE
WELDING OF SPECIAL STRUCTURES (DOUBLE V GROOVE WELD) (CONTD)
Wall
Thick
ness
(mm)
Weld metal
weight
(gm/RM of
weld)
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
8367
8688
9016
9350
9690
10036
10388
10747
11111
11482
11859
12242
12631
13026
13428
13835
14249
14668
15094
15526
15965
16409
16859
17316
17779
18248
18723
19204
19691
20184
20684
21190
21701
22219
22743
Consumption of
SMAW+FCAW Combination
(gm/RM of weld)
SMAW
FCAW
electrode
electrode
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
317
12034
12507
12989
13479
13979
14488
15006
15533
16069
16614
17167
17730
18302
18883
19473
20072
20680
21298
21924
22559
23203
23856
24518
25189
25870
26559
27257
27964
28681
29406
30140
30884
31636
32397
33168
FCAW
electrode
SAW
electrode
SAW
Flux
Consumption
of SMAW
Electrode
(gm/RM of
weld)
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
265
10806
11231
11663
12104
12553
13010
13475
13948
14429
14918
15416
15921
16435
16957
17486
18024
18570
19124
19687
20257
20835
21422
22016
22619
23230
23849
24476
25111
25754
26405
27065
27732
28408
29091
29783
16209
16846
17495
18156
18829
19515
20212
20922
21643
22377
23124
23882
24652
25435
26229
27036
27855
28686
29530
30385
31253
32133
33024
33928
34845
35773
36714
37666
38631
39608
40597
41598
42612
43637
44675
14726
15292
15868
16456
17054
17664
18284
18915
19556
20209
20872
21546
22231
22926
23633
24350
25078
25817
26566
27327
28098
28880
29673
30476
31290
32116
32952
33798
34656
35524
36404
37294
38194
39106
40028
Page 20
of 44
Reliance
ANNEXIII: WELDING CONSUMABLE CONSUMPTION FOR FILLET WELD
Fillet
size
(mm)
Fillet
area
(mm2)
Weld
metal wt
(gm/RM)
Consumption of welding electrode/filler (gm/RM of weld)

Single Single
Combination
Combination
Combination
SMAW
(root
only)
FCAW
GTAW
(root
only)
FCAW
SMAW
GTAW
(root
only)
SMAW
GTAW
64
84
113
13
100
132
176
18
144
190
253
132
77
176
65
132
65
25
196
259
345
132
169
176
141
132
141
32
256
338
451
132
275
176
229
132
229
41
324
428
570
132
394
176
329
132
329
50
400
528
704
132
528
176
441
132
441
61
484
639
852
132
676
176
564
132
564
10
72
576
760
1014
132
838
176
700
132
700
11
85
676
892
1190
132
1014
176
847
132
847
12
98
784
1035
1380
132
1204
176
1005
132
1005
13
113
900
1188
1584
132
1408
176
1176
132
1176
14
128
1024
1352
1802
132
1626
176
1358
132
1358
15
145
1156
1526
2035
132
1859
176
1552
132
1552
16
162
1296
1711
2281
132
2105
176
1758
132
1758
17
181
1444
1906
2541
132
2365
176
1976
132
1976
18
200
1600
2112
2816
132
2640
176
2205
132
2205
19
221
1764
2328
3105
132
2929
176
2446
132
2446
20
242
1936
2556
3407
132
3231
176
2699
132
2699
Page 21
of 44
Reliance
1
(contd)
Fillet
size
(mm)
Fillet
area
(mm2)
Weld
metal wt
(gm/RM)

Single
Single
Combination
Combination
Combination
SMAW
(root
only)
FCAW
GTAW
(root
only)
FCAW
SMAW
GTAW
(root
only)
SMAW
GTAW
21
265
2116
2793
3724
132
3548
176
2964
132
2964
22
288
2304
3041
4055
132
3879
176
3240
132
3240
23
313
2500
3300
4400
132
4224
176
3528
132
3528
24
338
2704
3569
4759
132
4583
176
3828
132
3828
25
365
2916
3849
5132
132
4956
176
4140
132
4140
26
392
3136
4140
5519
132
5343
176
4463
132
4463
27
421
3364
4440
5921
132
5745
176
4798
132
4798
28
450
3600
4752
6336
132
6160
176
5145
132
5145
29
481
3844
5074
6765
132
6589
176
5504
132
5504
30
512
4096
5407
7209
132
7033
176
5874
132
5874
31
545
4356
5750
7667
132
7491
176
6256
132
6256
32
578
4624
6104
8138
132
7962
176
6650
132
6650
33
613
4900
6468
8624
132
8448
176
7056
132
7056
34
648
5184
6843
9124
132
8948
176
7473
132
7473
35
685
5476
7228
9638
132
9462
176
7903
132
7903
36
722
5776
7624
10166
132
9990
176
8344
132
8344
37
761
6084
8031
10708
132
10532
176
8796
132
8796
38
800
6400
8448
11264
132
11088
176
9261
132
9261
39
841
6724
8876
11834
132
11658
176
9737
132
9737
40
882
7056
9314
12419
132
12243
176
10225
132
10225
Page 22
of 44
Reliance
(contd)
1
Fillet
size
(mm)
Fillet
area
(mm2)
Weld
metal wt
(gm/RM)

