Startup Guide FANUC Robot (Software Version 9.10P - 10 and Later)
Startup Guide FANUC Robot (Software Version 9.10P - 10 and Later)
Startup Guide FANUC Robot (Software Version 9.10P - 10 and Later)
Required Items
2. Unbox the pallet, cut any shipping straps securing the robot, 5. Connect the other end of the FANUC-supplied power cable to the
and unwrap the robot.
Properly rated transport equipment as specified
Customer-supplied properly rated power source as 3. Open the large box on the pallet. In the large box you will find an Input Power Connection, located on the right-hand side of the front
of the controller. Don’t forget to connect the power cable ground
accessory box, your controller and, possibly, an optional Teach wire (attached to the Robot Connection cable) to the power ground
specified on the Power Requirements Label
9. Connect the ground wire to the location on the robot base
Pendant and Switch Box. connection on the controller.
Multimeter
Loctite #243 4-M8 bolts (SR-3iA) shown below.
Rigid platform to hold robot 4-M8 flat washers (SR-3iA)
External e-stop switch 4-M10 bolts (SR-6iA) Note: The RMP cable is attached to the robot at the factory.
Safety fence/gate switch 4-M10 flat washers (SR-6iA)
Customer-supplied 4-M16 flat washers (SR-12iA,
Ethernet cable SR-20iA) Back Cable Exit Bottom Cable Exit Power cable
SR-3iA/SR-6iA/SR-12iA/SR-20iA
Optional Items Single jumper plugs, and labels), an Inspection Data Sheet, ground cable,
and a power cable.
shown below. For more detail see the R-30iB Compact Plus
CONTROLLER MAINTENANCE MANUAL.
Robot locator pins Phase
Auto Confirmation Signal 200-240VAC
switch Store the Inspection Data Sheet in a Battery Box External E-stop/Fence
safe, known location. JRM18 Partial Pinout Connection
R-30iB Compact Plus Controller Ground wire
F Number and Power
Robot Requirements Label
CD38A
(Ethernet
JRT3 USB connection
(RMP cable)
5. Remove the bolts securing the robot to the transportation equipment
Connection) Breaker (shown below).
6. Use properly rated equipment to move the robot to its new location. Robot installation is complete. You are
The robot alone can weigh as much as 70kg. now ready to go to B. Unpack and
Install your Controller.
! WARNING Note: If JRM18 is not being used, make sure the FANUC-supplied
Before moving heavy equipment, check and tighten any loose dummy plug is inserted in JRM18.
bolts. Do not pull eyebolts sideways. Otherwise, you will injure
personnel or damage equipment. Note: If there is no Teach Pendant (TP), make sure the
the previous step and verify that the laptop/PC and robot are on the
same subnet.
1. Plug the FANUC-supplied USB, loaded with the robot 2. From the iRProgrammer Menu on the left side of the screen, choose
Setup>>Initial Setup Guide to display the Initial Setup Introduction
software, into the USB port of the controller with power off. screen.
3. Once you are in the Inital Setup Introduction screen, press 5. Continue to press NEXT STEP, stepping through the guide
SR-3iA/SR-6iA/SR-12iA
NEXT STEP. and making appropriate selections, until you reach the
Network Access screen shown in Step D6.
! WARNING
Lethal voltage is present in the controller whenever it is
connected to a power source. Be extremely careful to avoid
electrical shock. Lock out and tag out the power source at
the controller according to the policies of your plant.
Note: If the laptop/PC will be communicating with multiple robots
over a network, each robot must have a unique IP address.
Go to
Page 3
MARGXSR3606181E REV F
Page 3
7. Continue to press NEXT STEP, stepping through the guide and 9. If your USB media has more than one personality 10. Once the Boot Monitor Update is complete, an error 12. Turn the controller off and then back on again.
making appropriate selections, until you reach the Software (robot configuration) on it, you will see the screen below. From the message might appear reminding you to cycle power.
Update screen. list, choose the personality you would like to load and press NEXT Once the error message appears, proceed to step 12. If
STEP. If the screen below does not appear, you do not have multiple there are other existing faults, the error message might Note: All previous setup will be saved by the system prior to the
personalities to choose from, and the controller will proceed with the not appear. In this case, proceed to step 11. software update, and automatically restored after the update.
