Training Catalog

&
Course Schedule

1-800-iQ-ROBOT
http://www.fanucrobotics.com/training
Licensed by the State of Michigan Proprietary School for Robotic Training
(Certificate #20090029)

FANUC Training Schedule

03/2013

3900 West Hamlin Rd, Rochester Hills, MI. 1-800-iQ-ROBOT

Message from the Training Department

We are proud to announce
that FANUC Training is an
authorized provider of
International Association for
Continuing Education
(IACET). As an IACET
provider we can issue CEU
credit when attending our
robot training classes.

FANUC Robotics America

Training stands behind the

statement Elevating
Industry Standards in
Customer Support. We

are committed to improving

training, from developing
web-based courses (eLearn)
to improving training
manuals to using robot
software simulation during
class for a better learning
experience.

In addition to training at the

FRA Home Office, we provide
dedicated training at the
customers site and at our
regional facilities:

Our training provides a

range of courses in three
core areas: Programming,
Electrical and Mechanical
Maintenance with
troubleshooting included.

West Los Angeles, CA

Canada - Toronto
Once you have found the
courses you need, visit
www.fanucrobotics.com/training or
call 1-800-iQ-ROBOT

Southeast Charlotte,
NC
Central Cincinnati, OH
Midwest Chicago, IL

eLearn Based Training Programs

Table of Contents
Customer Resource
Center (cRc) 3
Curriculum Path 4

The eLearn courses are self-paced

learning tools that allow users to access
information and move through material
based on a persons specific interest or
need. The course content and structure is
based on an assessment of concepts and
skills taught at the FANUC Robotics
Americas training facility. FANUC
Robotics eLearn courses is, "Training you
need, when you need it!"
The following eLearn training courses are
available:

Training Schedule 5
General Information 7
Reservation Information 8
CERT 12
Training Policies 10
Directions11
Course Descriptions 13
Enrollment Form 37

Ordering Information:
To view a demo or for in-depth information
on eLearn training courses;
1. Visit:
http://www.fanucrobotics.com/training
2. Visit: https://crc.frc.com
3. Call 1-800-iQ-ROBOT
4. Email:
[email protected].

Robot Operations
Paint Robot Operations
HandlingTool Ops & Prog
ArcTool Ops & Prog
SpotTool Ops & Prog
iRVision 2D Ops & Prog
HandlingPRO
WeldPRO
PaintPRO
Robot Preventive Maintenance
Lubrication
Force Sensing

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

1-800-iQ-ROBOT

Customer Resource Center

Elevating industry
Standards in
Customer Support.

Call Center:

FANUC Robotics offers:

When you call 1-800-iQ-ROBOT,

Preventive Maintenance
services for routine robot
maintenance. All services
are comprehensive and
designed to meet each
robots maintenance
specifications.
Preventive Maintenance
contracts customized to
match your requirements.
Robot Evaluation services to
identify potential failures
which otherwise may have
gone undetected by routine
inspections.
Customers can access and
track their robots online
within the My Robot menu
of the cRc website
(https://crc.frc.com). This
feature includes an
automatic email reminder
when your robot(s) are due
for their next Preventive
Maintenance Service.

our Call Center technology

identifies your company and
displays your companys installed
base history, as identified by your
telephone number. Our agents
wont have to spend valuable
time collecting general
information because they
automatically see your companys
latest details. This system makes us
better prepared to handle your
requests, reinforces our efforts to
make it extremely easy to do
business with us and improvise
response time to your calls by
seamlessly integrating data
between customers and our Call
Center personnel.
Robot Maintenance Service:
FANUC Robotics Customer
Resource Center (cRc) offers robot
maintenance programs which
promote customer productivity.
Our mission is to participate in a
Partnership of Performance by
offering maintenance services
that preserve the reliability of your
FANUC robot.

technical and field service

support logs
The ability to track your
robots online using My
Robot menu. This feature
includes an automatic
email reminder when your
robot(s) are due for their
next preventive
maintenance service.
Create an automatic quote
for any cRc service
(training, maintenance,
spare parts, etc.)
Submit parts orders or
request part returns for new,
warranty and certified
repair.
With the assistance of our
parts search engine, you
can access pricing and
availability information.
Order tracking with
automatic email
notification capabilities for
all parts orders.

OnLine cRc Site:

The online cRc site is a onestop-place for your standard
quoting and ordering needs.

Contract cRc

1-800-iQ-ROBOT
1-800-47-7628

http://www.fanucrobotics.com

View My Robots to create

a recommended spare parts
list per F number and retrieve

Certifications

FANUC Robotics certification achievements represent

major milestones in our journey
towards total quality management and meeting our
customers needs.
These ratings indicate that FANUC Robotics has developed
the proper infrastructure for the design, manufacture and
integration of robotics process solutions at our:

Rochester Hills,
Michigan
headquarters.
Chicago, Illinois
Los Angeles, California
Charlotte, North
Carolina
Cincinnati Ohio
Toronto, Ontario

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Curriculum Path
THE CHART DISPLAYED HERE IS OUR SUGGESTED PATH WHEN LEARNING TO RUN OR MAINTAIN A
FANUC ROBOT

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

1-800-iQ-ROBOT

Training Schedule
Headquarters (Rochester Hills, Michigan)
Refer to our up-to-date training schedule located at:
http://www.fanucrobotics.com/support-services/robotics-training/schedule/schedule.aspx

Regional Offices
Refer to our up-to-date schedule located at:

Central (Cincinnati, OH) http://www.fanucrobotics.com/support-services/roboticstraining/schedule/schedule.aspx

Midwest (Chicago, ILL) http://www.fanucrobotics.com/support-services/robotics-training/schedule/schedule.aspx
Southeast (Huntersville, NC) http://www.fanucrobotics.com/support-services/roboticstraining/schedule/schedule.aspx
West (Lake Forest, CA) http://www.fanucrobotics.com/support-services/robotics-training/schedule/schedule.aspx
Mxico (Aguascalientes, MX) http://www.fanucrobotics.com.mx/crc-soporte/Capacitacion/calendario.aspx

