Kenr5406 03 00 Pub
Kenr5406 03 00 Pub
Kenr5406 03 00 Pub
KENR5406-03
August 2014
K-C1
1531223
Air
G TC7-K7 RD-18-C
H TC7-K8 YL-18-C
G
J TC9-K9 RD-18-C
Inlet
TO CONN N-C7
K TC9-K10 YL-18-C G
L
M
TC11-K11
TC11-K12
RD-18-C
YL-18-C G-C7 K-C6 Atmospheric Pressure Jacket Water
N TC13-K13 RD-18-C
3E3364 1552269
Pump Outlet
1
Air Cleaner Outlet
O 120-G109 BK-18 120-K51 BK-18
Temperature
TC13-K14 YL-18-C
P TC15-K15 RD-18-C 220-G110 BK-18 2 220-K52 BK-18
Q
Temperature
TC15-K16 YL-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
R
Jacket Water
120-K51 BK-18
220-K52 BK-18
S
RS485SH-K41 CU-16-C
RS485R-K40 RD-16-C
RS485B-K39 BK-16-C
T
Oil Level Gauge Pressure At
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
U
TC1-K2
TC1-K1
TC2-K22
TC2-K21
Pump Outlet
V
W
X
TC13-K14
TC13-K13
TC14-K34
TC14-K33
TC3-K4
TC3-K3
TC4-K24
TC4-K23
TC15-K16
TC15-K15
TC16-K36
TC16-K35
TC5-K6
TC5-K5
TC6-K26
TC6-K25
TC7-K8
TC7-K7
TC8-K28
TC8-K27
TC9-K10
TC9-K9
TC10-K30
TC10-K29
TC11-K12
TC11-K11
TC12-K32
TC12-K31
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
PD Box Alternator
1
2
3
4
5
6
7
8
9
C TC4-K23 RD-18-C J1
J1939Y1-K43 YL-18-C
J1939G1-K42 GN-18-C
J1939SH1-K44 CU-18-C
D TC4-K24 YL-18-C
NC
NC
NC
NC
NC
NC
NC
NC
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
+TC1 YEL
-TC1 RED
+TC2 YEL
-TC2 RED
+TC3 YEL
-TC3 RED
+TC4 YEL
-TC4 RED
+TC5 YEL
-TC5 RED
+TC6 YEL
-TC6 RED
+TC7 YEL
-TC7 RED
+TC8 YEL
-TC8 RED
+TC9 YEL
-TC9 RED
CAN SHIELD
+TC15 YEL
-TC15 RED
+TC16 YEL
-TC16 RED
+TC10 YEL
-TC10 RED
+TC11 YEL
-TC11 RED
+TC12 YEL
-TC12 RED
OUT 2 COM
OUT 2 N/O
OUT 1 N/O
OUT 1 COM
RS485A RED
RS485B BLK
POWER + POS
POWER - NEG
SHIELD, RS485
NC (SENSE ROT.)
NC (SPARE INPUT)
Connections
E TC6-K25 RD-18-C
TEMPERATURE SCANNER
F Aftercooler Temperature
(See Opposite Side @ K:13)
THERMOCOUPLE CONNECTOR B
F TC6-K26 YL-18-C
F
KENR5406-03
G TC8-K27 RD-18-C
Jacket Water
H TC8-K28 YL-18-C
179-9001
J TC10-K29 RD-18-C
TO CONN M-C6
K
L
TC10-K30
TC12-K31
YL-18-C
RD-18-C
Engine ECM Pressure From
M TC12-K32 YL-18-C
(Primary) Cooling System
Jacket Water
N TC14-K33 RD-18-C
O TC14-K34 YL-18-C
Pressure
120-G109 BK-18
220-G110 BK-18
P TC16-K35 RD-18-C
Q TC16-K36 YL-18-C
R
S At Pump Inlet
T K-S1
U J1939G1-K42 GN-18-C
K-S2
V J1939Y1-K43 YL-18-C
W K-S3
Front View
3500B and 3500C Series II Engine
J1939SH1-K44 CU-18-C
X PRELUBE OVERRIDE SWITCH
1 2
Right Side
F767-G17 BK-18 D998-G67 BK-18
G-S6
7N8001 ENGINE PROTECTION OVERRIDE
D998-G22 BK-18
for Marine Propulsion
3 2
F720-G18 BK-18 D998-G68 BK-18
Electrical System
1740502 1740502
4D1836
A J1939G2-G72 GN-18-C A
220-G110 BK-18 TERMINATION RESISTOR
J1939G1-G20 GN-18-C
120-G109 BK-18 G-C4
1740502
K-C4
1330973
K-C5
1740502
B
C
J1939Y2-G73 YL-18-C
J1939SH2-G74 CU-18-C
B
C 120 1342540
LH Turbo Exhaust Air Shutoff Switch
LH Turbo Exhaust
J1939G1-G20 GN-18-C A J1939G1-K45 GN-18-C J1939G1-K48 GN-18-C A
G-C6
J1939Y1-G37 YL-18-C J1939Y1-G37 YL-18-C B J1939Y1-K46 YL-18-C J1939Y1-K49 YL-18-C B G-C3 G-C5
Engine Coolant Temp Air Shutoff Solenoid
RH Turbo Exhaust
J1939SH1-G38 CU-18-C J1939SH1-G38 CU-18-C C J1939SH1-K47 CU-18-C J1939SH1-K50 CU-18-C C 1740502 1552252
2320019 676-G12 BK-18
LH Turbo
SYNCA CUSTCONN 1 P715-G9 BK-18
PRELUBE OVERRIDE 2 220-G87 BK-18 B J1939Y3-G76 YL-18-C 8
F767-G17 BK-18
ENGINE PROTECTION OVERRIDE 3 SECONDARY ECM READY G-S20 C J1939SH3-G77 CU-18-C 9
F720-G18 BK-18
TORQUE LIMIT
J1939 1-GREEN
4
5
N715-G19 BK-18
J1939G1-G20 GN-18-C
120-G93 BK-14
B708-G78 BK-18
B708-G79 BK-18
1
2 Inlet Pressure RH Turbo Inlet Pressure S2D1-UP S2J1-UP S2S1-UP
(See Opposite Side @ K:6-8)
G-S16 G-S18
SECONDARY ECM ACTIVE 120-G109 BK-18 B708-G80 BK-18 3
J1939 1-YELLOW 6 J1939Y1-G37 YL-18-C
MPD PANEL CONNECTION
Aftercooler
AUX MINUS (-) 8 220-G39 BK-18 6
120-G88 BK-18
TO CONN F-C2A
Temperature
SECONDARY ECM "ACTIVE" 10 676-G41 BK-18 M150-G4 BK-18
4
M150-G86 BK-18
3 G-S24 113-G83 BK-18 10
676-G12 BK-18
(PD BOX) SWITCHED AUX (+) 11 120-G42 BK-18 120-G20 BK-18 A2
EMERGENCY STOP 354-G10 BK-16 N756-G84 BK-18 4
S2M1-UP S2X1-UP
12 354-G43 BK-18
1096507
Seconadary
CRANK OVERRIDE 13 G701-G44 BK-18 CRANK OVERRIDE MARINE POWER DISPLAY
D
36 Page,
KEYSWITCH SIGNAL TO ADEMS 14 113-G45 BK-18 1 2
HORN
D
S2N1-UP S2Y1-UP
REMOTE KEYSWITCH SIGNAL 15 040-G46 BK-18 M150-G95 BK-14
PRIMARY ADEM PWR (+)
SYNCA TO ADEMS
16
17
C150-G1 BK-18
N715-G11 BK-18 G-S4
7N8001 CA998-G71 BK-18
113-G506 BK-18
A1
Engine ECM Speed Timing
TO PD BOX RESET 18 R907-G47 BK-18
START/STOP/RUN 1
START/STOP/RUN 2
19
20
F716-G48 BK-18
F717-G49 BK-18 M150-G2 BK-18
BRIDGE-BAR
(Secondary)
3508C: 3512C: 3516C:
CA998-G24 BK-18
CA998-G71 BK-18
TO ECM - AUTO MODE D9
21 F721-G50 BK-18 D10
M150-G3 BK-18
220-G100 BK-18
TO CUSTOMER CONNECTOR - AUTO MODE A2 12 2045592
22 G721-G52 BK-18 A1 A1 A1 A1 A1 A1
(PRIMARY ADEM) DIGITAL REFERENCE 1 23 C998-G53 BK-18 A150-G509 BK-18 120-G300 BK-18
D998-G16 BK-18
REMOTE START 1 24 R775-G54 BK-18 RSR REMOTE REMOTE
REFERENCE 11
Primary
START RUN1 STOP1 STOP RUN2 STOP2
REMOTE START 2 25 R776-G55 BK-18 SELECTION ENABLE ENABLE
REMOTE STOP 1 26 H775-G56 BK-18 A150-G14 BK-18 RELAY
R907-G47 BK-18
BK-18
BK-18
BK-18
BK-18
A1 A2
Speed Timing
REMOTE STOP 2 27 H776-G57 BK-18 14 A2 A2 A2 A2 A2
120-G20 BK-18
ECS IN REMOTE COM 28 SR909-G58 BK-18
12 G-S9
ECS IN REMOTE NC
TTF1-UP PAG1-UP
J1939SH-G508
113-G505
113-G103
120-G97
29 SR909-G59 BK-18
R791-G115 BK-18
DM775-G138 BK-18
SM775-G139 BK-18
T791-G114 BK-18
DM776-G141 BK-18
SM776-G154 BK-18
HORN G-S8
ECS IN REMOTE NO 30 SR910-G60 BK-18
G-S27
RS485-BLACK 31 RS485B-K39 BK-16-C ECS HORN
RS485-RED 32 RS485R-K40 RD-16-C IN
D998-G15 BK-18 Engine Oil MRG1-UP TTH1-UP
F998-G21 BK-18
SB998-G23 BK-18
CA998-G28 BK-18
220-G102 BK-18
RS485-SHIELD REMOTE 11 11 14
33 RS485SH-K41 CU-16-C C938-G98 BK-18
PRIMARY ADEM DIG REF 3 34 D998-G15 BK-18 (+) (-)
PRIMARY ADEM DIG REF 4
CUST DIG REF
35
36
F998-G21 BK-18
CD998-G20 BK-18
G-S1 14 Pressure TTG1-UP TTJ1-UP
C CUST DIG REF 37 CB998-G265 BK-18 J1939SH-G508 BK-18 C
MKH1-UP E3Z1-UP
SECONDARY ADEM DIG REF 2 38 SB998-G266 BK-18 CA998-G28 BK-18
CONTROL SWITCH
G-S2
D2 D5
SECONDARY ADEM DIG REF 1 40 SC998-G268 BK-18 SB998-G23 BK-18
17 OFF
SECONDARY ADEM PWR PLUS (+)
SHUTDOWN NOTIFY
OVERSPEED INDICATION
41
42
43
A150-G6 BK-18
918-G63 BK-16
16 18
REMOTE
040-G46 BK-18 DM776-G151 BK-18
Rear View E3W1-UP
E3X1-UP
19 START
Left Side
SM776-G154 BK-18
SYNC B 44 M150-G284 BK-14
OVERSPEED STOP G-S10 DM775-G152 BK-18
G-S17
DM775-G289 BK-18
A1 T791-G114 BK-18
DM775-G149 BK-18
B998-G9 BK-18
F722-G64 BK-18
220-G105 BK-16
M150-H6 BK-18
3 12 STOP
SP3-H3 BK-18 ENABLE1 PM775-G275 BK-18 BM775-G406 BK-18 F716-G282BK-18
21
220-G106 BK-18
12 24 21 22 TB-2 TB-3
D7
SPEED ADJUST LOCAL REMOTE 2 PM775-G124 BK-18 G-S19
