Quality Control Program Schedule of Minimum Test Requirements

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The document outlines a quality control program for a road construction project in Lanao del Norte province, Philippines.

It involves constructing three road segments as part of the Metro Iligan Regional Infrastructure Development Project.

It specifies minimum test requirements and frequencies for materials used in earthworks, pavement layers, drainage structures, and other components.

REPUBLIC OF THE PHILIPPINES CLIENT: PROVINCIAL GOVERNMENT OF LANAO DEL NORTE

PROVINCIAL GOVERNMENT OF LANAO DEL NORTE

PROJECT: METRO ILIGAN REGIONAL INFRASTRUCTURE CONSULTANT: PACIFIC CONSULTANT INTERNATIONAL


DEVELOPMENT PROJECT (MIRIDP) in association with FILIPINAS DRAVO CORP.
PROVINCIAL ROAD COMPONENT (FDC) / SUSTAINABLE ECOSYSTEMS
PH - P191 INTERNATIONAL CORPORATION (SUSTEC)
SEGMENT 1: (FATIMA-TAGOLOAN-BALOI ROAD)
SEGMENT 2: (LINAMON-PANTAORAGAT-BALOI ROAD) CONTRACTOR: HANJIN HEAVY INDUSTRIES & CONST. CO., LTD.
SEGMENT 3: (KAUSWAGAN-DELABAYAN-MUNAI ROAD)

QUALITY CONTROL PROGRAM


Schedule of Minimum Test Requirements

Item No. Description Kind of Test Test Control Frequency Remarks

102(3) Rock Excavation 1. Inspection Report AASHTO T27-93 1-per source/location

102(4) Surplus Common Material Test will be made on materials


excavated and incorporated
into the work as fill materials

103 Structure Excavation 1. Gradation AASHTO T27-93 Same as for item 104(2)a -do-
2. Atterberg Limits AASHTO T89-94 Same as for item 104(2)a -do-
3. Laboratory Compaction AASHTO T99-94 Same as for item 104(2)a -do-
4. Field Density Test AASHTO T191-93 For every trench bed foundation
or fraction thereof one (1) test.

103(3) Foundation Fill 1. Gradation AASHTO T27-93 Same as for item 104(2)a
2. Atterberg Limits AASHTO T89-94 Same as for item 104(2)a
3. Laboratory Compaction AASHTO T99-94 Same as for item 104(2)a
4. Field Density Test AASHTO T191-93 For every trench of RCPC/ RCBC For every 10 cm. compacted
at least one (1) test. thickness

103(3) Granular Backfill Material 1. Gradation AASHTO T27-93 Same as for item 104(2)a
2. Atterberg Limits AASHTO T89-94 Same as for item 104(2)a
3. Laboratory Compaction AASHTO T99-94 Same as for item 104(2)a
4. Field Density Test AASHTO T191-93 For every 500 sq.m. or fraction
thereof one (1) group of 3 in-situ For every 15 cm. compacted
density test. thickness

104 Embankment (from 1. Gradation AASHTO T27-93 For every 1500 cu.m. or fraction Swell factor or shrinkage
roadway excavation) thereof or every change in soil factor test which ever is
properties one (1) complete test. preferred shall be submitted
for evaluation and approval
2. Atterberg Limits AASHTO T89-94 -do-
3. Laboratory Compaction AASHTO T99-94 -do-
4. Field Density Test AASHTO T191-93 For every 500 m2 or fraction For every layer of 150mm
thereof at least one (1) group compacted thickness.
of three in-situ density test.

105 Subgrade Preparation Same as for item 104 Same as for item Same as for item 104
104

200 Aggregate Base Course (sh1. Gradation AASHTO T27-93 For every 300 cu.m. or
fraction thereof one (1) test.

2. Atterberg Limits AASHTO T89-94 -do-

3. Laboratory Compaction AASHTO T180-94 For every 1500 cu.m. or


fraction thereof one (1) test.

4. Abrasion AASHTO T96-94 For every 1500 cu.m. or


fraction thereof one (1) test.