Single
Single
Combination
Combination
Combination
SMAW
(root
only)
FCAW
GTAW
(root
only)
FCAW
SMAW
GTAW
(root
only)
SMAW
GTAW
9763
13017
132
12841
176
10725
132
10725
41
925
7396
42
968
7744
10222 13629
132
13453
176
11237
132
11237
43
1013
8100
10692 14256
132
14080
176
11760
132
11760
44
1058
8464
11172 14897
132
14721
176
12295
132
12295
45
1105
8836
11664 15551
132
15375
176
12842
132
12842
46
1152
9216
12165 16220
132
16044
176
13401
132
13401
47
1201
9604
12677 16903
132
16727
176
13971
132
13971
48
1250
10000
13200 17600
132
17424
176
14553
132
14553
49
1301
10404
13733 18311
132
18135
176
15147
132
15147
50
1352
10816
14277 19036
132
18860
176
15753
132
15753
51
1405
11236
14832 19775
132
19599
176
16370
132
16370
52
1458
11664
15396 20529
132
20353
176
16999
132
16999
53
1513
12100
15972 21296
132
21120
176
17640
132
17640
54
1568
12544
16558 22077
132
21901
176
18293
132
18293
55
1625
12996
17155 22873
132
22697
176
18957
132
18957
56
1682
13456
17762 23683
132
23507
176
19633
132
19633
57
1741
13924
18380 24506
132
24330
176
20321
132
20321
58
1800
14400
19008 25344
132
25168
176
21021
132
21021
59
1861
14884
19647 26196
132
26020
176
21732
132
21732
60
1922
15376
20296 27062
132
26886
176
22456
132
22456
Page 23
of 44
Reliance
(contd)
Fillet
size
(mm)
Fillet
area
(mm2)
Weld
metal wt
(gm/RM)

Single
Single
Combination
Combination
Combination
GTAW
SMAW
GTAW
(root
only)
SMAW
SMAW
(root
only)
FCAW
GTAW
(root
only)
FCAW
61
1985
15876
20956 27942
132
27766
176
23191
132
23191
62
2048
16384
21627 28836
132
28660
176
23937
132
23937
63
2113
16900
22308 29744
132
29568
176
24696
132
24696
64
2178
17424
23000 30666
132
30490
176
25466
132
25466
65
2245
17956
23702 31603
132
31427
176
26248
132
26248
66
2312
18496
24415 32553
132
32377
176
27042
132
27042
67
2381
19044
25138 33517
132
33341
176
27848
132
27848
68
2450
19600
25872 34496
132
34320
176
28665
132
28665
69
2521
20164
26616 35489
132
35313
176
29494
132
29494
70
2592
20736
27372 36495
132
36319
176
30335
132
30335
71
2665
21316
28137 37516
132
37340
176
31188
132
31188
72
2738
21904
28913 38551
132
38375
176
32052
132
32052
73
2813
22500
29700 39600
132
39424
176
32928
132
32928
74
2888
23104
30497 40663
132
40487
176
33816
132
33816
75
2965
23716
31305 41740
132
41564
176
34716
132
34716
76
3042
24336
32124 42831
132
42655
176
35627
132
35627
77
3121
24964
32952 43937
132
43761
176
36550
132
36550
78
3200
25600
33792 45056
132
44880
176
37485
132
37485
79
3281
26244
34642 46189
132
46013
176
38432
132
38432
80
3362
26896
35503 47337
132
47161
176
39390
132
39390
Page 24
of 44
Reliance
1
Tungsten electrode
consumption (EA/UOM)
(Root GTAW)
FCAW
COMBINA
TION
GTAW
FCAW
COMBINA
TION
SMAW
SMAW
GTAW
SINGLE SMAW
COMBINA
TION
SINGLE GTAW
Weld metal wt gm/

UOM
UOM
ELECTRODE CONSUMPTION (gm/UOM.)

