MPT Brochure
MPT Brochure
MPT Brochure
MagnaGear XTR
14
27
14
14
27
27
27
27
16
28
16
28
28
Elevator pulleys
15
17
Trident seals
18
28 Pulley assemblies
Engineered class conveyor pulleys
6
Labyrinth seals
Mounted ball bearings
18
29
19
29
Manufacturing capabilities
19
29
Quality certifications
20
20
21
30
21
21
Quantis accessories
21
Backstop option
DualGuard seal
QuadGuard seal
Maxlife cage
Mounted plain bearings
10
block
11
11
12
21
22
22
23
23
24
Gear coupling
24
DM Moment coupling
24
Fluid coupling
Drive components
12
25
12
26 Taper-Lock Bushings
13
13
13
23 Grid-Lign coupling
25
31
31
23 D-Flex coupling
13
25
13
31
22 Para-Flex coupling
30 System-1 benefits
Bulk material handling conveyors
Pre-engineered packages
25
12
26
26
Mining / metals
Air handling
Forest / paper
Power generation
Water / wastewater
Sugar
150 to 170 mm
Product features
150 mm to 360 mm
bore sizes
Sealed inner unit protects bearing from contamination
Product features
Available styles
Product features
Bore sizes
35 mm to 180 mm
Product features
Available series
Product description
Trident seals
For dirty environments, low-to-medium speeds, and normal ambient conditions, these inserts
feature our proven Trident seal. Made of nitrile material, this triple-lip rubbing seal assures a low
coefficient of friction, and its seal land maintains full seal contact when misaligned.
Labyrinth Seals
For higher speeds and temperatures, the inserts offer labyrinth seals with corrosion-resistant
flingers and a clearance steel seal carrier.
Key Industries:
Food / beverage /
pharmaceutical
A mounted ball bearing with a 65 set screw angle for greater holding
power and ease of installation in confined areas
Sizes
17 mm to 85 mm (1/2 to 3-1/2)
Features
Available options
20 to 75 mm (3/4 to 2-15/16)
25 to 85 mm (1 to 3-1/2)
Features
Bore sizes
17 mm to 85 mm (1/2 to 3-1/2)
Features
Integral dismount feature easily removes the bearing from the shaft
DualGuard seal comprised of single lip seal and rubberized
flinger standard on all GT, GTM ball bearings
Interchangeable mounting dimensions with most competitive set
screw, eccentric collar, and concentric clamp collar products
Snap-on end covers
Does not require turned, ground, and polished shafting
Available options
Bore sizes
20 to 50 mm (3/4 to 2)
Features
65 set screw
QuadGuard triple-lip seal with rubberized flinger
Maxlife cage that extends grease life
Stainless balls
Snap-on end-covers
Bore sizes
20 mm to 50 mm (3/4 to 2)
65 set screw angle (SC), concentric clamp collar (D-Lok), and Grip
Tight adapter mount
Features
Maxlife cage
Maxlife cage
This two-piece design creates compartments that keep grease in close contact to balls, and help
to prevent grease from being washed out during high pressue cleaning.
Wood products
Aggregate
Sugar
Mining / metals
Air handling
Food / beverage /
pharmaceutical
A base mounted hydrodynamic oil film bearing that utilizes a water cooled
description
Bore sizes
Product features
Available options
External cooling (air, water, or oil) for hot shafts or high temperatures
RTD's heater/thermostat combo, circulating oil systems, auxiliary seal kits
and isolators
description
hydrodynamic oil film bearing utilizes water cooled design that provides
long life in continuous industrial fan applications.
Bore sizes
Product features
Available options
description
Bore sizes
Housing types
Product features
Key industries:
Grain / food
Aggregate / cement
Mining / metals
Power generation
Waste water
Case sizes
Torque range
Certifications
Product features
Capabilities and
mounting
Case sizes
Torque range
Certifications
Product features
Includes standard brackets, functions as a belt-tensioning device, and offers universal mounting
options
Made from high alloy steel and engineered to CEMA dimensions. They are three-bolt drilled
and their tapered fit ensures simple installation. The rugged locking plate (patent pending) also
provides a mechanical shaft removal feature.