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Mission
The mission of the Training
Department is to provide formal
training solutions for our customer
base, both internal and external.
This training will primarily support
our standard robot product line,
and can include systems designed
and supported by FANUC
Robotics America.
In addition, Foreign Languages,
Instructor Support, Train-the-Trainer
Program (TTT), Customized Product
Training, Web Based Training
Programs, and Distributor Training
Programs to assist with the training
development of our customers'
resources are available.
Capabilities
FANUC Robotics America main
training facility resides within our
World Headquarters in Rochester
Hills, Michigan. This facility trains
over 4500 students per year. Our
staff of over 25 professional
technical trainers, with the
assistance of instructional
designers, technical writers, and

computer based training

designers, is ready to support
all our customers' training
needs.
Our state-of-the-art training
facilities include:

Eight classrooms
22,000 square feet of
training laboratory
Over 45 robots to
ensure maximum
hands-on training
opportunity.

Training can also be executed

in most of our regional offices
to include: Cincinnati and
Holland, Ohio; Charlotte, North
Carolina; Chicago, Illinois and
Lake Forest, California.
We at FANUC Robotics set high
standards for our training
facility at Rochester Hills, as we
understand the importance of
properly planned and
equipped classrooms and
laboratories in order to

achieve optimal results in

terms of well-trained, capable
students.
We work to ensure that
training is conducted in an
effective manner, and in an
environment conducive to
learning.
Students are dedicated only
to FANUC Robotics training for
the duration of the training
period.

Student to robot ratio is

kept low, the maximum
recommended ratio of
students to robot being
4:1.
Students receive all
necessary equipment
and tools for use during
hands on training.
Students receive
reference and training
documentation as part
of the training fee.

On-Site Training
FANUC Robotics America offers both Product classes and
System classes at customer sites. This provides the following
advantages:

Savings in Travel
Dedicated customized classes

When training is to be conducted at a customer facility, we

strive to ensure that the environment provided is safe and
conducive to learning. However, it is the customer's
responsibility to ensure compliance with all statutes relating to
workplace safety.
We know you also will want to ensure optimal results and
safety, and we have detailed below some of the key aspects
necessary for a successful program at your facility. If you
have questions on these or any additional areas, please do
not hesitate to contact us.

The quantity of robots and equipment needed for training will

be established prior to training, (and can be specified
separately in the body of the quotation). These units will be
dedicated to training for the duration of the course and will
be located away from the production area.
Development charges:
Execution of on-site training programs may involve
development charges. Please review the training brochure
on this web site or the specific course description to
determine if these charges are applicable to your on-site
selection.
NOTE: The customer assumes responsibility for any damage to
robots caused by students during on-site training.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

1-800-iQ-ROBOT

General Information
Method of Delivery for our courses:
All of the courses described in this
brochure consist of lectures,
demonstrations and a series of lab
exercises designed to reinforce
what the students have learned,
including all required and
recommended safety procedures.
In addition to these lab exercises,
a pre-test and post-test are used
to measure mastery of objectives.
Records and Transcripts:
All records are kept for at least
three years. Certificates and
transcripts will be kept
permanently. Training records may
be obtained by sending a letter or
e-mail to our address, which
includes the following information:
Student Name, Address,
Company, Course Name and
Course Dates. A $25 processing
fee must accompany the request.
Make checks payable to FANUC
Robotics America.
Confidentiality:
Students training records,

including course materials, test

scores, attendance records
and evaluations, may be
shared to ensure compliance
with, by way of example,
curriculum or continuing
education requests, grant and
tuition programs or other
related requirements.
Prerequisites:
FANUC Robotics recommends
attendance in prerequisite
classes prior to attending our
specialized and advanced
classes. Experienced students
who may have worked for
many years with our robots but
who have not had formal
training may feel they do not
need to attend a basic class.
FANUC Robotics will accept
registrations from such students
with the understanding that
the FANUC instructor in an
advanced class will follow the
published class schedule and
will not be able to coach
individual students on basic

concepts that may be

required for the class.
Please review this brochure
carefully or visit our website at
www.fanucrobotics.com to
review prerequisites for
selected courses.
Grievances
FANUC Robotics America
Corporation abides by P.A.
148 which governs propriety
schools. Students who want
to file a complaint with the
State of Michigan may do so
at www.michiganps.net
Filming:
FANUC Robotics does not
permit trainees to film, record,
videotape or photograph any
and all training sessions.
Dress Code:
Appropriate dress required.
Please no shorts, tank tops or
open toe shoes. Safety shoes
are required for all
Mechanical classes.
Job Placement:
FANUC is not a placement
center.

Training Cancellations/Rescheduling/Payment
Unused vouchers will not be subject to a refund.

All tuition and fees paid by the applicant shall be refunded if the
applicant is rejected by the school before enrollment. An
applicant fee of not more than $25 may be retained by the school
if the applicant is denied. All tuition and fees paid by the applicant
shall be refunded if requested within three business days after
signing a contract with the school. All refunds shall be returned
within 30 days. Once the 3 business days have elapsed, the
following policies will apply.
Rescheduling of a registration is done at no charge if FANUC
Robotics is notified in writing at least two weeks prior to the start of
the training. The full fee will be charged for cancellation notices
received within two weeks of the scheduled training and a training
voucher valued at 70% of the training price will be issued upon
cancellation. This voucher will be valid for a period of 6 months.

