Procedure #

DANEM ENGINEERING WORKS FZE DEW-0425-009 Rev-3

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PROCEDURE FOR SURFACE PREPARATION & PAINTING

PROCEDURE FOR SURFACE

PREPARATION AND
PAINTING

Prepared By Reviewed By Approved By

QC Engineer Lead QA/QC Engineer QA/QC Manager

Abhishek G K Nikhil M S Rajesh K Pillai
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PROCEDURE FOR SURFACE PREPARATION & PAINTING

Revision Status

Ral 7038 has been replaced by Light gray for SS

03 11-11-2022 -
Pipes & Tanks
02 Comments incorporated 13-10-2022 -
01 Comments incorporated 05-10-2022 -
00 Initial submission for approval 23-09-2022 -
Rev. Description Date Remarks if any
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TABLE OF CONTENT
SL NO. DESCRIPTION PAGE NO

1 SCOPE 4

2 PURPOSE 4

3 REFERENCE DOCUMENTS 4

4 PRELIMINARY STAGE 4

5 PRE-BLAST INSPECTION 5

6 SURFACE PREPARATION AND INSPECTION 6

7 PAINT STORAGE, MIXING & PAINT APPLICATION 8

8 REPAIR 9

9 INSPECTION 10

10 DOCUMENTATION 11

11 PAINT SYSTEM 11

12 APPENDICES 13

12.1 TECHNICAL DATA SHEET – HEMPADUR PRO ZINC 17380 13

12.2 TECHNICAL DATA SHEET – HEMPADUR MASTIC 45880 16

12.3 TECHNICAL DATA SHEET – HEMPADUR 15570 20

12.4 TECHNICAL DATA SHEET – HEMPADUR 85671 23

12.5 TECHNICAL DATA SHEET – HEMPATHANE HS 55210 27

12.6 REPORT FORMATE 29

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1. Scope
1.1. This procedure covers the methods for surface preparation, painting and
inspection of WEST QURNA-1 (WQ-1) Permanent Chemical Injection Phase 3
project.
1.2. This procedure shall confirm to the requirements of SSPC/NACE & particular
project specification (IQWQ-KT-RSPDS-00-290203).

2. Purpose
2.1. The purpose of this procedure is to define the methods to ensure that surface
preparation and painting is carried out under the control condition.
2.2. This is established based on the requirements of client Painting specification
of WEST QURNA-1 (WQ-1) Permanent Chemical Injection Phase 3 project.
3. Reference Documents
• IQWQ-KT-RSPDS-00-290203
• IQWQ-KT-RSPDS-00-290213

4. Preliminary Stage
4.1. The surface preparation, painting and inspection of any steel structures, tanks,
piping etc. shall be carried out after all fabrication, PWHT and final testing as
applicable have been completed as per approved QAP/Drawing/Procedure.
4.2. All examinations have been performed as per approved quality plan & cleared
by QA/QC Dept. / TPI.
4.3. Quality control representative shall have a current certificate of
Qualification to the NACE/BGAS International Coating Inspector
Training, FROSIO or an equally approved qualification. Paint
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PROCEDURE FOR SURFACE PREPARATION & PAINTING

Manufacture will give the qualification test and certificates for the
Applicators involved in this project.
5. Pre-Blast Inspection
5.1. Prior to blast cleaning all visible deposits of oil, grease, or other
contaminants shall be removed in accordance with SSPC-SP1 or
other agreed-upon methods.
5.2. Before Blast Cleaning all surface imperfections such as sharp fins, sharp edges,
weld spatters should be removed from the surface as per the technical
specifications and general manufacturing practices.
5.3. All welds shall be free from imperfections (asperities, undercutting, blow
holes, craters and splatters etc.) which are difficult to cover effectively with a
protective paint system. All rough welds shall be ground smooth to remove
sharp edges undercuts, pinholes and other such irregularities, chipping can be
used to remove sharp edges if followed by grinding.
5.4. Before Blast Cleaning commences, the blasting abrasive should be checked for
any contaminations. Blasting Material/abrasives shall be either sharp steel
grit, a mixture of steel grit and steel shot, coal slag, garnet or aluminum oxide.
The abrasive selected shall be clean and not include salts, sand, humus, oil,
grease, dust, dirt or other impurities
The abrasives shall not contain more than 1% of free silica and it shall
be sealed in watertight packaging and must be stored sheltered from
the elements.
5.5. Environmental conditions such as relative humidity, surface temperature, etc.
should meet the project specification requirements and shall be monitored
and recorded before and during the Blast Cleaning operation.
5.6. Blast Cleaning shall not be carried out if the relative humidity exceeds 85%, or
if the substrate temperature is less than 30C above Dew Point Temperature, or
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if the substrate temperature is below 100C or above 430C, or if there is

blowing sand or dust, or if there is visible condensation on the substrate, or if
there is a possibility that the weather will change within 2 hours, or if the
temperature exceeds the temperature limits as per the paint material data
sheet.
5.7. All the equipment to be checked before commencing the Blast Cleaning
Operation in order to make sure all are working properly and safely.
5.8. Specific PPE shall be provided to the Blasters and other workers in the blasting
area.
5.9. Clean, dry compressed air shall be used for nozzle blasting. Moisture
separators, Oil separators, traps, or other equipment may be necessary to
achieve this requirement.
6. Surface Preparation & Inspection
6.1. The blasting shall be done according to SSPC-SP5/SA3, SSPC-SP10/SA 2½.
6.2. The nozzle pressure to be checked by using a Hypodermic Needle Pressure
Gauge. The compressed air to be checked for any contaminations like oil,
moisture, etc. by using the Blotter Test at least once at the beginning of each
shift.
6.3. Applicable surface cleanliness achieved shall be checked with appropriate
comparator and shall be recorded.
6.4. The For-coating systems with DFT exceeding 500 μm and for systems subject
to immersion, a minimumprofile of 75 μm is required. For coating systems
with DFT less than 500 μm, the surface profile of the steel cleaned by blasting
shall be between 50 μm and 85 μm, except that a 40-60 μm range shall apply
for coating systems specified as having a minimum combined DFT of less than
100 μm.
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6.5. Required surface profile achieved shall be measured and recorded by using
replica tape (TESTEX Tape) and thickness gauge or surface profile gauge.
Blasted Surface shall be visually inspected for any contaminants before
starting painting.
6.6. Any dust and loose residues shall be removed from prepared surfaces by
brushing, blowing off with clean dry air, vacuum cleaning, or other methods
agreed upon. Dust level shall be maximum 2 in size and quantity as per ISO
8502-3.
6.7. Any visible rust that forms on the surface of the steel after blast cleaning shall
be removed by re-cleaning the rusted areas to meet the required standard
before coating.
6.8. Soluble salt test shall be carried out after blasting on accordance to ISO 8502-
6 & 9, level of acceptance shall be as per the manufacturer recommendation.
If recommendations of the Nominated Paint Supplier are not available, there
shall be not more than 30 mg/m²

