FM&E - Lesson 1
FM&E - Lesson 1
FM&E - Lesson 1
FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
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Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationin
Home PunjabandIndia
Sitepages
Currentcourse
SOURCESOFFARMPOWERANDMECHANIZATION
FM&E
Participants Various types of agricultural operations performed on a farm can be broadly
General classifiedas:
Topic1
1.Tractive work such as seed bed preparation, cultivation, harvesting and
Lesson1.Farm
Mechanization: transportation,and
Introduction,
object... 2.Stationary work like silage cutting, feed grinding, threshing, winnowing and
Lesson2 liftingofirrigationwater.
Materialsof
constructionof Theseoperations are performedby different sources ofpower namely,human,
farmequipment
animal, stationary engine, tractor, power tiller, electricity, solar and wind. For
Topic2
doingtheseoperationsdifferenttypesofpoweravailableisclassifiedas:
Topic3
Topic4 Humanpower
Topic5
Animalpower
Topic6
Topic7 Mechanicalpower
Topic8
Topic9 Electricalpower
Topic10
Windpower
Topic11
Topic12
Topic13
HUMAN POWER: The indications are that the decline in number of labourers
Topic14
employedforagricultureislikelytoincreaseinfutureresultingagreaterinvestmentin
Topic15
laboursavingdevicesandmechanicalpower.
Courses
Labour(HumanEnergy)onFarms:Labourisoneofthemostimportantsourcesof
farm power in regions where traditional system of agriculture is practiced. On small
farms,highproportionoflabourissuppliedbythefarmerandhisfamily.Onlytomeet
thepeakandpermanentlabourrequirements,thehiredlabourersareemployed.
Onsmallfarmhavingverylittlesparecapitaltobuyappropriatetypeofhandtoolsand
animal drawn equipment, both labour use efficiency and productivity are very low.
Labouruseefficiencycanbeimprovedbyengaginglabourinagroupwheresequence
of operations demands teamwork for effective output. In the absence of the team,
single man would waste other energies, which might result into higher cost of
operation.Forexample,apowerthresheroperationalwaysdemandsateameffortfor
efficientutilizationofexpensiveresourcesi.e.,thresher,cleaner,theprimemover,etc.
ANIMALPOWER:Animalpoweristhemostimportantsourceofpoweronthefarm
all over the world particularly in developing countries. It is estimated that nearly 80
per cent of the total draft power used in agriculture throughout the world is still
providedbyanimals.Differentanimalsourcesare:
Bullockscanpullofabout15%ofitsweight
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
Buffaloes
Camels
Horses
Donkeyscanpull80%ofitsweightforshortperiodand1015%ofitsweightfor
sustainableperiod.
mules
andelephants
Theaverageforceabullockcanexertisnearlyequaltoonetenthofitsbodyweight.
Butforaveryshortperiod,itcanexertmanymoretimestheaverageforce.Generally
amediumsizebullockcandevelopbetween0.50to0.75hp.
MECHANICALPOWER
The third important source of farm power is mechanical power that is available
through tractors and stationary engines. The engine is a highly efficient device for
converting fuel into useful work. The efficiency of diesel engine varies between 32
and38percent,whereasthatofthepetrolengineintherangeof25and32percent.In
recent years, diesel engines and tractors have gained considerable popularity in agri
cultural operations. Small pumping sets within 3 to 10 hp range are very much in
demand.Likewise,enginesoflowtomediumspeeddevelopingabout14to20hpare
successfullyusedforflourmills,oilexpellersetc.Dieselenginesofthelargersizeare
usedontractors.Dieselenginesarethemainsourceofpowerinagriculture.Thebasic
reasonfortheirpreferenceistheeconomyinoperation.
ELECTRICALPOWER
Nowadays electricity has become a very important source of power on farms in
variouscountries.Itissteadilybecomingmoreandmoreavailablewiththeincreaseof
variousrivervalleyprojectsandthermalstations.Thelargestuseofelectricpowerin
the rural areas is for irrigation and domestic water supply. Besides this, the use of
electricpowerindairyindustry,coldstorage,fruitprocessingandcattlefeedgrinding
hastremendouslyincreased.
