5.2 Rotary Screw Extroller Controller Manual-Jan2007
5.2 Rotary Screw Extroller Controller Manual-Jan2007
5.2 Rotary Screw Extroller Controller Manual-Jan2007
USER MANUAL
EXTROLLER
SERIAL NO. :
MODEL NO. :
CAUTION
For proper and safe use of the compressor, please follow all instructions and safety
precautions as identified in this manual, along with general safety regulations and
practices. Before installing and starting the compressor, read and understand this
manual
CONTENT:
1.0 General
Description...................................................................................................................................................... 3
1.1 Controller Model Variants........................................................................................................................... 3
1.2 General Operation ..................................................................................................................................... 4
2.0 I/O
Description...................................................................................................................................................... 5
2.1 Digital Inputs .............................................................................................................................................. 5
2.2 Digital Outputs ........................................................................................................................................... 6
2.3 Analogue Inputs and Outputs..................................................................................................................... 7
Temperature detection and setting limits may differ on models fitted with, and set for, alternative
temperature sensor ACM types:
For example: S1-10-350 KTY or RTD temperature sensor, no internal pressure detection
S1-10-360 PT100 temperature sensor, no internal pressure detection
S1-10-370 PT1000 temperature sensor, no internal pressure detection
S1-10-353 KTY or RTD temperature sensor, with internal pressure detection
S1-10-363 PT100 temperature sensor, with internal pressure detection
S1-10-373 PT1000 temperature sensor, with internal pressure detection
S1-20-350 KTY or RTD temperature sensor, no internal pressure detection
S1-20-360 PT100 temperature sensor, no internal pressure detection
S1-20-370 PT1000 temperature sensor, no internal pressure detection
S1-20-353 KTY or RTD temperature sensor, with internal pressure detection
S1-20-363 PT100 temperature sensor, with internal pressure detection : Applied to Compressor.
S1-20-373 PT1000 temperature sensor, with internal pressure detection
The temperature sensor type must be set in the configuration menu if other than the type applicable to
the software variant. All temperature sensor types are available in both software variants and are
dependant on the type of ACM hardware fitted.
S1-20-363 Extroller applied to compressor.
Internal pressure detection, differential pressure detection and related functions will be unavailable on
models that are not fitted with a secondary pressure sensor analogue input ACM.
Internal pressure detection must be enabled in the configuration menu for model types fitted with the
secondary pressure detection ACM hardware.
Variable speed regulation is only available on S1-20 models.
Remote Stop:
When the remote start/stop function is enabled (P07), the compressor will execute a controlled stop, as if
the control panel stop button had been pressed, when the remote start/stop input is open circuit.
Remote Start:
When the remote start/stop function is enabled (P07), the compressor will execute a normal start
sequence when the remote start/stop input changes state from open to closed circuit. If closed, the
remote start/stop input must be opened and closed again to initiate a remote start sequence. Local
controller start is inhibited.
Remote load:
When the digital remote load enable is activated, the unit will load when the digital remote load input is
activated and unload when the digital remote load input is deactivated. All pressure safety settings remain
active when using remote load functions.
Note: If local detected delivery pressure exceeds the set Alarm level the load solenoid output is de-
energized. The load solenoid output will remain de-energized for 10secs after the pressure falls below the
Alarm level.
The function of auxiliary relay 5 and 6 can be set in the configuration menu.
(Default: R5-Drain R6-Running(for control box Fan))
Analogue Output 1:
Standard
4-20mA signal, function selectable
Definitions:
Fault:
A detected abnormal condition that must be indicated to operator personnel and that may require
controller automated safety action, dependant on fault type and definition.
Unload Pressure:
The unload pressure is the delivery pressure level (adjustable) at which the controller will de-energize the
load solenoid output and the compressor will offload.
Load Pressure:
The load pressure is the delivery pressure level (adjustable) at which the compressor will energize the
load solenoid output and the compressor will load. If in the standby state, an automated main motor start
sequence is triggered prior to load.
Standby Run-On-Time:
When off load the standby run-on-timer will start. If the compressor remains in an off load condition and the
timer expires the main motor will stop and the compressor will enter the Standby state. The compressor will
automatically re-start and load as required. This function is intended to improve efficiency during low demand
periods and to limit the number, and interval between, motor start events. The remaining time in seconds is
show on the Information Item display.
Stop Run-On-Time:
When stopped (stop button, remote stop input or remote stop command) the compressor will unload and the
main motor continue to run for the stop run-on-time before stopping. This function is intended to allow for
internal pressure venting and to limit lubrication oil aeration prior to the main motor stopping. The remaining
time in seconds is show on the Information Item display.
Started State:
The unit has been started (start button, remote start input or remote start command) and is in an active
condition ready to respond to changes in delivery pressure.
Running State:
The unit is in the Started state AND the main motor is running.
Loaded State:
The unit is in the Started state AND Running state AND the load solenoid output is energized.
4.1 Keypad
START: Enter STARTED condition
STOP: Exit STARTED condition
RESET: Reset and clear fault conditions
ENTER: Confirm selection or value adjustments
MINUS/DOWN: Scroll down through menu, menu item options or decrement value
PLUS/UP: Scroll up through menu, menu item options or increment value
ESCAPE (C): Step back one menu navigation level
Start and Stop have one defined function and are not used for any other purpose.
Reset will initiate a display jump to the fault code item if a fault condition remains active or initiate a
display jump to the information item if no active faults exist in normal display mode. If pressed and held
for longer than two seconds in menu mode will exit menu mode to the normal operational display mode,
page 00.