All cancellations or rescheduling requests must be in

writing and faxed to 248-377-7367 or emailed to
[email protected]
Training Class Payment:
Payment may be made by check, credit card or
purchase order and must be received prior to
attendance in any training class.
Please remit all monies to:
FANUC Robotics America Corporation
16272 Collection Center Drive
Chicago, IL 60693

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Training Material

Reservation Information
Things you should know before
calling to make a class reservation:

All documentation is issued only during the

class. Any work material issued and used in
classes may not be reproduced either in
whole or in part. All software used in classes
is the property of FANUC Robotics and may
not be copied or reproduced. If this
stipulation is infringed, we reserve the right
to exclude the person concerned from the
class and to take further legal action. The
documentation issued serves informative
purposes; it is based on the current state of
technical development and does not
include documentation updates.

1) Know the Controller model you

require for training.

Just contact our registrar for more

information.
2) Know the Robot Model. This can
be found on all robot arms:

FANUC Robotics America is not liable for loss

or theft of property brought into the training
rooms, especially clothing and valuables.

Know the Application

Software (ArcTool,
HandlingTool, etc.)

4) Know how many students will be

attending and on which dates.

Yes, Older Product Training Is Available!

Liability

3)

5) Where would you like to attend

the training? At FANUC
Robotics site or your location?
6) If you would like training on-site,
do you have dedicated robot(s)
for training?
Where to make the Reservations:
PHONE: You can call 1-800-iQROBOT (1-800-477-6268) at any
time between the hours of
7:00 am- 5:00 pm EST.
WEB: www.fanucrobotics.com
select Support Services then
Training

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

Course Cost
Class Type

4 Hour

8 Hour

16 Hour

24 Hour

32 Hour

40 hour

Programming,
Electrical &
Communications

$200

$376

$742

$1,120

$1,420

$1,730

All Mechanical
Disassembly

$300

$550

$1,000

$1,550

$1,952

$1,300

Vision Classes

Tuition covers the cost of all materials required for the training.

Class Hours
Classes begin at 8:00 am and end at 5:00 pm. There are 15 minute breaks in
the morning and afternoon each day. Lunch is one hour starting at
11:00 am.

Staff
Richard Meyer, Training Manager
Georgia Kiousis, Business Operations Specialist
Kathy Schumacher, Business Operations Specialist
Training Instructors
Joe Calderone; Robot Operations, Electrical, ArcTool, Vision, DeviceNet
Louis DeBenedet: PaintTool, VersaBell Maintenance, Purge System/Fluid
Delivery, Robot Operations, HandlingTool, PaintPRO
Jeff Donovan: Robot Operations, HandlingTool, SpotTool
Larry Galloway; Robot Operations, HandlingTool, PaintTool, PalletTool, HT
Features & Options, Vision, Advanced TPP
Alan Govan; Robot Operations, HandlingTool, Electrical
Andy Hatzilias; Robot Operations, HandlingTool, Mechanical, SpotTool,
Vision
Anne Jahn, PaintPRO, HandlingPRO
Bill Martin; Mechanical, ArcTool, HandlingTool
Michael Mielke; Programming, Electrical, Mechanical
Larry Nielsen; Robot Operations, Electrical, ArcTool, HandlingTool
Roger Pietrantoni: Mechanical, Paint
Daune Stone; SpotTool, Mechanical
Derek Washington; Robot Operations, DispenseTool, Electrical, HandlingTool, PalletTool, Vision, Advanced TPP, Dual Check Safety,
Vision

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

10

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Training Policies
Governing Bodies
OWNER AND OPERATOR OF SCHOOL: FANUC ROBOTICS AMERICA CORPORATION

Registration
Student registration is based on a first come basis. Enrollment may be accepted up to the start of the class provided there are
available seats. All students must be 18 years of age or older.

Attendance Policy
While attending class, all attendees must wear a FANUC Robotics student badge which is provided. Student attendance is
required for all training. Students who do not attend a minimum of 75% of class time may be removed from the class. Students
removed from a class due to absenteeism who wish to obtain a certificate of completion must reenroll at the full tuition rate.

Grading Policy
All classes are given Pre and Post tests which are designed to evaluate attendees knowledge of the course. Pre tests are
provided and graded as a measuring tool for our instructors to determine prior knowledge of the material. Pre tests scores are
not part of the attendees transcript. Post tests are graded and a passing grade of 80% is required to obtain a certificate of
achievement. Students who do not meet FANUC Robotics Americas Inc grading policy may be asked not to participate in future
course offerings. Acceptance into future courses will be reviewed by the training manager on a case by case basis.
Students will receive a certificate of achievement for all courses for which they enroll and meet all requirements for passing.

Code of Conduct
Fanuc Robotics America (FRA) expects all of its students to be treated with dignity, their rights respected and their privacy
maintained. FRA is committed to equal opportunity in the conduct of all of its business activities. FRA will not tolerate harassment
of any kind nor any discrimination forbidden by law including that involving race, religion, national origin, color, disability, veteran
status, marital status, age, sex, pregnancy, height, weight or any other protected status.
Any student, who believes he or she has been subjected to discrimination or harassment, or has observed another students being
subjected to discrimination or harassment, must report that fact immediately in writing to his or her supervisor, or the Training
department manager.
Reports will be investigated and remedial action, up to and including immediate discharge, will be undertaken as appropriate.
Re-admission:
Students dismissed due to conduct, must obtain training managers approval for re-admission.

Previous Education and Training

Credits earned at other institutions are not transferrable toward obtaining a FANUC Robotics American training certification.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

11

Directions to Rochester Hills, MI

From Oakland Pontiac Airport:
M59 East to North Squirrel (Exit 41). Take Hamlin Road East. Go approximately 1/2 mile. FANUC Robotics is located on the north side of
Hamlin.
From Detroit Metro Airport:
I-94 East to I-75 North to M59 East to North Squirrel Rd. Exit. Turn right on Hamlin, and go approximately 1/2 mile. FANUC Robotics is located
on the north side of Hamlin.
From Blue Water Bridge (Port Huron):
I-94 West to M-59 West to Adams Exit. Left on Hamlin Road to FANUC Robotics. Turn right into parking lot.