WINDPOWER
Theavailabilityofwindpowerforfarmworkisquitelimited.Wherethewindvelocity
is more than 32 km/h, wind mills can be used for lifting water. The most important
reasonofitslowuseisitsuncertainty.Thustheaveragecapacityofawindmillwould
beabout0.50hp.Itisoneofthecheapestsourcesoffarmpoweravailable.
MECHANIZATION
AGRICULTURAL MECHANIZATION involves the design, manufacture,
distribution, use and servicing of all types of agricultural tools, equipment and
machines.Itincludesthreemainpowersources:human,animalandmechanicalwith
specialemphasisonmechanical(tractivepower).
FARMMECHANIZATION: is technically equivalent to agricultural mechanization
butreferstoonlythoseactivitiesnormallyoccurringinsidetheboundariesofthefarm
unitoratthefarmunitlevel(example:village,community,cooperativesetc).
TRACTORIZATION: refers to the application of any size tractor to activities
associatedwithagriculture.
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
SCOPEOFMECHANIZATION
Itisquitetruethatthefarmersofdevelopingcountrieshavethelowestearningsper
capitabecauseofthelowyieldperhectaretheygetfromtheirlandholdings.Oneof
thefewimportantmeansofincreasingfarmproductionperhectareistomechanize
it. Mechanization may have to be done at various levels. Broadly, it can be done in
threedifferentways:
I.Byintroducingtheimprovedagriculturalimplementsonsmallsizeholdingsto
beoperatedbybullocks
II. By using the small tractors, tractordrawn machines and power tillers on
mediumholdingstosupplementexistingsources.
III.By using the large size tractors and machines on the remaining holdings to
supplementanimalpowersource.
Asamatteroffact,theprogressofthecountryshouldbemainlyjudgedonthe
basis of degree of farm mechanization (production per worker and the
horsepowerunderhiscommandperunitarea).
Large amount of labour or draft power, which can be replaced through machines,
providesastrongincentivetomechanize.
From the energy application point of view, the Indian agriculture is in the transition
from:
Stage1(humanpower)andstage2(animalpower)to
Stage3and4(powertillerorfourwheeltractor).
FARMMECHANIZATION:
Farm mechanization is the application of engineering and technology in
agricultural operations, to do a job in a better way to improve productivity. This
includes development application and management of all mechanical aids for field
production,watercontrol,materialhandling,storingandprocessing.Mechanicalaids
include hand tools, animal drawn equipment, power tillers, tractors, engines, electric
motors,processingandhaulingequipment.
SCOPEOFFARMMECHANIZATION:
ThereisagoodscopeoffarmmechanizationinIndiaduetothefollowingfactors:
1)Improvedirrigationfacilityinthecountry.
2)Introductionofhighyieldingvarietiesofseeds.
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
3)Introductionofhighdoseoffertilizersandpesticidesfordifferentcrops.
4)Introductionofnewcropsindifferentpartsofthecountry.
5)Multiplecroppingsystemandintensivecultivationfollowedindifferent
partsofthecountry.
SOME OTHER FACTORS WHICH ARE RESPONSIBLE TO ENCOURAGE
FARMMECHANIZATIONARE:
i)Populationofthecountryisincreasingattherateofabout2.2%peryear.Stepshave
tobetakentoarrangefoodandfibreforsuchlargepopulationbyadoptingintensive
farminginthecountry.Intensivefarmingrequiresmachinesonthefarm.
ii)Inmultiplecroppingprogramme,wherehighyieldingvarietyofseedsareused,all
farm operations are required to be completed in limited time with economy and
efficiency.Thisispossiblewiththehelpofmechanization.
iii)Farmmechanizationremovesdrudgeryoflabourtoagreatextent.Afarmerhasto
walkabout66kmonfootwhileploughing1halandoncebybullockswithacountry
ploughhaving15cmfurrowwidth.
iv)A large number of females and children work on farm. So, with mechanization
femalescanworkathomeandchildrengotoschool.
v) The proper utilization of basic inputs like water, seeds and fertilizers will be
possiblewithproperequipment.
vi) There are certain operations which are rather difficult to be performed by
animalpowerorhumanlaboursuchas:
a)Deepploughingincaseofdeeprootedcrops.
b)Killingtheperniciousweedsbydeeptillageoperations.
c)Levellingofunevenland.
d)Landreclamation.
e) Application of insecticides during epidemic seasons. These operations need
heavymechanicalequipment.