Enter will lock a selected value display preventing return, after a short delay, to the default Td value
display.
When locked the key symbol will flash. To unlock press Escape.
Escape will initiate a display jump to the information item in normal display mode, page 00.
Plus, Minus, Enter and Escape are used to navigate menu mode and adjust menu parameters.
Keypad Symbol
11 QUALITY AND RELIABILITY
COAIRE Technologies, Corporation
Symbol Description
START
STOP
RESET
ENTER
PLUS/UP
MINUS/DOWN
ESCAPE (C)
Status Symbol
Indicator States:
ON: Illuminated continuously.
FF: Fast Flash: on/off four times per second.
SF: Slow Flash: on/off once per second.
IF: Intermittent Flash: on/off every four seconds.
OFF: Extinguished continuously.
Machine State
Machine State Status Fault
Number
6 Standby IF OFF**
9 Load ON OFF**
4.3 Display
Access Code:
Access to page list displays higher than page 0 are restricted by access code. To access menu mode pages press UP and
DOWN together, an access code entry display is shown and the first code character will flash. Use PLUS or MINUS to
adjust the value of the first code character then press ENTER. The next code character will flash; use UP or DOWN to
adjust then press ENTER. Repeat for all four code characters. If the code number is less than 1000, then the first code
character will be 0(zero). To return to a previous code character press ESCAPE. When all four code characters have
been set to an authorized code number press ENTER.
Access to certain menu mode pages is dependent on authority level determined by the access code used. An invalid
code will return the display to normal operational mode; page 0.
Press ESCAPE at any time in menu mode to step backwards one stage in the navigation process. Pressing ESCAPE when
the page number is flashing will exit menu mode and return the display to normal operational mode; page 0.
Press and hold RESET for two seconds at any time to immediately exit menu mode and return to the normal
operational mode display. Any value or option adjustment that has not been confirmed and entered into memory will
be abandoned and the original setting maintained.
A flashing Key symbol displayed with any Item indicates the Item is locked and cannot be modified. This will
occur if the Item is view only (non adjustable) or in instances where the item cannot be adjusted while the compressor
is in the operational STARTED state.
Unless a timer function is active and the timer count is being displayed, the units display field will show
the selected Information item, see P07 In menu item.
Note: hour values less than 1000 are shown with leading zeros (10 hours = 0010)
T> 0=
9 Temperature units --- 1 0 1 0
1=
Pressure Settings:
Trip cannot be adjusted above maximum sensor range
Alarm can not be adjusted above (Shutdown 0.2bar) or below (Pu Unload + 0.2bar)
Unload can not be adjusted above (Alarm 0.2bar) or below (PL Load + 0.2bar)
Load cannot be adjusted above (Pu Unload 0.2bar) or below 5.0bar
* example: last detected error = Emergency Stop shutdown (fault code 0010E) at 12345 running hours.
P02 :
1~15 Logged error #1~#15 no edit
Error Log
SD Service due timer 2000 / 3000 Up to 30Hp: 2000 Hr, 50Hp ~: 3000 Hr
(Pass Code : 2042)
P04 :
Pd delivery press. high level 160/135 / 120 psi
Alarm
PI internal press. high level -- not used
Access Defaults
Menu Item Description Display
Level Screw Mini
Y star/delta time 1/ 5 1 Direct Starting: 1, Y-: 5 [sec]
Ad network address 1
P08 :
NOT USED
Speed Regulation
Start inhibits are fault states that prevent the compressor from initially being starting. Start inhibit faults are
conditions that may present a hazard or damaging situation if the compressor was to be started. A start inhibit will self
reset when the condition being monitored returns to normal operational levels. Start inhibit conditions are only
checked during the initial start procedure and will not stop the compressor once started and in the started state.
Start inhibit conditions are not checked during an automated motor start from Standby.
Run inhibits are fault states that prevent the compressor from starting and running the main motor. Run inhibit
faults are conditions that may present a hazard or damaging situation if the main motor is run. A run inhibit will self
reset when the condition being monitored returns to normal operational levels and the compressor will then be allowed
to exit the standby condition and run without further manual intervention. Run inhibit conditions are checked prior to
a main motor start sequence and will not stop the compressor motor once started. Run inhibit conditions do not
prevent the compressor from entering the started state condition.
Shutdown trip errors are fault states that present a hazardous or damaging condition, the compressor is stopped
immediately. The Shutdown trip error condition must be resolved, and the fault reset, before the compressor can be
re-started.
The different fault state conditions are indicated on the screen with specific codes; the last character indicating the
fault type: E = Shutdown Trip Error, A= Alarm, S = Start Inhibit, R = Run Inhibit. Shutdown trip errors are divided into
two different categories: immediate shutdown errors and controlled stop errors. Immediate shutdown errors stop the
compressor instantly (Emergency Stop button activated for example). Controlled stop errors stop the compressor in a
controlled way using a normal Stop command; the motor will continue to run for the set stop run-on-time. Immediate
shutdown errors have an error code where the first character is 0 (zero).
Controlled stop faults have a 1 as the first character. Alarm faults are also divided into two different categories:
alarms and service alarm messages. Alarms start with a 2, service alarm messages with a 4. Start Inhibit fault
codes start with a 3.
5.3 Alarms
COAIRE reserves the right to make changes, at any time without notice as
a result of our commitment to continuous improvement.
TECHNOLOGIES CORP.
8750 Pioneer Blvd., Santa Fe Springs, CA 90670 TEL.(562)463-3935 FAX(562)463-4928