6.9. Painting shall commence within 4 hours of blasting.

6.10. For surface preparation of areas requiring touch up, re-blasting to SA

2½ / SSPC-SP10 shall be the preferred method whenever possible.
Power tools cleaning ST-3/ SSPCSP11 shall be applied only for small
areas if such is allowable by the paint material manufacturer
application guideline. In that case any polishing effect by use of power
tool cleaning shall be strictly avoided.
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7. Paint Storage, Mixing & Paint application

7.1. All instructions regarding paint storage, mixing and application given in the
supplier’s data sheet / MSDS should be followed.
7.2. All paint materials should be stored in a cool, dry, well-ventilated area, away
from direct sunlight. An air-conditioned room is recommended.
7.3. Paint storage area shall be isolated from other store area. Sufficient Fire
Extinguishers shall be provided.
7.4. Paint drums should be sealed tight; not to be opened until intended for use.
7.5. Monitor the production date, shelf life, and batch number of the product and
shall be recorded.
7.6. Paint should always be issued on a first in first out basis to ensure stock
turnaround.
7.7. The spraying equipment’s used shall be in accordance with recommendations
of the procurement documents and or paint manufacturer and employed in such
a way as to attain the required surface quality of the coating.
7.8. When coatings are mixed, a properly made stirrer should be used, long
enough to reach the bottom of the container. It is advisable to use a mechanical
mixer, preferably of the type driven by compressed air.
7.9. Paint shall be agitated continuously whilst being applied to ensure uniformity
over the surface to be coated.
7.10. Operator should ensure that the gun parts and outlets are well maintained
in a clean and working order to ensure the best results.
7.11. The spraying nozzles (tips) used shall be in accordance with the
recommendations of the paint manufacturer and employed in such a way as to
attain the required surface quality of the coating.
7.12. Apply the paint in accordance with paint manufacturer application
guidelines
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7.13. Stripe Coating should be done to inaccessible or difficult to spray areas, weld
joints, edges, to ensure correct DFT on critical areas, to provide edge protection,
and to ensure proper coverage of paint on pitted areas. Stripe Coat may be
applied by brush. Stripe Coating shall be done prior to Spray Painting.
7.14.WFT to be checked to ensure that the film will achieve the desired DFT.
7.15. Prior to the application of further coats, the damaged areas in the previous
coat to be repaired and shall be cleaned to receive next coat.
7.16. In order to assure compatibility of the subsequent layers of coating of each
system, paint used shall be from the same manufacturer unless otherwise
specified in the coating specification.
7.17. Environmental conditions such as relative humidity, surface temperature,
etc. should meet the project specification requirements and shall be monitored
and recorded before and during the Paint application.
7.18.Painting shall not be carried out if the relative humidity exceeds 85%, or if
the substrate temp is less than 3OC above Dew Point Temperature, or if the
substrate temperature is below 10OC or above 43OC, or if there is blowing sand or
dust, or if there is visible condensation on the substrate, or if there is a possibility
that the weather will change within 2 hours, or if the temperature exceeds the
temperature limits as per the paint material data sheet.
7.19. Specific PPE shall be provided to the Painters and other workers in the
painting area.
8. Repair
Before application of any further coat of material, all damage to previous coats

shall be repaired. Surface preparation shall wherever possible be carried out by

dry blast cleaning. If dry blast cleaning is not specified or not feasible, then manual

(power tool or hand tool) cleaning shall be performed. It shall be pre-coated by

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brush (stripe-coated) to ensure that those areas have the minimum film thickness

specified for each coat and for the completed system and to ensure continuity of

the coating.

9. Inspection
9.1. Prior to any other test, the coating shall be subjected to a visual check. The
visual check should be limited to coating defects such as spray drizzle, areas left
uncoated, inclusions of dirt, sagging, blisters, porosity, brush marks, etc.
9.2. Dry Film Thickness to be checked using an electronic or magnetic gauge as per
SSPC-PA2 unless otherwise specified any other standard. The instruments must be
calibrated if accurate measurements are to be made. The DFT measurements
taken to be recorded.
9.3. All the repairing works to be done as per the coating procedure and to be re-
checked before releasing the material.
9.4. Adhesion testing shall be done by Dolly pull-off method as per ASTM D4541
and the value shall be Min 5MPa for epoxy & Min 3Mpa for Zinc primed system.
This check shall be carried out on separate test panel.
9.5. Holiday detection testing shall be carried out on the tank surfaces accessible
W/O scaffolding plus.
9.6. Determination of DFT shall be accordance with IQWAQ-KT-RSPDS-00-090203
Table A-1 of Appendix A. for the acceptance of an inspection area the following
criteria shall be fulfilled.
9.6.1. The arithmetic mean of all the individual dry film thickness shall be equal
to or greater than the nominal dry film thickness (NDFT).
9.6.2. All individual DFT shall be equal to or above 80% of the NDFT.
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9.6.3. Individual DFT between 80% of the NDFT and the NDFT are acceptable
provided that the number of these measurements is less than 20% of the total
number of individual measurements taken.
9.6.4. The maximum dry film thickness shall not exceed 200% of the nominal
dry film thickness.
9.6.5. The maximum dry film thickness of zinc silicate primers shall not exceed
150% of the nominal dry film thickness.
1.1.

10. Documentation

10.1. Surface Preparation and Coating Inspection shall be documented using

the DANEM Painting Inspection Report.
11. Paint System:
Item/Material/
Application Product Type Product DFT NDFT
Paint System
Hempadur
1st Coat Epoxy Primer 75µm
15570
Hempadur
2nd Coat NSF Epoxy 75µm
Steel Structure/ 85671
Carbon Steel Material/ Hempadur 275µm
3rd Coat NSF Epoxy 75µm
(SYSTEM-W) 85671
Hempathane
4th Coat Polyurethane topcoat 55210 50µm
(RAL-7038)

Hempadur
1ST Coat Epoxy Primer 75µm
15570

Hempadur
2nd Coat NSF Epoxy 75µm
Ladders, Cages, 85671
Handrails& Lifting
Beams/ 275µm
Carbon Steel Material/ Hempadur
3rd Coat NSF Epoxy 75µm
(SYSTEM-W) 85671

Hempathane
4th Coat Polyurethane topcoat 55210 50µm
(RAL-1004)
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PROCEDURE FOR SURFACE PREPARATION & PAINTING

Zinc rich Hempadur pro

1st Coat 60µm
epoxy zinc 17380
Supports& Saddles/
230µm
Carbon Steel/ High build Hempadur
2nd Coat 130µm
(SYSTEM-M) epoxy Mastic 45880
Hempathane
3rd Coat Polyurethane topcoat 55210 40
(RAL-7038)
Temp.
Hempadur
Fabricated Pipes & 1st Coat Resistant 75 µm
85671
Tanks/ Epoxy 150µm
Stainless Steel/ Temp. Hempadur
(SYSTEM-I) 2nd Coat Resistant 85671 75 µm
Epoxy (Light Grey)
1. Galvanized Gratings are procured for the project and manufacturer are used
their standard procedure for Galvanizing.