BENEFITSOFFARMMECHANIZATION:
Therearevariousbenefitsoffarmmechanization:
1)Timelinessofoperation
2)Precisionofoperation
3)Improvementofworkenvironment
4)Enhancementofsafety
5)Reductionofdrudgeryoflabour
6)Reductionoflossofcropsandfoodproducts
7)Increasedproductivityofland
8)Increasedeconomicreturntofarmers
9)Improveddignityoffarmers
10)Progressandprosperityinruralareas
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
PRESENTSTATUSOFFARMMECHANIZATION:
Presentstatusoffarmmechanizationisquiteappreciating.Wehave:
a)Improvedmanualtools.
b)Improvedanimaldrawnimplements.
c)Tractoroperatedimplements.
d)Customhiringunitsonthefarm.
e) Other stationary equipments like threshers, irrigation pumps, sprayers,
dustersetc.
LIMITINGFACTORSINFARMMECHANIZATION:
Therearevariouslimitationsinadoptingfarmmechanization:
1)Smallandfragmentedlandholdings.
2)Lessinvestingcapacityoffarmers.
3)Agriculturallabouriseasilyavailable.
4)Adequatedraughtanimalsareavailableinthecountry.
5)Lackofavailabilityofsuitablefarmmachinesfordifferentoperations.
6)Lackofrepairandservicingfacilitiesformachines.
7)Lackoftrainedmanpower.
8)Lackofcoordinationbetweenresearchorganizationandmanufacturers.
9)Highcostofmachines.
10)Inadequatequalitycontrolofmachines.
India has made impressive strides in the field of agriculture by enhancing
agricultural production from a mere 51 mtons in 195051 to 258 mtons by 2011
2012. This has been achieved through the adoption of biological, chemical and
mechanical inputs and by creating/promoting required infrastructure and facilities in
rural areas. Appropriate Govt. policies such as consolidation of holdings, land
levelling, rural roads, and establishment of grain markets, rural electrification,
adequate credit and assured minimum support price have helped in this phenomenal
increase in agricultural production and productivity. Indias well orchestrated Green
Revolutionhasdonethenationproud.Beginningthemidsixties,Indiahaswitnessed
many revolutions which have put our agrarian economy on a sound footing. These
include Green Revolution, white revolution, blue revolution & grey revolution. The
lastnamedrevolutionissynonymouswithmachineryrevolution.However,theIndian
greenrevolutionisgraduallyfading.Theyieldshavereachedaplateau.Thecountryis
nowinsearchofarainboworevergreenrevolution.
Indianagricultureisplaguedwithmanyproblemssuchaslowproductivityinrainfed
areas, decline in soil fertility, receding water tables, change in ecology due to
monocultureandindiscriminateuseofresources,increasingenvironmentalpollution,
staggering losses of perishables (3040 %), absence of scientific post harvest
infrastructures,inadequacyofenergyforproductionandpostharvestagriculture,low
exports,duetolowqualityandhighcostofproduction,aswellasnonconformanceto
global quality assurance and management norms. The WTO regime has created an
urgency to bring about a paradigm shift in Indian agriculture and mindsets of all
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
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animalandtractoroperatedseeddrills,potatoplantersanddiggers,sunflowerthresher,
seedplanters,sugarcaneplanter,striptilldrill,highclearancesprayer,strawcombine,
various types of weeders, cleaners, graders & vegetable seed extracting machines.
MechanizationofacroporoperationalwaysbeginsfromPunjabandspreadsfirstto
theadjoiningstatesandlatertoeverynook&cornerofIndia.TheroleofAgricultural
engineers,manufacturers&farmersinmechanizingagricultureiscommendable.
Table 1: Power availability, cropping intensity, percent irrigated area, fertilizer
consumptionandgrainyieldfordifferentstatesinIndia.
Grain
Annual %
Power Fertilizer Cropping equivalent
State rainfall Irrigated
(kW/ha) (kg/ha) intensity yield
(mm) area
(ton/ha)
Jammu&
617 40.0 0.71 69.8 1.48 2.01
Kashmir
Himachal
494 13.1 1.61 50.9 1.71 2.40
Pradesh
Uttar
837 64.7 1.48 150.6 1.49 3.58
Pradesh
West
1355 24.7 1.21 158.9 1.65 3.11
Bengal
Madhya
1021 25.2 0.71 42.2 1.24 1.38
Pradesh
Andhra
594 40.8 1.18 158.9 1.21 1.83
Pradesh
Source:Singh,G.,2001,Relationshipbetweenmechanizationandagricultural
productioninvariouspartsofIndia,AMA:32(2),6876.