DESCRIPTION OF JOB
Item
Code
Tungsten electrode
(Full GTAW)
ANNEX- IV : Consumption Norms for Welding Electrode & Filler Wires
0.019
0.019
0.019
0.019
0.019
0.019
0.065
0.065
0.108
0.174
51
51
99
172
0.242
19
19
0.382
245
400
Page 25
of 44
249
30
30
404
19
19
19
298
484
19
NA
47
95
19
19
169
NA
30
30
323
509
30
61
61
118
242
382
206
19
19
19
184
289
19
ID
ID
ID
ID
ID
NA
19 mm
<=T<
24mm
86
3105461/
3105474/
3134854/
3105513/
3105524
144
15 mm
<=T<
19 mm
232
3105460/
3105473/
3134853/
3134669/
3105512/
3105523
65
12 mm
<=T<
15 mm
65
3105459/
3105472/
3134852/
3134668/
3105511/
3105522
108
10 mm
<=T<
12 mm
174
3105458/
3105471/
3134851/
3134667/
3105510/
3105521
49
T < 10
mm
82
3105457/
3105470/
3118842/
3134850/
3134666/
3105509/
3105520
132
Size
<2", t <
10 mm
ID
3113427/
3113434/
3134665/
3134849/
3113450/
3113454
49
CS (Piping welding at Shop/Shed/Yard/Field)
Reliance
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
COMBINA
TION
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
ELECTRODE CONSUMPTION
(gms/UOM.)
COMBINA COMBINA
TION
TION
SINGLE GTAW
Weld metal wt gms/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
ANNEX- IV : Consumption Norms for Welding Electrode & Filler Wires (contd)
0.019
0.019
0.019
0.019
0.019
0.019
0.561
0.813
1.104
1.535
1.915
2.272
603
884
1208
1689
2112
2509
19
19
19
19
19
19
599
880
1204
1685
2108
2505
30
30
30
30
30
30
722
1058
1446
2022
2529
3004
19
19
19
19
19
19
748
1084
1472
2047
2554
3030
ID
ID
ID
ID
ID
561
60 mm
<=T<
66 mm
813
3137074/
3137072
1104
54 mm
<=T<
60 mm
1535
3137073/
3137071
1915
45 mm
<=T<
54 mm
2272
3132487/
3113439
616
37 mm
<=T<
45 mm
836
3121125/
3113437
1163
30 mm
<=T<
37 mm
1451
3105463/
3105476/
3139991/
3105515/
3105526
1721
24 mm
<=T<
30 mm
ID
3105462/
3105475/
3134855/
3105514/
3105525
425
CS (Piping welding at Shop/Shed/Yard/Field) (contd)
19
19
0.019
0.065
51
0.019
NA
NA
0.019
NA
NA
0.065
61
118
0.108
19
19
Page 26
of 44
51
NA
NA
99
65
108
19
49
82
NA
ID
ID
NA
10 mm
<=T<
12 mm
61
3105478/
3134677/
3139985/
3105528
19
T < 10
mm
NA
3105477/
3134676/
3139984/
3105527/
3105477
65
Size
<2", t <
10 mm
ID
3113443/
3134675/
3139983/
3113459
49
SS (Piping welding at shop/shed/yard/Field)
Reliance
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
COMBINA
TION
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gms/UOM.)
COMBINA COMBINA
TION
TION
SINGLE GTAW
Weld metal wt gms/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
0.019
0.019 0.019 0.019
0.019
0.019
0.019
0.174
0.561 0.382 0.242
0.813
1.104
1.535
172
249
404
603
884
1208
1689
19
19
19
19
19
19
19
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
206
298
484
722
1058
1446
2022
19
19
19
19
19
19
19
NA
NA
NA
NA
NA
NA
NA
174
242
382
561
ID
ID
ID
ID
ID
ID
813
45 mm
<=T<
54 mm
1104
3113446
1535
37 mm
<=T<
45 mm
184
3113445
289
19 mm
<=T<
24mm
24 mm
<=T<
30 mm
30 mm
<=T<
37 mm
425
3105481/
3139988/
3105531
3105482/
3139989/
3105532
3105483/
3139990/
3105533/
3135190
616
15 mm
<=T<
19 mm
836
3105480/
3134679/
3139987/
3105530
1163
12 mm
<=T<
15 mm
ID
3105479/
3134678/
3139986/
3105529
132
SS (Piping welding at shop/shed/yard/Field) (contd)
0.019
0.019
0.019
0.065
0.065
51
Page 27
of 44
51
0.108
99
19
19
19
NA
NA
NA
NA
NA
NA
61
61
118
19
19
19
NA
NA
NA
65
65
108
10 mm
<=T<
12 mm
49
3105484
49
T < 10
mm
82
3105485
ID
Size
<2", t <
10 mm
ID
3113447
ID
AS (Piping welding at Shop/Shed/Yard/Field)
Reliance
0.019
0.019
0.019
0.019
0.019
0.019
0.019
0.174
0.242
0.382
0.561
0.813
1.104
1.535
172
249
404
603
884
1208
1689
19
19
19
19
19
19
19
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
206
298
484
722
1058
1446
2022
19
19
19
19
19
19
19
174
NA
NA
NA
NA
NA
NA
NA
ID
ID
ID
ID
ID
ID
242
45 mm < =
T < 54 mm
382
3113449
561
37 mm < =
T < 45 mm
813
3113448
1104
30 mm < =
T < 37 mm
1535
3105490
184
24 mm < =
T < 30 mm
289
3105489
425
19 mm < =
T < 24mm
616
3105488
836
15 mm < =
T < 19 mm
1163
3105487
ID
12 mm < =
T < 15 mm
132
AS (Piping welding at Shop/Shed/Yard/Field) (contd)

3105486
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
20000
16000
NA
NA
NA
NA
11364
Fabrication
of Medium
Structure
9091
3108280/
3121765/
3105605/
3133160
MT
Fabrication
of Light
Structure
MT
STRUCTURE STEEL FABRICATION-SHOP/SHED/YARD/FIELD