G-S11
C998-G286 BK-18
POT (1K Ohm) THROTTLE LH775-G294BK-18 DM776-G151
BK-18
10 TURN
Jacket Water
SWITCH 12
CA998-G26 BK-18
B 122-9458
3 2 1
B
F716-G48 BK-18
9X-9591 120-G20 BK-18
DM776-G150 BK-18
DM776-G288 BK-18
-B S D +B 3 12 OFF
13
REMOTE LR775-G112 BK-18
22
RUN1-NC 1
12 11 14
STOP1-NO 1 Outlet Temp
B998-G9 BK-18
11 SM775-G126 BK-18 TH775-G132 BK-18 (to cooling system)
LH775-G400 BK-18
14 START REMOTE
Jacket Water
4 21
R907-G47 BK-18
M150-H6 BK-18
G-S23
LH775-G118BK-18
LOCAL REMOTE
THROTTLE
5 R907-G501 BK-18
12
R776-G55 BK-18
24
REMOTE 21 TB-4
STOP2-NC 1
11
RUN2-NO 1
24 21
STOP2-NC 2
TB-5 TB-6
Outlet Press
SWITCH POWER
RELAY
STOP
ENABLE2
PM776-G276 BK-18
12
BM776-G409 BK-18
21 22
F717-G281BK-18 (to cooling system)
R909-G510 BK-18 2045593 D8
11 PM776-G123 BK-18 F717-G280 BK-18
G-S25
6 H776-G57 BK-18
R907-G500 BK-18 2 OFF LH775-G111 BK-18 24
REMOTE
3
Jacket Water
120-G20 BK-18
F717-G49 BK-18
A120-G502 BK-18 4 START RUN2-NC 1 STOP2-NO 1
R909-G7 BK-18
5 STOP 12 11 14
Outlet Temp
A2 220-G106 BK-18
SM776-G127 BK-18 TM776-G129 BK-18
Symbols
ECS 22 OFF
IN
REMOTE D11 23
REMOTE (from cooling system)
Jacket Water
21
F721-G50 BK-18 START
A1
Outlet Press
24
25 STOP
A A
R909-G8 BK-18
R909-G503 BK-18
Temperature
R909-G7 BK-18
Intake Manifold
Symbols and Definitions
M150-H6 BK-18
Pressure Fuse: A component in an electrical circuit that will open the circuit if too much current flows
9 8 7 6 5 4 3 2 1
through it.
Wire Description Conn ID Description Component Identifiers (CID) Jacket Water Pump Outlet Temp Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Wire Wire A-C1 Right Side Connector A Module Identifier (MID) Jacket Water Pressure at Pump Outlet
Wire Color Description Wire Color Description Event Codes
Number Number
A-C2 Right Side Connector B
Primary Engine Monitoring System Top Side Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Power Circuits Monitoring Circuits (Continued) (MID No. 036) Event Code Condition
40 BK Remote Keyswitch Signal CD99 BK Switched Digital A-C3 Thermocouple 1 ENGINE VIEWS
CID Component E007 High Aftercooler Temperature Derate.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
101 BK Bat (+) CD998 BK Customer Digital Reference A-C4 Thermocouple 3 0001 Injector Cylinder #1 E008 High Aftercooler Temperature Shutdown. grounded wire is fastened to the machine.
103 BK Secondary ECM Power (+) D200 BK Auxiliary Power (+) 0002 Injector Cylinder #2
A-C5 Thermocouple 5 E009 High Altitude Derate.
108 BK Auxiliary Power (+) D229 BK Primary ECM Breaker 0003 Injector Cylinder #3 Ground (Case): This indicates that the component does not have a wire connected to ground.
A-C6 Thermocouple 7 E012 High Crankcase Pressure Derate.
113 BK Key Switch Signal to ECM D966 BK Coolant Level Sensor 0004 Injector Cylinder #4 It is grounded by being fastened to the machine.
115 BK Battery (-) to MPD Panel Breaker D967 BK Coolant Level Sensor E013 High Crankcase Pressure Shutdown. PRELUBE PROTECTION
A-C7 Thermocouple 9 0005 Injector Cylinder #5 TORQUE LOCAL/REMOTE
CRANK OVERRIDE OVERRIDE
116 BK Battery (+) to Secondary ECM Breaker D996 BK Coolant Level Sensor 0006 Injector Cylinder #6 E015 High Engine Coolant Temperature Derate.
LIMIT THROTTLE Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
A-C8 Thermocouple 11 PYROMETER OVERRIDE contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
120 BK Switched Auxiliary (+) D998 BK Primary ECM Digital Reference 3 0007 Injector Cylinder #7 E016 High Engine Coolant Temperature Shutdown.
150 BK Secondary ECM Power (+) E795 BK Crankcase Pressure A-C9 Thermocouple 13 0008 Injector Cylinder #8 E017 High Engine Coolant Temperature Warning.
Sender: A component that is used with a temperature or pressure gauge. The sender
Ground Circuits E796 BK Oil/Fuel Pressure A-C10 Thermocouple 15 0009 Injector Cylinder #9 E021 High Exhaust Temperature Derate. measures the temperature or pressure. Its resistance changes to give an indication to
200 BK Starter, Altntor, Prelube, AirShutoff Breakers F100 BK Battery (+) 0010 Injector Cylinder #10 T
the gauge of the temperature or pressure.
A-C11 Alternator E031 Air Filter Restriction Derate. MARINE
220 BK Auxiliary (-) F101 BK Battery (-) 0011 Injector Cylinder #11 POWER
A-C47 Turbo Exhaust Temp E038 Low Engine Coolant Temperature Warning. RELAY GROUP
229 BK ECM Primary F102 BK Primary ECM Breaker 0012 Injector Cylinder #12 DISPLAY Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
E040 Low Engine Oil Pressure Shutdown. It has a coil that makes an electromagnet when current flows through it. The
Basic Circuits F103 BK Left Air Shut Off A-C48 Engine Coolant 0013 Injector Cylinder #13 DIODE BAR
E043 Low System Voltage Warning. electromagnet can open or close the switch part of the relay.
304 BK Starter F401 BK Start 0014 Injector Cylinder #14 BRIDGE
A-C49 Engine Oil Temp Sensor
314 BK Starter F701 BK Start Solenoid Drive to PD Box 0015 Injector Cylinder #15 E095 Fuel Filter Restriction Warning.
A-C50 Crankcase Press Sensor Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
354 BK Emergency Stop F702 BK Primary Throttle Signal 0016 Injector Cylinder #16 E099 Engine Oil Filter Restriction Warning.
coil that makes an electromagnet when current flows through it. The electromagnet
Monitoring Circuits F705 BK ECM Primary B A-C51 Turbo Inlet Sensor 0091 Throttle Position Sensor E100 Low Engine Oil Pressure Warning. can open or close a valve or move a piece of metal that can do work.
389 BK Secondary Throttle Signal F708 BK ECM Secondary B 0094 Fuel Delivery Pressure Sensor E101 High Crankcase Pressure Warning. OVERSPEED
A-C52 Injector 15
447 BK Analog Sensor - Low Fuel Level F713 BK Left Turbo Inlet Pressure 0100 Engine Oil Pressure Sensor RED LIGHT Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
E173 High Exhaust Temperature Warning.
675 BK Secondary Ecm Ready F714 BK Right Turbo Inlet Pressure A-C53 Injector 13 0101 Crankcase Air Pressure Sensor E-STOP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
E190 Engine Overspeed Warning. RED LIGHT that make electromagnet when current flows through them. It also has an internal switch that places
676 BK Secondary ECM Active F715 BK E-Stop 1 A-C54 Injector 11 0105 Inlet Manifold Temperature Sensor
E272 Inlet Air Restriction Warning. the latch coil circuit open at the time the coil latches.
RESET1
RESET2
POWER
STOP1
STOP2
D10
D11
838 BK Magnetic PickUp F716 BK Start/Stop/Run 1
ECSIR
0110 Engine Coolant Temperature Sensor
RUN1
RUN2
STPE
D1
D2
D3
D4
D5
D6
D7
D8
D9
RSR
HRN
STE
A-C55 Injector 9 E279 High Aftercooler Temperature Warning.
