I NS TRUCTI O N MA NUA L

VICATRONIC AUTOMATIC VICAT RECORDING APPARATUS

MA NUA L CO DE

E 0 44 N / E 0 4 4- 0 3N

Do not attempt to operate this equipment before reading

and comprehending the manual in all its parts

USERS: MACHINE MANUFACTURERS | DRAUGHTSMEN | OPERATORS | MAINTENANCE TECHNICIAN | OTHERS

REV. DESCRIPTION DRAFTED/MANAGE APPROVED ID CODE PAG ISSUE DATE

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GENERAL INDEX
CHAPTER 1 GENERAL INFORMATION
1.1 GENERAL FEATURES
1.2 SYMBOLOGY INFORMATION
1.3 MANUAL INTENT
1.4 MANUAL STRUCTURE
1.5 CHANGES AND INTEGRATIONS
1.6 DEVELOPER IDENTIFICATION
1.7 MACHINE OR EQUIPMENT IDENTIFICATION
1.8 USE DESTINATION
1.9 INTENTED USE NOT INTENDED USE
1.10 MACHINE STRUCTURE AND OPERATING PRINCIPLE
1.11 SET OF PROGRAMS

CHAPTER 2 SAFETY INFORMATION

2.1 GENERAL SAFETY STANDARDS
2.2 SAFETY DEVICES
2.3 DANGEROUS PARTS AND RESIDUAL RISKS
2.4 NOISE

CHAPTER 3 INSTALLATION
3.1 LIFTING
3.2 UNPACKING
3.3 INSTALLATION
3.4 ELECTRIC CONNECTIONS

CHAPTER 4 MACHINE FEATURES

4.1 MACHINE FEATURES
4.2 CALIBRATION

CHAPTER 5 OPERATOR INTERFACE

5.1 DESCRIPTION ENCLOSURE A COMPLETE APPLIANCE
5.2 DESCRIPTION ENCLOSURE B CONTROL PANEL
5.3 DESCRIPTION ENCLOSURE C PROBE CLEANING DEVICE

CHAPTER 6 APPLICATION
6.1 WARNING
6.2 SWITCHING ON THE APPLIANCE
6.3 TEST PREPARATION
6.4 TOOLING UP
6.5 SPECIMENS POSITIONING
6.6 EMERGENCY STOP
6.7 STARTING AFTER EMERGENCY STOP
6.8 SWITCHING OFF
6.9 OPERATING EXAMPLES

CHAPTER 7 MAINTENANCE
7.1 ROUTINE MAINTENANCE
7.2 CALIBRATION

CHAPTER 8 DIAGNOSIS
8.1 DIAGNOSIS

CHAPTER 9 SCRAPPING
9.1 SETTING ASIDE
9.2 SCRAPPING

CEE CONFORMITY DECLARATION (ONLY FOR CEE COUNTRIES)

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CHAPTER 1 GENERAL INFORMATION

1.1 GENERAL FEATURES

THIS MANUAL IS ADDRESSED TO the carrier, the installer, the user, the maintenance operator, the
scrapping operator.
Please read it carefully because it informs you about the operating of the machine in safety conditions.
The user can use the machine only about what concerns him and about he was trained to. The user has
to know the machine functioning about what concerns his use.
The buyer has the responsibility to ensure that the users are trained and have all the information and the
clarifications written on the given documentation. Even if the user or the operator has these security
dispositions, he has to be aware of potential risks that can occur during the use of the machine.
Only through the replacement of original parts is guaranteed the functional liability and the optimisation of
machine performances. When the user changes something on the machine, he is totally responsible for
what he is doing.
The machine was projected and manufactured with mechanical and electric security devices to protect
the operator or the user from possible physical injuries.
All the necessary operations to keep the machine efficient before and after the use are on relief of the
user.
This manual has to be considered a part of the product and concerns only the machine it is delivered
with.
Keep the manual in a safe place during the whole life of the appliance to consult it for any needs.
In case of sale, the manual and its enclosures should be sell together with the machine.
The manufacturer assumes no liability for any damages caused by a misuse of the machine.
The manufacturer reserves the right to make changes to the documentary information or to the appliance
without advance notice.
Messages meaning:

This warning refers to all those procedures that have to be carefully followed to avoid any
WARNING
damage to the machine or its equipment.

This warning refers to all those procedures that could present some risks for the operator, if
DANGER
not carefully followed.

1.2 SIMBOLOGY INFORMATION

All graphic symbols used are identified in CEI 3-27 and UNI ISO 2972; each symbol and its relative
function is described in this manual.

1.3 MANUAL INTENT

This instruction manual is prepared to provide all necessary information, as fully and clearly as
possible, about the installation, use and maintenance of the machine, from the moment it is sold till it
is out of service and/or is demolished.

All procedures to face emergency situations, that could occur during working range described by the
developer, are present in this manual.

Users or rather the recipients of this manual are who, for their competence parts, have necessity or
obligation to give instructions or work on the machine.

Important note:
This manual does not replace experience and technical preparation of the authorized users, but the
manual must be considered a guide instrument in carrying out function.

1.4 STRUCTURE OF THE MANUAL

The instruction manual consists of a single volume, written in a descriptive language and equipped
with all pictures and necessary attachments for a correct interpretation and execution of the usage and
maintenance activities of the machine.