3108279/
3121764/
3105604/
3133159
Page 28
of 44
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
COMBIN
ATION
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gms/UOM.)
COMBIN COMBIN
ATION
ATION
SINGLE GTAW
Weld metal wt gms/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
Reliance
Page 29
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
20000
16000
NA
NA
NA
NA
11364
9091
NA
MT
3121779/
3108283/
3107451/
3111088/
3127196/
3129320/
3136039/
3136431/
3139926/
3135350/
3129325/
3138075
Fab of insert
Plate/ Access/
ms shutter/
cable tray
support/
platform/
Tower/fire
monitor
platform/Steel
cage ladder/
Handrail/ slip
form
work shutter
Fab of build
up sections/
Tank plate
work/ Coke
drum/ Misc
infrastructure/
Structural
steel mod/
with splice
butt joints/
Spreader
beam/structur
al steel stools/
manhole
cover/ Chute
plate of
coker/enabling
structure/
Structural
steel mod on
FCC module4
MT
STRUCTURE STEEL FABRICATION-SHOP/SHED/YARD/FIELD (contd)

3116842/
3105618/
3130901/
3145703/
3137960/
3137961/
3173729
of 44
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gm/UOM.)
COMBI
COMBI
COMBIN
NATION NATION ATION
SINGLE GTAW
Weld metal wt gm/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
Reliance
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
229
441
441
1005
441
NA
NA
176
176
176
176
176
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
14000
12000
451
704
704
1380
704
NA
NA
NA
NA
NA
NA
NA
7955
Fillet
welding of
size
>10mm &
up to
14mm
6818
3133861
256
Fillet
welding of
wear plate
<8mm
400
3146221
400
Fillet
welding of
size
>6mm &
up to
10mm
400
3133860
784
Fillet
welding of
CPS size
>6mm to
10mm
MT
3134343
RMT
Fillet
welding of
CPS size
up to
6mm
RMT
3134342
RMT
Fabrication
of Extra
Heavy
Structure
RMT
3108282/
3121770/
3105607/
3133162
RMT
Fabrication
of Heavy
Structure/
Crane
material
MT
STRUCTURE STEEL FABRICATION-SHOP/SHED/YARD/FIELD (contd)

3108281/
3121767/
3105606/
3133161/
3139925
Page 30
of 44
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
COMBINA
TION
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gms/UOM.)
COMBINA COMBINA
TION
TION
SINGLE GTAW
Weld metal wt gms/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
Reliance
Page 31
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
600
600
600
NA
NA
NA
341
341
341
MT
NA
NA
NA
NA
NA
NA
NA
3114908/
3130902/
3164044
NA
600
600
NA
600
NA
NA
3107450
MT
3107449
600
341
600
NA
Erection of
light
structure/
ladders &
cages/ hand
rails
Medium
structure
erection
Heavy
structure
erection
Fixing of
insert plates/
MS pipe
sleeves/
Positioning
and
alignmentpipe bridge
NA
3107448/
3105626/
3105623
341
NA
341
MT
341
Erection of
Structure
from ground
level to above
30M height
341
3110424
MT
MT
Erection of
Structure
from ground
level to 20M
to 30 M height
MT
3110423/
3121792/
3133833
MT
3110422/
3133832/
3121818
Erect of
Structure/
ladders/
cages/handrail
from ground
level to 10M
height
Erect of
Structure/han
drail from 10M
to 20M height
MT
STRUCTURE STEEL ERECTION

3110421/
3121790/
3133831/
3121811/
3121817
of 44
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gm/UOM.)
COMBI
COMBI
COMBI
NATION NATION NATION
SINGLE GTAW
Weld metal wt gm/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
Reliance
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gms/UOM.)
COMBI
COMBI
COMBI
NATION NATION NATION
SINGLE GTAW
Weld metal wt gms/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
MT
NA
NA
NA
Steam
tracing for
unit piping
NA
NA
NA
3105566
NA
NA
Dismantle
of
structure
above 30M
height
NA
MT
3141348
NA
Dismantle
of
structure
20 to 30M
height
NA
3141347
NA
Dismantle
of
structure
10 to 20M
height
NA
3141346
MT
Dismantle
of
structure
upto 10M
height
MT
Dismantle of structure
3141345
0.037
NA
NA
NA
NA
NA
NA
NA
NA
37
28
RMT
STEAM TRACER
NA
NA
NA
NA
NA
NA
NA
NA
NA
of 44
NA
NA
NA
Page 32
NA
NA
NA
NA
NA
NA
NA
NA
20000
NA
20000
NA
NA
NA
11364
NA
11364
Pipe
support
fabricationSS
NA
MT
3105561
20000
Pipe
support
fabricationAS
NA
3105560
11364
Pipe
support
fabricationCS
MT
3105559
MT
PIPE SUPPORT FABRICATION
Reliance
Tungsten electrode
(Root GTAW)
Tungsten electrode
(Full GTAW)
FCAW
GTAW
FCAW
SMAW
SMAW
GTAW
SINGLE SMAW
(gms/UOM.)
COMBI
COMBI
COMBI
NATION NATION
NATION
SINGLE GTAW
Weld metal wt gms/