838SH SH Magnetic PickUp Shield F717 BK Start/Stop/Run 2
A-C56 Injector 7
0168 Electrical System Voltage
Harness and Wire Symbols
873 BK Magnetic PickUp F719 BK E-Stop 2 0175 Engine Oil Temperature Sensor
Wire, Cable, or Harness Harness Identification Letter(s):
892 BK CAT Data Link F720 BK Engine Protection Override A-C57 Injector 5 0190 Engine Speed Sensor
ECM ACTIVE Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
893 BK CAT Data Link F721 BK To Primary ECM Auto Mode 0248 CAT Data Link Harness Identification Letters and
A-C58 Injector 3 AMBER LIGHT Harness Connector Serialization Code:
918 BK Overspeed Indication F722 BK Sync Switch B 0253 Personality Module CONTROL Harness Connector Serialization
The "C" stands for "Connector" and the
A-C59 Injector 1 SWITCH Codes (see sample).
993 BK Turbo Inlet Pressure F723 BK Timing Calibration 0254 Electronic Control Module ECM READY number indicates which connector in the
A-C60 Prelube Motor GREEN LIGHT AG-C4 L-C12 harness (C1, C2, C3, ...).
994 BK Oil/Fuel Pressures F725 BK Oil/Fuel Pressure 0261 Engine Timing Calibration L-C12
EMERGENCY 111-7898 3E-5179 3E-5179
996 BK Primary Speed/Timing F732 BK Secondary Speed Timing 0262 5 Volt Sensor Power Supply
A-C61 Air Shut Off STOP
997 BK Analog Sensor Power (5V) F737 BK Oil/Fuel Pressure 0263 Digital Sensor Power Supply (8V or 12V) Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
999 BK Primary Speed/Timing F767 BK Prelube Override A-C65 Air Starter 0268 Programmed Parameter Fault 2
A103 BK Battery (+) F768 BK Prelube Motor Contacts A-C66 Timing Calibration 0273 Turbocharger Outlet Pressure Sensor
A109 BK Starter and Alternator Breaker F889 BK Load Feedback (-) 0274 Atmospheric Pressure Sensor Plug Receptacle
A-C90 PD Connector A Pin or Socket Number
A120 BK Unswitched Auxiliary (+) F998 BK Primary ECM Digital Reference 4 0275 Right Turbocharger Inlet Pressure Sensor 5A
A-C91 PD Connector B Deutsch connector: Typical representation
A150 BK Secondary ECM Power (+) G229 BK Air Starter 0276 Left Turbocharger Inlet Pressure Sensor 1 Component
A287 BK Primary ECM Breaker G701 BK Start Solenoid Drive From ECM A-C92 MPD Connector A 0277 Timing Calibration Sensor
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
A291 BK Alternator G705 BK Prelube Motor 0279 Aftercooler Coolant Temperature Sensor (front)
A-C93 MPD Connector B 325-AG135 PK-14
A700 BK Right Turbo Exhaust Temperature G708 BK Right Hand Air Shut Off 0289 Fuel Pressure Sensor (before fuel filter) 1 Sure-Seal connector: Typical representation Harness identification code:
A701 BK Injector #1 G721 BK To Customer Connector Auto Mode C-C1 Left Side Connector A 0336 Engine Control Switch of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
A702 BK Injector #2 G768 BK Prelube Motor Contacts C-C2 Left Side Connector B 0337 Remote Emergency Stop Switch
70 AMP
A703 BK Injector #3 G790 BK Secondary Speed Timing 0338 Engine Pre-lube Pump Relay 20 AMP
C-C3 Injector 2
A704 BK Injector #4 G791 BK Secondary Speed Timing 0342 Secondary Engine Speed Sensor 20 AMP
C-C4 Injector 4 20 AMP
A705 BK Injector #5 G853 BK Inlet Manifiold Air Temperature 0444 Starter Motor Relay 40 AMP INSTRUMENT PANEL BOX
A706 BK Injector #6 G889 BK Load Feedback (+) C-C5 Injector 6 0446 Air Shutdown Relay
A707 BK Injector #7 H401A BK Left Air Shut Off 0542 Engine Oil Pressure Sensor (before oil filter)
C-C6 Injector 8
A708 BK Injector #8 H401AA BK Battery (+) 0827 Left Exhaust Temperature Sensor
A709 BK Injector #9 H401AB BK Battery (+) C-C7 Injector 10 0828 Right Exhaust Temperature Sensor
A710 BK Injector #10 H705 BK Prelube Motor C-C8 Injector 12 1249 Secondary Throttle Position
A711 BK Injector #11 H708 BK Right Hand Air Shut Off 1495 Injector Trim Codes
C-C9 Injector 14 BATTERY TERMINALS
A712 BK Injector #12 H775 BK Remote Stop 1 The CID is a diagnostic code that indicates which circuit is faulty.
A713 BK Injector #13 H776 BK Remote Stop 2
C-C10 Injector 16 The MID is a diagnostic code that indicates which electronic control module
A714 BK Injector #14 J193 BK MPD Jumper C-C11 Inlet Manifold Temp diagnosed the fault. BOX COVER OUTSIDE
A715 BK Injector # 15 J1939G GN Data Link (CAN +)
C-C12 Engine Coolant Temp C-C44
A716 BK Injector #16 J1939Y YL Data Link (CAN -) Backup Engine Control System
RELAY 3A C-C17 C-C30 C-C33
A717 BK Injector 1 Return J1939SH CU Data Link (Shield)
C-C13 Aftercoolant Temp (MID No. 047) RELAY 4 RELAY 2A
C-C46 C-C18 C-C27 C-C1
RELAY 4A RELAY 3 RELAY 2 C-C11 C-C2
A718 BK Injector 2 Return K708 BK Prelube/Air ShutOff Breaker C-C14 Turbo Inlet Press CID Component C-C22 C-C33 C-C24
0001 Injector Cylinder #1
PPR2 RELAY RELAY 1 C-C46 C-C11 C-C100
A719 BK Injector 3 Return L702 BK Torque Limit
C-C15 ECM Primary A C-C17 C-C30
0002 Injector Cylinder #2 C-C19 C-C22 C-C23 C-C44 C-C18 C-C2 C-C1 C-C14
A720 BK Injector 4 Return M975 BK Engine Oil Temperature
A721 BK Injector 5 Return N715 BK Sync Switch A
C-C16 Turbo Outlet Press 0003 Injector Cylinder #3 C-C21 C-C20 C-C21
C-C14
A722 BK Injector 6 Return N752 BK Generator Alarm C-C17 MPD Panel A 0004 Injector Cylinder #4
C-C26
0005 Injector Cylinder #5 C-C31
A723 BK Injector 7 Return N767 BK Shut Down Notify C-C27
C-C18 Customer Connector C-C31 C-C16
A724 BK Injector 8 Return N975 NK Engine Oil Temperature 0006 Injector Cylinder #6 C-C4 C-C23 C-C5 C-C6 C-C41
C-C32 C-C32 C-C38 C-C39 C-C40 C-C42 C-C43 C-C19
C-C19 Secondary Speed Timing 0007 Injector Cylinder #7 SHUTDOWN C-C38 C-C39 C-C7 C-C8
A725 BK Injector 9 Return P715 BK Sync Switch A GENERAL NOTIFY C-C3 C28 C-C100 C-C3 C-C37 C-C5 C-C6 C-C9 C-C10
0008 Injector Cylinder #8 ALARM C-C16 C-C37 C-C24 C-C13 C-C4
A726 BK Injector 10 Return P752 BK Generator Alarm C-C20 Oil/Fuel Pressure RELAY
C-C29 C-C29 C-C26
0009 Injector Cylinder #9
RELAY C-C12 C-C12 C-C28 C-C25
A727 BK Injector 11 Return P767 BK Shut Down Notify
C-C21 Primary Speed Timing C-C15
0010 Injector Cylinder #10 C-C15 C13
A728 BK Injector 12 Return Q752 BK Generator Alarm
C-C22 ECM Primary B LEFT SIDE LEFT SIDE
A729 BK Injector 13 Return Q767 BK Shut Down Notify 0011 Injector Cylinder #11
C-C25
A730 BK Injector 14 Return R751 BK Aftercooler Temperature C-C23 Service Connector 0012 Injector Cylinder #12
A731 BK Injector 15 Return R752 BK Generator Alarm 0013 Injector Cylinder #13
C-C24 Air Shut Off
A732 BK Injector 16 Return R767 BK Shut Down Notify 0014 Injector Cylinder #14
A746 BK Turbo Outlet Pressure R775 BK Remote Start 1
C-C25 Magnetic Pickup 0015 Injector Cylinder #15
A747 BK Atmospheric Pressure R776 BK Remote Start 2 C-C26 Turbo Exhaust Temp 0016 Injector Cylinder #16
A993 BK Analog Sensor Reference R803 BK Left Turbo Exhaust Tepmerature 0190 Engine Speed Sensor STRAP FOR
C-C27 Starter STRAP FOR DIODE 1,2
DIODE 3,4
A997 BK Analog Sensor (5V) R804 BK Right Turbo Exhaust Temperature 0342 Secondary Engine Speed Sensor
A998 BK Return R907 BK PD Box Reset
C-C28 ECM Secondary B
The CID is a diagnostic code that indicates which circuit is faulty.
