Nitofill EPLV : Constructive Solutions

Nitofill EPLV*
constructive solutions
Low viscosity epoxy injection resin system

Uses
Properties
For injecting into cracks in concrete or masonry, to form a

permanent bond or seal.
The following properties were obtained at a temperature of

35C and at 7 days unless otherwise specified.
Advantages
Test method
! Low viscosity allows penetration into the finest cracks

! Formulated for hot climates
! Suitable for structural repairs
! Excellent bond to concrete, brick and masonry
! Minimum creep under sustained load
! Resistant to wide range of chemicals
! Non-shrink, adheres with no loss of bond
Description
Nitofill EPLV two part, solvent-free, low viscosity epoxy resin
system is mixed in the proportions supplied to form a strong
permanent bond and seal in cracks in concrete and masonry.
Nitofill EPLV is designed to be injected into cracks using
suitable resin injection equipment.
Design criteria
70.0 N/mm2 @ 20C

93.0 N/mm2 @ 35C
26.0 N/mm2 @ 35C
63.0 N/mm2 @ 35C
:
:
16 GPa
90 minutes @ 20C
40 minutes @ 35C
1.04
1.0 poise @ 35C
Specific gravity
Mixed viscosity
:
:
Instructions for use

Nitofill WS60 can be applied using either injection packers
fixed into holes drilled directly into the crack or drilled diagonally
from concrete adjacent to the crack or by the fixing of injection
nipples bonded to the surface using Nitomortar FC*.
Nitofill EPLV is designed to seal and bond cracks in concrete

and masonry. Crack widths of between 0.2 mm and 9 mm
can be treated. Consult the local Fosroc office for further
details.
Preparation
Specification
The surface should preferably be prepared using high

pressure water jetting or light abrasive blasting, followed by
thorough washing to remove dust and remaining particles.
Dirt alone may be removed with wire brushes or similar
mechanical means.
The epoxy crack injection resin system shall be Nitofill EPLV,

a two part solvent-free low viscosity, epoxy. When mixed in the
proportions supplied and injected into cracks in concrete,
the resin shall form a permanent bond and seal in both dry
and damp conditions.
The epoxy injection resin shall have the following properties
when tested to BS 6319:
Compressive strength
Tensile strength
Flexural strength
70.0
93.0
26.0
63.0
N/mm2
N/mm2
N/mm2
N/mm2
@ 20C
@ 35C
@ 35C
@ 35C
and shall also have the following properties:
Nitofill EPLV*
Typical results
Compressive strength
(BS 6319)
Tensile strength
(BS 6319)
Flexural strength
(BS 6319)
Youngs modulus in
compression
Pot life
Youngs modulus in
compression
Pot life
Specific gravity
Mixed viscosity
16 GPa
90 minutes @ 20C
40 minutes @ 35C
1.04
1.0 poise at 35C
Clean the surface and remove any dust, unsound or

contaminated material, plaster, oil, paint, grease, corrosion
deposits or algae.
Oil and grease deposits should be removed by steam

cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should be
assessed by a pull-off test.
Blow the cracks and treated surface with oil free air to ensure
complete removal of all dust and loose particles. Ensure that
the surfaces are blown dry.
In the presence of running water the flow must be
stopped using Nitofill WS60* which produces a rapid setting
water-stopping foam. When the water is stopped the cracks
are re-injected with Nitofill UR63*.
Nitofill EPLV*
Fixing injection packers
Limitations
The injection packers shall be inserted into pre-drilled holes

at intervals along the length of each crack. The distance between
each packer will depend upon the width and depth of the crack.
Spacing shall be close enough to ensure that the resin will
penetrate along the crack to the next point of injection.
! Nitofill EPLV is only to be used in dry or damp concrete or

masonry.
The surface of the cracks between the packers shall be sealed

with a band of Nitomortar FC, 30 to 40mm wide and 2 to 3 mm
thick. Both sides of any cracks which go all the way through a
wall or slab shall be sealed in this way. In the case of a wall or
slab cracked all the way through, packers shall be located on
both sides with those at the back placed at midway points
between those at the front.
The Nitomortar FC shall be allowed to cure for 8 hours at
35C. At low ambient temperatures (5C to 12C) the curing
time will be extended and the applicator shall ensure that the
surface sealant has adequately cured prior to continuing. One
end of the injection hose shall be attached to the lowest packer
on vertical cracks or to either end of the horizontal cracks.
Alternative methods of resin injection are currently in use, they
include the system where injection nipples are bonded to the
substrate.
Nitofill EPLV application
Thoroughly mix the entire hardener and base resin contents
until the liquid becomes clear.
Nitofill EPLV should be used with standard injection equipment
having closed containers. The injection pressure should be at
least 0.4N/mm2 (4 bar).
Only mix sufficient resin that can be used within the pot life of
the material.
Following completion of the injection works the injection system
shall be allowed to cure for 24 hours and shall be left
undisturbed for this time.
! Nitofill EPLV should not be used on live cracks or where