UOM
UOM
Item
Code
DESCRIPTION OF JOB
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
1000
NA
1000
NA
NA
NA
568
NA
568
Pipe
support
erectionSS
1000
MT
3105564
NA
Pipe
support
erectionAS
568
3105563
MT
Pipe
support
erectionCS
MT
PIPE SUPPORT ERECTION

3105562
Note
1. For erection of structure, 0.6 Kg (i.e. 5% of average MT wise
consumption) electrode consumption have been considered. This is in
addition to the consumption against item code available for the modification
of erected structure.
2. For steam tracing, equivalent to 100 mm weld, 6mm fillet per meter has
been considered.
3. For welding of nuts for fire proofing, 5 nuts/Sq Feet with single welding
3mm fillet, 4mm length shall be considered.
4. Where root welding is carried out by E6010, consumption of E6010 shall
be 30 gm/Inch Dia
Page 33
of 44
Reliance
Annex-V : Consumption norms for Argon gas
Item
Code
DESCRIPTION
OF JOB
UOM
Consumption of
Argon Gas
(Without
Purging) (Cu.M/
KG of filler wire)
Consumption of
Argon Gas (With
Purging) (Cu.M/KG
of filler wire) (refer
remarks)
Remarks
CS piping welding at Shop/under Shed

3113427/
3113434/
3134665
Size <2", t <

10 mm
3105457/
3105470/
3134666
T < 10 mm
3105458/
3105471/
3134667
10 mm < = T
< 12 mm
3105459/
3105472/
3134668
12 mm < = T
< 15 mm
3105460/
3105473/
3134669
15 mm < = T
< 19 mm
3105461/
3105474
19 mm < = T
< 24mm
3105462/
3105475
24 mm < = T
< 30 mm
3105463/
3105476
30 mm < = T
< 37 mm
3121125/
3113437
37 mm < = T
< 45 mm
3132487/
3113439
45 mm < = T
< 54 mm
3137073/
3137071
54 mm < = T
< 60 mm
3137074/
3137072
60 mm < = T
< 66 mm
ID
2.0
4.0
Page 34
Wherever
purging
required is
maintained
till hot
pass.
of 44
Reliance
Annex-V : Consumption norms for Argon gas (contd)
Item
Code
DESCRIPTION
OF JOB
UOM
Consumption of
Argon Gas
(Without
Purging) (Cu.M/
KG of filler wire)
Consumption of
Argon Gas (With
Purging) (Cu.M/ KG
of filler wire) (refer
remarks)
1
Remarks
SS Piping welding at shop/under shed

3113443/
3134675
3105477/
3134676
3105478/
3134677
3105479/
3134678
3105480/
3134679
3105481
3105482
3105483
3113445
3113446
Size <2", t <

10 mm
T < 10 mm
10 mm < =
< 12 mm
12 mm < =
< 15 mm
15 mm < =
< 19 mm
19 mm < =
< 24mm
24 mm < =
< 30 mm
30 mm < =
< 37 mm
37 mm < =
< 45 mm
45 mm < =
< 54 mm
ID
N.A.
4.0
Purging is
maintained
till hot
pass.
T
T
T
T
T
T
T
T
AS Piping welding at shop/under shed

3113447/
3134685
3105485/
3134687
3105484/
3134686
3105486/
3134688
3105487/
3134689
3105488
3105489
3105490
3113448
3113449
Size <2", t <

10 mm
T < 10 mm
10 mm < =
< 12 mm
12 mm < =
< 15 mm
15 mm < =
< 19 mm
19 mm < =
< 24mm
24 mm < =
< 30 mm
30 mm < =
< 37 mm
37 mm < =
< 45 mm
45 mm < =
< 54 mm
ID
2.0
4.0
Purging
Only for
Cr >3%
and
purging is
maintained
till hot
pass.
T
T
T
T
T
T
T
T
Page 35
of 44
Reliance
Item
Code
DESCRIPTION
OF JOB
3134849/
3113450
Size <2", t <

10 mm
3134850/
3105509/
3105520
T < 10 mm
3134851/
3105510/
3105521
10 mm < = T
< 12 mm
3134852/
3105511/
3105522
12 mm < = T
< 15 mm
3134853/
3105512/
3105523
15 mm < = T
< 19 mm
3134854/
3105513/
3105524
19 mm < = T
< 24mm
3134855/
3105514/
3105525
24 mm < = T
< 30 mm
3139991/
3105515/
3105526
30 mm < = T
< 37 mm
3150075
37 mm < = T
< 45 mm
3150077
45 mm < = T
< 54 mm
UOM
Consumption of
Argon Gas
(Without
Purging) (Cu.M/
KG of filler)
Consumption of
Argon Gas (With
Purging) (Cu.M/KG
of filler) (refer
remarks)
1
Remarks
CS Piping welding at Open Yard/ Field/Site

ID
3.0
5.0
Page 36
Wherever
purging
required is
maintained
till hot pass
of 44
Reliance
Item
Code
DESCRIPTION
OF JOB
3134856/
3113464/
3116875
Size <2", t <