B103 BK Secondary ECM Breaker RS485SH CU MPD Thermocouple C-C29 ECM Secondary A The MID is a diagnostic code that indicates which electronic control module TOP LEVEL OF BOX INSIDE
B150 BK Battery (+) RS485SH BK MPD Thermocouple C-C30 MPD Panel B diagnosed the fault. SHOWN WITHOUT HARNESSES AND COVER
B287 BK Battery (-) RS485SH RD MPD Thermocouple
B471 BK Transmission Oil Pressure SB998 BK Secondary ECM Digital Reference 2
C-C31 Atmospheric Press
Failure Mode Identifiers (FMI)
B472 BK Transmission Oil Temperature SC998 BK Secondary ECM Digital Reference 1 C-C32 Thermocouple 2
FMI No. Failure Description SECONDARY ECM BREAKER RIGHT SIDE
B700 BK Digital Sensor Power (5V) SD998 BK Secondary ECM C-C33 MPD Jumper PRELUBE AND AIR SHUTOFF BREAKER PRIMARY ECM BREAKER
0 Data valid but above normal operational range.
B998 BK Primary ECM Digital Sensor Reference 2 SF998 BK Digital Sensor Reference MPD PANEL BREAKER A-C65
C-C37 Thermocouple 4 1 Data valid but below normal operational range.
A-C61 A-C93 A-C60 RIGHT SIDE
C150 BK Primary ECM Power SR909 BK ECS In Remote STARTER AND A-C92 A-C93 A-C92
2 Data erratic, intermittent, or incorrect.
ALTERNATOR BREAKER
AIR SHUTOFF TIMER A-C1 A-C2 A-C49 A-C90 A-C91 A-C100 A-C48 A-C11 A-C1 A-C2 A-C49 A-C65 A-C61 A-C90 A-C91 A-C60 A-C100 A-C11
C401 BK Secondary ECM Power SR910 BK ECS In Remote C-C38 Thermocouple 6 3 Voltage above normal or shorted high.
A-C48
C941 BK Engine Coolant Temperature T120 BK Timer C-C39 Thermocouple 8 4 Voltage below normal or shorted low.
A-C101
C998 BK Digital Reference T708 BK Timer 5 Current below normal or open circuit.
C-C40 Thermocouple 10
CA998 BK Digital Reference T723 BK PWM 2 Differential 6 Current above normal or grounded circuit.
CB99 BK Switched Digital T724 BK PWM 2 Differential C-C41 Thermocouple 12 A-C51 A-C101
7 Mechanical system not responding properly.
CB998 BK Customer Digital Reference C-C42 Thermocouple 14 8 Abnormal frequency, pulse width, or period.
STARTING MOTOR
9 Abnormal update. MAGNETIC SWITCH #1 PPR1 SWITCH A-C52 A-C53 A-C54 A-C55 A-C56 A-C50 A-C57 A-C4 A-C3
C-C43 Thermocouple 16 A-C50 A-C51 A-C47 A-C8 A-C6
10 Abnormal rate of change. STARTING MOTOR A-C3 A-C10 A-C9 A-C7 A-C5 A-C58 A-C59
C-C46 Air Shut Off Switch Supply ASOS SWITCH
A-C66 A-C5 A-C66
11 Failure mode not identifiable.
MAGNETIC SWITCH #2 A-C47 A-C58 A-C59
A-C56
12 Bad device or component. A-C57 A-C4
A-C6
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
RAIL HARNESS CONNECTORS RAIL HARNESS CONNECTORS
17 Module not responding.
18 Sensor supply fault. 3508 3512 3516
19 Condition not met.
20 Parameter failures.
The FMI is a diagnostic code that indicates what type of failure has occurred.
BOTTOM LEVEL OF BOX INSIDE
SHOWN WITHOUT HARNESSES AND COVER
A
B
C
D
E
F
G
H
I
J1939Y-C292 YL-18-C
J1939G-C293 GN-18-C
J
J1939SH-C291 CU-18-C
C-S25
J1939Y-C254 YL-18-C J1939Y-C417 YL-18-C
C-S24
J1939G-C253 GN-18-C J1939G-C416 GN-18-C
C-S22
J1939SH-C255 CU-18-C J1939SH-C415 CU-18-C
14
14
SB998-C364 BK-18
J1939G-C253 GN-18-C
SF998-C382 BK-18
J1939Y-C254 YL-18-C J1939SH-C418 BK-18
SD998-C383 BK-18
J1939SH-C255 CU-18-C
C-S127 F998-C172 BK-18
J1939SH-C503 CU-18-C J1939SH-C501 CU-18-C 42 DATA LINK (CAN) SHIELD DIGITAL SENSOR REFERENCE 66 SB998-C364 BK-18 F998-C172 BK-18 66 DIGITAL SENSOR REFERENCE ENGINE MOUNTED SENSORS DATA LINK (CAN) SHIELD 42 J1939SH-C415 CU-18-C
C-S126 B998-C171 BK-18
J1939Y-C504 YL-18-C J1939Y-C501 YL-18-C 34 DATA LINK (CAN) - DIGITAL SENSOR REFERENCE 55 SF998-C382 BK-18 B998-C171 BK-18 55 DIGITAL SENSOR REFERENCE START/RUN/STOP & E-STOP DATA LINK (CAN) - 34 J1939Y-C417 YL-18-C
C-S125 C998-C170 BK-18
J1939G-C505 GN-18-C J1939G-C502 GN-18-C 50 DATA LINK (CAN) + DIGITAL SENSOR REFERENCE 54 SD998-C383 BK-18 C998-C170 BK-18 54 DIGITAL SENSOR REFERENCE START/RUN/STOP & E-STOP DATA LINK (CAN) + 50 J1939G-C416 GN-18-C
B700-C169 BK-18
892-C252 BK-18 892-C269 BK-18 9 DATA LINK (CAT) - SPARE 8 V DIGITAL SENSOR POWER SUPPLY 65 B700-C169 BK-18 65 8 V DIGITAL SENSOR POWER SUPPLY REMOTE MOUNTED SENSORS DATA LINK (CAT) - 9 892-C252 BK-18
C-S55
893-C251 BK-18 893-C270 BK-18 8 DATA LINK (CAT) + SPARE 8 V DIGITAL SENSOR POWER SUPPLY 57 57 8 V DIGITAL SENSOR POWER SUPPLY SPARE DATA LINK (CAT) + 8 893-C251 BK-18
C-S54 A700-C168 BK-18
59 PWM VOLTAGE OUTPUT 02 SPARE SPARE 8 V DIGITAL SENSOR POWER SUPPLY 56 A700-C168 BK-18 56 8 V DIGITAL SENSOR POWER SUPPLY ENGINE MOUNTED SENSORS SPARE PWM VOLTAGE OUTPUT 02 59
58 PWM VOLTAGE OUTPUT 01 SPARE BACK UP ECM READY LAMP 300 mA SINKING DRIVER 31 675-C175 BK-18 31 300 mA SINKING DRIVER SPARE SPARE PWM VOLTAGE OUTPUT 01 58
892-C272 BK-18
49 DIGITAL PULSE OUTPUT 02 SPARE SPARE 300 mA SINKING DRIVER 30 30 300 mA SINKING DRIVER SPARE SPARE DIGITAL PULSE OUTPUT 02 49
893-C271 BK-18
48 DIGITAL PULSE OUTPUT 01 SPARE BACK UP ECM ACTIVE LAMP 300 mA SINKING DRIVER 29 676-C174 BK-18 N752-C256 BK-18 29 300 mA SINKING DRIVER GENERAL ALARM DRIVE (-) SPARE DIGITAL PULSE OUTPUT 01 48
47 ANALOG OUTPUT (4-20 MA) OUTPUT 2 - SPARE SHUTDOWN NOTIFY DRIVE (-) 300 mA SINKING DRIVER 28 N767-C262 BK-18 C401-C179 BK-18 28 300 mA SINKING DRIVER HEARTBEAT TRANSMIT SPARE ANALOG OUTPUT (4-20 MA) OUTPUT 2 - 47
46 ANALOG OUTPUT (4-20 MA) OUTPUT 2 + SPARE RETURN PIN TO BATTERY (-) 23 23 RETURN PIN TO BATTERY (-) SPARE SPARE ANALOG OUTPUT (4-20 MA) OUTPUT 2 + 46 447-C178 BK-10
45 ANALOG OUTPUT (4-20 MA) OUTPUT 1 - SPARE AIR SHUTOFF DRIVE (+) 2 AMP SOURCING DRIVER 13 F708-C261 BK-18 13 2 AMP SOURCING DRIVER SPARE LOAD FEEDBACK DRIVE (-) ANALOG OUTPUT (4-20 MA) OUTPUT 1 - 45 G889-C52 BK-18
44 ANALOG OUTPUT (4-20 MA) OUTPUT 1 + SPARE SPARE RETURN PIN TO BATTERY (-) 22 22 RETURN PIN TO BATTERY (-) PRELUBE PUMP DRIVE (-) LOAD FEEDBACK DRIVE (+) ANALOG OUTPUT (4-20 MA) OUTPUT 1 + 44 F889-C51 BK-18