Rules and regulations, the users need to know to achieve the objectives of the manual, are shown in
this manual.
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1.5 MODIFY AND INTEGRATION

This manual reflects the machine conditions at the sell moment. It is an integral part of the machine.
Eventual changes, improvements, adjustments which will be applied to the subsequently traded
machines do not force the MANUFACTURER to work on the machine previously supplied.
Previously supplied machine and manual must not be considered lacking and inadequate.

1.6 DEVELOPER IDENTIFICATION

See heading in first page.

1.7 MACHINE OR EQUIPMENT IDENTIFICATION

Identification plate is on the back of the machine. On the plate there are identification data and
electrical characteristics.

1.8 USE DESTINATION

Note: If during the installation will be found different conditions from those agreed or they will change during
the next period, costumer must immediately contact the manufacturer before using the machine.

The Automatic Vicat is used to detect the setting time of a hydraulic binder. The Automatic Vicat
has been specially developed to grant the operator an easy and accurate determination of the initial
and final setting times.
The results given grant absolute precision and validity since the Automatic Vicat can execute the
whole test automatically, thus avoiding any possibility of error due to manual work (air pockets, false
settings and clots).
Furthermore, this appliance has a program including tests on plasters, according to the DIN 1168
standards. The operator can select the free fall or the guided fall of the probe.

1.9 INTENTED USE NOT INTENDED USE

This equipment is intended only and exclusively for use under conditions described in the chapter
USE DESTINATION. Any other use is considered improper and therefore not expected.
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Indications reported in this manual are exclusively useful for the correct use of equipment.
ATTENTION For indications about the correct test methodology consult specific current rules about the
test.

1.10 MACHINE STRUCTURE AND WORKING PRINCIPLE

The Vicatronic E044 is formed by a load-bearing frame, upon which the whole structure of the
appliance is located. Its compactness together with its reduced weight allows an easy handling and
moving. A rotating plate (A7) allows the correct positioning of the specimen taking into account the
probe (A6) and the selected program and nature of test to be carried out.
The appliance is programmed through the Control Panel (A1), which is located on the upper part of
the appliance.
The probe (A6) is operated by a step-by-step motor linked to an asymmetrical cam device, which
drops into the specimen from a known height. The specimen holder plate which is also powered by
two step-by-step motors, guarantees highly precise and repetitive positioning. The instrument
automatically records digitally every specimen and is able to show this as and when required on a
digital graphic display (coordinated by every probing time [minutes]/test [mm]), or otherwise in graphic
form simulating the old fashioned pen tracing on the paper.
For further information contact the retailer or producer.

1.11 SET OF PROGRAMS

The Vicatronic allows to select the following test programs:

STANDARD EN UNI 196-3 BEFORE 06-2005

TOTAL NUMBER OF PENETRATIONS 26
CONICAL MOULD 70 / 80 / 40 mm
MIN. DISTANCE BETWEEN TWO PENETRATIONS 10 mm

STANDARD EN UNI 196-3 AFTER 07-2005

TOTAL NUMBER OF PENETRATIONS 86
CONICAL MOULD 70 / 80 / 40 mm
MIN. DISTANCE BETWEEN TWO PENETRATIONS 10 mm

STANDARD ASTM C 191

TOTAL NUMBER OF PENETRATIONS 41
CONICAL MOULD 60 / 70 / 40 mm
MIN. DISTANCE BETWEEN TWO PENETRATIONS 6.4 mm

STANDARD DIN 1168 GYPSUM

TOTAL NUMBER OF PENETRATIONS 22
WEIGHT OF MOVING PROBE 100 g.
CONE-SHAPED NEEDLE 08 mm / Length 50 mm

STANDARD CUSTOM PROFILE 90

TOTAL NUMBER OF PENETRATIONS 90
CONICAL MOULD 80 / 90 / 40 mm
MIN. DISTANCE BETWEEN TWO PENETRATIONS 6 mm
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CHAPTER 2 SAFETY INFORMATION

2.1 GENERAL SAFETY STANDARDS

The use, lifting, installation, maintenance and scrapping of the machine are allowed only to
qualified staff. Qualified staff is composed by people who are authorised by the safety responsible to do
any activities due to their experience and acknowledgement of the operating of the machine and of the
standards, rules and actions.
The user must be carefully taught about the operating of the machine to avoid any misuse of it and about
the safety devices, which the machine could be eventually equipped with. The safety devices will have to
be kept always assembled and to be daily checked.
The manufacturer offers training and assumes no liability for any damages due to a misuse of the
machine by an unskilled staff.
The manufacturer recommends to carefully follow the instructions and procedures of the operating
manual and the safety standards concerning the safety devices and the general rules of the work
environment.
Verify the accordance of the machine to the standards in force in the State where the machine has to be
installed.
The operating manual must be carefully read by the safety responsible, by the operators and
maintenance engineers. It must always be kept near the machine in order to be able to read it any times it
will be necessary.
Any tampering or modifications of the machine (electric, mechanical etc.) that are not allowed by a written
agreement of the manufacturer must be considered as not permitted and the manufacturer will not accept
to be charged for any damages.
The removal or the tampering of the safety devices will be an infringement to the EEC Safety Standards.
The manufacturer assumes no liability for any damages.
The machine has to be installed in safe places, far from fire and explosions.
We do recommend using only original spare parts and accessories; on the contrary the manufacturer
assumes no liability.
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Be careful that any dangerous situations wont happen during the working; stop immediately the machine
in the event that it will not work properly and ask the manufacturer or the Authorised Service Staff of the
dealer.

The manufacturer assumes no liability for any damages to people, things and animals caused by the
non-compliance of the above instructions.