Be sure to check out the

hotel information from
http://www.fanucrobotics.
com/training

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

12

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

University & Schools

Certified Education Robot Training (CERT)
(for qualified educational facilities only)
Training hours: 54
The Certified Education Robot Training (CERT) program is a new certification available to qualified high schools, community
colleges, and universities. The program certifies instructors at educational institutions to train their students to program FANUC
robots.
To accompany the CERT program, an eligible school can purchase a new innovative educational tooling package that includes
an industrial robot, integrated vision system, programmable logic controller and ROBOGUIDE simulation software. With this
package, students can learn the fundamentals through advanced engineering and manufacturing concepts.
Students will utilize the same robots and software that are used in industry. Schools can use the new package to integrate robot
training into their programs and initiatives. Some of the successful approaches used by educational institutions are:

Integration of robotic automation to teach design and

manufacturing concepts
Creation of new courses and project-based activities to prepare
students to work with robotic automation
Add robotic automation facilitated learning to Career Technical
Education programs
Integrate CERT program with career cluster curriculum
Apply industrial robot training to engineering technology
curriculum
Add CERT program to community workforce retraining initiatives

If interested in the CERT program, please Contact us at

http://www.fanucrobotics.com or call us
1-800-iQ-ROBOT
Educational initiatives at all levels of academic focus are invited to partner
with FANUC Robotics America Corporation in meeting the human and
organizational needs necessary to thrive in todays digital age.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

13

Course Descriptions
Robot Operations (back to schedule)
16 Hours (1.5 CEU), Class Code: J2P0305
Course Description:
This course is intended for the person who operates or may be required to perform maintenance on a System R-J and higher
Controller with standard application software package. It covers the tasks and procedures needed to reach the course goals
with both classroom instruction and hands-on training.
The course does not address the set-up and operation of specific software features and options.
Course Objectives:

Operate the Teach Pendant

Navigate the Controller Software

Power up and Jog the Robot

Power down the Robot

Perform all Jog Methods

WORLD
TOOL
USER
JOG FRAME
JOINT

Recover from common program and robot faults

Execute production operations

Execute a MACRO program

Create, modify and execute a teach pendant program

Touchup program points
Teach motion instructions

Monitor I/O signals

Backup and restore individual programs and files

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

14

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Advanced TPP Programming (back to schedule)

40 Hours (3.75 CEU), Class Code: ADVTPP
Course Description
Advanced programming is the next step after an Operation and Programming class. Topics from the previous classes will be used
in this class to develop a more complex scenario. Students will be given a hypothetical example workcell. Then they will be given
the task of creating all the necessary programs to deal with multifaceted issues using Advanced Programming techniques.
Course Objectives:

Understand Frame manipulation related to programming issues

Understand advanced program control structures

Develop programs with a language independent model

Coding of programs using advanced programming techniques

Set up Multi - Tasking operations

Create Condition Monitors

Design methods for Error Trapping/Recovery

In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Completion of an Operation & Programming class.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

15

ArcTool Operation and Programming (back to

schedule)

32 Hours (3.0 CEU), Class Code: J2P0410

Course Description:
The course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program
a FANUC Robotics ArcTool Software Package.
Course Objectives:

Safely power up the robot from a complete shutdown

Manipulate the robot using the teach pendant

Setup and test robot movement parameters for a given work cell and torch

Setup ArcTool for specific weld applications

Create and test weld programs for a given weld task

Edit weld programs in teach mode

Set up and save to file management devices

Manipulate I/O in program logic and real logic

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

16

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

DispenseTool Op & Prog (back to schedule)

32 Hours (3.0 CEU), Class Code: J2P0210
Course Description:
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program
a FANUC Robotics DispenseTool Software Package.
Course Objectives:

Power up and Jog the Robot

Recover from common program and robot faults

Execute production operations

Create, modify and execute a Dispensing program

Backup and restore individual programs and files

Recommended safety procedures are integrated into all training exercises.
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

17

Dual Check Safety (DCS) V7.50 & Newer

Setup and Operations
(back to schedule)
16 Hours (1.5 CEU), Class Code: DCS0310-1
Course Description:
This course covers the tasks an operator, technician, programmer or engineer needs to set up and use FANUC Robotics Dual
Check Safety (DCS) software.
Course Objectives:

Set up and Modify DCS General parameters

Set up and Modify DCS Position / Speed Check parameters

Set up and Modify DCS Safe I/O parameters

Review the DeviceNet Safety function

Review the EtherNet I/P Safety function

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Previous attendance in a FANUC Robot Operations or Programming class is recommended. The student should be
familiar with Teach Pendant menus, fault recovery and Mastering of the robot prior to attendance in this class.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

18

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

HandlingTool Op & Prog (back to schedule)

32 Hours (3.0 CEU), Class Code: J2P0310
Course Description:
The course covers the tasks that an operator, technician, engineer or programmer needs to set up and program a FANUC
Robotics HandlingTool Software Package.
Course Objectives:

Operate the Teach Pendant

Navigate the Controller Software

Power up and Jog the Robot

Perform all Jog Methods

Recover from common program and robot faults

Execute production operations

Perform Frame setup

Create, modify and execute a material-handling program

Understand all Programming Instructions

Understand all Positional Information (CARTESIAN vs. JOINT)

Understand all Motion Types (JOINT, LINEAR, CIRCULAR)

Create, Set up and execute MACROs

Configure, Monitor, Force, and Simulate Input and Output Signals

Perform Standard Backup and restore programs and files

Create an Image Backup and restore the Image file from the Image Backup.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

19

HandlingTool Features and Options (back to schedule)

40 Hours (3.75 CEU), Class Code: ADV0310
Course Description:
This course covers the tasks that an operator, technician, engineer or programmer needs to set up and program a FANUC
Robotics HandlingTool Software Package.
Course Objectives:

Create multi-tasking TP programs

Write condition handler TP programs for unexpected interrupts global and local

Set up Payload Schedules and code their use

Set up Collision Guard sensitivities and code their use

Perform Background Editing of a TP program

Address Coordinate Offsets within a TP program

Set up and use the TP Menus and Prompts Feature

Set up the Password Feature

Backup and restore individual programs and files

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Completion of HandlingTool Operations and Programming.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

20

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

HandlingPRO Intro & Intro PLUS Robotic

Workcell Simulation (ROBOGUIDE) (back to schedule)
HandlingPRO 1: 8 Hours ((.75 CEU), Class Code: PRO0310-1
HandlingPRO 2: 16 Hours (1.5 CEU), Class Code: PRO0310-2
Course Description:
This course will provide procedures for creating a HandlingPRO virtual workcell. When completed, the workcell created will
contain a FANUC robot with end-of-arm tooling, one or more fixtures for holding a part and a robot TPP Program which moves the
part from one fixture to the other. More specifically, the student will:
Course Objectives:
One Day Course (HandlingPRO Intro)

Create a new workcell

Edit the robot properties

Add a part to the workcell

Add End-of-Arm Tooling to the robot

Add a pick fixture to the workcell

Add a place fixture to the workcell

Add a vision camera to the robot

Create/run a robot program

Create an AVI of the workcell

Second Day of HandlingPRO Intro Plus

First day is same as Intro

Program Generation from a part (CAD to path

Create a program showing random part pickup and placement

Add up to 4 motion groups

Create Machines for additional motion groups

Match Real Cell to Simulated Cell using UFrame, Calibrate fixtures and Measurement Tool

Importing & Exporting to the Robot

Prerequisites: HandlingTool Operations & Programming class.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

21

PickTool and PickPRO Ops & Prog (back to schedule)

40 Hours (3.75 CEU), Class Code: PickTool
Course Description:
The course covers the tasks that an operator, technician, engineer or programmer needs to use in order to set up and program a
FANUC Robot equipped with a PickTool Software Package.
Course Objectives:

Explain key concepts and understand PickTool terms

Create a PickPRO simulation workcell

Connect PickTool hardware

Setup PickTool application software

Teach a PickTool application using PickTool wizards

Modify PickTool teach pendant programs for accurate picking and placing

Run a PickTool application

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: HandlingTool Programming or equivalent and iRVision 2D

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

22

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

PaintTool Operation & Programming (back to schedule)

32 Hours (3.0 CEU), Class Code: J2P0510
Course Description:
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program
a FANUC Robotics PaintTool Software Package.

Power up and Jog the Robot

Recover from common program and robot faults
Execute production operations
Set up paint parameters (FF,AA,FA,ES)
Create, modify and execute teach pendant processes and jobs
Backup and restore individual programs and files

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

23

PaintPRO Robotic Workcell Simulation

(Automotive Assembly) (back to schedule)
8 Hours (.75 CEU), Class Code: PRO0510
Course Description:
This class demonstrates how to use PaintPRO simulation software to program FANUCs new P-500 paint robots. Upon completion
of this class, students will know how to set up a multi-arm workcell and add a new style utilizing the CAD Generator program.
Course Objectives:

Open a Virtual WorkCell

Jog Robots using the Virtual Teach Pendant & Teach Tool

Create a Program

Edit a Program

Calibrate the Virtual & Real World WorkCells (overview only)

Create a Style using the CAD

Generator program
Prerequisites: Previous experience or training in a related field involving Paint Programming using automation would be helpful to
the student.

PaintPRO Robotic Workcell Simulation

(General Industry) (back to schedule)
16 Hours (1.5 CEU), Class Code: PRO0511
Course Description:
This class demonstrates how to use PaintPRO simulation software to program FANUCs new P-500 paint robots. Upon completion
of this class, students will know how to set up a multi-arm workcell and add a new style utilizing the CAD Generator program.
Course Objectives:

Create a Virtual Workcell with a stop station, line tracking and rail tracking

Jog the robot using the Virtual Teach Pendant and Teach Tool

Familiarization with PaintTool process controls and setup

Adjust robot's setup configuration

Develop and program paint paths and Job files

Prerequisites: Previous experience or training in a related field involving Paint Programming using automation would be helpful to
the student.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

24

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

PalletTool Operation (back to schedule)

32 Hours (3.0 CEU), Class Code: J3P0710
Course Description:
This course provides a basic introduction to the robot and to PalletPRO. Upon successful completion of this course, the student
can perform all procedures necessary to create, test, and run typical palletizing programs in PalletPRO and on the robot.

Power up and Jog the Robot

Recover from common program and robot faults
Teach the Infeed and Pallet Stations and Station I/O
Create the Unit Loads and Optimal Path using PalletPRO software and Download to the robot
Create different Unit Load settings: Labels Out, Breaking Layers, Flip Layers and Mixed Layers
Execute production operations
Backup and restore individual programs and files

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

25

PalletTool Setup & Programming (back to schedule)

40 Hours (3.75 CEU), Class Code: ADV0710T
Course Description:
This course is designed for those who are familiar with HandlingTool programming. The course will set up a Pallet system, create
unit loads using PalletPRO 3D robot palletizing simulation software, and adjust existing programs to avoid obstacle collision. This
course does not cover robot operations or HandlingTool programming.
Course Objectives:

Set up the Pallet System

Create a new workcell using PalletPRO

Add palletizing instruction to TP programs

Specify and fine tune the best path for your robot to take when palletizing

Modify Utool values for various grippers

Use pallet offset information

Enable alternate return paths

Stack with labels out and flipped layers

Set up Ethernet communications

Modify key program to avoid obstacle collision

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Completion of HandlingTool Operations and Programming

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

26

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

SpotTool Operation & Programming (back to schedule)

32 Hours (3.0 CEU), Class Code: J2P0610
Course Description:
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program
a FANUC Robotics SpotTool Software Package using the Pneumatic weld gun (not Servo Gun).
Course Objectives:

Operate the Teach Pendant

Navigate the Controller Software

Power up and Jog the Robot

Manually operate the weld gun

Perform all Jog Methods

Recover from common program and robot faults

Execute production operations

Perform Frame setup

Set up SpotTool and all related I/O

Create, modify and execute a program

Understand all Programming Instructions

Understand all Positional Information (CARTESIAN vs. JOINT)

Understand all Motion Types (JOINT, LINEAR, CIRCULAR)

Create, Set up and execute MACROs

Configure, Monitor, Force, and Simulate Input and Output Signals

Perform Standard Backup and restore programs and files

Create an Image Backup and restore the Image file from the Image Backup.