Prepared By : Reviewed By : Approved By :

Abhishek G K Nikhil M S Rajesh K Pillai

Title: QC Engineer Title: Lead QA/QC Engineer Title: QA/QC Manager
 ITEMS WHICH ARE PAINTED AS PER MANUFACTURER STANDARD
(For information only)

Item Item Paint system and final RAL color

No:
1 Pump Manufactures standard procedure, Three coat
System, Total Dft 250 μm, Top coat RAL color
1002 (Yellow)
2 Motor Manufactures standard procedure, Three coat
System, Total Dft 250 μm, Top coat RAL color
1002 (Yellow)
3 Piping Manufactures standard procedure, Two coat
Valves system, Total DFT 125 (Min) – 250 (Max)
Top coat: Light Grey
4 PSV Manufactures standard procedure, Single coat
only, Total Dft 60 μm, Top coat: RAL color: 1004
(Yellow)
5 LCP Manufactures standard procedure, Three coat
System, Total Dft 250 μm, Top coat: RAL color
9006 (White Aluminum)
6 Fasteners Coating applicable only for Carbon steel items,
Manufactures standard procedure,
Base coat: Zinc, 12 μm(minimum) & top coat
Xylan 1424, 25 μm +/- 5 μm
Product Data Sheet

Hempadur Pro Zinc

Product characteristics Product data

Description Product code
Hempadur Pro Zinc is a two-component, zinc rich epoxy primer. The 17380
product offers cathodic protection of local mechanical damage. The
product is in compliance with the compositional requirements of SSPC
Product components
Paint-20, 2019, Type II, Level 1.
Base 17389
Curing Agent 98382
Recommended use
As a high solids, versatile, long-term primer on steel for epoxy coating
Standard shade* / code
systems in medium to severely corrosive environments.
Dark grey 10830

Service temperature:
Gloss
- Maximum, dry exposure only: 160°C [320°F].
Flat

Certificates / Approvals
Volume solids
- Meets requirements to NORSOK M-501 when used as part of a
60 ± 2%
predefined paint system. Edition 6, System 1.

Specific gravity
2.8 kg/L [23 lb/US gal]
Product safety
Reference dry film thickness
60 micron [2.4 mils]
Flash point 24°C [75°F]

VOC content mixed product

Legislation Value
Surface preparation
EU 361 g/L [3.01 lb/US gal] Cleanliness
US (coatings) 361 g/L [3.01 lb/US gal] - Remove oil, grease and other contaminants by suitable detergent
cleaning.
US (regulatory) 361 g/L [3.01 lb/US gal] - Remove salts, detergents and other contaminants by high pressure
fresh water cleaning.
China 361 g/L [3.01 lb/US gal]

According to specific legislation, see details in the Explanatory Notes available New build:
at Hempel website, hempel.com or at your local Hempel website. - Abrasive blasting to min. Sa 2½ (ISO 8501-1) / SP 10 (SSPC).
- Remove dust, blast media and loose materials.
Handling
Handle with care. Before and during use, observe safety labels on Maintenance and Repair
packaging and paint containers and follow all local and national safety - According to Hempel’s Specification.
regulations. Always consult Hempel’s Safety Data Sheet for this
product along with the Product Data Sheet.
Roughness
For professional use only. - Surface profile Medium (G) (ISO 8503-2).

Consult Hempel's separate Surface Preparation Guidelines for more

details.

* Other shades are available, please contact your local Hempel representative. Issued by Hempel A/S - February 2022
1/3
Product Data Sheet

Hempadur Pro Zinc

Application Film thickness

Specification range Low High Recommended

Mixing ratio
Base 17389 : Curing Agent 98382 40 micron 150 micron 60 micron
Dry film thickness
(4 : 1 by volume) [1.6 mils] [5.9 mils] [2.4 mils]

70 micron 250 micron 100 micron

Products containing floating or settling particles/pigments need to be Wet film thickness
[2.5 mils] [10 mils] [4 mils]
continuosly stirred during application. This is especially important in
case of heavy thinning. 15 m²/L 4 m²/L 10 m²/L
Theoretical spreading
[610 sq ft/US [160 sq ft/US [410 sq ft/US
rate
gal] gal] gal]
Thinner
Hempel's Thinner 08450 Product may be specified in another film thickness than indicated depending
on purpose and area of use. This will alter spreading rate, drying and curing
Cleaner time and overcoating interval. For best performance, avoid excessive film
Hempel's Tool Cleaner 99610 thickness.

Pot life Application conditions

- Surface temperature must be above -10°C [14°F] during application
Product 20°C and curing.
temperature [68°F] - Temperature of product must be above 15°C [59°F] during
application.
Pot life 2 hours - To avoid condensation, apply on a clean and dry surface with a
temperature that is at least 3°C [5°F] above the dew point.

Application method

Tool Application parameters

Drying and overcoating
Nozzle pressure: 150 bar [2200 psi]
Airless spray
Nozzle orifice: 0.017-0.021"
Product compatibility
Air spray Not Applicable. - Previous coat: None.
Brush Not Applicable. - Subsequent coat: According to Hempel’s Specification.

Spray data are indicative and subject to adjustment. Pressure is for a material
temperature of 20°C [68°F]. Drying time

Surface 20°C
temperature [68°F]

Surface dry min 15

Through dry min 60

Fully cured days 7

Determined for dry film thickness 60 micron [2.4 mils] at standard conditions,
see Hempel’s Explanatory Notes for details.

Issued by Hempel A/S - February 2022

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Product Data Sheet

Hempadur Pro Zinc

Overcoating Additional documents

Hempel’s specification supersedes any guidelines indicated in the overcoating
table
Additional information is available at the Hempel website hempel.com
or at your local Hempel website:
-10°C 0°C 20°C
Quality name
[14°F] [32°F] [68°F] - Explanatory Notes explaining the fields in this Product Data Sheet.
- Surface Preparation Guidelines.
Atmospheric severe
- Application Guidelines for different application methods.
Hempaprime Multi Min 18 h 9h 2h - General Application Guidelines
500 Max 90 d 90 d 30 d

Overcoating times are indicative for products of the same generic chemistry.
Consult Hempel’s specification for more information.

Overcoating details
- If the maximum overcoating interval is exceeded, roughening of the
surface is necessary to ensure intercoat adhesion.
- Remove zinc salts or other contamination before overcoating.
- The surface must be dry and clean prior to application.

Storage
Shelf life

Ambient 25°C 35°C

temperature [77°F] [95°F]

Base 12 months 9 months

Curing Agent 36 months 24 months

Shelf life from date of production, when stored in original, unopened

containers. Thereafter, the product quality must be re-inspected. Always check
the best before date or expiry date on the label.