further movement is expected. In these cases contact the
local Fosroc office.
! Nitofill EPLV should not be used in the presence of running
water. In these cases Nitofill WS60 or Nitofill UR63 should
be used.
If any doubts arise concerning temperature, application or
substrate conditions, consult the local Fosroc office.
High temperature working
It is suggested that, for temperatures above 35C, the following
guidelines are adopted as good working practice:
(i) Store unmixed material in a cool (preferably temperature
controlled) environment, avoiding exposure to direct
sunlight.
(ii) Keep equipment cool, arranging shade protection if
necessary. It is especially important to keep cool those
surfaces of the equipment which will come into direct
contact with the material itself.
(iii) Try to eliminate application during the hottest times of the
day and in direct sunlight.
(iv) Make sufficient material, plant and labour available to
ensure that application is a continuous process.
Technical support
Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer
on-site technical assistance, an AutoCAD facility and dedicated
specification assistance in locations all over the world.
Making good
Remove the packers and make good any holes or voids with
Nitomortar FC and allow to cure. The Nitomortar FC can be
ground off or softened with a blow lamp and peeled off. Do not
allow to burn.
Cleaning
Nitofill EPLV and Nitomortar FC should be removed from tools,
equipment and mixers with Fosroc Solvent 102* immediately
after use. Hardened material can only be removed
mechanically.
Nitofill EPLV - Page 2 of 4
Nitofill EPLV*
Estimating
Precautions
Supply
Health and safety
Nitofill EPLV
Nitomortar FC
Fosroc Solvent 102
:
:
:
1 litre pack
1 and 4 litre packs
5 litre packs
Storage
Shelf life
All products have a shelf life of 6 months at 20C if kept in a dry
store in the original, unopened containers.
Storage conditions
Store in dry conditions in the original, unopened containers. If
stored at high temperatures and/or high humidity conditions
the shelf life may be reduced to 2 to 3 months.
Nitofill EPLV contains resins which may cause sensitisation

by skin contact. During use of Nitofill EPLV, Nitomortar FC and
Fosroc Solvent 102 avoid contact with skin and eyes. Ensure
adequate ventilation and avoid inhalation of vapours.
Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye/face
protection. Use only in well ventilated areas. If working in
confined areas or in cases of insufficient ventilation, suitable
respiratory protective equipment must be used.
The use of barrier creams provide additional skin protection.
Should accidental skin contact occur, remove immediately with
a resin removing cream followed by soap and water. Do not
use solvent.
In case of contact with eyes, rinse immediately with plenty of
clean water and seek medical advice.
If swallowed seek medical attention immediately - do not
induce vomiting.
Fire
Nitofill EPLV and Nitomortar FC are non-flammable.
Fosroc Solvent 102 is flammable. Keep away from sources of
ignition. No smoking. In the event of fire extinguish with CO2 or
foam. Do not use a water jet.
Flash points
Fosroc Solvent 102
33C
For further information, refer to the Product Material Safety

Data Sheet.
Nitofill EPLV - Page 3 of 4
Nitofill EPLV*
Additional Information
Fosroc manufactures a wide range of complementary
products which include :
! waterproofing membranes & waterstops
! joint sealants & filler boards
! cementitious & epoxy grouts
! specialised flooring materials
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and
refurbishment of damaged concrete. Fosrocs Systematic
Approach to concrete repair features the following :
! hand-placed repair mortars
! spray grade repair mortars
! fluid micro-concretes
! chemically resistant epoxy mortars
! anti-carbonation/anti-chloride protective coatings
! chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.
* Denotes the trademark of Fosroc International Limited
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the users
responsibility to obtain the recent version. Refer to www.fosroc.com.
Al Gurg Fosroc
LLC
Post Box 657, Dubai
United Arab Emirates
www.fosroc.com
Head Office
telephone: (+9714) 2039699
fax: (+9714) 2859649
email: [email protected]
Regional offices
Abu Dhabi, Al Gurg Fosroc
telephone: 673 1779
fax: 673 1449
Bahrain, YBA Kanoo

Kuwait, Boodai
telephone: 17735454
telephone: 4817618
fax: 17732828
fax: 4832124
Oman, Al Amana
Qatar, Tadmur
telephone: 24815080
telephone: 4500607
fax: 24817554
fax: 4500543
UAE/0298/99/A

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Nitofill EPLV*

Low viscosity epoxy injection resin system

For injecting into cracks in concrete or masonry, to form a

The following properties were obtained at a temperature of

! Low viscosity allows penetration into the finest cracks

70.0 N/mm2 @ 20C

63.0 N/mm2 @ 35C

Instructions for use

Nitofill EPLV is designed to seal and bond cracks in concrete

The surface should preferably be prepared using high

The epoxy crack injection resin system shall be Nitofill EPLV,

and shall also have the following properties:

Clean the surface and remove any dust, unsound or

Oil and grease deposits should be removed by steam

The injection packers shall be inserted into pre-drilled holes

! Nitofill EPLV is only to be used in dry or damp concrete or

The surface of the cracks between the packers shall be sealed

! Nitofill EPLV should not be used on live cracks or where

Nitofill EPLV - Page 2 of 4

Health and safety

Nitofill EPLV contains resins which may cause sensitisation

For further information, refer to the Product Material Safety

Nitofill EPLV - Page 3 of 4

* Denotes the trademark of Fosroc International Limited

See separate data sheet

fax: (+9714) 2859649

telephone: 673 1779

fax: 673 1449

Bahrain, YBA Kanoo

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