Set up, operate and program the weld Gun

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

27

SpotTool Ops & Programming with Servo Gun

(back to schedule)

40 Hours (3.75 CEU), Class Code: J2P0610SG or J2P0610SG/R-30iA

Course Description:
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program
a FANUC Robotics SpotTool Software Package using the Servo Gun option.
Course Objectives:

Operate the Teach Pendant

Navigate the Controller Software

Power up and Jog the Robot

Jog the Servo Gun

Perform all Jog Methods

Recover from common program and robot faults

Execute production operations

Perform Frame setup

Set up SpotTool and all related I/O

Create, modify and execute a program

Understand all Programming Instructions

Understand all Positional Information (CARTESIAN vs. JOINT)

Understand all Motion Types (JOINT, LINEAR, CIRCULAR)

Create, Set up and execute MACROs

Configure, Monitor, Force, and Simulate Input and Output Signals

Perform Standard Backup and restore programs and files

Create an Image Backup and restore the Image file from the Image Backup.

Set up, operate and program the Servo Gun

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

28

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

V-iRVision Operation and Programming - 2D

(back to schedule)

16 Hours (1.5 CEU), Class Code: iRVision-2D

Course Description:
This course covers the basic tasks and procedures required for an operator, technician, engineer or programmer to set up,
teaches, test, and modify iRVision applications on an R-30iA Robot Controller.

Course Objectives:

Power up and Jog the Robot

Discussion of vision system considerations and concepts

Discussion of potential iRVision configurations

Discussion and set up of Hardware

Discussion and set up of software
Set up communication between robot and teaching computer
Discussion of the necessary settings for an error proofing process
Teach and run an error proofing process
Set up of tool frame
Set up of application user frame
Set up of calibration user frame
Set up and calibrate the camera
Discussion of the necessary settings for a single view process
Teach and run a single view process
Discussion of the necessary settings for a multi-view process
Teach and run a multi-view process
TPP programming
Troubleshooting

Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this
course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and
are intended to reinforce what the student has learned through actual hands-on experience.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Completion of HandlingTool Programming,or HandlingTool Features and Options. The vision courses do not teach
basic Robot Operations.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

29

V-iRVision Setup & Operations - 3DL (back to schedule)

16 Hours (1.5 CEU), Class Code: iRVision-3DL
Course Description:
This course covers the basic tasks and procedures required for an operator, technician, engineer or programmers to set up, teach,
test, and modify iRVision applications using a 3D laser vision sensor on an R-30iA Robot Controller. Upon successful completion of
this course, the student can identify the components of a vision system, install vision hardware, develop an application, program
the robot, perform error recovery procedures and follow recommended safety practices.
Course Objectives:

Power up and Jog the Robot

Discussion of vision system considerations and concepts

Discussion of potential iRVision configurations

Discussion and set up of Hardware

Discussion and set up of software

Set up communication between robot and teaching computer

Discussion of the necessary settings for an error proofing process

Teach and run am error proofing process

Set up of tool frame

Set up of application user frame

Set up of calibration user frame

Set up and calibrate the camera

Discussion of the necessary settings for a single view process

Teach and run a single view process

Discussion of the necessary settings for a 3DL process

Teach a 2D vision process

Teach a 3D vision process

TPP programming

Troubleshooting

Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this
course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and
are intended to reinforce what the student has learned through actual hands-on experience.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Completion of HandlingTool Programming, or HandlingTool Features and Options. The vision courses do not teach
basic Robot Operations.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

30

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

V-iRVision Operation and Programming - 3D

(Multi-view) (back to schedule)
16 Hours (1.5 CEU), Class Code: iRVision-3DMV
Course Description:
This course covers the basic tasks and procedures required for an operator, technician, engineer or programmer to set up, teach,
test, and modify iRVision applications using a 3D Multiview vision on an R-30iA Robot Controller.
Course Objectives:

Power up and Jog the Robot

Set up communication between robot and teaching computer

Teach a 3D Multiview vision process

TPP programming

Troubleshooting
Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this
course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and
are intended to reinforce what the student has learned through actual hands-on experience.
Audience: This course is intended for the person who must install, set up, program, and troubleshoot a FANUC Robotics iRVision
system using a 3D Multiview vision.
Prerequisites: HandlingTool, SpotTool, ArcTool or DispenseTool Operation and Programming, although an understanding of
Advanced HandlingTool Programming would be preferred.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

31

DeviceNet Setup & Functionality (back to schedule)

4 Hours, Class Code: J3P0570
Course Description
This course covers the set up and functionality of DeviceNet Interface
Course Objectives:

Describe function and purpose of DeviceNet

Describe DeviceNet installation

Troubleshoot typical DeviceNet problems

Prerequisites: Complete attendance in the Robot Operations Course

Ethernet IP Setup & Functionality (back to schedule)

4 Hours, Class Code: J3P0580
Course Description
This course covers the set up and functionality of EtherNet Interface
Course Objectives:

Describe function and purpose

Describe Ethernet installation

Troubleshoot typical Ethernet problems

Prerequisites: Complete attendance in the Robot Operations Course

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

32

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Electrical Maintenance (back to schedule)

