Surface Preparation & Paint Procedure (RevB)
Surface Preparation & Paint Procedure (RevB)
Surface Preparation & Paint Procedure (RevB)
Scope
1.1. This procedure covers the external surface preparation and painting for
modification work for Petronas Gas Berhad
2. Reference
2.1 PTS 30.48.00.31-P: Protective Coating and Lining
3. Surface Preparation
3.1. Blasting operation shall be done with garnet (Garnet size: G30-60) to require
surface profile range (50 -75 m) and standard complying with ISO 8501-1:1988 SA
2.5 before applying any coating.
3.2. All blasting abrasives shall contain chloride not more than 150 S/cm as per ASTM
D4940
3.3. Blast cleaned surfaces shall be coated with the primer specified within four hours
after blasting or within such other time limits as may be specified and before any
visible rusting occurs.
3.4. Prior to blasting flux, slag, spatters etc. shall be removed from the welds.
3.5. When humidity is greater than 90% or temperature is lower than 3 C above dew
point, blasting shall not be carried out.
5. Painting
5.1. Paint shall be applied in accordance with paint manufacturer specification.
5.2. All blasted surface shall be primed within the same day. Recoat intervals for
individual coats that comprise the multicoated system shall be governed by
manufacturers guideline. All coated surfaces shall be washed and sanded down
lightly prior to application of successive coat unless successive applications are
made on the same day to an uncontaminated surface.
5.3. Storing, straining, thinning and drying between coats shall be in strict accordance
with the paint manufacturers recommendations for the dry film thickness
specified.
5.4. Coating manufacturers recommendation or specified shelf life and pot life shall
not be exceeded.
5.5. Edges of all flanges, intersperses of flange and others discontinuities shall be
coated (strip coat) followed by full application of the prime coat.
5.6. Coating shall be applied by brush application on all area that cannot be properly
spray-coated. Brushed shall be of a style and quality that will enable the proper
application of materials. Paints shall be worked into all crevices and corners. Slag
shall be brushed out to eliminate air pockets, solvent bubbles and void.
5.7. Prior to the application of any coat of material, all damages to previous coats shall
be touched up.
5.8. Each coating shall be applied in one even coat, within the dry film thickness range
to avoid drips, runs, holidays, fish eyes, over spray or preceding coat.
5.9. Dry film thickness shall be checked after painting. Coating found to be less than
specified dry film thickness shall be built higher with the same type of coating.
5.10. Coating found to have holidays (void of coating) shall be rejected. Such area shall
be repaired by spot blasting and re-spraying or brushed dabbing but shall not
exceed the specified dry film thickness.
5.11. Coating shall be reapplied if inspection reveals:
I. Surface has not been properly blasted
II. Loose or scaling paints remains
III. Foreign matter is present on the surface
IV. The surface is wet from rain, high humidity or low dew points
V. Previously applied coating has not cured
5.12. Painting shall not be carried out if humidity is greater than 85% or temperature
lower than 3 C above dew point.
5.13. Surface to be coated shall be rendered dust free using ISO 8502-3 prior to the
application of each coat with acceptable criteria shall be maximum quality and size
rating 2.
6. Painting Repair
6.1. Repair of painting shall be done by spot blasting and re-spraying or brushed with
primer and build up with the approved painting system.
6.2. After completion of the repair, dry film thickness and visual inspection will be
carried out by QC personnel.
7. Test/Inspection
7.1. Visual Inspection shall be carried out on each individual coat and completed
coating system listing the appearance of the coating. The coating shall be free of
run pinholes, cracking, blistering, sagging, crater, dry spray and over spray.
7.2. Surface profile height shall be spot checked and documented using an approved
surface profile gauge (e.g. Elcometer 123)
7.3. Film thickness measurement for both wet film thickness and dry film thickness
shall be conducted during all coating application sequences (i.e. individual coats
and specified total dry film thickness). WFT and DFT measurement shall comply
with ASTM D4414 and SSPC-PA2, respectively.