2.2 SAFETY DEVICES

DEFINITION: Active safety devices are the devices or solutions which eliminate or reduce the risks of
the operator and require active and conscious intervention by the operator for the preventive action to
be carried out.

ACTIVE SAFETY DEVICES

Active Safety Devices are all those disposals and devices, which eliminate or greatly reduce the
risks for the operator. They require a conscious and active behaviour of the operator in order to be
activated.
On the back of the appliance a main switch can be found (A8) which also acts as an emergency
switch.

2.3 DANGEROUS PARTS AND RESIDUAL RISKS

Dangerous zone is defined any zone in the equipment or close to the equipment where a person is
exposed to risk of injury or damage to health.

During some intervention procedures on the equipment there are residual risks for the operator. These
risks can be avoid following carefully the procedures described in this manual and using indicated
personal protective equipments..

GENERAL INFO

- Before starting to use the equipment, ensure that all components are in good working order.
Check there are no defective or damaged parts. If necessary, repair or replace any damaged
part.
- Be aware of the possibility of electric shocks (both direct and indirect), which could be caused by
electric system failures.
- Do not subject the appliance to impacts or shocks.
- Do not expose the appliance to fire, extreme temperatures or welding sparks.
- Do not allow corrosive substances to come into contact with the appliance.
- Do not wash the machine with jets of water.

DURING USE

In order to grant maximum safety levels for the operator do not touch any moving part of the appliance
during test execution and wear the convenient protection devices.
During test execution always be aware of the potential danger of finger or limb crushing or damage.
Never wear loose clothing, ties, watches, chains, etc., which may entangle with moving parts of the
machine.
DURING TRANSPORTATION

When transporting ensures that the machine is held and secured appropriately and that it cannot slide.
Do not stand in a direct line with the application of force. Do not allow people access to loads that are
not supported appropriately by mechanical means.

RISK OR DANGER PROTECTIVE DEVICES

FINGER SQUEEZE REINFORCED GLOVES
CUTS OR ABRASIONS REINFORCED GLOVES

The manufacturer assumes no liability for any damage to people and things due to a lack of observation of
instructions and the use of safety devices.
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2.4 NOISE

Acoustical Pressure Laeq in the workplace 12dB dB(A)

Acoustical power emitted by the appliance LWA dB(A)
Standard Reference EN ISO 3746

Chapter 3 INSTALLATION

WARNING Consult the chapter DANGEROUS PARTS AND RESIDUAL RISKS before advance.

3.1 TRANSPORTATION

The indications in this section must be followed during transport phases of the machine and in the
following situations:

Storage of equipment
First installation
Relocation

Machine is usually sent and delivered in an adequate packaging for the consignment and the intended
destination and suitable to protect the machine during transportation.
Movements of cases and packaging with lifting means must be executed with caution, strictly
observing the sense of orientation indicated on the packaging.
We recommend to use forklift or crane with precaution to use belts and ropes, ignoring chains if
possible.

ATTENTION Take the normal and logical precautions to avoid collision and rollovers.

Protect machine from atmospheric agents. Water and humidity could provoke
ATTENTION
oxidisation which would cause serious and irreversible damage.

ATTENTION Do not overlap case or packaging one above the other.

3.2 UNPACKING

After removing the package, check that any part of the machine is not damaged. In case of doubt, DO
NOT USE THE MACHINE and ask the manufacturer.

The materials used for the package (plastic, polystyrene, screws, nails, wood etc.) have
DANGER
to be kept far from children. They must be thrown away in a proper collection centre.

ATTENTION Pay attention to avoid collisions and turnover.

Before throwing away the package, pay attention that accessories, manuals, document,
ATTENTION
spare parts are not inside.
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3.3 INSTALLATION

The machine must be placed in a suitable environment for the aim it has been conceived for (in a
laboratory protected from atmospheric agents). A skilled operator must carry out installation.

from +5C to
ALLOWED TEMPERATURE
+40C
ALLOWED HUMIDITY from 20% to 95%
MAX HEIGHT OVER SEA LEVEL NL

As previously mentioned this appliance has been designed for laboratory use. It is therefore advisable
for it to be placed in an environment with a stable temperature.

The machine must be installed so that it is accessible from all sides for maintenance purposes.
Neither unauthorised personnel nor dangerous objects are allowed in the vicinity of the machine.

The appliance has been calibrated to work at a specific room temperature.

ATTENTION If the real working temperature should be different from the one it is calibrated for, re-
calibration of the appliance is recommended in order to ensure correct data reading.

3.4 ELECTRICAL CONNECTORS

DANGER The connection of electrical system must be performed by qualified personnel.

Before connection, consult electrical plants attached to instruction manual and the plate
DANGER
on the machine for information about supply voltage, frequency and the nominal current.

Make the connection of the grounding devices, through the terminal PE (yellow-green)
DANGER
before any other connection.

Apply a disconnecting device upstream the connection cable with electric network.
The disconnecting device must be combined with a protection device against
DANGER overcurrent with differential switch (lifesaving).
Characteristics of these device must be satisfactory for the current rules in the nation
where machine is installed, and dimensioned depending on machine characteristics.

In order to ensure optimum performances the appliance requires a constant electrical

supply without interruptions or loss of voltage. If the electric supply network is not stable
DANGER
and free from disturbance, the appliance must be connected to a current equalizer with
a power of 30 Watts.

ELECTRICAL TOLERANCES:

Real voltage 10 % of the nominal one.

