Operation & Maintenance Manual: EC22N2 EC25N2 EC25EN2 EC25LN2 EC30N2 EC30LN2
Operation & Maintenance Manual: EC22N2 EC25N2 EC25EN2 EC25LN2 EC30N2 EC30LN2
Operation & Maintenance Manual: EC22N2 EC25N2 EC25EN2 EC25LN2 EC30N2 EC30LN2
MC
EC22N2 ATB30-00011-up
EC25N2 ATB30-50001-up
EC25EN2 ATB31-00011-up
EC25LN2 ATB31-30001-up
EC30N2 ATB31-50001-up
EC30LN2 ATB32-00011-up
R This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
Be sure to read these precautionary instructions and all safety related decals installed on your lift truck before you operate it.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
R DANGER injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
R WARNING injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
R CAUTION could result in minor or moderate injury.
Note: Note indicates important matters and useful information on operation and maintenance.
i
FOREWORD
Abbreviation
- MC is short for manual control.
ii
TABLE OF CONTENTS
1. SAFETY RULES FOR LIFT TRUCK OPERATORS ....................... 1-1 Seat Belt ............................................................................ 2-24
General ................................................................................ 1-1 Fork Locking Pins................................................................ 2-25
Location............................................................................... 1-2 Changing Forks................................................................... 2-26
Decals, Description................................................................ 1-4 Assist Grip .......................................................................... 2-26
Fasten Seat Belt Decal ...................................................................... 1-4 Battery Cover ..................................................................... 2-27
Survive in a Tipover Decal ................................................................. 1-4 Hydraulic Tank Oil Level / Filler Hole .................................... 2-30
Danger Electric ................................................................................. 1-5 Brake Reservoir Tank Fluid Level ......................................... 2-31
Overhead Guard ................................................................................ 1-5 Drawbar Pin (Option) .......................................................... 2-31
Operation Warning Decal ................................................................. 1-6
TOC-1
TABLE OF CONTENTS
7. TRANSPORTATIONS HINTS ............................................... 7-1 Hydraulic Oil ..................................................................................10-25
Lift Truck Loading and Shipping ............................................ 7-1 Hydraulic Hoses, Pipes, and Joints .................................................10-27
Lift Truck Lifting and Tie Down Information ........................... 7-1 Overhead Guard ............................................................................10-27
General.............................................................................. 10-1 One Month (30 days) or 200 Service Hours After Delivery of a New
Inspection Precautions ....................................................... 10-3 Truck, Whichever Comes First .............................................10-32
Maintenance Schedule........................................................ 10-4 Rear Axle Mounting Bushing .........................................................10-32
Every 2000 Service Hours or 1 year, Whichever Comes First .......... 10-11
Every 500 Service Hours or 3 Months, Whichever Comes First 10-34
Every 10 Service Hours or Daily (Pre-Start), Differential ....................................................................................10-34
Outer Masts and Cylinder Support ................................................ 10-21 12. TO THE CAT LIFT TRUCK OWNER .......................................12-1
Lift Bracket ................................................................................... 10-21 The Importance of Genuine Parts .........................................12-1
Lift Cylinder Mounting Bolts ......................................................... 10-21 Proper Disposal of Your Lift Truck .........................................12-1
Mast ............................................................................................. 10-22 Instructions for Ordering Parts .............................................12-2
Lift Bracket Main Rollers and Side Rollers ..................................... 10-22 Service Registration ............................................................12-3
Mast Strip Sliding Surfaces and Rollers ......................................... 10-22 Transfer of Ownership Report for
Tilt Cylinder Socket Bolts .............................................................. 10-23 Cat Lift Trucks Customers Only..............................................12-4
Mast Support ................................................................................ 10-23
TOC-2
Sheet Symbol ................................................................................. 13-6
Connecting Lines ............................................................................ 13-7
Equipment ...................................................................................... 13-8