R-30iA - 32 Hours (3.0 CEU), Class Code: R30iA0250
R-30iB - 32 Hours (3.0 CEU), Class Code: R30iB0250
R-30iA Mate - 32 Hours (3.0 CEU), Class Code: R30iAME0250
Open AirMate 32 hours (3.0 CEU), Class Code: M1iA_M3iAME0250
R-J3iB - 32 Hours (3.0 CEU), Class Code: J3iBE0250
R-J3iB LRMate - 32 Hours (3.0 CEU), Class Code: J3iBME0250
Course Description
Electrical courses are designed for maintenance personnel responsible for installing and maintaining the System RS1 configured RJ3iB or R-30iA controller. Although Robot Operations is not a prerequisite for these courses, the operational aspects covered in
these courses are minimal.
Note: If a student is required to set up and program the robot, the Robot Operations or application programming class is also
recommended
Course Objectives:

Understand the Operator Panel function

Understand the Teach Pendant Screen layout

Understand the Teach Pendant LEDs

Understand the Teach Pendant Keys and their functions

Safely power up the robot from complete shutdown

Manipulate the robot using the teach pendant

Jog the robot in Joint mode

Jog the robot in World Cartesian frame

Reset from a Singularity fault

Run a Zero, Home, Clean & Clean out programs

Reset from minor faults

Reset a Chain Fault

Recognize and describe major robot components

Recognize and Troubleshoot various fault conditions

Recognize and describe major internal controller components

Understand the operation, function, LEDs, of each component

Understand how to replace each component

Zero Master the robot

Fixture Master the robot

Single Axis Master the robot

Force, Simulate, Monitor I/O of the robot and system

Understand the different type of I/O hardware

Backup and Restore Controller Core software and User defined files

Recommended safety procedures integrated into all training exercises.

The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

33

Paint Electrical Maintenance (back to schedule)

R-30iA - 32 Hours (3.0 CEU), Class Code: R30iAEP550
R-30iA Flex 32 Hours (3.0 CEU), Class Code: R30iAEPFLEX550-A
R-30iA Mate 32 Hours (3.0 CEU), Class Code: PaintMate-200iA-ELE
R-J3iB - 32 Hours (3.0 CEU),, Class Code: J3iBEP550
R-J3iB for P-500 - 32 Hours (3.0 CEU), Class Code: J3EP500
Course Description
Electrical courses are designed for maintenance personnel responsible for installing and maintaining the R-J2, R-J3iB or R-30iA
controller. Although Robot Operations is not a prerequisite for these courses, the operational aspects covered in these courses are
minimal.
Note: If a student is required to set up and program the robot, the Robot Operations or application programming class is also
recommended
Course Objectives:

Understand the Operator Panel function

Understand the Teach Pendant Screen layout

Understand the Teach Pendant LEDs

Understand the Teach Pendant Keys and their functions

Purge the robot in preparation of turning on power

Safely power up the robot from complete shutdown

Manipulate the robot using the teach pendant

Jog the robot in Joint mode

Jog the robot in World Cartesian frame

Reset from a Singularity fault

Run a Zero program

Run a Home program

Run a Clean In program

Run a Clean Out program

Reset from minor faults

Reset a Chain Fault

Recognize and describe major robot components

Troubleshoot Class 1, 2 and 3 faults

Recognize and describe major internal controller components

Understand the operation, function, LEDs, of each component

Understand how to replace each component

Zero Master the robot

Fixture Master the robot

Single Axis Master the robot

Force, Simulate, Monitor I/O of the robot and system

Understand the different type of I/O hardware

Recommended safety procedures integrated into all training exercises.
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test used to measure mastery of objectives.
Prerequisites: None

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

34

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Mechanical Maintenance Classes (back to schedule)

ArcMate 100iC Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM10iA
ArcMate 120iC Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM20iA
LR Mate 200iC Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDLR200IC
M-6iB or AM100iB Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM6iB
M-10iA Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM10iA
M-16iB or AM120iB Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM16iB
M-20iA Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM20iA
M-410i Robot Disassembly/Reassembly - 32 Hours (3.0 CEU), Class Code: MTD410i
M-410iB Robot Disassembly/Reassembly - 32 Hours (3.0 CEU), Class Code: MTD410iB
M-710iC Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDM710iC
M-900iA/350 Robot Disassembly/Reassembly 32 Hours (3.0 CEU), Class Code: MTDM900iA
P-50 Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDP50
P-200E Robot Disassembly/Reassembly 32 Hours (3.0 CEU), Class Code: MTDP200E
P-500 Robot Disassembly/Reassembly 16 Hours (1.50 CEU), Class Code: MTDP500
P-250iA Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDP250iA
R-2000iA Robot Disassembly/Reassembly 32 Hours (3.0 CEU), Class Code: MTDR2000iA
R-2000iB Robot Disassembly/Reassembly (R30iA) 32 Hours (3.0 CEU), Class Code: MTDR2000iB
R-1000iA 2000iB Robot Disassembly/Reassembly (R30iA) 32 Hours (3.0 CEU), Class Code: MTDR1000iA
Course Description
This hands-on course provides the detailed instruction and procedures necessary for complete disassembly, inspect, repair and
reassembly of a FANUC robot mechanical unit.
Course Objectives:

Identify major mechanical components

Describe and explain axes drives

Diagnose robot mechanical problems to the component level

Replace all mechanical components on the robot

Perform adjustments on the robot

Perform periodic maintenance on the mechanical unit

Power up and jog the robot for diagnostic purposes

Recover from faults

Display alarms and take corrective actions

Perform typical repair procedures

Remove and install fasteners

Torque fasteners correctly

Use and apply Loctite correctly

Properly remove and install drive motors

Safely rig robot sections

Properly remove and install all drive units

Properly remove and install robot sections

Properly remove and install motor gears

Properly set bevel gears

Safely remove and install spring balancers

Properly Master the robot using:

Fixture position

Zero position mastering

Single axis mastering

Quick mastering

Properly lubricate and maintain the robot mechanical unit

Recommended safety procedures are integrated into all training exercises.
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned.
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives.
Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots
or machine tools.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

35

Robot Preventive Maintenance Lubrication

(back to schedule)

4 Hours, Class Code: RPML310

Course Description
This interactive course provides the detailed instruction and procedures necessary for complete recommended PM Lubrication of
a FANUC robot mechanical unit.
Course Objectives:

Perform recommended PM Lubrication of all required areas

Multi-interval maintenance

Detailed execution of grease/oil replacement, including proper positioning, outlet and ventilation, grease input and
residual pressure release for:
Gear-trains
RV Reducers
Cyclo Reducers
Harmonic Drive Reducers
Custom Gearboxes

Grease maintenance of Drive-train and Pivot Mechanisms

Bearing Assemblies
Linkage Pivot Assemblies
Tapered Roller Bearings
Cross Roller Ring Bearings
Angular Contact Bearing Assemblies
The course consists of lectures, demonstrations, and lab exercises designed to reinforce what the student has learned.
Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots
or machine tools.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

36

FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

Robot Mechanical Preventive & Periodic

Maintenance (back to schedule)
8 Hours (.75 CEU), Course Code: RPM0310
Course Description
This interactive course provides the detailed instruction and procedures necessary for complete recommended Preventive and
Periodic Maintenance (PM) of a FANUC robot mechanical unit.
Course Objectives:

Analyze robot installation and process conditions affecting maintenance schedules

Track factors affecting maintenance schedules
Determine adjustments to standard maintenance schedule tasks based on:
o Consumption of operating hours
o Environmental conditions
o Duty Cycle

Process activity
Payload capacity utilization
Speed and articulation

Execute Checks, Inspections and Maintenance tasks

o Daily Checks pre and post operation
Recognize and isolate possible mechanical concerns

Vibration and abnormal noise

Motor heating
Changing repeatability
Brake operation
Battery back-up

Quarterly Checks

Examination and action to assure proper function

Control Unit Cables

Lubrication of Bearings

Ventilation of Control Unit

External Dress Package
Mechanical Unit Harness

Cleaning and Checking Parts

Securing Fasteners
Annual Checks / Maintenance
Service of Drive-train and revisiting items
Grease replacement of Harmonic Reducers

Mechanical Unit Harness, Cleaning and Checking Parts and Securing Fasteners
1.5 Year Checks / Maintenance

Service of Battery back-up system

Avoiding loss of robot mastering
3 Year Checks / Maintenance
Service of Drive-train and Pivot Mechanisms

Detailed instruction for grease replacement, including proper positioning, outlet and ventilation, grease
input and residual pressure release for

RV Reducers
Cyclo Reducers
Custom Gearboxes
Linkage Pivot Assemblies
Bearing Assemblies

Recommended safety procedures are integrated into all training exercises.

The course consists of lectures, demonstrations, and lab exercises designed to reinforce what the student has learned.
Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots
or machine tools.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

37

Enrollment Form/Contract
Registering for classes can be done online at http://www.fanucrobotics.com/training select Schedule and choose location, then
select Course Registration. OR, call 1-800-iQ-ROBOT then select training. OR fill-out the form below (with payment information)
and mail to: FANUC Training Department, 3900 W. Hamlin Road, Rochester Hills MI 48309. OR Fax to (248) 377-7367 OR email the
form to: [email protected]

COURSE NAME: ________________________________________________________________________________________

START DATE: __________________________ LOCATION: ___________________________ COST: ____________________
ROBOT MODEL: ____________________________ CONTROLLER TYPE: _____________________________ (If applicable)
VERSION OF SOFTWARE: _____________________________________ ______________________________ (If applicable)
CONTACT/STUDENT NAME: _______________________ _________________________________________ (If applicable)
COMPANY: _____________________________________ _____________________________________________________
ADDRESS: ________________________________________ _____________________________________________________
CITY: _____________________________________ STATE: ____________________________________ ZIP: ____________
PHONE: ___________________________________________ FAX NO.: ___________________________ _____________
E-MAIL: ____________________________________________________ ____________________________ _____________
CUSTOMER TYPE (If applicable):

END USER

OEM

SYSTEM INTEGRATOR

Payment Information:
CREDIT CARD OR PO NUMBER: _________________________________________________________________________
CREDIT CARD:

VISA

MASTER CARD

AMERICAN EXPRESS

CREDIT CARD EXPIRATION DATE: ______________________ CARD HOLDER PHONE NO. _______________________
CHECK ATTACHED
GRANT FUNDING NAME OF INSTITUTION: _____________________ ____________________________ _____________
GRANT NUMBER: ____________________________ CONTACT NAME:____________________________ _____________
CONTACT PHONE NO.: ______________________________________ ____________________________ _____________
AUTHORIZED SIGNATURES
STUDENT OR REPRESENTATIVE _________________________ _______________________ DATE: _____________
FANUC ROBOTICS AMERICA INC. ____________________ _______________________ DATE: _____________
All tuition and fees paid by the applicant shall be refunded if the applicant is rejected by the school before enrollment. An applicant fee of not
more than $25 may be retained by the school if the applicant is denied. All tuition and fees paid by the applicant shall be refunded if requested
within three business days after signing a contract with the school. All refunds shall be returned within 30 days. Once the 3 business days have
elapsed, the following policies will apply. Rescheduling of a registration is done at no charge if FANUC Robotics is notified in writing at least two
weeks prior to the start of the training. The full fee will be charged for cancellation notices received within two weeks of the scheduled training start
date and a training voucher valued at 70% of the training price will be issued upon cancellation. This voucher will be valid for a period of 6 months.
A full fee will be charged for students who attend the first day of training.

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training

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FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT

FANUC Robotics America Corporation

3900 West Hamlin Road
Rochester Hills, MI 48309-3253

To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training