Mining
Grain handling
Sugar
Aggregate / cement
Power generation
Paper and forest products
MagnaGear XTR
Product description
Case sizes
Torque range
Available configurations
Available output
Product features
Capabilities and
mounting
Engineered options
Parallel
MagnaGear XTR
Right Angle
Nm
kW
Hp
Gear ratio
MagnaGear XTR
rating range
model
Nm
kW
Hp
Gear ratio
rating range
model
G100
11,520
30 to 180
45 to 295
8:1 to 63:1
G100
11,410
30 to 125
45 to 199
12:1 to 63:1
G150
18,530
40 to 290
65 to 465
8:1 to 63:1
G150
18,420
45 to 200
75 to 315
12:1 to 63:1
G210
25,420
60 to 400
100 to 645
8:1 to 63:1
G210
25,310
60 to 275
100 to 440
12:1 to 63:1
G285
34,575
85 to 585
140 to 940
8:1 to 63:1
G285
35,360
85 to 350
140 to 565
12:1 to 63:1
G390
48,470
120 to 795
195 to 1280
8:1 to 63:1
G390
44,520
105 to 415
175 to 665
12:1 to 63:1
G525
63,160
350 to 1000
565 to 1545
8:1 to 28:1
G525
67,340
165 to 655
265 to 1015
12:1 to 63:1
G700
82,480
455 to 1390
735 to 2135
8:1 to 28:1
G700
87,900
215 to 900
345 to 1385
12:1 to 63:1
G920
980 to 2850
8:1 to 28:1
G920
460- 1765
12:1 to 63:1
G1400
995 to 3015
12:1 to 38:1
G1400
630 to 2685
12:1 to 63:1
G2100
G2100
940 to 4025
12:1 to 63:1
G3500
G3500
Key industries:
Long overland
conveying
Mining
Ports
Aggregate
Cement
Dodge CST
System features
Controlled acceleration and deceleration ramps
Parabolic starting curves
Adjustable acceleration times
Deceleration (not braking) ramps
Multiple starting duty
Cooling system designed for repeated starts
Drive motor may be left running between starts
System benefits
Motor
Using a CST start system, the motor is at full speed prior to loading,
therefore the full breakdown torque of the motor is available without
a special motor design.
No load starts
Frequent motor starts eliminated
Power grid
Gearing
Conveyor components
Dodge CST
IEC or NEMA motor
Drive base
Dodge couplings
Flywheels
Dodge engineered class conveyor
pulleys
Dodge mounted bearings
PLC control system
Nm
kW rating range
Hp rating range
Gear Ratio
250K
28,000
120-270
160-365
16:1-35:1
280KR
32,000
90-300
150-400
15:1-57:1
420KR
48,000
135-350
215-565
16:1-57:1
H450K
51,000
250-475
350-650
17:1-34:1
H650K
73,000
350-700
465-925
16:1-40:1
G750K
85,000
350-875
550-1400
15:1-38:1
G750KR
85,000
340-875
540-1400
15:1-40:1
G1000K
113,000
475-1300
750-1500
12:1-38:1
G1000KR
113,000
320-1300
500-1500
G1500K
170,000
785-1930
1250-2550
12:1-34:1
12:1-57:1
G1500KR
170,000
480-1930
750-2550
12:1-57:1
2500K
282,000
1190-2200
1900-3000
17:1-38:1
G2500KR
282,000
800-2200
1300-3000
12:1-57:1
Key industries:
Grain
Forest / paper
Mining
Sizes
Concentric sizes
38 to 128
Torque ratings
Ratio
1.4 to 360:1
Input power
Available options
The Quantis RHB product line features a helical-bevel gear train that
offers cost-effective, high and low-speed solutions with efficiency
ratings up to 94%.