10 mm
3134858/
3105534/
3105541
T < 10 mm
3134857/
3105535/
3105542
10 mm < = T
< 12 mm
3134859/
3105536/
3105543
12 mm < = T
< 15 mm
3134860/
3105537/
3105544
15 mm < = T
< 19 mm
3134861/
3105538/
3105545
19 mm < = T
< 24mm
3134862/
3105539/
3105546
24 mm < = T
< 30 mm
3139992/
3105540/
3105547
30 mm < = T
< 37 mm
3171022
37 mm < = T
< 45 mm
3171023
45 mm < = T
< 54 mm
UOM
Consumption of
Argon Gas
(Without
Purging) (Cu.M/
KG of filler)
Consumption of
Argon Gas (With
Purging) (Cu.M/KG
of filler) (refer
remarks)
1
Remarks
AS Piping welding at Open Yard/Field/Site

ID
3.0
5.0
Page 37
Purging
only for
Cr >3%
and
purging is
maintained
till hot pass
of 44
Reliance
Item
Code
DESCRIPTION
OF JOB
3139983/
3113459
Size <2", t <

10 mm
3139984/
3105527
T < 10 mm
3139985/
3105528
10 mm < = T
< 12 mm
3139986/
3105529
12 mm < = T
< 15 mm
3139987/
3105530
15 mm < = T
< 19 mm
3139988/
3105531
19 mm < = T
< 24mm
3139989/
3105532
24 mm < = T
< 30 mm
3139990/
3105533
30 mm < = T
< 37 mm
3171020
37 mm < = T
< 45mm
UOM
Consumption of
Argon Gas
(Without
Purging) (Cu.M/
KG of filler)
Consumption of
Argon Gas (With
Purging) (Cu.M/KG
of filler) (refer
remarks)
1
Remarks
SS Piping welding at Open Yard/Field/ Site

ID
N.A.
5.0
Page 38
Purging is
maintained
till hot pass
of 44
Reliance
Annexure-VI: Consumption Norms for Cutting Gas and
Grinding Wheels
Item
code
Description
of job
UOM
Consumption of
cutting gas per
UOM
DA
(Cu.M)
Oxygen
(Cu.M)
Consumption of
cutting gas per
UOM
LPG
(KG)
Oxygen
(Cu.M)
Consumption
of grinding
wheel
(Numbers)
per UOM
Non
UT
UT
Joint
Joint
CS (Pipe welding at shop/Shed/Yard/Field)

3113427/
3113434/
3134665/
3134849/
3113450/
3113454
Size <2", t
< 10 mm
ID
0.011
0.041
0.02292
0.1015
0.028
0.038
3105457/
3105470/
3118842/
3134850/
3134666/
3105509/
3105520
T < 10 mm
ID
0.011
0.041
0.02292
0.1015
0.028
0.038
3105458/
3105471/
3134851/
3134667/
3105510/
3105521
10 mm < =
T < 12 mm
ID
0.015
0.056
0.03152
0.1387
0.039
0.052
3105459/
3105472/
3134852/
3134668/
3105511/
3105522
12 mm < =
T < 15 mm
ID
0.019
0.069
0.03868
0.1709
0.047
0.063
3105460/
3105473/
3134853/
3134669/
3105512/
3105523
15 mm < =
T < 19 mm
ID
0.024
0.087
0.04911
0.2155
0.060
0.080
3105461/
3105474/
3134854/
3105513/
3105524
19 mm < =
T < 24mm
ID
0.029
0.107
0.06017
0.2650
0.074
0.099
3105462/
3105475/
3134855/
3105514/
3105525
24 mm < =
T < 30 mm
ID
0.038
0.138
0.07776
0.3418
0.095
0.127
Page 39
of 44
Remarks
Reliance
Grinding Wheels (contd)
Item
code
Description
of job
UOM
Consumption of
cutting gas per
UOM
DA
(Cu.M)
Oxygen
(Cu.M)
Consumption of
cutting gas per
UOM
LPG
(KG)
Oxygen
(Cu.M)
Consumption
of grinding
wheel
(Numbers)
per UOM
Non
UT
UT
Joint
Joint
CS (Pipe welding at shop/Shed/Yard/Field) (contd)

3105463/
3105476/
3139991/
3105515/
3105526
30 mm < =
T < 37 mm
ID
0.046
0.168
0.09414
0.4160
0.115
0.155
3121125/
3113437
37 mm < =
T < 45 mm
ID
0.054
0.198
0.11116
0.4902
0.136
0.182
3132487/
3113439
3137073/
3137071
3137074/
3137072
45 mm < =
T < 54 mm
54 mm < =
T < 60 mm
60 mm < =
T < 66 mm
ID
0.063
0.228
0.12807
0.5644
0.156
0.210
ID
0.071
0.258
0.14497
0.6386
0.177
0.238
ID
0.079
0.288
0.16159
0.7123
0.197
0.265
SS (Pipe welding at shop/shed/yard/field