5. CBR AASHTO T193-93 For every 2500 cu.m. or


fraction thereof one (1) test.

6. Field Density AASHTO T191-93 For every 500 sq.m. or fraction For every layer of 150 mm
thereof at least one (1) group compacted thickness or based
of three in-situ density test. on results of compaction trials.

201 Aggregate Base Course Same as fro item 200 Same as for item Same as fro item 200 Same as fro item 200
200

Item No. Description Kind of Test Test Control Frequency Remarks

302 Bituminous Tack Coat Emulsified Asphalt (SS-1) AASHTO M140-88


(Bridge Overlay) 1. Quality Test For every 200 drums or fraction
thereof one (1) test.

310 Bituminous Concrete A. Aggregate


Surface Course (Hot laid) 1. Gradation AASHTO T27-93 For every 75m3 or fraction
thereof one (1) test

Page 1 of 9
2. Plasticity AASHTO T89-94 -do-
3. Abrasion AASHTO T96- For every 1500m3 or fraction
thereof one (1) test.
4. Stripping AASHTO T182-84 -do-
5. Bulk sp. Gravity AASHTO T275-91 -do-
6. Fractured face AASHTO M62-74 -do-

B. Bituminous Materials AASHTO M20-70


1. Quality Test For every 40 tons or fraction
thereof one (1) test.

C. Mix
1. Gradation AASHTO T27-93 For every 75m3 or fraction
thereof one (1) test.
2. Extraction AASHTO T30-93 -do-
3. Stability AASHTO T167-95 -do-
4. Lab. Compaction AASHTO T167-95 -do-

D. Hydrated Lime ASTM C207-76


1. Quality Test For every 100 tons or fraction
thereof one (1) test.

E. Mineral Filler
1. Gradation AASHTO T27-93 For every 75m3 or fraction
2. Plasticity AASHTO T89-94 thereof one (1) test.

F. Compacted Pavement
1. Density & Thickness AASHTO T230-68 For each full day operation at
least one (1) but not more than
three (3) samples shall be taken.

311 Portland Cement A. Cement


Concrete Pavement 1. Quality Test Same as for item Same as for item 405
405
B. Fine Aggregate
1. Quality Test Same as for item Same as for item 405
405
C. Coarse Aggregate
1. Quality Test Same as for item Same as for item 405
405
D. Water
1. Quality Test Same as for item Same as for item 405
405
E. Joint Filler
1. Quality Test
1.1 Poured Joint Filler AASHTO M173-84 One (1) each type per shipment
1.2 Premolded Joint Filler As specified One (1) each thickness per shipment

F. Curing Agents
1. Quality Test AASHTO M194-94 One (1) per shipment

G. Steel Bars
1. Quality Test Same as for item Same as for item 404
404
H. Concrete
1. Flexural Strength AASHTO T97-88 1 set of 3 beam samples for every
75 cu.m. or fraction thereof
each day

311 Portland Cement I. Completed Pavement


Concrete Pavement 1. Coring AASHTO T24-93 Five (5) holes per 1000 m. per
lane or five (5) holes per 500 m.
when 2 lanes are poured
concurrently.

Item No. Description Kind of Test Test Control Frequency Remarks

404 Reinforcing Steel A. Bar Reinforcement


1. Quality Test for Bending AASHTO T244-92 For every 10000 kg. or fraction Per size of bars
Tension and Chemical thereof one (1) test.
Analysis

2. Mill Certificate For every 10000 kg. or fraction Per size of bars
thereof.

B. Wire and Wire Mesh


1. Quality Test One (1) per shipment Per type of wire/wire mesh

405 Structural Concrete A. Portland Cement Type 1


1. Quality Test AASHTO M6-93 For every 2000 bags or fraction
thereof one (1) test.

Page 2 of 9
B. Fine Aggregate Note No. 1: Quality test for
1. Quality Test AASHTO M6-93 See Note No. 1 every 1500 cu.m. includes
2. Gradation and % Wash For every 75 cu.m. or fraction gradation, % wash, bulk,
thereof one (1) test specific gravity, absorption,
mortar strength, unit weight,
soundness, organic impurities,
clay lumps and shale content.