Frequency: between 50-60 Hz with variations of +- 2 %
The harmonic distortion of the sum from the second to the fifth harmonics not more than 10 % of the total
voltage as a real value between the conductors. A further distortion of 2% is accepted for the sum from
the sixth to the thirtieth harmonics of the real total value between the conductors.
With reference to the voltage imbalance of the three-phase voltage, neither the inverted sequence
component nor the zero sequence components must be more than 2% of the direct sequence component
of the voltage.
The voltage pulses must not last more than 1.5 ms with an up/down time between 500 ms and 500 s
and a peak value not higher than 200% of the real value of the nominal supply.
The electric supply must not be interrupted nor zeroed for more than 3 ms. It must not take more than 1 s.
between two interruptions.
The voltage interruptions must not be more than 20% of the voltage peak for more than one cycle.
Between two interruptions it must not take more than 1 s.

The manufacture accepts no responsibility for any damage to people, things or animals caused by the
non-compliance of the above instructions.
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Chapter 4 MACHINE FEATURES

4.1 MACHINE FEATURES

LENGTH 400 mm
WIDTH 200 mm
HEIGHT 470 mm
MASS 12 Kg
SUPPLY
220V 50-60Hz
Model E044
110V 50-60Hz
Model E044-Y
Other types of supply
Upon request
POWER 20W
PRINTER Thermal
Thermal ls 57 mm roll
PRINTER PAPER TYPE
diameter max 29 mm

4.2 CALIBRATION

The machine is controlled and calibrated by the manufacturer using sampling tools, which are
periodically checked by official institutions.

Laws now in force foresee calibration checking after every machine transportation.
ATTENTION Once the machine is installed and ready to work, official institutions must check the
calibration before this can be used for official tests.

Chapter 5 OPERATOR INTERFACE

5.1 ENCLOSED DESCRIPTION A COMPLETE APPLIANCE

CONTROL DESCRIPTION
Allows to set and program the appliance depending on the
A1 CONTROL PANEL
particular needs of each test.
Probe movement allows the specimen (positioned on
A2 NEEDLE
rotating plate) to be tested.
A3 GLASS PLATE Positioned between the specimen and the rotating plate.
A4 FRAME The part which bears the load of the appliance.
This weight is used for the precise calibration of the probe
weight at a value of 300 g. and has to be always inserted in
the appropriate hole of the probe. N.B. When the needle
CALIBRATED WEIGHT
A5 is used for consistency tests with a 10 mm diameter
(Not present in enclosed document)
and a 50 mm length, the calibrated weight must be
removed in order to ensure a total probe weight of 300
g.
Due to the vertical displacement caused by the appliance,
A6 PROBE
specimen penetration takes place by the needle.
A7 SPECIMEN HOLDER PLATE Holds the specimen during test execution.
A8 MAIN SWITCH Allows the machine to be turned on and off.
Protects the machine from possible short-circuits or
A9 FUSE CARRIER
failures.
The additional weight applied to the probe leads to an
ADDITIONAL WEIGHT (NOT
overall weight of 1 Kg. In order to apply it to the probe the
A10 PRESENT IN ENCLOSED
DOCUMENT)
calibrated weight (A5) must be removed and the additional
weight applied in its place.
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5.2 ENCLOSED DESCRIPTION B CONTROL PANEL

CONTROL DESCRIPTION
By pressing the ESCAPE button it is possible to leave
B1 ESC BUTTON
any menu.
A knob which can easily program and input test data by
being clicked around. The ENTER function is carried
B2 PROGRAMMING ENCODER
out by pressing the knob, thus confirming the chosen
data.

5.3 ENCLOSED DESCRIPTION C PROBE CLEANING DEVICE

CONTROL DESCRIPTION
Secure the probe cleaning device to the structure of the
C1 FIXING SCREWS
appliance.
Fixes the pad to the needle (A6) so it can be cleaned
C2 PAD HOLDER
during tests.
Regulates the pad holder position (C2). This aids the
C3 FIXING BUTTON FOR HOLDER
operator while preparing the cleaning device.
Cleans the needle (A2) of residual cement particles as
C4 PAD
it moves up.

CHAPTER 6 USE

Consult the Chapter DANGEROUS PARTS AND RESIDUAL RISKS before

DANGER
proceeding.

6.1 WARNING

Before proceeding with the ordinary use of the appliance, we recommend checking that the appliance
is in proper working conditions and has no broken or used parts. If necessary make all the routine and
special maintenance operations detailed in this manual.

For safety reasons, the probe (A6) must be disassembled when transporting. Before use put it
into the appropriate runners (from above).

Insert the probe keeping it perfectly vertical and let it fall down independently. An
ATTENTION
incorrect positioning or forcing could damage the internal mechanisms.

Once the appliance is switched on do not touch, turn or move the specimen holder. If
ATTENTION
above instruction is not followed the appliance can be seriously damaged.

6.2 SWITCHING ON THE APPLIANCE

ATTENTION Before switching on ensure that the appliance is connected to the electric supply.

To switch on, press the button (A8) on the back of the appliance.

6.3 TEST PREDISPOSITION

Before proceeding with the standard and continual use of the machine check it is in perfect working
order by carrying out one complete cycle without any cement or mortar paste added.

If you find any defective or suspect equipment, repair or replace it immediately. In case of problems
during this test cycle, see Chapter DIAGNOSIS.

If instructions given in this manual are not able to solve the problem, please contact our After Sale
Service or ask your local distributors for information about the repair procedures and diagnosis
service.