One can better appreciate the Indian farm mechanization scenario by looking at the
extent of mechanization of various crop production operations such as seed bed
preparation, sowing & planting, weed & pest control harvesting, threshing & post
harvest operations.According to the estimates prepared by Ministry ofAgriculture,
tillageismechanizedtotheextentof37%,sowingandplanting63%,threshing20%,
irrigation54%,plantprotection43%andharvesting2%.Hencethereisamplescope
forfurthermechanizationofIndianagriculture.
India is today the largest tractor producing nation of the world with an installed
capacity of over 4.79 lakh tractors per year.As many as 2.2 to 2.5 lakh tractors are
manufacturedandsoldinthecountryeveryyear.Apartfrom15tractormanufacturing
firms, there are about 3500 farm machinery manufacturers, over two dozen colleges
and departments of agricultural engineering, one Central Institute of Agricultural
Engineering at Bhopal, One Central Institute of Post Harvest Engineering and
Technology at Ludhiana and four Farm Machinery Training and Testing Institutes
located in different parts of the country. All these agencies are engaged in R&D,
testingandevaluationaswellascommercializationofvarioustypesofequipment.
BOTTLENECKSININDIANFARMMECHANIZATIONSYSTEM
Lowannualuseoftractors(only500600hrs/yearagainstrecommended1000
hrs/yr).
Nonavailabilityofmatchingequipment.
Cumbersomeandenergyinefficientdesigns.
Poorreliability,frequentbreakdownsandhighrepairandmaintenancecost.
Lowquality.
Useofungradedmaterials,absenceofinterchangeabilityofcomponents.
InadequateR&D,Testing&TrainingfacilitiesandinadequateResearchfunding.
Inadequateusereducation.
Lackofstandardization.
Nonavailabilityofrelevantliteraturelikeoperatorsmanual,partscataloguesetc.
PRIORITYAREASFORINDIANAGRICULTURALMECHANIZATION
IntensificationofR&Dtointroduceenergyefficientmachinesforrelativelyun
mechanizedcropssuchascotton,sugarcane,oilseeds,pulses,vegetables&fruits.
Usereverseengineeringandenforceclosecollaborationwithfarmmachinery
manufacturers.AssistIndianmanufacturersinseekingcollaborationwithwellknown
foreignfirmswhereverdesiredengineeringtechnologiesarenotavailable.
Intensifyresearchintheareaoftractordesignengineeringduetotheirextensiveuse
inIndianfarming.Indiaisnowthelargesttractormanufacturerintheworld.TMA
needstobeinvolvedinthistask.
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
Farmmachinerymanagementresearchtofindoutusepatterns,annualusage,
breakdownfrequencies,repair&maintenancecostandaboveall
reliability.
Researchonsafety,comfort,exhaustemissionsandhealthhazardsintheuseof
mechanicalpowersourcesandmachinesneedstobeexpedited.
Emphasisbelaidonconservationfarmingandenergysaving/energyefficienttools
andmachines.
Anareaofutmostimportancefromenvironmentalpointofviewisproperutilization
ofabout540milliontonnesofcropresiduesavailableinIndia.Punjabalonehas10
milliontonnespaddystrawwhichismostlyburnt.Burningneedstobebanned.
Appropriatemachinesforincorporationofresiduesintothesoil,formulching,for
collection,handling&transportforbriquetting,gasification,powergeneration,
and/oralliedusageisapriorityareainthefieldofmechanization.
Researchonalternateengine/tractorfuelsincludingbiodiesel,ethanol,producergas
needtobeintensified.
Greateremphasisbelaidondesignandmanufactureofhighcapacityandprecision
machinesformultifarmuse,forcorporate/contractfarmingaswellasforcustom
hiringthroughAgri.BusinessCentresbeingpromotedbyGovt.ofIndiaforthe
benefitofruralyouths.