C. Coarse Aggregate
1. Quality Test AASHTO M80-87 See Note No. 2 Note No. 2: Quality test
2. Gradation and % Wash For every 75 cu.m. or fraction for every 1500 cu.m. includes
thereof one (1) test gradation, specific gravity,
absorption, abrasion,
soundness and unit weight.

D. Water
1. Quality Test AASHTO T26-79 One complete test for every
questionable source
2. Certificate from Project One (1) per drinkable source
Engineer

E. Admixture
1. Quality Test AASHTO M194-94 One complete test for every
delivery of source

F. Curing Materials
1. Quality Test AASHTO M157-86 One complete test for each Note No. 3: Quality test
shipment include slump test, unit
weight, 1-set of three (3)
concrete cylinder samples
for compressive strength test,
for every 75 cu.m. or fraction

G. Elastomeric Bearing Pads


1. Quality Test AASHTO M251-92 One (1) test per shipment of
each size

G. Filler for Expansion Joints


1. Quality Test AASHTO T42-92 One (1) test for every shipment

I. Concrete See note No. 3


1. Quality Test

500(1) Concrete Pipe Culverts A. Pipes Strength, Absorption AASHTO M170-94


and Storm Drains and Dimension

3- Edge Bearing Method AASHTO T280-00 One (1) test for every 50 pieces
per size or fraction thereof

B. Alternative Requirements
1. One (1) set of concrete AASHTO T22-92 Representing 25 pipes or less
cylinder for compressive per size
strength test
2. Inspection Report Representing 25 pipes or less
per size

3. Cement, FA, CA and Same as for item Same as for item 405
Mortar for Joints 405

500(1).3.2 Bedding Materials 1. Gradation AASHTO T27-78 For every 1500 cu.m. or fraction
for RCPC thereof one (1) test.

2. Laboratory Compaction AASHTO T99-76 For every 1500 cu.m. or fraction


thereof one (1) test.

3. Field Density AASHTO T191-61 For every trench or fraction For every 10cm compacted
one (1) test thickness

500(1).3.6 Backfilling Material for 1. Grading AASHTO T27-78 Same as for item 500(1).3.2
RCPC 2. Laboratory Compaction AASHTO T99-76 Same as for item 500(1).3.2
3. Field Density AASHTO T191-61 For every layer of trench one (1) For every 15cm compacted
test per site. thickness

500-spl(1) Reinforced Concrete A. Portland Cement Type-I Same as for item Same as for item 405
Box Culvert 405
B. Fine and Coarse Agg. -do- -do-
C. Water -do- -do-
D. Admixture -do- -do-
E. Curing Material -do- -do-
F. Filler for Expansion Joint -do- -do-
G. Concrete -do- -do-
H. Reinforcing Steel Bars Same as for item Same as for item 404
404
I. Granular Bedding Same as for item Same as for item 500(1)3.2
500(1)3.2
J. Granular Backfill Same as for item Same as for item 500(1)3.6
500(1)3.6

Page 3 of 9
504 Grouted Riprap A. Cement
1. Quality Test Same as for item One for every 2000 bags or
405 fraction thereof

B. Fine Aggregates
1. Quality Test See note no. 1 Same as for item 405

2. Gradation and % Wash AASHTO T27-93 Same as for item 405

C. Stone Boulder
1. Quality Test For every source one (1) test

D. Water
1. Quality Test Same as for item Same as for item 405
405
505 Stone Masonry 1. Quality Test Same as for item Same as for item 504
504
509 Gabion A. Wire
1. Quality Test ASTM 641-71A One (1) per shipment

B. Rockfill
1. Quality Test AASHTO M63 One (1) per source

603 Metal Beam Guardrail A. Metal Beam Rail AASHTO M180-89


1. Quality Test and Mill Test For each type of materials used
Certificate
2. Inspection Report For each type and shipment of metal

605 Road Sign Inspection Report Each type of road sign

606 Pavement Markings A. Paint


1. Quality Test See Table 606.1 4 liter can per 100 cans or
of DPWH spec's. fraction thereof one (1) test

Note: The foregoing tests are minimum requirements. Additional tests of materials to be incorporated
into the work maybe required by the Engineer when deemed necessary as the work progresses.
Prepared by:

LLOYD R. PONCE
Materials Engineer-II
Contractor

Page 4 of 9
REPUBLIC OF THE PHILIPPINES CLIENT: PROVINCIAL GOVERNMENT OF LANAO DEL NORTE
PROVINCIAL GOVERNMENT OF LANAO DEL NORTE

PROJECT: METRO ILIGAN REGIONAL INFRASTRUCTURE CONSULTANT: PACIFIC CONSULTANT INTERNATIONAL


DEVELOPMENT PROJECT (MIRIDP) in association with FILIPINAS DRAVO CORP.
PROVINCIAL ROAD COMPONENT (FDC) / SUSTAINABLE ECOSYSTEMS
PH - P191 INTERNATIONAL CORPORATION (SUSTEC)

SEGMENT 3: (KAUSWAGAN-DELABAYAN-MUNAI ROAD) CONTRACTOR: HANJIN HEAVY INDUSTRIES & CONST. CO., LTD.

QUALITY CONTROL PROGRAM


Schedule of Minimum Test Requirements

Item No. Description Kind of Test Test Control Frequency Remarks

102(3) Rock Excavation 1. Inspection Report AASHTO T27-93 1-per source/location

102(4) Surplus Common Material Test will be made on materials


excavated and incorporated
into the work as fill materials

103 Structure Excavation 1. Gradation AASHTO T27-93 Same as for item 104(2)a -do-
2. Atterberg Limits AASHTO T89-94 Same as for item 104(2)a -do-
3. Laboratory Compaction AASHTO T99-94 Same as for item 104(2)a -do-
4. Field Density Test AASHTO T191-93 For every trench bed foundation
or fraction thereof one (1) test.

103(3) Foundation Fill 1. Gradation AASHTO T27-93 Same as for item 104(2)a
2. Atterberg Limits AASHTO T89-94 Same as for item 104(2)a
3. Laboratory Compaction AASHTO T99-94 Same as for item 104(2)a
4. Field Density Test AASHTO T191-93 For every trench of RCPC/ RCBC For every 10 cm. compacted
at least one (1) test. thickness

103(3) Granular Backfill Material 1. Gradation AASHTO T27-93 Same as for item 104(2)a
2. Atterberg Limits AASHTO T89-94 Same as for item 104(2)a
3. Laboratory Compaction AASHTO T99-94 Same as for item 104(2)a
4. Field Density Test AASHTO T191-93 For every 500 sq.m. or fraction
thereof one (1) group of 3 in-situ For every 15 cm. compacted
density test. thickness

104 Embankment (from 1. Gradation AASHTO T27-93 For every 1500 cu.m. or fraction Swell factor or shrinkage
roadway excavation) thereof or every change in soil factor test which ever is
properties one (1) complete test. preferred shall be submitted
for evaluation and approval
2. Atterberg Limits AASHTO T89-94 -do-
3. Laboratory Compaction AASHTO T99-94 -do-
4. Field Density Test AASHTO T191-93 For every 500 m2 or fraction For every layer of 150mm
thereof at least one (1) group compacted thickness.
of three in-situ density test.

105 Subgrade Preparation Same as for item 104 Same as for item Same as for item 104
104

200 Aggregate Base Course (sh1. Gradation AASHTO T27-93 For every 300 cu.m. or
fraction thereof one (1) test.

2. Atterberg Limits AASHTO T89-94 -do-

3. Laboratory Compaction AASHTO T180-94 For every 1500 cu.m. or


fraction thereof one (1) test.

4. Abrasion AASHTO T96-94 For every 1500 cu.m. or


fraction thereof one (1) test.

5. CBR AASHTO T193-93 For every 2500 cu.m. or


fraction thereof one (1) test.

6. Field Density AASHTO T191-93 For every 500 sq.m. or fraction For every layer of 150 mm
thereof at least one (1) group compacted thickness or based
of three in-situ density test. on results of compaction trials.