The Vicatronic has been designed to offer maximum ease of use even in the most complex functions.
The controls have been reduced to a minimum and consist of a high-resolution multi-function graphic
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display with high contrast and legibility. The encoder allows easy and quick access to the various
menus at the click of a button and a single ESC (ESCAPE) button, which allows departure from any
menu.

When the machine is switched on it will be in the position zero which verifies the position of the
motors and puts them in the correct position for the test to begin (positioning photo-sensor search).
There will be a slight delay of between 8-10 seconds during positioning.

The first acronym with the machine positioned and ready to receive the test settings is as follows:

TEST EXECUTION
ARCHIVES
FREE TESTS
OPTIONS
INSTRUMENTS

ATTENTION the ESC (ESCAPE) button allows to esc from any menu.

By turning the encoder knob it is possible to run through the various menus of the visualised acronym,
the selected menu will appear highlighted in negative. Pressure on the knob confirms selection
and opens further menus.
N.B. The machine is programmed with a series of factory settings, which are proposed upon the first
test setting after which the device will represent the data from the previous test.

ATTENTION Before carrying out a test, the needle must be calibrated to the zero point.

By activating the menu TEST EXECUTION, the following acronym will be given:

TEST NUMBER
----------
TEST TYPE
ASTM
OPERATOR CODE
---------

Whenever it is possible, give an identification number to the test (10 alphanumerical characters) which
it is preparing itself to carry out, the profile type which one wants to follow according to the following
standards ASTM, EN ,EN196-3/2005, DIN (plasters), 90 penetrations, FREE1: FREE5
(programmable user).
It is also possible to enter an operator code, which will be shown on the test report (10 alphanumerical
characters).
When the arrow on the lower right side of the display becomes active (dark arrow on white
background) and it is confirmed with pressure on the knob allows passage to the next acronym:

CLIENT CODE
---
TEST DATE
DD/MM/YY
TEST TIME
HH/MM/SS
For this acronym it is also possible to enter relevant details to the test to be carried out, a 10 character
alphanumerical code for the client code and a 6 character numerical one, spaced, for date and time.
The exit arrow gives access to the following acronym:

TIME FIRST PENET.

HH:MM:SS

START DELAY [M]

MMM
SPECIMEN TYPE
---
With TIME FIRST PENET., the start time for the test can be set. (NB. Check the machine clock has
been set or consult the paragraph menu options and set the time and date).
As an alternative to the above-mentioned function, which allows a time delay of the test at a defined
time, with the START DELAY function it is possible to set a time delay for the start of the test from 0 to
999 minutes. One function automatically excludes the other.
The specimen time function memorizes the preparation start time of the mix to be tested.
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The benchmark SPECIMEN TIME is extremely important because it corresponds to

the correct time to consider as test time and it corresponds to the mixing time of
ATTENTION the water and the mixture. Based on the judgement of the operator, the Vicatronic
appliance visualises the time taken to prepare the mixture (SPECIMEN TIME) or the
time taken from the start of the machine.

The aforementioned arrow moves to the following acronym:

WATER [%]
XX.X
TEMPERATURE [C]
XX.X
HUMIDITY [%]
XX.X

Where the relevant test details (3 character numerical with decimal point) can be entered.
Arrow for the following acronym:

FALL TYPE
GUIDED
INTERVAL TYPE
FIXED
START OF SETTING READING
NO
START OF SETTING TAKEN must be selected as NO for the Vicat test standards, for the description
of the selection YES see paragraph START AND FINISH SETTING READINGS (next page).
FALL TYPE gives the option of either carrying out the test with the probe in FREE or GUIDED FALL,
where the probe can be lightly rested on the specimen.
INTERVAL TYPE sets the sampling frequency in various ways in order to completely satisfy the
demands of many types of products to be tested.
The different modes are as follows: FIXED, ZONES, THRESHOLD, COMBINED, MANUAL

In every mode the minimum interval is 30 seconds while the maximum is 999 minutes.
Only for model E044-03 is possible to set a minimum time of 15 seconds if the type of test is
spiral (are not made concentric circles, but simultaneous movement of rotation and
translation).
Precharged rules are all standard type so they do not allow to choose a time of 15 seconds. For
use this function is necessary to create custom test.
The FIXED modes sets an interval between one probing and another in a constant and repetitive
manner of the set interval (e.g. 10 minutes) with a range between 0.5 and 999 minutes (30 seconds
and 16.65 hours).

The ZONES mode divides the test cycle penetrations set in penetration phases with different interval
times for every phase. There are 5 different phases available. A programming example follows:

After having selected INTERVAL TYPE and ZONES and confirmed the START OF SETTING
READING (YES or NO) if the test profile ASTM has been selected, which consists of 41 penetrations,
the display shows the acronym:

ZONES

ID TIME [m]
41 o 1
41 o 1
41 o 1
01

In the lD column (probing) it will be displayed the penetration number which defines the end of the
phase. As a default in the column the device proposes the maximum number of penetrations relative
to the selected test profile. It doesnt allow to overtake this value.
It will be displayed in TIME column the time linked to the phase.
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Each phase ends with the penetration number set in ID column of the same phase and begins with the
penetration number set in ID column of the previously phase (or the beginning if it concerns the first
phase). For example:

ZONES
ID TIME [m]
10 o 3
25 2
41 1

This example indicates 3 phases:

First phase: includes the penetrations from 1 to 10 with an interval of 3 minutes.
Second phase: includes the penetrations from 10 to 25 with an interval of 2 minutes.
Third phase: includes the penetrations from 25 to 41 with an interval of 1 minute.