3113443/
3134675/
3139983/
3113459
Size <2", t
< 10 mm
ID
NA
NA
NA
NA
0.028
0.038
3105477/
3134676/
3139984/
3105527/
3105477
T < 10 mm
ID
NA
NA
NA
NA
0.028
0.038
3105478/
3134677/
3139985/
3105528
10 mm < =
T < 12 mm
ID
NA
NA
NA
NA
0.039
0.052
3105479/
3134678/
3139986/
3105529
12 mm < =
T < 15 mm
ID
NA
NA
NA
NA
0.047
0.063
3105480/
3134679/
3139987/
3105530
15 mm < =
T < 19 mm
ID
NA
NA
NA
NA
0.060
0.080
3105481/
3139988/
3105531
19 mm < =
T < 24mm
ID
NA
NA
NA
NA
0.074
0.099
Page 40
of 44
Remarks
Reliance
Item
code
Description
of job
UOM
Consumption of
cutting gas per
UOM
DA
(Cu.M)
Oxygen
(Cu.M)
Consumption of
cutting gas per
UOM
LPG
(KG)
Oxygen
(Cu.M)
Consumption
of grinding
wheel
(Numbers)
per UOM
Non
UT
UT
Joint
Joint
Remarks
SS (Pipe welding at shop/shed/yard/field (contd)

3105482/
3139989/
3105532
3105483/
3139990/
3105533/
3135190
24 mm < =
T < 30 mm
ID
NA
NA
NA
NA
0.095
0.127
30 mm < =
T < 37 mm
ID
NA
NA
NA
NA
0.115
0.155
3113445
37 mm < =
T < 45 mm
45 mm < =
T < 54 mm
ID
NA
NA
NA
NA
0.136
0.182
ID
NA
NA
NA
NA
0.156
0.210
3113446
AS (Pipe welding at Shope/Shed/Yard/Field

3113447
3105485
3105484
3105486
3105487
3105488
3105489
3105490
3113448
3113449
Size <2", t
< 10 mm
T < 10 mm
10 mm < =
T < 12 mm
12 mm < =
T < 15 mm
15 mm < =
T < 19 mm
19 mm < =
T < 24mm
24 mm < =
T < 30 mm
30 mm < =
T < 37 mm
37 mm < =
T < 45 mm
45 mm < =
T < 54 mm
ID
0.011
0.041
0.02292
0.1015
0.028
0.038
ID
ID
0.011
0.015
0.041
0.056
0.02292
0.03152
0.1015
0.1387
0.028
0.039
0.038
0.052
ID
0.019
0.069
0.03868
0.1709
0.047
0.063
ID
0.024
0.087
0.04911
0.2155
0.060
0.080
ID
0.029
0.107
0.06017
0.2650
0.074
0.099
ID
0.038
0.138
0.07776
0.3418
0.095
0.127
ID
0.046
0.168
0.09414
0.4160
0.115
0.155
ID
0.054
0.198
0.11116
0.4902
0.136
0.182
ID
0.063
0.228
0.12807
0.5644
0.156
0.210
Page 41
of 44
Use of
Qxygen
and DA is
permitted
only on
AS
material
where
%Cr<3%
Reliance
Description
of job
UOM
Consumption of
cutting gas per
UOM
DA
(Cu.M)
0.015
Oxygen LPG
(Cu.M) (KG)
STEAM TRACER
0.053
NA
Consumption of
grinding wheel
(Numbers) per UOM
Oxygen
(Cu.M)
Non UT
Joint
UT Joint
NA
0.036
NA
3105566
Steam
tracing for
unit piping
3108279/
3105604/
3121764/
3133159
Fabrication
of Light
Structure
3108280/
3105605/
3121765/
3133160
Fabrication
of Medium
Structure
3108281/
3105606/
3121767/
3133161/
3139925
Fabrication
of Heavy
Structure
MT
2.2
3.0
13.2
3108282
Fabrication
of Extra
Heavy
Structure
MT
2.2
3.0
13.2
3110421/
3121790/
3121817/
3121811/
3133831
3110422/
3133832/
3121818
Erection of
Structure
from ground
level to 10M
height
Erection of
Structure
from ground
level to 10M
to 20M
height
Erection of
Structure
from ground
level to 20M
to 30 M
height
MT
3110423/
3121792/
3133833
RMtr
Consumption
of cutting gas
per UOM
STRUCTURE STEEL FABRICATION-FIELD

MT
2.2
8
3.0
13.2
AG 7
(7"*7MM)0.75 Nos
and AG 5
(5"*5MM)0.5 Nos
MT
2.2
8
3.0
13.2
AG 7
(7"*7MM)0.75 Nos
and AG 5
(5"*5MM)0.5 Nos
STRUCTURE STEEL ERECTION

0.22
0.8
0.3
1.32
NA
NA
AG 7
(7"*7MM)0.75 Nos
and AG 5
(5"*5MM)0.5 Nos
AG 7
(7"*7MM)0.75 Nos
and AG 5
(5"*5MM)0.5 Nos
NA
0.04
NA
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
Page 42
of 44
Remarks
Item
code
Reliance
3110424
3107448/
3105626/
3105623
3107449
3107450
3141345
3141346
3141347
3141348
3105559
3105560
3105561
3105562
Erection of
Structure from
ground level to
above 30M
height
Ercetion of
light structure/
ladders &
cages/ hand
rails
Medium
structure
erection
Heavy
structure
erection
Dismantle
structure upto
10M height
Dismantle
structure 10 to
20M height
Dismantle
structure 20 to
30M height
Dismantle
structure
above 30M
height
Pipe support
fabrication- CS
Pipe support
fabrication- AS
Pipe support
fabrication- SS
Pipe support
erection-CS
Consumption of
cutting gas per
UOM
Consumption
of cutting gas
per UOM
DA
(Cu.M)
LPG
(KG)
Oxygen
(Cu.M)
Oxygen
(Cu.M)
STRUCTURE STEEL ERECTION (contd)