This Product Data Sheet (“PDS”) relates to the supplied product (“Product”) and is subject to updating from time-to-time. Accordingly, the buyer/applicator should have regard to the PDS supplied together
with the relevant batch of the Product (and not an earlier version). In addition to the PDS, the buyer/applicator may receive some or all of the following specifications, statements and/or guidelines as listed
below or as are available from the Hempel website under ‘Products’ at www.hempel.com (the “Additional documents”):
No. Document description Location/comments
1. Technical Statement One-off specific advice provided on request for specific projects
2. Specification Only issued for specific projects
3. PDS This document
4. Explanatory Notes to the PDS Available at www.hempel.com and contain relevant information about the Product testing parameters
5. Application Instruction Where available, at www.hempel.com
6. Generic technical guidelines (e.g. on application and surface preparation) Where available, at www.hempel.com

In the event of a conflict of information between the PDS and the Additional documents, the order of priority of information shall be in the order as set out above. In such event you should also contact your
representative at Hempel for clarification. Furthermore, the buyer/applicator must have full regard to the relevant Safety Data Sheet provided with each Product and which can also be downloaded from
www.hempel.com.
Hempel shall not be liable for defects where the application of the Product has not been made fully in accordance with the recommendations and requirements set out in the relevant PDS and the Additional
Documents. The information and terms of this disclaimer apply to this PDS, the Additional documents and any other documents supplied by Hempel in respect of the Product. In addition, the Product is
supplied and all technical assistance is given subject to Hempel’s General Conditions of Sale, Delivery and Service, unless otherwise expressly agreed in writing.

hempel.com Issued by Hempel A/S - February 2022

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Product Data Sheet

Hempadur Mastic
45880

Product characteristics VOC content mixed product

5% thinning, Limit value,

Legislation Value
Description by volume phase II (2010)ª
Hempadur Mastic 45880 is a polyamide curing, high solids epoxy
paint. It forms a hard and tough coating, has good wetting properties 218 g/L 248 g/L 500 g/L
EU
and cures at low temperature. [1.82 lb/US gal] [2.07 lb/US gal] [4.17 lb/US gal]
Complies with EU Directive 2004/42/EC, The Paints Directive on the 218 g/L
limitation of volatile organic compounds: subcategory j. US (coatings) - -
[1.82 lb/US gal]

218 g/L
Recommended use US (regulatory)
[1.82 lb/US gal]
Hempadur Mastic 45880 is recommended as a self-primed, surface
tolerant paint system, or as an intermediate or a topcoat in systems 218 g/L
where low VOC and high film build are required. The product can be China
[1.82 lb/US gal]
used when extended recoating properties for polyurethane topcoats
are required. It may also be used directly on zinc silicate or spray According to specific legislation, see details in the Explanatory Notes available
metallised surfaces. The product can be used for minor repairs in at Hempel website, hempel.com or at your local Hempel website. VOC values
immersed areas. may vary with shade, please consult the Safety Data Sheet, section 9. ªEU
Directive 2004/42/CE.

Service temperature:
- Maximum, dry exposure only: 120°C [248°F]. Handling
Handle with care. Before and during use, observe safety labels on
packaging and paint containers and follow all local and national safety
Certificates / Approvals regulations. Always consult Hempel’s Safety Data Sheet for this
- EC-type examined as a low flame spread material when used as product along with the Product Data Sheet.
part of a predefined paint system. Please refer to “Declaration of
Conformity” on hempel.com for further details. For professional use only.
- Meets requirements to ISO 12944 when used as part of a
predefined paint system. Part 6 C4 High.
- Complies with the European Fire Standard EN 13501-1, reaction to
fire classification, when used as part of a predefined paint system.
B-s1, d0. Product data
- Complies with US FDA and EU food regulations for contact with dry
foodstuff. Consult Hempel for details.
Product code
45880
Features
- Versatile.
- High surface tolerance. Product components
- Low temperature curing. Base 45889
Curing Agent 95880
_______________________________
Product safety Standard shade* / code
Light grey 12170 **
Flash point 25°C [77°F]
Gloss
Semi-gloss

Volume solids
80 ± 2%

* Wide range of colours is available via Hempel’s Multi-Tint® system. Issued by Hempel A/S - August 2022
** Slight discolouration may occur. This does not affect the performance of the coating. 1/4
Product Data Sheet

Hempadur Mastic
45880

Specific gravity Roughness

1.5 kg/L [12 lb/US gal] - Surface profile Medium (G) (ISO 8503-2).

Reference dry film thickness Consult Hempel's separate Surface Preparation Guidelines for more
125 micron [4.9 mils] details.

_______________________________
Aluminium shade / code Application
Aluminium grey 19002

Mixing ratio
Gloss Base 45889 : Curing Agent 95880
Please consult Hempel’s Guideline on aluminium pigmented coatings. (3 : 1 by volume)

Volume solids Stir well before use.

72 ± 2%
Thinner
Specific gravity Hempel's Thinner 08450
1.3 kg/L [11 lb/US gal]
Cleaner
Reference dry film thickness Hempel's Tool Cleaner 99610
125 micron [4.9 mils]
Pot life

Product 15°C 20°C 30°C

Surface preparation temperature [59°F] [68°F] [86°F]

Induction time 15 min 10 min 0 min

Cleanliness Pot life (spray) 90 min 60 min 30 min
- Remove oil, grease and other contaminants by suitable detergent
cleaning. Pot life (brush) 3 hours 2 hours 1 hour
- Remove salts, detergents and other contaminants by high pressure
fresh water cleaning.
Application method
New build: Thinning
- Abrasive blasting to min. Sa 2½ (ISO 8501-1) / SP 10 (SSPC). Tool Application parameters
max vol.
- Concrete: According to Hempel’s Specification.
- Remove dust, blast media and loose materials. Nozzle pressure: 250 bar [3600 psi]
Airless spray 5%
Nozzle orifice: 0.017-0.023"
Maintenance and Repair Brush/Roller 5% Not Applicable.
- Spot abrasive blasting to min. PSa 2 (ISO 8501-2) / SP 6 (SSPC).
- Minor areas may be hand or power tool cleaned instead of abrasive If brush or roller application is used, more coats will be necessary to achieve
blasting. the specified dry film thickness. Spray data are indicative and subject to
- Water jetting to min. Wa 2 (ISO 8501-4). adjustment. Pressure is for a material temperature of 20°C [68°F].
- Flash rust degree of maximum FR M (ISO 8501-4).
- Remove dust, blast media and loose materials.