For the preparation is necessary to place the cursor (a small filled circle) next to the value, which
should be changed (this operation can be done scrolling the cursor until one of the arrow positioned at
the left bottom of the display will be highlighted and the highlighted value will be changed by turning
the knob of the encoder).

The THRESHOLD mode allows to set a depth of penetration from the base of the plate (XX.X mm)
and 2 different time intervals between the penetrations.
First time interval is related to penetrations that precede the achievement of set depth while second
time interval is related to penetrations that follow the achievement of set depth.

The COMBINED mode is a combination or the two previous ZONES and THRESHOLDS, carrying out
an interval in zones until the reading of a penetrations threshold. Then it allows to carry out the
intervals like the THRESHOLDS set.

The MANUAL mode gives the user the possibility to set the time interval as desired for each individual
penetration. The acronym appears as follows:

MANUAL
ID TIME [m]
1 1
2 1
3 1

01 C
By running through the data on the display in the exact same way as used up to now, the operator can
set different interval times between one probing and the next, as desired. ID corresponds to the probe
number, in this acronym for convenience the C icon has been inserted where the operator can copy
the previous interval set, on the remaining penetrations.

START AND FINISH SETTING READINGS

If yes is selected on the referring window, the instrument will get ready for finishing setting readings
according to the relative standard; once the penetration in mm is bigger than standard requirements
previously set, the apparatus will advise the operator to rotate the specimen by a sound alarm. Then
the operator has to reset the test parameter for the final readings.
After rotating the specimen, the user can set different samples to survey time parameters.

START

If this acronym appears on the machine display, it has all necessary data to carry out a test and by
pressing the knob it will bring us to the following acronym:
CONFIRM
START TEST

By pushing the knob the start of the test is confirmed.

During the test the following acronym can be viewed:

CANCEL TEST
DATA
TEST MEASURES
TEST

CANCEL TEST obviously requires reconfirmation.

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DATA brings back to the data menu and the relevant set data can be displayed according to the test-
taking place.
TEST MEASURES simulates on the display the pen tracing of the probing. By pressing the knob in
this acronym one can pass from one probing to the next by seeing the relevant numerical data
(probing number taking place, highlighted probing number, penetration size highlighted in mm, 4 times
are also visualised: P= time taken for the specimen preparation (time to add water to the compound)
I= time to start the probing (start Vicatronic), F= remaining time to the end of the test and the last at
the bottom the remaining time until the next penetration.

TEST ARCHIVES

In TEST ARCHIVES menu, the data and tracing graph of every test carried out can be seen. It is also
possible to launch the thermal printer on the machine, or the separate printer with a USB connection
port, or alternatively to download the selected data onto a personal computer via an RS232 serial port.
The archive can contain up to 50 completed tests.
The acronym can be displayed as follows:

TEST ARCHIVE
TEST N.50

Used to delete all the archive test.

for obsolete data in memory to be deleted. By selecting the required test number and
. activating the suitable control memory space will be freed up.

(DATA) gives the numerical data for the selected test and also, scrolling through the menu, the
settings can be viewed again.

(MEASURES) shows the test graphics. The display shows the probing sequences, as they would
appear on a traditional pen tracing vicat. By pressing the knob one enters the graphic and by running
the highlighted cursor the data can be viewed (time P-I-F, penetration number, penetration size) on
any probing.
(COMMUNICATE) the data transmission is activated on the PC via RS232 port (see photo1 ref. Z), the
data is transferred to the PC and can be managed via (MS HYPER TERMINAL) or by means of the
VICAT-WIN or VICAT- NET software.

activates the thermal printer on the Vicatronic with the option of reduced printing (paper saver) or
complete print.
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Printing example

In case of a complete print, the appliance prints a report (see

picture on the side) with all data concerning the last test.
The terms M[mm] and D[mm] indicate the arithmetic mean
and the standard deviation of the penetrations, respectively.

On the bottom of the print, for each penetration, are visible the
penetration times (minutes.seconds format) elapsed since the
preparation of the specimen (see column D1 P[m.s]) and
the times elapsed since the start of the machine penetration
(see column D2I [m.s]).

activates the separate printer via the USB port (See photo 1 ref. X).
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FREE TEST
In this menu the personalised test profile can be set, consisting of a sequence of penetrations upon
request. Setting is simple and involves an effortless division of the sample area to be tested in circles
along which to distribute the penetrations, determining the number of penetrations and the circle
radius. Various lines then appear which correspond to the circles. The number of penetrations must
be entered per circumference and its radius. Vicatronic automatically calculates on the basis of the
entered data the coordinates to transmit to the motors for positioning.
The programming acronym of the free tests appears as follows:
FREE TEST
FREE 1
NO. DIAMETERS XX
POINTS DISH MOTION
1o 0,00
2 0,00
3 0,00
1

FREE 1

DIAMETERS refers to the number of circumferences onto which the probing are distributed. POINTS
refers to the number of probing (penetrations) which are to be carried out on that circumference,
starting from the most external then in succession to the most internal. DISH MOTION refers to the
variation of the circumference of the previous and the current penetration (in the case of the first value,
you must enter the outer circumference that represents the hypothetical edge of the specimen).
The small number at the bottom corresponds to the progressing number of circles with set
penetrations.

DATE TIME LANGUAGE

In this menu the date, present time and the language of the country in which it operates can be set.