Sizes
Torque ratings
Ratio
4:1 to 307:1
Input power
Available options
Sizes
Torque ratings
Ratio
6:1 to 350:1
Input power
Available options
Sizes
Ratio range
ILH
ILH 38 to 168
Up to 14000
Up to 122000
1.41:1 to 359:1
0.18 to 55
1/4 to 75
MSM
MSM 38 to 168
Up to 13500
Up to 119000
6.65:1 to 350:1
0.18 to 55
1/4 to 75
RHB
RHB 38 to 168
Up to 13500
Up to 119000
4.83:1 to 307:1
0.18 to 55
1/4 to 75
Motor adapters
NEMA 56C to 360TC
IEC 71D to 250D
NEMA 56C to 360TC
IEC 71D to 250D
NEMA 56C to 360TC
IEC 71D to 250D
RHB
Reducer
Max ratings
Max ratings
size
Input power
Torque
Input power
Torque
Input power
Torque
Hp (kW)
in-lbs (Nm)
Hp (kW)
In-Lbs (Nm)
Hp (kW)
In-Lbs (Nm)
8.87 (6.61)
1947 (220)
5.6 (4.18)
2213 (250)
7.45 (5.55)
2921 (330)
13.88 (10.35)
3983 (450)
9.9 (7.38)
3985 (450)
7.7 (5.74)
4780 (540)
26.64 (19.86)
7081(800)
13.88 (10.35)
7262 (821)
26.92 (20.07)
8851 (1000)
45.45 (33.89)
14870 (1680)
26.94 (20.09)
11638 (1315)
45.47 (33.90)
16817 (16817)
92.12 (68.68)
27438 (3100)
45.36 (33.82)
22430 (2534)
74.16 (55.29)
30093 (3400)
92.65 (69.08)
41623 (4703)
133.21 (99.32)
53991 (6101)
148
168
38
48
ATEX Category 2
Group II and I,
for gas and dust
environments
68
ATEX Category
3 for all gas and
88
ATEX Category 2
108
and M2 (mining),
Group II and I,
128
dust environments
with ignition
temperatures
higher than T4
MSM
Max ratings
environments
bushing option
bushing option
Quantis accessories
Backstop
The backstop option helps prevent reverse rotation in high stop-start loads, and results in less
wear and longer life. Its centrifugal throw out design eliminates sprag sliding and reduces wear. It
operates with standard and EP lubricants and requires no external lubrication, and is designed for
use with three piece coupling and separate inputs. (Offered in units built in U.S. only.)
Mining / metals
Aggregate / cement
Petro / Chem
Key industries:
Food
Forest / paper
HVAC / Industrial
Para-Flex coupling
Product description
Bore size
Up to 203 mm (8)
Torque range
Available elements
Certification
Product features
TL
BBS
FBX
bored-to-size flanges
Problem Solver element absorbs shock and dampens vibrations
No maintenance- non-lubricated design assures trouble-free operation
Product features
Bore size
Up to 140 mm (6)
Torque range
Available types
Available elements
Certification
Product features
Product features
Grid-Lign coupling
Product description
Bore size
Torque range
Available designs
T35 half-spacer and T31 full spacer designs through size 1200T
Torque density and large bore capacities of a metallic coupling
Product features
Bore size
Up to 385 mm (15.25)
Torque range
Certification
Product features
Gear coupling
Product description
Bore size
Up to 1050 mm (42)
Torque range
Available designs
Product features
DM Moment coupling
Product description
Bore size
Up to 385 mm (15)
Torque range
Product features
Fluid coupling
Product description
Available designs
Available styles
Product features
Grain
Unit handling
Forest and paper
Fluid handling
Petro / chem
Aggregate
Cement
Sugar
Available materials
Sintered steel, cast iron, ductile iron, steel, and stainless steel
Product features
Product features
55
38.4
6,000
Electric Motor
0,10
Efficiency 95.4%
HT500
Eff 93%
Eff 98%
38.4
38.4
(2) Mechanical power into driver sheave or sprocket from the motor
41
39
% of rated load
75.1%
71.2%
43
41
259,688
246,438
25.968,76
24.643,82
93%
98%
(6) Savings
1.324,94
95.4%
95.4%
89%
93%
25.968,76
(Fixed kW load demand)/(Mtr Eff x HT500 Eff) *(Hrs of operation)*(Energy price kWh) =
24.643,82
Savings
1.324,94
Less downtime
Mining / metals
Aggregate / cement
Grain
Sugar
Power generation
Forest products
HE or XT
Available lagging
Product features
Available lagging
Product features
Designed for use with conveyor belts rated up to 131 kN/m (750
PIW)
Meets CEMA dimensions
HE or XT
Available construction
Product features
HE or XT
Product features
HE or XT
Product features
HE or XT
Product features
Elevator pulleys
Available hub styles
HE or XT
Available lagging
Product features
Pulley assemblies
Benefits
HE, XT or Bikon
Available lagging
Product features
Quality certifications
ISO 9001:2008
AWS and ASME certified welding procedures and welders
ASNT NDE certified inspection program
Material certifications on all materials
Key industries:
Grain
Aggregate / Cement
Mining / Metals
Power Generation
Food / Beverage /
Pharmaceutical
4 to 75 kW
(5 to 100 hp)
25 to 100 RPM
0.75 to 30 kW
(1 to 40 hp)
25 to 125 RPM
37 to 300 kW
swingbase,
base plate, or
solid and
tunnel housing
hollow output
Parallel on
37 to 450 kW
heavy duty
base plate
solid output
Single drive
55 to 132 kW
110 to 315 kW
(150 to 400 hp)
www.abb.com/mechanicalpowertransmission
9AKK106368 EN 2014-10
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