Equipmentforpostharvesttransport,bulkhandling,cleaninggradingdryingmilling
packagingandstorageareurgentlyrequired.Thesecouldbeimportedwherevernon
existent.Nextrevolutioninagriculturemustbeusheredintheareaofefficientfood
processing&agroindustriestotransformtheruralareas&utilizethesurpluses.
Mechanizationpackageswillbecrucialtoensuresuccessofcontract/corporate
farming.
Mandimechanizationwithaviewtointroducebulkhandlingofgrainsisanurgent
need.
Mechanizationofhillagriculture(20%totalcultivatedarea),horticultureand
floriculture,forageproductionandhandlingequipment,forestrymechanization,and
efficienttransportequipmentaresomeimportantareas.
Womenfriendlytoolsandgadgetsneedtobeevolvedbymodifyingtheexistingones
anddesigningthenewtoolstoreducedrudgerytowomenworkers.
Mechanizationofexperimentalplotsisanimportantarearequiringurgentattention.
AmissionmodeprojectundertheNATPhasrecentlybeensanctionedinthisarea.
Nearlytwothirdofthecultivatedareaisrainfed.Farmpoweravailableintheseareas
isbarely0.3kW/ha.Hence,mechanizationoftheseareasshouldbeundertakenon
prioritybasis.Largehorsepowertractorsandsuitableequipmentforconservationof
soilmoisture,seedbedpreparation,seeding/planting,harvestingetc.,arerequired.
Thebenefitsoffarmmechanizationhavesofarremainedconfinedtomainlywheat
basedcroppingsystems.Theseneedtobeexpandedtoallcroppingsystemsincluding
horticulture.
Thepresentcreditpolicybasedonlandmortgageisnotfavourabletosmallfarmers
toownmechanicalprimemovers.Itexcludesthemfromthebenefitsoffarm
mechanizationandsupplementingtheirincomesthroughhiringouttheirspare
operationalcapacity.Insteadoflandmortgage,viabilityandhypothecationofthe
machinerymaybebettercriteria.
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4/6/2016 FM&E:Lesson1.FarmMechanization:Introduction,objectivesandlevelofmechanizationinPunjabandIndia
Therebeingapositiverelationshipbetweenpoweravailabilityandagricultural
productivity,powerconstraintshouldberemoved.Anannualgrowthrateof4%over
1996baseinpowersupplytoraiseitfrom1kW/hato2kW/haby2020willbe
adequatetomaintainagrowthrateof3%ormoreinagriculturalproduction.Thisis
basedonpowerproductionrelationstudiesinIndiaandabroad.Theadditional
powerwillbesuppliedbytractors,powertillers,selfpropelledmachines,engines
andelectricmotors.
Forprecisionfarming,precisionequipmentforplantingandplantprotectionare
required.
IncreasingemphasisonIntegratedPestmanagementandOrganicfarmingwould
requireuseofefficientcultivationmachineryforweedingandhoeing.Researchin
thisareawouldbenecessarytoevolveoptimumplantinggeometryandpractices.
UndertheWTOregimewithliberalizationofmarketsforeigncountriesmighttake
advantageofdumpingtheirmachineryinIndia,especiallysuchequipmentassugar
caneharvesters,paddytransplanters,potatocombines,cottonpickers,horticultural
machinery,sprayersunlessrequiredequipmentareexpeditiouslydeveloped
indigenouslyandhavecostandqualitycompetitiveness.JointprojectsbyR&D
organizationsandIndianfirmswouldbedesirable.
SUGGESTIONSFORFURTHERIMPROVEMENT
1.No Farm Machinery research/development project should be initiated without
conductingamarketsurveytoassesstheclientneedsandperceptions.
2.Greater industryinstitution collaboration by undertaking joint research projects
and use of reverse engineering would be helpful for speedy development and
commercializationofnewequipment.
3.ComputerAidedDesign(CAD)mustbeusedforoptimumdesign,costreduction
and reliability. All R&D organizations must have a CAD facility with latest
designpackages.TrainR&Dengineerstodevelopproficiencyincomputeraided
design.
4.R&D engineers must ensure compatibility of their designs with BIS/ISO
standards,normsandpractices.
5.Standardization of critical components to ensure quality, durability and inter
changeabilityisessential.
6.Upgradationofmanufacturingtechnologytoupgradequalityandreducethecost.
Lastmodified:Tuesday,18March2014,9:46AM
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