31 ANALOG SENSOR 22 SPARE SPARE 2 AMP SOURCING DRIVER 12 F705-C257 BK-18 12 2 AMP SOURCING DRIVER PRELUBE PUMP DRIVE (+) TRANSMISSION OIL TEMP ANALOG SENSOR 22 31 B472-C50 BK-18
19 ANALOG SENSOR 21 SPARE SPARE RETURN PIN TO BATTERY (-) 21 21 RETURN PIN TO BATTERY (-) SPARE LOW FUEL LEVEL ANALOG SENSOR 21 19
54 ANALOG SENSOR 20 SPARE SPARE 2 AMP SOURCING DRIVER 11 11 2 AMP SOURCING DRIVER SPARE SPARE ANALOG SENSOR 20 54
7 ANALOG SENSOR 19 SPARE SPARE RETURN PIN TO BATTERY (-) 20 20 RETURN PIN TO BATTERY (-) SPARE COOLANT TEMP ANALOG SENSOR 19 7 C941-C48 BK-18
6 ANALOG SENSOR 18 SPARE SPARE 2 AMP SOURCING DRIVER 10 10 2 AMP SOURCING DRIVER SPARE AFTERCOOLER COOLANT TEMP ANALOG SENSOR 18 6 R751-C47 BK-18
1 ANALOG SENSOR 17 SPARE SPARE RETURN PIN TO BATTERY (-) 64 64 RETURN PIN TO BATTERY (-) SPARE SPARE ANALOG SENSOR 17 1 G853-C46 BK-18
27 ANALOG SENSOR 8 SPARE SPARE (0-3.7 AMP) SOURCING DRIVER 63 63 (0-3.7 AMP) SOURCING DRIVER SPARE SPARE ANALOG SENSOR 8 27
B472-C50
M975-C49
C941-C48
R751-C47
G853-C46
G229-C260
G701-C259
B471-C167
E795-C166
F714-C165
F713-C164
A747-C163
A746-C162
26 ANALOG SENSOR 7 SPARE SPARE RETURN PIN TO BATTERY (-) 9 9 RETURN PIN TO BATTERY (-) SPARE ENGINE OIL TEMPERATURE ANALOG SENSOR 7 26 M975-C49 BK-18
25 ANALOG SENSOR 6 SPARE SPARE (0-3.7 AMP) SOURCING DRIVER 8 8 (0-3.7 AMP) SOURCING DRIVER SPARE UNFILTERED FUEL PRESSURE ANALOG SENSOR 6 25 F737-C45 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
F737-C45 BK-18
F725-C44 BK-18
E796-C43 BK-18
994-C42 BK-18
D996-C41 BK-18
G853-C46 BK-18
N752-C256 BK-18
F705-C257 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
13
13
24 ANALOG SENSOR 5 SPARE SPARE RETURN PIN TO BATTERY (-) 7 G229-C260 BK-18 7 RETURN PIN TO BATTERY (-) STARTER SOLENOID DRIVE (-) FILTERED FUEL PRESSURE ANALOG SENSOR 5 24 F725-C44 BK-18
17 ANALOG SENSOR 4 SPARE SPARE (0-3.7 AMP) SOURCING DRIVER 6 G701-C259 BK-18 6 (0-3.7 AMP) SOURCING DRIVER STARTER SOLINOID DRIVE (+) UNFILTERED OIL PRESSURE ANALOG SENSOR 4 17 E796-C43 BK-18
16 ANALOG SENSOR 3 SPARE SPARE ANALOG SENSOR 24 19 B471-C167 BK-18 19 ANALOG SENSOR 24 TRANSMISSION OIL PRESSURE FILTERED OIL PRESSURE ANALOG SENSOR 3 16 994-C42 BK-18
15 ANALOG SENSOR 2 SPARE SPARE ANALOG SENSOR 23 53 53 ANALOG SENSOR 23 SPARE SCAC COOLANT LEVEL SENSOR ANALOG SENSOR 2 15 D996-C41 BK-18
14 ANALOG SENSOR 1 SPARE SPARE ANALOG SENSOR 16 47 47 ANALOG SENSOR 16 SPARE INLET MANIFOLD AIR TEMPERATURE ANALOG SENSOR 1 14 G853-C46 BK-18
39 ANALOG INPUT (4-20 MA) INPUT 2 - SPARE SPARE ANALOG SENSOR 15 46 E795-C166 BK-18 46 ANALOG SENSOR 15 CRANKCASE PRESSURE SPARE ANALOG INPUT (4-20 MA) INPUT 2 - 39
38 ANALOG INPUT (4-20 MA) INPUT 2 + SPARE SPARE ANALOG SENSOR 14 45 45 ANALOG SENSOR 14 SPARE SPARE ANALOG INPUT (4-20 MA) INPUT 2 + 38
37 SPARE ANALOG SENSOR 13 44 44 ANALOG SENSOR 13 SPARE ANALOG INPUT (4-20 MA) INPUT 1 - 37
F732-C61 BK-18
F732-C61 BK-18
F702-C60 BK-18
113-C59 BK-18
F722-C58 BK-18
N715-C57 BK-18
L702-C56 BK-18
F719-C55 BK-18
F715-C54 BK-18
999-C53 BK-18
389-C161 BK-18
ANALOG SENSOR 10 A747-C163 C-S59
41 PWM 2 DIFFERENTIAL I/P SPARE SPARE 37 BK-18 37 ANALOG SENSOR 10 ATMOSPHERIC PRESSURE TIMING CAL. (+) PWM 2 DIFFERENTIAL I/P 41 T723-C40 BK-18 T723-C40 BK-18
40 PWM 2 DIFFERENTIAL I/P SPARE SPARE ANALOG SENSOR 9 36 A746-C162 BK-18 36 ANALOG SENSOR 9 TURBO OUTLET PRESSURE TIMING CAL. (-) PWM 2 DIFFERENTIAL I/P 40 T724-C39 BK-18 T724-C39 BK-18
F732-C61 BK-18 13 PWM IN 4 (PULL UP) SECONDARY SPEED/TIMING SENSOR SPARE PWM_IN 8 (PULL UP) 70 70 PWM_IN 8 (PULL UP) SPARE SECONDARY SPEED/TIMING SENSOR PWM IN 4 (PULL UP) 13 F732-C37 BK-18 F732-C38 BK-18
PWM_IN 7 (PULL UP) C-S67 R804-C36 BK-18
12 PWM IN 3 (PULL UP) SPARE SPARE 69 69 PWM_IN 7 (PULL UP) SPARE RH TURBO EXHAUST TEMP PWM IN 3 (PULL UP) 12 R804-C36 BK-18
C-S68
11 PWM IN 2 (PULL UP) SPARE SECONDARY THROTTLE SIGNAL PWM_IN 6 (PULL UP) 68 389-C160 BK-18 389-C159 BK-18 389-C159 BK-18 68 PWM_IN 6 (PULL UP) SECONDARY THROTTLE SIGNAL LH TURBO EXHAUST TEMP PWM IN 2 (PULL UP) 11 R803-C35 BK-18 R803-C35 BK-18
F702-C60 BK-18 10 PWM IN 1 (PULL UP) PRIMARY THROTTLE SIGNAL SPARE PWM_IN 5 (PULL UP) 67 67 PWM_IN 5 (PULL UP) SPARE PRIMARY THROTTLE SIGNAL PWM IN 1 (PULL UP) 10 F702-C33 BK-18 F702-C34 BK-18
C-S100 C-S66
H401-C29 BK-18 56 SWITCH 13 (PULL DOWN) SPARE INJECTOR 16-RETURN (-) 27 A732-C158 BK-18 BK-18 A732-C156 A732-C156 BK-18 27 INJECTOR 16-RETURN (-) AIR SHUTOFF TRIPPED DETECTION SWITCH 13 (PULL DOWN) 56 H401-C32 BK-18 H401-C32 BK-18
C-S99
113-C59 BK-18 70 SWITCH 14 (PULL DOWN) KEYSWITCH INJECTOR 15-RETURN (-) 18 A731-C155 BK-18 BK-18 A731-C153 A731-C153 BK-18 18 INJECTOR 15-RETURN (-) KEYSWITCH SWITCH 14 (PULL DOWN) 70 113-C30 BK-18 113-C31 BK-18
C-S98 C-S65
68 SWITCH 12 (PULL UP) SPARE INJECTOR 14-RETURN (-) 61 A730-C152 BK-18 BK-18 A730-C150 A730-C150 BK-18 61 INJECTOR 14-RETURN (-) ECS IN REMOTE / AUTO SWITCH 12 (PULL UP) 68 F721-C26 BK-18 F721-C26 BK-18
C-S97
66 SWITCH 11 (PULL UP) SPARE INJECTOR 13-RETURN (-) 33 A729-C149 BK-18 BK-18 A729-C147 A729-C147 BK-18 33 INJECTOR 13-RETURN (-) PRELUBE PRESSURE SWITCH / OVERRIDE SWITCH 11 (PULL UP) 66 F767-C25 BK-18 F767-C25 BK-18
C-S96 C-S64
F722-C58 BK-18 64 SWITCH 10 (PULL UP) SYNC SWITCH B INJECTOR 12-RETURN (-) 62 A728-C146 BK-18 BK-18 A728-C144 A728-C144 BK-18 62 INJECTOR 12-RETURN (-) SYNC SWITCH B SWITCH 10 (PULL UP) 64 F722-C23 BK-18 F722-C24 BK-18
C-S95
N715-C57 BK-18 62 SWITCH 09 (PULL UP) SYNC SWITCH A INJECTOR 11-RETURN (-) 59 A727-C143 BK-18 BK-18 A727-C141 A727-C141 BK-18 59 INJECTOR 11-RETURN (-) SYNC SWITCH A SWITCH 09 (PULL UP) 62 N715-C21 BK-18 N715-C22 BK-18
INJECTOR 10-RETURN (-) C-S94 C-S63
L702-C56 BK-18 61 SWITCH 08 (PULL UP) TORQUE LIMIT 35 A726-C140 BK-18 BK-18 A726-C138 A726-C138 BK-18 35 INJECTOR 10-RETURN (-) TORQUE LIMIT SWITCH 08 (PULL UP) 61 L702-C19 BK-18 L702-C20 BK-18
C-S93 C-S62