Issued by Hempel A/S - August 2022

2/4
Product Data Sheet

Hempadur Mastic
45880

Film thickness Overcoating

Hempel’s specification supersedes any guidelines indicated in the overcoating
Specification range Low High Recommended table
100 micron 200 micron 125 micron
Dry film thickness 0°C 20°C 30°C 40°C
[3.9 mils] [7.9 mils] [4.9 mils] Quality name
[32°F] [68°F] [86°F] [104°F]
125 micron 250 micron 150 micron
Wet film thickness Atmospheric medium
[5 mils] [10 mils] [6 mils]

8 m²/L 4 m²/L 6.4 m²/L Hempadur Mastic Min 54 h 6h 4½ h 3½ h

Theoretical spreading 45880 Max Ext Ext Ext Ext
[330 sq ft/US [160 sq ft/US [260 sq ft/US
rate
gal] gal] gal] Hempathane HS Min 54 h 6h 4½ h 3½ h
Product may be specified in another film thickness than indicated depending 55610 Max Ext Ext Ext Ext
on purpose and area of use. This will alter spreading rate, drying and curing Atmospheric severe
time and overcoating interval. For best performance, avoid excessive film
thickness. Hempadur Mastic Min 4d 10 h 7½ h 5½ h
45880 Max Ext Ext Ext Ext

Application conditions Hempathane HS Min 4d 10 h 7½ h 5½ h

- Temperature of product must be above 15°C [59°F] during 55610 Max 27 d 72 h 54 h 40 h
application.
- To avoid condensation, apply on a clean and dry surface with a Overcoating times are indicative for products of the same generic chemistry.
temperature that is at least 3°C [5°F] above the dew point. Consult Hempel’s specification for more information.
- Surface temperature must be above -5°C [23°F] during application
and curing. Drying conditions
- To obtain the drying time stated, it is important to maintain sufficient
Relative Humidity: ventilation during application, drying and curing.
- Relative humidity must be below 85% during curing.
Overcoating details
- If the maximum overcoating interval is exceeded, roughening of the
surface is necessary to ensure intercoat adhesion.
Drying and overcoating - The surface must be dry and clean prior to application.

Other remarks
Product compatibility
- Epoxy coats have an inherent tendency of chalking in outdoor
- Previous coat: None or according to Hempel’s specification.
exposure. This does not affect the performance of the coating.
- Subsequent coat: None or according to Hempel’s specification. - Hempel’s Specification supersedes any recommendations given in
the Product Data Sheets.

Drying time

Surface -5°C 0°C 20°C 40°C

temperature [23°F] [32°F] [68°F] [104°F]

Surface dry hours 36 20 2½ 1

Hard dry hours 48 25 3½ 1½

Fully cured days 75 30 7 3

Determined for dry film thickness 125 micron [4.9 mils] at standard conditions,
see Hempel’s Explanatory Notes for details.

Issued by Hempel A/S - August 2022

3/4
Product Data Sheet

Hempadur Mastic
45880

Storage
Shelf life

Ambient 25°C 35°C

temperature [77°F] [95°F]

Base 36 months 24 months

Curing Agent 36 months 24 months

Shelf life from date of production, when stored in original, unopened

containers. Thereafter, the product quality must be re-inspected. Always check
the best before date or expiry date on the label.

Storage conditions
- Product must be stored according to local legislation, at maximum
40°C [104°F], without direct sunlight and protected from rain and
snow.

Additional documents
Additional information is available at the Hempel website hempel.com
or at your local Hempel website:
- Explanatory Notes explaining the fields in this Product Data Sheet.
- Surface Preparation Guidelines.
- Application Guidelines for different application methods.
- General Application Guidelines

This Product Data Sheet (“PDS”) relates to the supplied product (“Product”) and is subject to updating from time-to-time. Accordingly, the buyer/applicator should have regard to the PDS supplied together
with the relevant batch of the Product (and not an earlier version). In addition to the PDS, the buyer/applicator may receive some or all of the following specifications, statements and/or guidelines as listed
below or as are available from the Hempel website under ‘Products’ at www.hempel.com (the “Additional documents”):
No. Document description Location/comments
1. Technical Statement One-off specific advice provided on request for specific projects
2. Specification Only issued for specific projects
3. PDS This document
4. Explanatory Notes to the PDS Available at www.hempel.com and contain relevant information about the Product testing parameters
5. Application Instruction Where available, at www.hempel.com
6. Generic technical guidelines (e.g. on application and surface preparation) Where available, at www.hempel.com

In the event of a conflict of information between the PDS and the Additional documents, the order of priority of information shall be in the order as set out above. In such event you should also contact your
representative at Hempel for clarification. Furthermore, the buyer/applicator must have full regard to the relevant Safety Data Sheet provided with each Product and which can also be downloaded from
www.hempel.com.
Hempel shall not be liable for defects where the application of the Product has not been made fully in accordance with the recommendations and requirements set out in the relevant PDS and the Additional
Documents. The information and terms of this disclaimer apply to this PDS, the Additional documents and any other documents supplied by Hempel in respect of the Product. In addition, the Product is
supplied and all technical assistance is given subject to Hempel’s General Conditions of Sale, Delivery and Service, unless otherwise expressly agreed in writing.

hempel.com Issued by Hempel A/S - August 2022

4/4
Product Data
HEMPADUR 15570

15570: BASE 15579: CURING AGENT 95570

Description: HEMPADUR 15570 is a two component, polyamide-adduct cured epoxy paint, which cures to a strong
and highly corrosion resistant coating, at temperatures down to -10°C/14°F. The Micaceous Iron Oxide
pigmented reddish grey 12430 shade is also well suited for application under humid conditions, on
damp steel surfaces, and may be applied on moist surfaces. The greyish yellow 21780 and the grey
11320 shades contains zinc phosphate.
Recommended use: As a maintenance and repair primer, intermediate, and/or finishing coat in HEMPADUR systems in
severely corrosive environment. As a finishing coat where a cosmetic appearance is of less importance.
As a low temperature curing epoxy primer, intermediate, and/or finishing coat in paint systems
according to specification. Well suited as a (blast) primer in epoxy systems.
Mist coat on GALVOSIL.
Service temperature: Maximum, dry exposure only: 140°C/284°F
Ballast water service. Resists normal ambient temperatures at sea (Avoid long-term exposure to
negative temperature gradients).
Other liquids: Contact HEMPEL
Certificates/Approvals: Complies with European Fire Standard EN 13501-1; classification B-s1, d0.
Approved as a low flame spread material when used as part of a predefined paint system. Please refer
to “Declaration of Conformity” on www.Hempel.com for further details.
Complies with EU Directive 2004/42/EC:subcategory j. (see REMARKS overleaf)
Availability: Part of Group Assortment. Local availability subject to confirmation.
PHYSICAL CONSTANTS:
Shade nos/Colours: 12430 (MIO)* / Reddish grey
Finish: Flat
Volume solids, %: 54 ± 1
Theoretical spreading rate: 5.4 m2/l [216.5 sq.ft./US gallon] - 100 micron/4 mils
Flash point: 25 °C [77 °F]
Specific gravity: 1.4 kg/litre [11.6 lbs/US gallon]
Surface-dry: 1 hour(s) 20°C/68°F
Through-dry: 5 hour(s) 20°C/68°F
Fully cured: 7 day(s) 20°C/68°F
VOC content: 414 g/l [3.4 lbs/US gallon]
Shelf life: 3 years for BASE and 3 years (25°C/77°F) for CURING AGENT from time of production.
- *other shades according to assortment list.
- The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product: 15570
Mixing ratio: BASE 15579: CURING AGENT 95570
3 : 1 by volume
Application method: Airless spray / Air spray / Brush
Thinner (max.vol.): 08450 (5%) / 08450 (15%) / 08450 (5%)
Pot life: 2 hour(s) 20°C/68°F
Nozzle orifice: 0.019 - 0.021 "
Nozzle pressure: 175 bar [2537.5 psi]
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: HEMPEL'S TOOL CLEANER 99610
Indicated film thickness, dry: 100 micron [4 mils] see REMARKS overleaf
Indicated film thickness, wet: 200 micron [8 mils]
Overcoat interval, min: see REMARKS overleaf
Overcoat interval, max: see REMARKS overleaf
-
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
-
-
-
-