201 Aggregate Base Course Same as fro item 200 Same as for item Same as fro item 200 Same as fro item 200
200
Item No. Description Kind of Test Test Control Frequency Remarks

302 Bituminous Tack Coat Emulsified Asphalt (SS-1) AASHTO M140-88


(Bridge Overlay) 1. Quality Test For every 200 drums or fraction
thereof one (1) test.

310 Bituminous Concrete A. Aggregate


Surface Course (Hot laid) 1. Gradation AASHTO T27-93 For every 75m3 or fraction
thereof one (1) test
2. Plasticity AASHTO T89-94 -do-
3. Abrasion AASHTO T96- For every 1500m3 or fraction
thereof one (1) test.
4. Stripping AASHTO T182-84 -do-
5. Bulk sp. Gravity AASHTO T275-91 -do-
6. Fractured face AASHTO M62-74 -do-

B. Bituminous Materials AASHTO M20-70


1. Quality Test For every 40 tons or fraction
thereof one (1) test.

C. Mix
1. Gradation AASHTO T27-93 For every 75m3 or fraction
thereof one (1) test.
2. Extraction AASHTO T30-93 -do-
3. Stability AASHTO T167-95 -do-
4. Lab. Compaction AASHTO T167-95 -do-

D. Hydrated Lime ASTM C207-76


1. Quality Test For every 100 tons or fraction
thereof one (1) test.

E. Mineral Filler
1. Gradation AASHTO T27-93 For every 75m3 or fraction
2. Plasticity AASHTO T89-94 thereof one (1) test.

F. Compacted Pavement
1. Density & Thickness AASHTO T230-68 For each full day operation at
least one (1) but not more than
three (3) samples shall be taken.

311 Portland Cement A. Cement


Concrete Pavement 1. Quality Test Same as for item Same as for item 405
405
B. Fine Aggregate
1. Quality Test Same as for item Same as for item 405
405
C. Coarse Aggregate
1. Quality Test Same as for item Same as for item 405
405
D. Water
1. Quality Test Same as for item Same as for item 405
405
E. Joint Filler
1. Quality Test
1.1 Poured Joint Filler AASHTO M173-84 One (1) each type per shipment
1.2 Premolded Joint Filler As specified One (1) each thickness per shipment

F. Curing Agents AASHTO M194-94


1. Quality Test One (1) per shipment

G. Steel Bars
1. Quality Test Same as for item Same as for item 404
404
H. Concrete
1. Flexural Strength AASHTO T97-88 1 set of 3 beam samples for every
75 cu.m. or fraction thereof
each day

311 Portland Cement I. Completed Pavement


Concrete Pavement 1. Coring AASHTO T24-93 Five (5) holes per 1000 m. per
lane or five (5) holes per 500 m.
when 2 lanes are poured
concurrently.
Item No. Description Kind of Test Test Control Frequency Remarks

404 Reinforcing Steel A. Bar Reinforcement


1. Quality Test for Bending AASHTO T244-92 For every 10000 kg. or fraction Per size of bars
Tension and Chemical thereof one (1) test.
Analysis

2. Mill Certificate For every 10000 kg. or fraction Per size of bars
thereof.

B. Wire and Wire Mesh


1. Quality Test One (1) per shipment Per type of wire/wire mesh

405 Structural Concrete A. Portland Cement Type 1 AASHTO M6-93


1. Quality Test For every 2000 bags or fraction Note No. 1: Quality test for
thereof one (1) test. every 1500 cu.m. includes
gradation, % wash, bulk,
specific gravity, absorption,
mortar strength, unit weight,
soundness, organic impurities,
clay lumps and shale content.

B. Fine Aggregate AASHTO M6-93


1. Quality Test See Note No. 1
2. Gradation and % Wash For every 75 cu.m. or fraction
thereof one (1) test

C. Coarse Aggregate AASHTO M80-87


1. Quality Test See Note No. 2 Note No. 2: Quality test
2. Gradation and % Wash For every 75 cu.m. or fraction for every 1500 cu.m. includes
thereof one (1) test gradation, specific gravity,
absorption, abrasion,
soundness and unit weight.