7.4. Adhesion Test shall be performed in accordance with ISO 4624 Standard test
method for pull-off strength of coating using potable adhesion tester for coating
total DFT above 200 microns and shall be conducted for the primer coat and all
subsequent coats; to check for inter-coat bonding. Adhesion test on final coat for
completed coating system shall be determined using the method described in ISO
4624. The recommended minimum pull-off value for glassflake coating is 7 MPa
and all other coating systems, shall be minimum 5 MPa.
7.5. For coating DFT less than 200 microns (mainly reference to single pack coatings),
power tool cleaned surface (maintenance system) galvanised steel, aluminium &
stainless steel, the cross-cut technique, and the use of pressure sensitive adhesive
tapes to the cut surface shall be used. The crosscut test shall be carried in
accordance to ISO 2409 standard test method for measuring adhesion by tape test.
8. Painting System (PTS 30.48.00.31-P: Protective Coating and Lining)
8.1. Item: Carbon Steel Pipe
3 1 (Aliphatic 50 White
Polyurethane)
(Isocynide Free)
TOTAL 275
Sample of Blasting & Painting Report
Paint Product Data Sheet
Technical Data
BARRIER
Product description
Barrier is a two-pack zinc rich epoxy primer with a high content of zinc that complies with the
compositional requirements for SSPC Paint 20 level 2 and ISO 12944. Can also be made to order
with ASTM D520 Type II zinc dust.
Recommended use
As a zinc rich primer on blast cleaned steel. Barrier is used in combination with advanced coating
systems to further improve protection against corrosion.
Approvals
APAS approved to specification 2916.
(T hese approvals are just a few examples of available approvals. P lease contact Jotun for details)
Physical properties
Colour Grey
Solids (vol %)* 53 2
Gloss Flat
Water resistance Excellent
Abrasion resistance Very good
Solvent resistance Very good
Flexibility Good
*Measured according to ISO 3233:1998 (E)
Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and
treated in accordance with ISO 8504.
BARRIER Page 1 of 4
Bare steel
Cleanliness: Blast cleaning to min. Sa 2 (ISO 8501-1:1988) or for maintenance UHPWJ to WJ2
(NACE No.5/SSPC-SP 12). Roughness: using abrasives suitable to achieve minimum grade Fine (ISO
8503-2).
Shopprimed steel
Clean, dry and undamaged approved shopprimer.
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more
information.
Application methods
Spray Use airless spray
Brush Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness.
Application data
Mixing ratio (volume) 3 part Comp. A (base) to be mixed thoroughly with 1 part Comp. B
(curing agent)
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats,
and will be affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
BARRIER Page 2 of 4
1. Recommended data given for recoating with coatings normally specified on top of zinc epoxy
coatings.
2. The surface should be dry and free from any contamination prior to application of the subsequent
coat.
The given data must be considered as guidelines only. The actual drying time/times before recoating
may be shorter or longer, depending on film thickness, ventilation, humidity, underlying paint system,
requirement for early handling and mechanical strength etc. A complete system can be described on
a system sheet, where all parameters and special conditions could be included.
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep
the containers in a dry, cool, well ventilated space and away from source of heat and ignition.
Containers must be kept tightly closed.
Handling
Handle with care. Stir well before use. Continuous stirring during application will prevent the heavy
zinc pigment from settling.
Packing size
4 litre unit: 3 litres Comp. A (base) in a 5 litre container and 1 litre Comp. B (curing agent) in a 1 litre
container.
or
9 litre unit: 6.75 litres Comp. A (base) in a 10 litre container and 2.25 l Comp. B (curing agent) in a 3
litre container.
For detailed information on the health and safety hazards and precautions for use of this
product, we refer to the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and
practical experience. However, as the product is often used under conditions beyond our control, we
cannot guarantee anything but the quality of the product itself. We reserve the right to change the given
data without notice.
Footer - English
BARRIER Page 3 of 4
Head Office & Nordic Europe Middle East South East A s i a
Jotun A /S Jotun P aints (Europe) Ltd. Jotun U .A .E Ltd. LLC . Jotun (Singapore) P te. Ltd.