Date of issue: July 2016 Page: 1/3

Product Data
HEMPADUR 15570

SURFACE PREPARATION: New steel: Abrasive blasting to Sa 2½ (ISO 8501-1:2007). For temporary protection, if required, use a
suitable shopprimer. All damage of shopprimer and contamination from storage and fabrication should
be thoroughly cleaned prior to final painting. For repair and touch-up use: HEMPADUR
Other metals and light alloys: Thorough degreasing and (light) abrasive sweeping to remove
contamination and to secure adhesion - surface profile depending on later exposure.
Stainless steel: (eg. ballast tanks of chemical carriers) to be abrasive blast cleaned to a uniform,
sharp, dense profile (Rugotest No. 3, BN9a, ISO Comparator Medium (G), Keane-Tator Comparator 2.
0 G/S) corresponding to Rz minimum 50 micron. Any salts, grease, oil, etc. to be removed before
abrasive blasting is commenced.
Maintenance: Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other
contaminants by high pressure fresh water cleaning. Clean damaged areas thoroughly by power tool
cleaning to St 3 (ISO 8501-1:2007) (minor areas) or by abrasive blasting to min. Sa 2, preferably to Sa
2½ (ISO 8501-1:2007). Improved surface preparation will improve the performance of the product.
As an alternative to dry cleaning, water jetting to sound, well adhering coat and/or to steel. Intact coat
must appear with roughened surface after the water jetting. By water jetting to steel, cleanliness shall
be: Wa 2 -Wa 2½ (atmospheric exposure) / minimum Wa 2½ (immersion) (ISO 8501-4:2006).
Acceptable flash-rust degree before application: maximum M (atmospheric exposure) / M, preferably L
(immersion) (ISO 8501-4:2006). Feather edges to sound and intact areas. Dust off residues. Touch up
bare spots to full film thickness. This should be done when the painted surface has reached the
condition of being damp, possibly moist. In case of wet abrasive blasting a suitable inhibitor may be
used. Surplus inhibitor and residual abrasives and sludge must be removed by (high pressure) fresh
water cleaning before recoating. Cleaning with hot water is recommended.
Note 1: Inhibitors are generally not recommended for surfaces which will be immersed during service.
Note 2: Damp surfaces: water is not readily detectable, but the temperature of the surface is below
the dew point. Moist surfaces: pools of water and droplets have been removed, but there is a
noticeable film of water. Wet surface: droplets or pools of water are present.
APPLICATION CONDITIONS: Use only where application and curing can proceed at temperatures above: -10°C/14°F.
At the freezing point and below be aware of the risk of ice on the surface, which will hinder adhesion.
The temperature of paint itself should be 15°C/59°F or above.
In confined spaces provide adequate ventilation during application and drying.
Occurrence of standing water or droplets on the painted surface immediately after application may
result in discolouration.
PRECEDING COAT: None, or as per specification.
SUBSEQUENT COAT: None, or as per specification. Recommended systems are: HEMPADUR, HEMPATHANE, HEMPATEX
REMARKS:
VOC - EU Directive 2004/42/EC:
Not available.
Product As supplied 15 vol. % thinning Limit phase II, 2010
1557012430 414 g/l 480 g/l 500 g/l
For VOC of other shades, please refer to Safety Data Sheet.
Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Film thicknesses/thinning: May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and overcoating interval. Normal range dry is:
50-125 micron/2-5 mils
Overcoating: Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with high
pressure fresh water hosing and allow drying.

A specification supersedes any guideline overcoat intervals indicated in the table.

Environment Atmospheric, medium
Surface temperature: -10°C (14°F) 0°C (32°F) 20°C (68°F)
Min Max Min Max Min Max
HEMPADUR 36 h Ext. 18 h Ext. 4h Ext.
HEMPATEX 18 h 3d 9h 36 h 2h 8h
HEMPATHANE 36 h 90 d 18 h 45 d 4h 10 d
Environment Immersion
HEMPADUR 3d Ext. 1½ d Ext. 8h Ext.
NR = Not Recommended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)

Note: HEMPADUR 15570 For professional use only.

ISSUED BY: HEMPEL A/S 1557012430
X Move PDS Disclaimer to Second page

Date of issue: July 2016 Page: 2/3

Product Data
HEMPADUR 15570

This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see “Explanatory Notes” available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions
of any intended use of the Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed
in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said
GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise.
Product data are subject to change without notice and become void five years from the date of issue.

Date of issue: July 2016 Page: 3/3

Product Data Sheet

Hempadur 85671

Product characteristics VOC content mixed product

Legislation Value
Description
Hempadur 85671 is an amine adduct cured, phenolic epoxy (novolac) EU 317 g/L [2.65 lb/US gal]
coating with very good adhesion and excellent chemical and high US (coatings) 317 g/L [2.65 lb/US gal]
temperature resistance.
US (regulatory) 317 g/L [2.65 lb/US gal]
Recommended use China 317 g/L [2.65 lb/US gal]
Lining: As interior lining in tanks, pipelines, railcars, etc. for hot water,
brine, crude oil, vegetable oils and other chemicals as per the According to specific legislation, see details in the Explanatory Notes available
Chemical protection guide (only valid for shades 11150 & 50900). at Hempel website, hempel.com or at your local Hempel website. VOC values
may vary with shade, please consult the Safety Data Sheet, section 9.
Process vessels and pipework: As external coating for the protection
of insulated (CUI) and uninsulated process pipework and vessels Handling
including cryogenic conditions. Handle with care. Before and during use, observe safety labels on
packaging and paint containers and follow all local and national safety
Subsea equipment: As corrosion protection for hot subsea equipment regulations. Always consult Hempel’s Safety Data Sheet for this
and structures according to NORSOK system 7C. product along with the Product Data Sheet.

Service temperature: For professional use only.