An example of the above acronym is:

hh:mm:aa
DD:MM:YY
ITA Italian

INSTRUMENTS MENU
Needle calibration

Enter the INSTRUMENTS menu, position the glass plate (see A3, Attachment A), and activate the
needle calibration command.
During the needle calibration procedure the equipment reads and stores 2 points: the first point
corresponds to the surface on which the specimen has been placed (the glass plate), while the second
one corresponds to the uncovered surface of the specimen, usually of 40 mm thick.
Wait for the probe first descent and then regulate the needle position by using the screw with
hexagonal inserts (see picture 2).
Note: in order to safeguard the needle and the glass plate throughout the free fall probe test, it is
necessary that the needle point skims over the glass plate without hurting it, when the probe is
completely down.
After the needle regulation, lock the screw with hexagonal inserts and press the display knob to
confirm it; wait until the probe goes up and reads automatically the first calibrating point.
Then the probe will immediately goes down for a second descend, reading the second calibrating
point.
Wait until the probe completes the descend; then put a reference block of 40 mm thick between the
needle and the glass plate (Matest suggests Jonsonn reference blocks).
Press the display knob to confirm that the operation has been executed and then wait until the probe
goes up and reads automatically the second calibrating point.
If a reference block of 40 mm thick is not available, the operator may use a block with a different thick,
providing that its value is inserted in the appropriate screen (Instruments menu, needle data
command).
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Picture 2

CALIBRATION PULLEY

Factory set and protected by password. This is not available to the operator.

RESET POSITIONS

Allows the motors to be taken back to zero in the case of irregular functioning.

FACTORY DEFAULT

The FACTORY DEFAULT command has to be activated only in cases of real operative difficulty and
when in extreme cases the machine must be RESET if with the usual controls it is impossible to return
to a situation of normal control. Due to its criticality, this function is protected by password.
The machine will be returned to its original factory settings and will return the memory to its initial
state.
The password of "factory default" is "12345678

ATTENTION The FACTORY DEFAULT erases all the archived data.

Connecting to a Personal Computer

As previously described, Vicatronic can be connected to a personal computer via a serial port. The
transmission to the PC takes places at the speed of 38400 baud-rate, 8bit data, 1 bit stop, no parity.
The data transmitted by the suitable RS232 cable (full pin to pin) to PC can be managed using the
HYPER TERMINAL in MS WINDOWS (usually available on all PCs).
For the use of the HYPER TERMINAL, refer to the relevant Microsoft users guide. Select the port
(COM 1-2-3 etc) where the device is to be connected.
The downloaded and saved data can be elaborated on the PC using the usual MS OFFICE programs
(EXCEL, WORD, etc.)
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VICATWIN

VICATWIN is a SW developed specifically for data management of the VICATRONIC. Test reports
can be drawn, modified, implemented and personalized. Graphics can be developed with curves,
values and the possibility to develop reports with own logos.
The more complete VICAT-NET version also offers the possibility to connect various VICATRONICS
in network using the RS485 connection (see photo1 ref. Y). This allows programming, activation,
starting tests and data extraction from a remote PC.
Once the specimens have been prepared in advance, the operator can organise a sequence of tests
without leaving the PC.

6.4 TOOLING UP

PROBE CLEANING DEVICE (OPTIONAL)

The probe-cleaning device is supplied assembled and ready for use with the Automatic Vicat E044
appliance. Instructions must be closely followed to correctly connect the device to the appliance:

1. On the opposite wall to the specimen holder plate, there are two threaded holes prepared for
screwing the device.
2. Position the cleaning device as shown in figure 2, attachment C. Ensure the device is correctly
centred on the screw holes.
3. Fasten the fixing screws in the holes without completely tightening them.
4. Regulate the device so the pads are perfectly aligned with the needle.
5. Tighten the fixing screws completely.

ATTENTION Before using the appliance for Official Tests, verify it is in perfect working order.

ATTENTION It is advisable to replace the pads before tests. See the following paragraph.

PAD REPLACEMENT (SEE ATTACHMENT C).

For pad replacement, follow these instructions:

1. Push the fixing button pad holder C3 in order to free and remove the holders easily.
2. Cut some new pads with a 65 mm length and insert them into the special holders.
3. Push the fixing button pad holder (C3), replace the holders so they fit the needle perfectly, and
then release the stroke.
4. Add three or four oil drops into the holders and wait at least a couple of minutes before starting
a test.
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If a mould tank is being used for water testing of the specimen (OPTIONAL), assemble
NOTE the supporters after the insertion of the mould tank and disassemble them before the
insertion of the mould tank.

6.5 SPECIMEN POSITIONING

Before using the appliance for routine procedures ensure that the installed probe is
ATTENTION
suitable for the test to be performed.

The preparation as well as the positioning of the material to be tested can be done in different ways
depending on the test nature. For correct specimen preparation and positioning, see the specific
standards.

6.6 EMERGENCY STOP

In case of emergency it is possible to stop the test run immediately by pressing the ESC button and
confirming with ENTER or alternatively flick the emergency switch (A8) which can be found on the back
of the appliance.

ATTENTION It is important to remember that test suspension causes test cancellation.

6.7 STARTING AFTER EMERGENCY STOP

Before switching on the appliance again find and solve the problem that caused the
DANGER
emergency stop.

To start the appliance after an emergency stop, press the button.

6.8 SWITCHING OFF

At the end of a cycle of test follow these instructions to switch off the appliance:
Press the button positioned on the back of the appliance.

6.9 OPERATING EXAMPLE

The machine can be used in many different ways depending on the type of test to be carried out.
Here follows a standard-procedure description which allows even an inexperienced operator to carry
out a test. The operators experience will allow optimal use of the machine on the basis of the
customer needs.