30 SWITCH 07 (PULL UP) SPARE INJECTOR 9-RETURN (-) 25 A725-C137 BK-18 BK-18 A725-C135 A725-C135 BK-18 25 INJECTOR 9-RETURN (-) BLOCK COOLANT LEVEL SWITCH 07 (PULL UP) 30 D967-C18 BK-18 D967-C18 BK-18
C-S92
29 SWITCH 06 (PULL UP) SPARE INJECTOR 8-RETURN (-) 51 A724-C134 BK-18 BK-18 A724-C132 A724-C132 BK-18 51 INJECTOR 8-RETURN (-) SPARE SWITCH 06 (PULL UP) 29
C-S91 C-S61
F719-C55 BK-18 28 SWITCH 05 (PULL UP) E-STOP 2 INJECTOR 7-RETURN (-) 49 A723-C131 BK-18 BK-18 A723-C129 A723-C129 BK-18 49 INJECTOR 7-RETURN (-) E-STOP 2 SWITCH 05 (PULL UP) 28 F719-C16 BK-18 F719-C17 BK-18
C-S90
F715-C54 BK-18 23 SWITCH 04 (PULL UP) E-STOP 1 INJECTOR 6-RETURN (-) 17 A722-C128 BK-18 BK-18 A722-C126 A722-C126 BK-18 17 INJECTOR 6-RETURN (-) E-STOP 1 SWITCH 04 (PULL UP) 23 F715-C14 BK-18 F715-C15 BK-18
C-S89 C-S60
22 SWITCH 03 (PULL UP) SPARE INJECTOR 5-RETURN (-) 15 A721-C125 BK-18 BK-18 A721-C123 A721-C123 BK-18 15 INJECTOR 5-RETURN (-) START / RUN STOP 2 SWITCH 03 (PULL UP) 22 F717-C13 BK-18 F717-C13 BK-18
C-S88
C401-C179 BK-18 21 SWITCH 02 (PULL UP) HEARTBEAT RECEIVE 1 INJECTOR 4-RETURN (-) 43 A720-C122 BK-18 BK-18 A720-C120 A720-C120 BK-18 43 INJECTOR 4-RETURN (-) START / RUN STOP 1 SWITCH 02 (PULL UP) 21 F716-C12 BK-18 F716-C12 BK-18
C-S87
20 SWITCH 01 (PULL UP) SPARE INJECTOR 3-RETURN (-) 41 A719-C119 BK-18 BK-18 A719-C117 A719-C117 BK-18 41 INJECTOR 3-RETURN (-) MONITORING SYSTEM OVERRIDE SWITCH 01 (PULL UP) 20 F720-C11 BK-18 F720-C11 BK-18
C-S86 F722-C398 BK-18
60 DIGITAL SENSOR REFERENCE SPARE INJECTOR 2-RETURN (-) 4 A718-C116 BK-18 BK-18 A718-C114 A718-C114 BK-18 4 INJECTOR 2-RETURN (-) SPARE DIGITAL SENSOR REFERENCE 60
12
12
C-S124
G790-C176 BK-18 43 SPD TIMING PWR (12V) SPEED/TIMING SENSOR (+) INJECTOR 9-DRIVE (+) 24 A709-C88 BK-18 BK-18 A709-C86 A709-C86 BK-18 24 INJECTOR 9-DRIVE (+) SPEED/TIMING SENSOR (+) SPD TIMING PWR (12V) 43 996-C1 BK-18
C-S76
69 - BATTERY SPARE INJECTOR 8-DRIVE (+) 50 A708-C85 BK-18 BK-18 A708-C83 A708-C83 BK-18 50 INJECTOR 8-DRIVE (+) BATTERY (-) - BATTERY 69
C-S75
67 - BATTERY SPARE INJECTOR 7-DRIVE (+) 48 A707-C82 BK-18 BK-18 A707-C80 A707-C80 BK-18 48 INJECTOR 7-DRIVE (+) SPARE - BATTERY 67
INJECTOR 6-DRIVE (+) C-S74
B287-C277 BK-14 65 - BATTERY BATTERY - 16 A706-C79 BK-18 BK-18 A706-C77 A706-C77 BK-18 16 INJECTOR 6-DRIVE (+) BATTERY (-) - BATTERY 65 D229-C249 BK-14
C-S73
A287-C276 BK-14 63 - BATTERY BATTERY - INJECTOR 5-DRIVE (+) 14 A705-C76 BK-18 BK-18 A705-C74 A705-C74 BK-18 14 INJECTOR 5-DRIVE (+) BATTERY (-) - BATTERY 63 229-C248 BK-14
C-S72
H401AB-C506 BK-18 57 + BATTERY AIR SHUTOFF TRIP SWITCH SUPPLY INJECTOR 4-DRIVE (+) 42 A704-C73 BK-18 BK-18 A704-C71 A704-C71 BK-18 42 INJECTOR 4-DRIVE (+) GENERAL ALARM DRIVE (+) + BATTERY 57 B150-C247 BK-18
H401AB-C506
H401AA-C246
H401A-C507
H401A-C508
C-S71
A150-C275 BK-18 55 + BATTERY S/D NOTIFY DRIVE INJECTOR 3-DRIVE (+) 40 A703-C70 BK-18 A703-C68 BK-18 A703-C68 BK-18 40 INJECTOR 3-DRIVE (+) AIR SHUTOFF TRIP SWITCH SUPPLY + BATTERY 55 H401AA-C246 BK-18
C-S70
A103-C274 BK-14 53 + BATTERY BATTERY + (UNSWITCHED) INJECTOR 2-DRIVE (+) 3 A702-C67 BK-18 A702-C65 BK-18 A702-C65 BK-18 3 INJECTOR 2-DRIVE (+) BATTERY + (UNSWITCHED) + BATTERY 53 C150-C243 BK-14
BK-18
BK-18
BK-18
BK-18
H401A-C509 BK-18
C-S69
103-C273 BK-14 52 + BATTERY BATTERY + (UNSWITCHED) INJECTOR 1-DRIVE (+) 1 A701-C64 BK-18 A701-C62 BK-18 A701-C62 BK-18 1 INJECTOR 1-DRIVE (+) BATTERY + (UNSWITCHED) + BATTERY 52 150-C242 BK-14
C-C29 C-C15
2
3
4
1
1607690 C-C28 1471443 1607690
1471443 C-C22
1552272
D229-C249 BK-14 Secondary Primary
229-C248 BK-14 Engine ECM J1 Engine ECM J2 Engine ECM J2 Engine ECM J1
A732-C157
A731-C154
A730-C151
A729-C148
A728-C145
A727-C142
A726-C139
A725-C136
A724-C133
A723-C130
A722-C127
A721-C124
A720-C121
A719-C118
A718-C115
A717-C112
A716-C109
A715-C106
A714-C102
A713-C99
A712-C96
A711-C93
A710-C90
A709-C87
A708-C84
A707-C81
A706-C78
A705-C75
A704-C72
A703-C69
A702-C66
A701-C63
B150-C247 BK-18
DIODE
C150-C243 BK-14
1230316
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
150-C242 BK-14
H401A-C246 BK-18
11
11
W
V
U
T
S
R
P
O
N
M
L
K
J
H
G
F
E
D
C
B
A
A702-C66 BK-18
2320019
A701-C63 BK-18
C-C17
A704-C72 BK-18
P715-C389 BK-18 A706-C78 BK-18 A703-C69 BK-18
M-C6
N-C7
SYNC SW A TO CUST. 1
2 F767-C222 BK-18 A708-C84 BK-18 A705-C75 BK-18
PRELUBE OVERRIDE
1224386
1224386
A707-C81 BK-18
ENGINE PROTECTION OVERRIDE 3 F720-C224 BK-18 A710-C90 BK-18
A712-C96 BK-18 A709-C87 BK-18
TORQUE LIMIT 4 L702-C225 BK-18
A714-C102 BK-18 A711-C93 BK-18
TC15-N16
TC15-N15
TC13-N14
TC13-N13
TC11-N12
TC11-N11
TC9-N10
TC9-N9
TC7-N8
TC7-N7
TC5-N6
TC5-N5
TC3-N4
TC3-N3
TCI-N2
TC1-N1
5 J1939G-C27 GN-18-C
TC16-M16
TC16-M15
TC14-M14
TC14-M13
TC12-M12
TC12-M11
TC10-M10
TC10-M9
TC8-M8
TC8-M7
TC6-M6
TC6-M5
TC4-M4
TC4-M3
TC2-M2
TC2-M1
J1939
A716-C109 BK-18 A713-C99 BK-18
J1939 6 J1939Y-C286 YL-18-C
A718-C115 BK-18 A715-C106 BK-18
J1939 7 J1939SH-C28 CU-18-C
A717-C112 BK-18
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
A720-C121 BK-18
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
YL-18-C
RD-18-C
G708-C354
H708-C353
F708-C261
A150-C275
SECONDARY ECM "ACTIVE" 10 676-C227 BK-18
A723-C130 BK-18
F401-C355
G708-C354
H708-C353
A726-C139 BK-18
SWITCHED AUXILIARY (+) 11 120-C307 BK-18 A725-C136 BK-18
A728-C145 BK-18
675-C175 BK-18
676-C174 BK-18
N767-C262 BK-18
A150-C275 BK-18
BK-18
BK-18
H401A-C246 BK-18
BK-18
BK-18
B287-C277 BK-14
A287-C276 BK-14
A103-C274 BK-14
103-C273 BK-14
150-C242 BK-14
229-C248 BK-14
B150-C247 BK-18
C150-C243 BK-14
D229-C249 BK-14
EMERGENCY STOP 12 354-C303 BK-18 A727-C142 BK-18
A730-C151 BK-18
CRANK OVERRIDE 13 G701-C308 BK-18
A732-C157
A716-C109
A730-C151
A714-C102
A728-C145
A712-C96
A726-C139
A710-C90
A724-C133
A708-C84
A722-C127
A706-C78
A720-C121
A704-C72
A718-C115
A702-C66
BK-18
BK-12
BK-12
H401A-C509 BK-18
KEYSWITCH SIGNAL TO ECM 14 113-C230 BK-18 A731-C154 BK-18