- From -196°C [-321°F] up to 205°C [401°F] for dry or dry/wet
exposure.
- Maximum, in water (no temperature gradient): 95°C [203°F].
- Other liquids: Please contact Hempel.
- Please consult the Chemical protection guide at hempel.com.
Product data
Certificates / Approvals Product code
- Approved by WRAS for contact with potable water. Please consult 85671
https://www.wrasapprovals.co.uk/approvals-directory/?
search=Hempel&page=0 for detailed information. Product components
- Complies with US FDA and EU food regulations for contact with Base 85675
liquid and dry foodstuff. Consult Hempel for details. Curing Agent 97371
- Meets requirements to NORSOK M-501 when used as part of a
predefined paint system. Edition 6, System 3C, 3D, 3E, 3F, 7C. _______________________________
- Tested and assessed according to Aramco SAES-H-101. APCS 2A,
2B, 2C. Standard shade* / code
Light grey 11150 **

Gloss
Product safety Flat

Flash point 26°C [79°F] Volume solids

68 ± 2%

Specific gravity
1.7 kg/L [14 lb/US gal]

Reference dry film thickness

100 micron [3.9 mils]

* Other shades are available, please contact your local Hempel representative. Issued by Hempel A/S - July 2022
** Slight discolouration may occur. This does not affect the performance of the coating. 1/4
Product Data Sheet

Hempadur 85671

Aluminium shade / code

Aluminium grey 19000
Application
Mixing ratio
Gloss
Base 85675 : Curing Agent 97371
Please consult Hempel’s Guideline on aluminium pigmented coatings.
(8.8 : 1.2 by volume)

Volume solids Stir well before use.

67 ± 2%
Thinner
Specific gravity Hempel's Thinner 08450
1.7 kg/L [14 lb/US gal] Hempel's Thinner 08630

Reference dry film thickness Cleaner

100 micron [3.9 mils] Hempel's Tool Cleaner 99610

Pot life

Surface preparation Product 15°C 20°C 30°C

temperature [59°F] [68°F] [86°F]

Cleanliness Induction time 20 min 15 min 5 min

- Remove oil, grease and other contaminants by suitable detergent
Pot life 3½ hours 3 hours 1 hour
cleaning.
- Remove salts, detergents and other contaminants by high pressure
fresh water cleaning. Application method
- Concrete: According to Hempel’s Specification.
Thinning
Tool Application parameters
New build: max vol.
- Abrasive blasting to min. Sa 2½ (ISO 8501-1) / SP 10 (SSPC).
- Remove dust, blast media and loose materials. Nozzle pressure: 200 bar [2900 psi]
Airless spray 10%
Nozzle orifice: 0.018-0.021"

Maintenance and Repair Brush 10% Not Applicable.

- Spot abrasive blasting to min. PSa 2½ (ISO 8501-2) / SP 10
If brush or roller application is used, more coats will be necessary to achieve
(SSPC).
the specified dry film thickness. As tank lining, brush and roller application
- Water jetting to Wa 2½ (ISO 8501-4).
must only be limited to stripe coating and touch up areas or minor repairs.
- Flash rust degree of maximum FR M (ISO 8501-4).
Spray data are indicative and subject to adjustment. Pressure is for a material
- Remove dust, blast media and loose materials.
temperature of 20°C [68°F].

Roughness
- Surface profile Medium (G) (ISO 8503-2).

Consult Hempel's separate Surface Preparation Guidelines for more

details.

Issued by Hempel A/S - July 2022

2/4
Product Data Sheet

Hempadur 85671

Film thickness Overcoating

Hempel’s specification supersedes any guidelines indicated in the overcoating
Specification range Low Recommended High table
90 micron 100 micron 160 micron
Dry film thickness 10°C 20°C 30°C 40°C
[3.5 mils] [3.9 mils] [6.3 mils] Quality name
[50°F] [68°F] [86°F] [104°F]
130 micron 150 micron 230 micron
Wet film thickness Atmospheric severe
[5 mils] [6 mils] [9 mils]

7.5 m²/L 6.8 m²/L 4.2 m²/L Min 25 h 16 h 8h 5h

Theoretical spreading Hempadur 85671
[310 sq ft/US [280 sq ft/US [170 sq ft/US Max 47 d 21 d 10 d 6½ d
rate
gal] gal] gal] Immersion
Product may be specified in another film thickness than indicated depending Min 25 h 16 h 8h 5h
on purpose and area of use. This will alter spreading rate, drying and curing Hempadur 85671
Max 47 d 21 d 10 d 6½ d
time and overcoating interval. For best performance, avoid excessive film
thickness. Overcoating times are indicative for products of the same generic chemistry.
Consult Hempel’s specification for more information.
Application conditions
- Temperature of product must be above 15°C [59°F] during Drying conditions
application. - To obtain the drying time stated, it is important to maintain sufficient
- To avoid condensation, apply on a clean and dry surface with a ventilation during application, drying and curing.
temperature that is at least 3°C [5°F] above the dew point.
- Surface temperature must be above 10°C [50°F] during application
Overcoating details
and curing.
- If the maximum overcoating interval is exceeded, roughening of the
surface is necessary to ensure intercoat adhesion.
Relative Humidity: - The surface must be dry and clean prior to application.
- Relative humidity must be below 80% during curing.
- Relative humidity must be below 80% during application.
Other remarks
- Epoxy coats have an inherent tendency of chalking in outdoor
exposure. This does not affect the performance of the coating.
- Hempel’s Specification supersedes any recommendations given in
Drying and overcoating the Product Data Sheets.

Product compatibility
- Previous coat: None or according to Hempel’s specification.
- Subsequent coat: None or according to Hempel’s specification.
Storage
Shelf life
Drying time
Ambient 25°C 35°C
Surface 10°C 20°C 30°C 40°C temperature [77°F] [95°F]
temperature [50°F] [68°F] [86°F] [104°F]
Base 12 months 9 months
Touch dry hours 6 2 1½ 1
Curing Agent 12 months 8 months
Surface dry hours 6 3 1½ 1
Shelf life from date of production, when stored in original, unopened
Hard dry hours 11 6½ 3 1½ containers. Thereafter, the product quality must be re-inspected. Always check
the best before date or expiry date on the label.
Fully cured days 13 7 5 3

Determined for dry film thickness 100 micron [3.9 mils] at standard conditions,
see Hempel’s Explanatory Notes for details.

Issued by Hempel A/S - July 2022

3/4
Product Data Sheet

Hempadur 85671

Storage conditions
- Product must be stored according to local legislation, at maximum
40°C [104°F], without direct sunlight and protected from rain and
snow.