Note: If the USB contains a newer version of software, a robot Boot Monitor update.
personality different from the one in the controller, or multiple
robot personalities, a Software Update screen will display, as
shown in step 8. If the Software Update screen does not show 13. Cycling power will terminate communication between the robot
up, continue though the Initial Setup Guide on the robot, and controller and the Laptop/PC. Therefore, on the Laptop/PC, it is
after finishing, skip to E. Jog your Robot. recommended that you close the iRProgrammer window after
cycling robot power.
8. On the Software Update screen, select Update now and 11. If the Please cycle power message does not appear but 14. About 10 seconds after turning on power, the Cycle Start LED will
the Boot Monitor Update is complete, as indicted in the start blinking. The Cycle Start LED will continue to blink for about
press NEXT STEP. screen shown below, the FINISH button will appear. If this 15 minutes, after which it should stop blinking, indicating that the
occurs, press FINISH and the Please cycle power software has finished loading. During this time, do not attempt to
message will display. remove the USB or turn off the controller.
9.10P/10 and later)
Note: Make sure that the Boot Monitor update is complete as ! WARNING
indicated below. If you turn the robot off before the While the robot is powering up, do not attempt to
remove the USB or turn off the controller.
Boot Monitor has completed its update, serious
damage can occur.
SR-3iA/SR-6iA/SR-12iA
Note: The Boot Monitor will update first. While the Boot Monitor is
updating, Saving Configuration will indicate Saving as shown below.
In addition, Updating Boot Monitor will indicate Updating. During
this update it is important that you not turn the
robot off until the Boot Monitor has completed its
update!
! WARNING
If you turn the robot off before the Boot Monitor has
completed its update, serious damage can occur.
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MARGXSR3606181E REV F
E. Jog your Robot F. Apply DCS Params Reference Page 4
iRProgrammer PC Editor screenTM
! WARNING
When you use the jog panel to execute a jog operation, observe 6. You might have to reset a fault. If so, press the RESET button 1. To get to the DCS screen, from within the iRProgrammer Menu,
the following: at the top of the screen. select Setup>>Others>>DCS.
- The jog operation must be executed from outside the
safeguards.
- Make sure that no one is inside the safety fence.
- An operational Emergency Stop button must be near the
operator.
- Jogging must be executed in the sight of the robot. 2. The screen that you see will indicate that there has been a
change that affects DCS. Press APPLY to apply the change to
DCS, and enter the Code number (default is 1111).
Note: You might see an alarm indicating that DCS has changed. If so,
go to F. Apply DCS Params and follow the steps. Afterwards, return
1. Use a web browser (IE, Chrome, or Safari) to connect to the to Step 7 in this section to continue.
robot’s default IP address, 192.168.1.100. The ROBOT
Homepage shown below should appear.
(see Reference in this guide) has a jog panel that can be used to jog
the robot. To move each joint axis of the robot, press each joint jog key
(labeled J1 - J4) one at a time and watch the robot joint move. Refer to
the Robot (mechanical unit) with joints indicated diagram on Page 1 of
this guide.
8. If you wish to adjust the jogging speed, press the arrow next
to the current speed (in this case 4%), and use the slider bar to
adjust the speed up or down. 3. Press OK.
SR-3iA/SR-6iA/SR-12iA
2. Make sure HMI iPendant is selected on the left. 4. The changed parameter should now indicate PEND. LEDs
Cycle power to apply the DCS change.
Note: There might be more than one changed parameter.
LEDs
3. From the ROBOT Homepage, select iRProgrammer. Note: In addition to jogging the robot, you can also move the robot by
hand-dragging each axis.
4. Select Teaching, and choose Editor. must first be pressed. Be aware that, with this button pressed, gravity may
cause axis 4 to move unexpectedly.
9. To hand-drag the robot, make sure the TP enable key is off and the
fault has not been reset. Then physically grab and move the robot.
5. Turn the TP enable key to ON. BRAKE RELEASE SWITCH To access controller, robot, or application-specific
manuals, scan the QR Code to the right
5. If you left E. Jog your Robot, Step 6, in order to Apply or go to https://www.fanucamerica.com/qr/edocs.
DCS Params, you may now return to E. Jog your Robot,
Step E7 and continue.
United States: 1-888-326-8287
Canada: 1-905-812-2300
Mexico: + 52 (449) 922-8000
South America: + 55 (11) 3619-0599
You have installed your robot.
You are now ready to add tooling and program your application Or, select your region at https://www.fanuc.com.