P .O . Box 2021 Stather Road, Flixborough No 11-15, Sixth Lok Y ang
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your
nearest local Jotun address please contact the nearest regional office or visit our website at www.jotun.com
BARRIER Page 4 of 4
Technical Data
JOTAMASTIC 87
Product description
Jotamastic 87 is a two-pack surface tolerant, abrasion resistant, high solids epoxy mastic coating
which may be applied in high film thickness. Available with different hardeners for varying substrate
temperatures, Standard (Std) and Cold Climate (CC)/Wintergrade (WG). This product is a part of a
complete system which is certified not to spread flames.
Recommended use
Steel where blast cleaning may not be possible and on hydrojetted surfaces still being moist where
gloss and colour retention is of minor importance. Can be used alone or in combination with various
systems of primers and topcoats. Gives excellent corrosion protection both in salt and fresh water. If
exposed to sunlight chalking may occur.
Approvals
APAS approved to specification 0156/2, 2973, 2973F, 2976 and 2977.
(T hese approvals are just a few examples of available approvals. P lease contact Jotun for details)
JOTAMASTIC 87 Page 1 of 5
Physical properties
Colour Limited number
Solids (vol %)* 82 2 Std Comp. B
74 2 CC/WG Comp. B
Flash point Std Comp. B:
35C 2 (Setaflash)
CC/WG Comp. B:
31C 2 (Setaflash)
VOC Std Comp. B
2,25 lbs/gal (270 gms/ltr) USA-EPA Method 24
150 gms/ltr UK-PG6/23(97). Appendix 3
CC/WG Comp. B
210 gms/ltr UK-PG6/23(97). Appendix 3
Gloss Semigloss
Gloss retention Fair
Water resistance Excellent
Abrasion resistance Very good
Solvent resistance Good
Chemical resistance Very good
Flexibility Good
Surface preparation
All surfaces should be clean and free from contamination. The surface should be assessed and
treated in accordance with ISO 8504.
Bare steel
Cleanliness: Power tool cleaning to min. St 2, mill scale free (ISO 8501-1:1988). Improved surface
treatment (blast cleaning to Sa 2) will improve the performance. In case of hydrojetting the flash
rust degree shall not exceed moderate in SSPC and NACE standards for water prepared surfaces.
Shopprimed steel
Clean, dry and undamaged approved shopprimer.
Coated surfaces
Clean, dry and undamaged compatible primer. Contact your local Jotun office for more information.
For maintenance UHPWJ to WJ2 (NACE No.5/SSPC-SP 12) or Power tool cleaning to min. St 2 for
rusted areas
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more
information.
Hydrojetting of steel surface makes a wet surface. The surrounding air must have a relative humidity
not exceeding 85 %. Before painting the surface shall not be glossy with moisture, but can have a
patchy appearance.
JOTAMASTIC 87 Page 2 of 5
Application methods
Spray Use airless spray
Brush Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness.
Roller May be used for small areas but not recommended for first primer coat, however
when using roller application care must be taken to apply sufficient material in order to
achieve the specified dry film thickness.
Application data
Mixing ratio (volume) Std Comp. B:
6 parts Comp. A (base) to be mixed thoroughly with 1 part Comp. B
(curing agent).
CC/WG Comp.B:
4 parts Comp. A (base) to be mixed thoroughly with 1 part Comp. B
(curing agent).
Induction time 10 minutes.
Pot life (23C) Std Comp. B:
2 hours
CC/WG Comp. B:
1 hour
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats,
and will be affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
Std Comp. B
Substrate temperature 10C 23C 40C
Surface dry 8h 4h 2h
Through dry 24 h 10 h 4h
Cured 14 d 7d 2d
Dry to recoat, minimum 24 h 10 h 4h
Dry to recoat, maximum 1
CC/WG Comp. B
Substrate temperature -5C 0C 5C 10C 23C
Surface dry 24 h 18 h 12 h 6h 2.5 h
Through dry 48 h 26 h 18 h 12 h 5h
Cured d 14 d 7d 3d 2d
Dry to recoat, minimum 48 h 26 h 18 h 12 h 5h
Dry to recoat, maximum 1
JOTAMASTIC 87 Page 3 of 5
1. Provided the surface is free from chalking and other contamination prior to application, there is
normally no overcoating time limit. Best intercoat adhesion occurs, however, when the
subsequent coat is applied before preceding coat has cured. If the coating has been exposed to
direct sunlight for some time, special attention must be paid to surface cleaning and
mattening/removal of the surface layer in order to obtain good adhesion.