REMOTE KEYSWITCH SIGNAL 15 040-C309 BK-18 C-C32
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
1762942 1
PRIMARY ADEM PWR PLUS 16 C150-C391 BK-18 THERMOCOUPLE 1 TC1-A201 YL-18-C
SYNC A (TO ADEMS) 17 N715-C408 BK-18 TC2-C300 RD-18-C 2 THERMOCOUPLE 2 2 TC1-A200 RD-18-C
LEFT
E
D
C
B
A
TC2-C301 YL-18-C 1
PD BOX RESET 18 R907-C301 BK-18 A-C3
C-C24
3E5394
START/STOP/RUN 1 19 F716-C231 BK-18 1762942
10
AIR SHUTOFF
10
237-8994
REMOTE START 1 24 R775-C311 BK-18 1762942
REMOTE START 2 25 R776-C312 BK-18 C-C37
REMOTE STOP 1 26 H775-C313 BK-18 1762942
ATTACH HARNESS
1 TC3-A204 YL-18-C
H776-C314 BK-18 THERMOCOUPLE 3
HARNESS 'N':
THERMOCOUPLE 4
ECS IN REMOTE COM 28 SR909-C315 BK-18 TC4-C303 YL-18-C 1
A-C4
ECS IN REMOTE NC 29 SR909-C316 BK-18 1762942
ECS IN REMOTE NO 30 SR910-C317 BK-18
C-C4
RS485-BLACK 31 RS485B-C378 BK-16-C 1762942
2 A719-A79 BK-18
RS485-RED 32 RS485A-C379 RD-16-C INJECTOR 3
A704-C72 BK-18 1 A703-A71 BK-18
RS485-SHIELD 33 RS485SH-C380 CU-16-C INJECTOR 4 1
A720-C121 BK-18 2
PRIMARY ECM DIGITAL REF 3 34 D998-C220 BK-18 A-C58
1762942
PRIMARY ECM DIGITAL REF 4 35 F998-C395 BK-18
CUSTOMER DIGITAL REFERENCE 36 CD998-C396 BK-18 C-C38
1762942 1 TC5-A206 YL-18-C
CUSTOMER DIGITAL REFERENCE 37 CB998-C397 BK-18
TC6-C304 RD-18-C 2 THERMOCOUPLE 5
SECONDARY ECM DIGITAL REFERENCE 2 38 SB998-C384 BK-18 THERMOCOUPLE 6 2 TC5-A205 RD-18-C THERMOCOUPLE CONNECTOR A
TC6-C305 YL-18-C 1
SECONDARY THROTTLE - ECM 39 389-C362 BK-18 A-C5
SECONDARY ECM DIGITAL REFERENCE 2 40 SC998-C385 BK-18 1762942
SHUTDOWN NOTIFY 41 A150-C324 BK-18 C-C5
SHUTDOWN NOTIFY 42 N767-C325 BK-18 1762942 A721-A80 BK-18
2
1 INJECTOR 5
OVERSPEED INDICATION 43 918-C326 BK-18 A706-C78 BK-18 1 A705-A72 BK-18
INJECTOR 6
1531223
A-C93
1224386
N-C4
A-C57
C-C30
M-C3
N752-C256
F705-C257
G229-C260
A120-C400
D966-C41
E795-C166
M975-C49
F714-C165
E796-C43
F737-C45
F725-C44
994-C42
A746-C162
A747-C163
F713-C164
R751-C47
C941-C48
G853-C46
TC2-M2 YL-18-C B TC2-C301 YL-18-C 1 TC7-A208 YL-18-C TC3-A203 RD-18-C C TC3-N3 RD-18-C
TC8-C306 RD-18-C 2 THERMOCOUPLE 8 THERMOCOUPLE 7
TC4-M3 RD-18-C C TC4-C302 RD-18-C 2 TC7-A207 RD-18-C TC3-A204 YL-18-C D TC3-N4 YL-18-C
TC8-C307 YL-18-C
HARNESS 'M':
BK-18
BK-18
BK-18
G701-C259 BK-18
B471-C167 BK-18
B472-C50 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
TC4-M4 YL-18-C D TC4-C303 YL-18-C
9
A-C6
9
30m 239-1478
15m 239-1488
239-1483
2 TC9-A209 RD-18-C
x-C1
D229-C278 BK-14 B
8T8731
A993-C8
A997-C6
D998-C10
700-C9
A998-C2
996-C1
997-C5
SD998-C383
SF998-C382
B998-C171
C998-C170
B700-C169
CB998-C397
CD998-C396
G TEMP A710-C90 BK-18 INJECTOR 10 1 A709-A74 BK-18
T U
H 2
C-C11
U V
J 1762942
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
993-C7 BK-18
F998-C172 BK-18
SB998-C364 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
A700-C168 BK-18
F998-C394 BK-18
F998-C394 BK-18
C998-C393 BK-18
B998-C399 BK-18
BK-18
BK-18
V W
W C-C41 X
1762942 1
C-C23
X TC11-A212 YL-18-C
892-C281 BK-18
893-C282 BK-18
D229-C297 BK-14
C150-C392 BK-14
9W1951
THERMOCOUPLE 11
TC12-C310 RD-18-C 2 THERMOCOUPLE 12
SERVICE
2 TC11-A211 RD-18-C
CONNECTOR
TC12-C311 YL-18-C 1 A-C8
997-C182 BK-18 A ENGING COOLANT 1762942
J1939SH-C411 CU-18-C
J1939G-C410 GN-18-C
J1939Y-C409 YL-18-C
993-C196 BK-18 B TEMP C-C8
212-3423
C941-C48 BK-18 C 1762942
C-S21
2 A727-A83 BK-18
1 INJECTOR 11
C-S19
A712-C96 BK-18 INJECTOR 12 1 A711-A75 BK-18
C-S13
A728-C145 BK-18 2
C-C12
A-C54
8T8731
0
ALT
C-C42
997-C5 BK-18
997-C180 BK-18
997-C182 BK-18
993-C7 BK-18
993-C194 BK-18
993-C196 BK-18
A291-AL1 BK-4
ALTERNATOR
8
8
J1939SH-C414
J1939G-C413
J1939Y-C412
J1939SH-C503
C-C9
R751-C47 BK-18 C 212-3423 1762942
A120-C400 BK-18 2 A729-A84 BK-18
1 INJECTOR 13
A714-C102 BK-18 INJECTOR 14 1 A713-A76 BK-18
CU-18-C
GN-18-C
YL-18-C
CU-18-C
J1939G-C505 GN-18-C
J1939Y-C504 YL-18-C
C998-C393 BK-18 2
C-C13
CD998-C396 BK-18
1 1762942
CB998-C397 BK-18
2 C-C43
B998-C399 BK-18
C-S36
1
A291-AL1 BK-4 4 A291-A127 BK-4 TC16-C314 RD-18-C 2 THERMOCOUPLE 16 THERMOCOUPLE 15 2 TC15-A215 RD-18-C
C-S1
F767-C222 BK-18 F767-C25 BK-18 5 TC16-C315 YL-18-C 1
C-S2 A-C10
F720-C224 BK-18 F720-C11 BK-18 997-C186 BK-18 A LEFT TURBO 6 1762942
C-S3
AL-C1
A-C11
C-S7 1762942
997-C192
997-C190
997-C188
997-C199
997-C193
993-C207
993-C206
993-C204
993-C202
F998-C395 BK-18
C-C31
7
7
SC998-C385 BK-18 ATTACH HARNESS 2 G705-A12 BK-8 A-S18 G701-A165 BK-18 C ATTACH HARNESS
A150-C324 BK-18 237-8992 3 H705-A11 BK-8 H705-A129 BK-8
D229-C297
C150-C245
L702-C241
L702-C236
113-C219
F721-C217
F717-C216
F716-C215
N715-C407
675-C290
675-C229
676-C289
676-C228
F767-C287
F767-C343
N767-C325 BK-18 4 G705-A10 BK-8 G705-A128 BK-8
A-S17
A-C65
9X4813
BK-14
BK-18
BK-14
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
997-C190 BK-18 A TURBO OUTLET
F998-C172 BK-18
F998-C394 BK-18
SB998-C364 BK-18
J1939SH-C285 CU-18-C
J1939Y-C10 YL-18-C
J1939G-C18 GN-18-C
SR910-C317 BK-18 AA-C68 CALIBRATION
T724-A24 BK-18 B
A-C60
F723-A25 BK-18 C
997-AA8 RD-18 A
C-C16
120-C307 BK-18 E796-C43 BK-18 F E796-AA14 WH-18 E796-AA14 WH-18 J1939SH-A60 CU-18-C 7 J1939
F737-AA12 WH-18 C
F720-C237
F720-C239
SC998-C387
389-C365
SB998-C386
N715-C407
8 220-F8 BK-18 8
220-C306 BK-18 997-AA11 RD-18 220-A167 BK-18 8 AUXILIARY (-)
AA-S2 AA-C71 9 675-F9 BK-18 9
997-AA10 RD-18 675-A23 BK-18 9 SECONDARY ECM "READY"
A-S19
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
MPD JUMPER
6
6
A A700-A149 BK-18
8C-3654
27 H776-F27 BK-18 27
H776-A41 BK-18 27 REMOTE STOP 2
28 SR909-F28 BK-18 28
A-C48
8T8732
29 SR909-F29 BK-18 29
SR909-A64 BK-18 29 ECS IN REMOTE NC
30 SR910-F30 BK-18 30
SR910-A65 BK-18 30 ECS IN REMOTE NO
MPD PANEL CONNECTION
37
8T8731
42 N767-F42 BK-18 42
E795-A26
D996-A48
SIGNAL
BK-18
BK-18
BK-18
BK-18
A-C49
2339217
2339224
9X4813
TB-C1
C-C18
9X4813
C-C19
B 1
ANALOG SENSOR REFERENCE T
B 101-P71 RD-4 101-P71 BK-4