Do not attempt to use the appliance before having carefully read and understood all the
DANGER
instructions given in this manual.

ATTENTION Before using the appliance for official tests, verify it is in perfect working order.

1. Switch on the appliance (see the special chapter SWITCHING ON THE APPLIANCE of this
manual).
2. Place the glass plate on the mould.
3. From the INSTRUMENTS menu activate the NEEDLE CALIBRATION command.
4. Insert the needle into the probe; let it touch the glass plate and fix it using the special screw.
5. Push the button confirming the calibration and re-position the probe in the highest dead point.
6. Place the specimen on the glass plate. Go to the test execution menu and start the test after
having inserted the required data.

An example of the test configuration data:

TEST NUMBER alphanumerical identification code
ABCD1234
TEST TYPE Profile test type according to ASTM C191 standard
ASTM
OPERATOR CODE operators alphanumerical identification code
PIPP01234
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CLIENT CODE clients alphanumerical identification code

Zxyw9876
TEST DATE Date of test
15/04/03
SPECIMEN TIME Preparation time of the compound to be tested and the actual start of
counting time taken by appliance.

TIME FIRST PENET. Start of probing time to be selected instead of START DELAY
hh.mm.ss
LATE.STARTING.[m]
123
SPECIMEN TYPE alphanumerical code defining the compound to be tested on

WATER [%] Numerical code relative to the % of the specimens water content
80.0
TEMPERATURE [C] Numerical code giving the environm ental temperature of the test
24.5
HUMIDITY [%] Numerical code giving the environmental humidity
60.0

FALL TYPE Guided or FREE fall

GUIDED
INTERVAL TYPE Interval type between probing
FIXED
START OF SETTING READING Start of setting reading with rotating specimen test
suspension
NO and re-start with different settings for the END OF SETTING

ATTENTION Never manually move the specimen holder plate

If there is just a brief suspension of voltage in the electrical supply during the test,
N.B.
the cycle will be interrupted in order to avoid offsetting the recorded times.

CHAPTER 7 MAINTENANCE

DANGER See Chapter DANGEROUS PARTS AND RESIDUAL RISKS before proceeding.

All maintenance operations must be done after switching off the machine and
DANGER
disconnecting the supply cable.

Skilled operators must carry out all maintenance operations concerning parts of the
DANGER
machine and of the electric system.

Only original spare parts are allowed. The producer assumes no liability in the case of
DANGER use of non-original spare parts.

7.1 ROUTINE MAINTENANCE

In order to maintain machine efficiency, periodically clean and oil all non-painted parts.
Avoid the use of solvents, which damage the painted parts as well as parts made of synthetic
materials.

The appliance doesnt need special maintenance.

It must be installed in a dust free room.

7.2 CALIBRATION

Ensure official institutions according to the laws now in force make a periodic calibration check.

CHAPTER 8 DIAGNOSIS
In this chapter some common problems can be found that may occur during the machine use.
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Skilled operators must carry out all maintenance, checking, control and repairing
WARNING
operations of each part of the machine.

PROBLEM POSSIBLE CAUSE CURE

Check the right use of the Main
After acting on the Main Lack of supply Switch
Switch, the appliance doesnt Verify the Main in the Panel
switch on. Replace the fuses with new fuses of
Fuses are broken
the same capacity.

Contact the After Sales Service for

Probe broken or damaged
probe replacement
The probe (A6) doesnt go up
Failure of the inside
or down completely.
components of probe Contact the After Sales Service
movement.

The probe (A6) stops when Failure of the inside

going upwards or components of probe Contact the After Sales Service
downwards. movement.

Failure of the inside

The rotating plate does not
mechanisms of the rotating Contact the After Sales Service
turn or turns slowly
plate

The Control Panel buttons

Control Panel failure Contact the After Sales Service
are out of order.

Contact the after sales service for any other problem that is not listed in the above table
ATTENTION
or in case malfunctioning continues after the intervention of the operator.

Chapter 9 SCRAPPING
9.1 SETTING ASIDE

In case of setting aside for a long time ensure the electric supply is disconnected.
Perform all the maintenance operations.
Oil the parts that are not varnished and cover the machine from dust.

9.2 SCRAPPING

When the machine is not used anymore ensure to:

Disconnect the electric supply cable.

Cover/destroy any parts which may be sharp or protruding and are potentially dangerous.
Disassemble the machine and scrap it according to the present laws.

Recycling notice for the disposal of electrical and electronical devices

This symbol, placed on the device or on the package and/or on the documentation, suggests
that the device shouldnt be dispose together with other home garbage at the end of its life
cycle.
To avoid further environment or health-care damages, caused by the unsuitable disposal of
garbage, we kindly recommend the user to separate this device from other different types of
garbage and to recycle it in a responsible way to avoid the arguable reuse of material resources. Indeed
users must take care at the disposal of the equipment that have to be discarded, taking them away to the
next recycling site for the appropriate recycling treatment for electrical and electronical devices. Gathering
and Recycling deplete devices allows the preservation of natural resources and grant for them the adequate
treatment respecting health and environment.
For further information about your local recycling site, please contact your local city hall or city waste
treatment department. The developer, as producer of electrical and electronical devices, will provide to
finance the recycling and treatment services for deplete devices that will come back through these recycling
site, accordingly to the local statement.
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ATTACHMENT A COMPLETE APPLIANCE

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ATTACHMENT B CONTROL PANEL

ATTACHMENT C NEEDLE CLEANING DEVICE