The given data must be considered as guidelines only. The actual drying time/times before recoating
may be shorter or longer, depending on film thickness, ventilation, humidity, underlying paint system,
requirement for early handling and mechanical strength etc. A complete system can be described on
a system sheet, where all parameters and special conditions could be included.
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep
the containers in a dry, cool, well ventilated space and away from source of heat and ignition.
Containers must be kept tightly closed.
Handling
Handle with care. Stir well before use.
Packing size
16 litres Comp. A (base) in a 20 litre container and 2.7 litres Std Comp. B (curing agent) in a 3 litre
container
and
16 litres Comp. A (base) in a 20 litre container and 4 litres CC/WG Comp. B (curing agent) in a 5 litre
container
Packing may vary from country to country according to local requirements.
For detailed information on the health and safety hazards and precautions for use of this
product, we refer to the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and
practical experience. However, as the product is often used under conditions beyond our control, we
cannot guarantee anything but the quality of the product itself. We reserve the right to change the given
data without notice.
Footer - English
JOTAMASTIC 87 Page 4 of 5
Head Office & Nordic Europe Middle East South East A s i a
Jotun A /S Jotun P aints (Europe) Ltd. Jotun U .A .E Ltd. LLC . Jotun (Singapore) P te. Ltd.
P .O . Box 2021 Stather Road, Flixborough No 11-15, Sixth Lok Y ang
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your
nearest local Jotun address please contact the nearest regional office or visit our website at www.jotun.com
JOTAMASTIC 87 Page 5 of 5
Technical Data
Durathane AS
Product description
Durathane AS is a two - pack polyurethane topcoat with excellent gloss and colour retention.
Recommended use
As a topcoat in an industrial or a decorative paint system, on steel or concrete, where a glossy finish is required.
Physical properties
Colour Available in white and colours tinted from Multicolor Industry tinting system (MCI)
Solids (vol %)* 52 2
Gloss Glossy
Gloss retention Very good
Water resistance Very good
Abrasion resistance Very good
Solvent resistance Good
Chemical resistance Good
Flexibility Very good
*Measured according to ISO 3233:1998 (E)
Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in
accordance with ISO 8504.
Coated surfaces
Clean, dry and undamaged compatible primer. Please contact your local Jotun office for more information.
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more information.
Durathane AS Page 1 of 3
Application methods
Spray Use airless spray or conventional spray
Brush Recommended for stripe coating and small areas, care must be taken to achieve the specified dry
film thickness.
Roller May be used. However when using roller application care must be taken to apply sufficient material
in order to achieve the specified dry film thickness.
Application data
Mixing ratio (volume) 6 parts of Comp. A (base) to be mixed thoroughly to 1 part Comp. B (curing agent)
Thinner/Cleaner Jotun Thinner No. 10. For hot climate and need of slower evaporation, use Jotun
Thinner No. 25.
Guiding data airless spray
Pressure at nozzle 15 MPa (150 kp/cm sq, 2100 psi)
Nozzle tip 0.33 - 0.46 mm (0.013 - 0.018")
Spray angle 40 - 80
Filter Check to ensure that filters are clean.
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
1. The surface must be free from any chalking or any other contamination, and if necessary, sufficiently roughened
prior to application.
The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.
Durathane AS Page 2 of 3
Penguard Clear Varnish 1 coat
Durathane AS 2 coats
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.
Handling
Handle with care. Stir well before use.
Packing size
20 litre unit: 17.1 litres Comp. A (base) in a 20 litre container and 2.9 litre Comp. B (hardener) in a 5 litre container.
5 litre unit: 4.3 litres Comp. A (base) in a 5 litre container and 0.7 litre Comp. B (hardener) in a 1 litre container.
Packing may vary from country to country according to local requirements.
For detailed information on the health and safety hazards and precautions for use of this product, we refer to
the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product is often used under conditions beyond our control, we cannot guarantee anything
but the quality of the product itself. We reserve the right to change the given data without notice.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com
Durathane AS Page 3 of 3