Additional documents
Additional information is available at the Hempel website hempel.com
or at your local Hempel website:
- Explanatory Notes explaining the fields in this Product Data Sheet.
- Surface Preparation Guidelines.
- Application Guidelines for different application methods.
- General Application Guidelines

This Product Data Sheet (“PDS”) relates to the supplied product (“Product”) and is subject to updating from time-to-time. Accordingly, the buyer/applicator should have regard to the PDS supplied together
with the relevant batch of the Product (and not an earlier version). In addition to the PDS, the buyer/applicator may receive some or all of the following specifications, statements and/or guidelines as listed
below or as are available from the Hempel website under ‘Products’ at www.hempel.com (the “Additional documents”):
No. Document description Location/comments
1. Technical Statement One-off specific advice provided on request for specific projects
2. Specification Only issued for specific projects
3. PDS This document
4. Explanatory Notes to the PDS Available at www.hempel.com and contain relevant information about the Product testing parameters
5. Application Instruction Where available, at www.hempel.com
6. Generic technical guidelines (e.g. on application and surface preparation) Where available, at www.hempel.com

In the event of a conflict of information between the PDS and the Additional documents, the order of priority of information shall be in the order as set out above. In such event you should also contact your
representative at Hempel for clarification. Furthermore, the buyer/applicator must have full regard to the relevant Safety Data Sheet provided with each Product and which can also be downloaded from
www.hempel.com.
Hempel shall not be liable for defects where the application of the Product has not been made fully in accordance with the recommendations and requirements set out in the relevant PDS and the Additional
Documents. The information and terms of this disclaimer apply to this PDS, the Additional documents and any other documents supplied by Hempel in respect of the Product. In addition, the Product is
supplied and all technical assistance is given subject to Hempel’s General Conditions of Sale, Delivery and Service, unless otherwise expressly agreed in writing.

hempel.com Issued by Hempel A/S - July 2022

4/4
Product Data
HEMPATHANE TOPCOAT 55210

55210: BASE 55219: CURING AGENT 95370

Description: HEMPATHANE TOPCOAT 55210 is a two-component, glossy acrylic polyurethane coating, cured with
aliphatic isocyanate, with good gloss and colour retention.
Recommended use: As a finishing coat for protection of structural steel in severely corrosive atmospheric environment,
where light-fastness and gloss retention are required.
Minimum temperature for curing is -10°C/14°F.
Service temperature: Maximum, dry exposure only: 120°C/248°F see REMARKS overleaf
Certificates/Approvals:
Complies with European Fire Standard EN 13501-1; classification B-s1, d0.
Approved as a low flame spread material when used as part of a predefined paint system. Please refer
to “Declaration of Conformity” on www.Hempel.com for further details.
Complies with EU Directive 2004/42/EC: subcategory j.
Availability: Part of Group Assortment. Local availability subject to confirmation.
PHYSICAL CONSTANTS:
Shade nos/Colours: 10000*/ White.
Finish: Glossy
Volume solids, %: 51 ± 1
Theoretical spreading rate: 10.2 m2/l [409 sq.ft./US gallon] - 50 micron/2 mils
Flash point: 33 °C [91.4 °F]
Specific gravity: 1.2 kg/litre [10.1 lbs/US gallon]
Surface-dry: 1 hour 20°C/68°F
Through-dry: 8 hour(s) 20°C/68°F
Fully cured: 7 day(s) 20°C/68°F
VOC content: 442 g/l [3.7 lbs/US gallon]
Shelf life: 3 years for BASE and 2 years (25°C/77°F) for CURING AGENT from time of production.
- *Wide range of colours available via Hempel's MULTI-TINT system.
- The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product: 55210
Mixing ratio: BASE 55219: CURING AGENT 95370
7:1 by volume
Application method: Airless spray / Brush
Thinner (max.vol.): see REMARKS overleaf / 08080 (5%)
Pot life: 4 hour(s) 20°C/68°F
Nozzle orifice: 0.017 - 0.019 "
Nozzle pressure: 150 bar [2175 psi]
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: HEMPEL'S THINNER 08080 or 08510
Indicated film thickness, dry: 50 micron [2 mils] see REMARKS overleaf
Indicated film thickness, wet: 100 micron [4 mils]
Overcoat interval, min: see REMARKS overleaf
Overcoat interval, max: see REMARKS overleaf
-
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
-
-
-
-
-
-
-
-
-
-
-

Date of issue: August 2016 Page: 1/2

Product Data
HEMPATHANE TOPCOAT 55210

SURFACE PREPARATION: According to specification.

APPLICATION CONDITIONS: Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation.
Minimum temperature for curing is: -10°C/14°F. At the freezing point and below be aware of the risk of
ice on the surface, which will hinder adhesion. The film formation may be adversely affected by light
rain, high humidity and/or condensation during application and the following interval after application:
10 hours , 20°C/68°F
In confined spaces provide adequate ventilation during application and drying.
PRECEDING COAT: According to specification. Recommended systems are: HEMPADUR45141/45143, HEMPADUR
MASTIC 45880/45881
SUBSEQUENT COAT: None.
REMARKS:
VOC - EU Directive 2004/42/EC:
Not available.
Product As supplied 10 vol. % thinning Limit phase II, 2010
5521010000 442 g/l 483 g/l 500 g/l
For VOC of other shades, please refer to Safety Data Sheet.
Colours/Colour stability: Colour stability for some shades may be effected by exposure to harsh chemical atmospheres. This
does not affect the performance of the coating.
For certain colours extra coats may be necessary to obtain full opacity.

For aluminium pigmented shades scratching actions or high humidity/water may cause discolouration/
disturbances of the surface. This will have no influence on the performance. This phenomenon may be
avoided by applying a clear varnish.
Weathering/service temperatures: At service temperature above 100°C/212°F, slight discolouration may be expected.
Film thicknesses/thinning: The type and amount of thinner depend on application conditions, application method, temperature,
ventilation, and substrate. THINNER 08080 is recommended in general.
Airless spray: 5-10% thinning is recommended. Under extreme conditions up to more than 20% may
be necessary to obtain satisfactory film formation.
Electrostatic spray: 10% thinning is recommended. Contact HEMPEL for more information.
May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and overcoating interval. Normal range dry is:
40-75 micron/1.6-3 mils.
Shades: This product is available in several aluminium pigmented shades with different volume solids content.
Contact HEMPEL for more information.
Curing agent: CURING AGENT 95370: is sensitive to moisture.
Even small traces of water in the mixed paint will reduce the pot life and result in film defects.
Open curing agent cans with caution as overpressure might exist. Store in a dry place and keep the
can tightly closed until use.
Overcoating: Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with high
pressure fresh water hosing and allow drying.

A specification supersedes any guideline overcoat intervals indicated in the table.

Environment Atmospheric, medium
Surface temperature: -10°C (14°F) 0°C (32°F) 20°C (68°F)
Min Max Min Max Min Max
HEMPATHANE 30 h None 18 h None 6h None
NR = Not Recommended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)

Note: HEMPATHANE TOPCOAT 55210 For professional use only.

ISSUED BY: HEMPEL A/S 5521010000
X Move PDS Disclaimer to Second page
This Product Data Sheet supersedes those previously issued.
For explanations, definitions and scope, see “Explanatory Notes” available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions
of any intended use of the Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed
in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said
GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise.
Product data are subject to change without notice and become void five years from the date of issue.

Date of issue: August 2016 Page: 2/2