D. Water
1. Quality Test AASHTO T26-79 One complete test for every
questionable source
2. Certificate from Project One (1) per drinkable source
Engineer

E. Admixture
1. Quality Test AASHTO M194-94 One complete test for every
delivery of source

F. Curing Materials AASHTO M157-86


1. Quality Test One complete test for each Note No. 3: Quality test
shipment include slump test, unit
weight, 1-set of three (3)
concrete cylinder samples
for compressive strength test,
for every 75 cu.m. or fraction

G. Elastomeric Bearing Pads AASHTO M251-92


1. Quality Test One (1) test per shipment of
each size

G. Filler for Expansion Joints


1. Quality Test AASHTO T42-92 One (1) test for every shipment

I. Concrete See note No. 3


1. Quality Test

500(1) Concrete Pipe Culverts A. Pipes Strength, Absorption AASHTO M170-94


and Storm Drains and Dimension

3- Edge Bearing Method AASHTO T280-00 One (1) test for every 50 pieces
per size or fraction thereof

B. Alternative Requirements
1. One (1) set of concrete AASHTO T22-92 Representing 25 pipes or less
cylinder for compressive per size
strength test
2. Inspection Report Representing 25 pipes or less
per size

Item No. Description Kind of Test Test Control Frequency Remarks

3. Cement, FA, CA and Same as for item Same as for item 405
Mortar for Joints 405

500(1).3.2 Bedding Materials 1. Gradation AASHTO T27-78 For every 1500 cu.m. or fraction
for RCPC thereof one (1) test.

2. Laboratory Compaction AASHTO T99-76 For every 1500 cu.m. or fraction


thereof one (1) test.

3. Field Density AASHTO T191-61 For every trench or fraction For every 10cm compacted
one (1) test thickness

500(1).3.6 Backfilling Material for 1. Grading AASHTO T27-78 Same as for item 500(1).3.2
RCPC 2. Laboratory Compaction AASHTO T99-76 Same as for item 500(1).3.2
3. Field Density AASHTO T191-61 For every layer of trench one (1) For every 15cm compacted
test per site. thickness

500-spl(1) Reinforced Concrete A. Portland Cement Type-I Same as for item Same as for item 405
Box Culvert 405
B. Fine and Coarse Agg. -do- -do-
C. Water -do- -do-
D. Admixture -do- -do-
E. Curing Material -do- -do-
F. Filler for Expansion Joint -do- -do-
G. Concrete -do- -do-
H. Reinforcing Steel Bars Same as for item Same as for item 404
404
I. Granular Bedding Same as for item Same as for item 500(1)3.2
500(1)3.2
J. Granular Backfill Same as for item Same as for item 500(1)3.6
500(1)3.6

504 Grouted Riprap A. Cement


1. Quality Test Same as for item One for every 2000 bags or
405 fraction thereof

B. Fine Aggregates
1. Quality Test See note no. 1 Same as for item 405

2. Gradation and % Wash AASHTO T27-93 Same as for item 405

C. Stone Boulder
1. Quality Test For every source one (1) test

D. Water
1. Quality Test Same as for item Same as for item 405
405
505 Stone Masonry 1. Quality Test Same as for item Same as for item 504
504
509 Gabion A. Wire ASTM 641-71A
1. Quality Test One (1) per shipment

B. Rockfill AASHTO M63


1. Quality Test One (1) per source

603 Metal Beam Guardrail A. Metal Beam Rail AASHTO M180-89


1. Quality Test and Mill Test For each type of materials used
Certificate
2. Inspection Report For each type and shipment of metal

605 Road Sign Inspection Report Each type of road sign

606 Pavement Markings A. Paint


1. Quality Test See Table 606.1 4 liter can per 100 cans or
of DPWH spec's. fraction thereof one (1) test

Note: The foregoing tests are minimum requirements. Additional tests of materials to be incorporated
into the work maybe required by the Engineer when deemed necessary as the work progresses.
Prepared by:

ROMULO C. CASTAÑEDA
Materials Engineer-II
Consultant

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