MT
0.22
0.8
0.3
1.32
Consumption
of grinding
wheel
(Numbers)
per UOM
Non
UT
UT
Joint
Joint
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
MT
0.22
0.8
0.3
1.32
0.04
NA
PIPE SUPPORT FABRICATION

MT
3.5
12
NA
NA
NA
MT
3.5
12
NA
NA
NA
MT
NA
NA
NA
NA
NA
0.2
NA
MT

0.35
0.12
NA
NA
Page 43
of 44
Remarks
Description
of job
UOM
Item
code
Reliance
Item
code
3105563
3105564
Description
of job
Pipe support
erection-AS
Pipe support
erection-SS
UOM
MT
Consumption of
cutting gas per
UOM
Consumption
of cutting gas
per UOM
DA
(Cu.M)
LPG
(KG)
Oxygen
(Cu.M)
Oxygen
(Cu.M)

0.35
0.12
NA
NA
MT
NA
NA
NA
NA
Consumption
of grindin
wheel
(Numbers)
per UOM
Non
UT
UT
Joint
Joint
0.2
NA
0.2
NA
1
Remarks
Note
1. For structural erection including pipe supports erection 10% of the fabrication norms
considered.
2. For steam tracing, equivalent norms of cutting & grinding norms considering 100 mm weld per
RM has been considered.
Page 44
of 44

Reconcilation of Welding Consumable and Associated Consumable For Piping and Structure

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Reconcilation of Welding Consumable and Associated Consumable For Piping and Structure

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What are the welding consumables covered in the document?

What are the welding consumables covered in the document?

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What are the responsibilities and authorities mentioned for consumption certification?

Reliance

ABBREVIATIONS AND DEFINITIONS

RESPONSIBILITY AND AUTHORITY

Welding Consumable Estimation for Piping Work upto 22 mm

ANNEX-II(B) Welding consumable Estimation for Special Structure (Double Bevel T

ANNEX-II(C) Welding consumable Estimation for Special Structure (Double V groove

Welding Consumable Estimation for fillet Welding

W.O. item code wise consumption for argon gas

ABBREVIATIONS AND DEFINITIONS

Associated Consumable- Argon gas, dissolved acetylene, oxygen and grinding

RESPONSIBILITY AND AUTHORITY

Enclosing this document as a part of

Submission of consumption statement with final

Deviations due to welding process (Carbon Steel).

Deviations due to welding process (Other than Carbon Steel).

Based on the consumption statement and proper justification submitted by

6.3 PROCESS OF RECONCILIATION

6.3.2 Structural Work welding consumable

7.1. WELDING ELECTRODE , FILLER WIRE, FLUX

7.1.2 FOR STRUCTURAL

b) Based on Actual Fillet Size

7.2 SHIELDING GAS CONSUMPTION NORMS:

Basis for calculation considered are:

Consumption of gas in Cu-M

2.0 (without back purging)

4.0 (with back purging)

Consumption of gas in CuM/KG of filler metal for

3.0 (without back purging)

5.0 (with back purging)

7.2.2 CO2 GAS CONSUMPTION NORMS:

The basis for calculation considered are:

7.3.1.3 SUPPORT FABRICATION AT SHOP

Note- Consumption of DA and Oxygen as per item code has been

The basis for calculation considered are :

7.4. GRINDING WHEELS CONSUMPTION NORMS INCLUDING CUTTING

7.4.3 SUPPORT FABRICATION AT SHOP

Welding Consumable Estimation for Piping Work up to 22 mm

Welding Consumable Estimation for Piping Work above 22 mm

ANNEX-II(A): Welding consumable Estimation for Special Structure (Single Bevel T

ANNEX-II(B): Welding consumable Estimation for Special Structure (Double Bevel T

ANNEX-II(C):Welding consumable Estimation for Special Structure (Double V groove

Welding Consumable Estimation for fillet Welding

W.O. item code wise consumption for argon gas

ELECTRODE/FILLER WIRE CONSUMPTION (gm/inch dia) (root welding by

ELECTRODE/FILLER WIRE CONSUMPTION (gm/inch dia)

ELECTRODE/FILLER WIRE CONSUMPTION (gm/inch dia)

ELECTRODE/FILLER WIRE CONSUMPTION (gm/inch dia)

JOINT CONFIGURATION- DOUBLE BEVEL T WELD (BEVEL ANGLE 45 DEGREE) (REFER

FCAW + SAW Combination

FCAW + SAW Combination

Consumption of welding electrode/filler (gm/RM of weld)

Consumption of welding electrode/filler (gm/RM of weld)

Consumption of welding electrode/filler (gm/RM of weld)

Consumption of welding electrode/filler (gm/RM of weld)