5
5
B4
R776-TB3 BK-18 C SD998-C383 BK-18 1
0
R776-C329 BK-18
BK-18
BK-18
BK-18
BK-18
REMOTE STOP 1 T
A997-A1 BK-18
F998-A4 BK-18
A993-A2 BK-18
B5
R775-TB4 BK-18 D R775-C304 BK-18 SF998-C382 BK-18 838SH-C382 BK-18 A MAGNETIC 2
0
REMOTE STOP 2 T
B6
H775-C330 BK-18 C-S14 RIGHT TURBO A A997-A142 BK-18 116-R1 RD-8 3
ANALOG SESOR POWER (5V) T H775-TB5 BK-18 E C998-C283 BK-18 C998-C170 BK-18 873-C381 BK-18 B PICK-UP INLET 116-P46 BK-10
B7 H776-C331 BK-18 212-3426 B A993-A174 BK-18 115-R2 BK-8 4
ANALOG SENSOR REFERENCE T H776-TB6 BK-18 F C998-C284 BK-18 838-C380 BK-18 C PRESSURE 115-P45 BK-10
B C998-C410 BK-18
0
200-P72 BK-4
101-P71 BK-4
B9
993-TB8 BK-18 J 993-C201 BK-18 6
PRIMARY ECM DIGITAL SENSOR REFERENCE TB B998-C286 BK-18
R-C1
P-C3
C-C25
10
8T8731
A-C51
1740502
11 C998-C284 BK-18
C998-TB10 BK-18 L 1
101-P90 BK-10
B998-TB11 BK-18 M B998-C285 BK-18 2 115-P4 BK-10
PRIMARY ECM DIGITAL SENSOR REFERENCE TB J1939SH-C291 CU-18-C 116-R1 RD-8 3 F102-P98 BK-10
12 101-P90 BK-10
SWITCHED DIGITAL REF TB J1939Y-C292 YL-18-C F722-C41 BK-18 115-R2 BK-8 4 F103-P99 BK-10
13 B998-TB12 BK-18 N B998-C286 BK-18 J1939G-C293 GN-18-C
SWITCHED DIGITAL REF TB A701-C63 BK-18 5 116-P1 BK-10
14 CD998-TB13 BK-18 P CD998-C403 BK-18
ECS IN REMOTE TB A703-C69 BK-18 6
(R-C1)
B1 893-C282 BK-18
G721-TB15 BK-18 S G721-C332 BK-18
0
0
0
0
0
0
1
1
1
1
1
1
E-STOP1 T 6
0
0
0
0
1
1
1
1
A707-C81 BK-18
P-C6
B1
20A
20A
20A
20A
40A
40A
70A
70A
20A
20A
B1
SD998-TB18 BK-18 V SD998-C383 BK-18
0
0
0
0
0
0
2
2
2
2
2
2
0
0
0
0
A713-C99 BK-18
2
2
D F998-A4 BK-18
C150-C245
L702-C236
F767-C287
675-C290
676-C289
L702-C241
113-C219
D229-C297
675-C229
F720-C237
389-C365
SB998-C386
N715-C407
F720-C239
SC998-C387
B2 F998-C394 BK-18
0
TORQUE LIMIT T 0
H401-C29 BK-18
D998-C220 BK-18
918-C326 BK-18
220-C306 BK-18
G701-C308 BK-18
H775-C313 BK-18
N767-C325 BK-18
A150-C324 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
676-C228 BK-18
P715-C389 BK-18
F401-C355 BK-18
R907-C301 BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
SD_NOTIFY
GEN_ALARM
RS485B-C378 BK-16-C
RS485A-C379 RD-16-C
RS485SH-C380 CU-16-C
87a
87a
B2 A727-C142 BK-18 M
CAT DATA LINK T 7 D200-TB26 BK-18 _D D200-C181 BK-18 675-C290 BK-18
B2 676-C289 BK-18 A729-C148 BK-18 N
D200-TB27 BK-18 _F D200-C183 BK-18
H705-P12 BK-8
A109-P10 BK-4
A291-P29 RD-4
A291-P61 RD-4
A731-C154 BK-18
D229-P27 BK-14
D229-P16 BK-18
229-P28 BK-14
A150-P84 BK-10
A287-P30 BK-14
A287-P134 BK-18
B287-P31 BK-14
B103-P83 BK-10
H708-P8 BK-12
K708-P82 BK-12
K708-P81 BK-12
220-P24 BK-16
220-P53 BK-16
A120-P75 BK-16
B2 SR909-C319 BK-18 P
PRELUBE OVERRIDE T 9 892-TB28 BK-18 _G 892-C281 BK-18 P767-A119 BK-18 P767-A119 BK-18 B P767-P2 BK-18
B3 F701-C342 BK-18 R907-C301 BK-18 R804-C36 BK-18 R R804-A14 BK-18
AUXILIARY POWER(-) T 0 893-TB29 BK-18 _H 893-C282 BK-18
T724-A24 BK-18
F723-A25 BK-18
E795-A26 BK-18
D996-A48 BK-18
F401-C355 BK-18
4
C-S18
B3
AUXILIARY POWER(-) T 1 F767-TB30 BK-18 _I F767-C287 BK-18
R1
ASOS-CONTACT
B3
D200-TB32 BK-18 _K D200-C187 BK-18 A997-C6 BK-18
SWITCHED POWER T 3 D996-C10 BK-18
C-S111
B3
H401-TB33 BK-18 _M H401-C288 BK-18 389-C366 BK-18 A993-C8 BK-18
SWITCHED POWER T 4 F708-A92 BK-18 F708-A92 BK-18 G F708-P133 BK-18
B3 A700-C168 BK-18 F720-C239 BK-18 W F720-A19 BK-18
SWITCHED POWER T 5 120-TB34 BK-18 _N 120-C27 BK-18 H708-A133 BK-12 H708-A124 BK-12 H H708-P8 BK-12
B3 F998-C394 BK-18 F722-C398 BK-18 X F722-A163 BK-18 A-S15
SWITCHED POWER T 6 120-TB35 BK-18 _P 120-C10 BK-18 G708-A134 BK-12 G708-A125 BK-12 I G708-P9 BK-12
B3 G721-C344 BK-18 Y G721-A21 BK-18 A-S13
SWITCHED POWER T 7 120-TB36 BK-18 _Q 120-C18 BK-18 J
0
D967-C18 BK-18
30
M975-C49 BK-18 _A K
R775-C304 BK-18 675-C229 BK-18 675-A23 BK-18
R2A
C-S101
M
120-P73 BK-16
A120-P76 BK-16
A120-P59 BK-16
SECONDARY ECM READY TB 0 H776-C331 BK-18 E795-C166 BK-18 T723-C40 BK-18 _C F723-A25 BK-18
4 676-TB40 BK-18 _U 676-C289 BK-18
LOAD FEEDBACK (+) TB 1 D966-C41 BK-18 N
C-S17
4 120-C28 BK-18
G701-C308 BK-18
PRELUBE MOTOR CONTACTS TB 3 G889-TB42 BK-18 _W G889-C52 BK-18 H705-A129 BK-8 A109-A126 BK-4 P A109-P10 BK-4
4 D996-C18 BK-18 220-C306 BK-18 _G 220-A28 BK-18
0
30
PRELUBE MOTOR CONTACTS TB 4 F889-TB43 BK-18 _X F889-C51 BK-18 F701-A8 BK-18 H705-A129 BK-8 R H705-P12 BK-8
354-C302 BK-18
0
4 _H
F768-TB44 BK-18 _Y F768-C356 BK-18 R804-C36 BK-18
R2
S
C-S27
T
PPR1
SHUTDOWN NOTIFY - NO TB 8
4 F720-C237 BK-18 F767-C343 BK-18 354-C300 BK-18 _M 354-A33 BK-18
SHUTDOWN NOTIFY - NC TB 9 Q767-TB48 BK-18 AC Q767-C335 BK-18 W
5 F716-C215 BK-18 R907-C301 BK-18 _N R907-A34 BK-18
R767-TB49 BK-18 AD R767-C333 BK-18 P715-C388 BK-18 X
C-S117
GENERAL ALARM - NC TB 2 Q752-TB51 BK-18 AF Q752-C336 BK-18 113-C219 BK-18 B150-A110 BK-18 B150-A110 BK-18 Z
5 918-C510 BK-18 675-C229 BK-18 040-C349 BK-18 _R 040-A37 BK-18
R752-TB52 BK-18 AH
C-S20
SPEED SIGNAL - MPU (+) TB 3 R752-C337 BK-18 N752-A111 BK-18 N752-A111 BK-18 _A N752-P14 BK-18
5 L702-C241 BK-18 918-C326 BK-18 _S 918-A38 BK-18
SPEED SIGNAL - MPD (-) TB 4 P752-TB53 BK-18 AJ P752-C338 BK-18 120-C27 BK-18 C-S106 _B
5 A150-C275 BK-18 A150-C351 BK-18 _T
838-TB54 BK-18 AK 838-C380 BK-18 120-C10 BK-18 C-S105 F705-A113 BK-18 _C F705-P15 BK-18
0
SPEED SIGNAL - SHIELD TB 5 N767-C262 BK-18 N767-C352 BK-18 _U H775-A40 BK-18 F705-A113 BK-18
5 H775-C350 BK-18
6
ENGINE OVERSPEED INDICATION T 6 873-TB55 BK-18 AL 873-C381 BK-18 120-C18 BK-18 G701-A114 BK-18 _D G701-P124 BK-18
TIMER
SCAC COOLANT LEVEL SENSOR TB 120-C104BK-18 A120-A220 BK-18 F701-A160 BK-18 _F F701-P18 BK-18
5 H775-C350 BK-18 P715-C390 BK-18 _X P715-A230 BK-18
A103-P32 BK-14
103-P100 BK-18
103-P33 BK-14
C-S23
AP H401-C288 BK-18
EMERGENCY STOP TB 9 F701-C342 BK-18 _Y F768-A179 BK-18
0
0
0
6 F768-C356 BK-18
1
2
3
354-C302 BK-18
0
0
PPR1
B472-C50 BK-18
85
ALARM
SMMS2
9Y-2921
DIGITAL REFERENCE TB
6 D200-C197BK-18 RS485A-C373 RD-16-C AH RS485A-A221 RD-16-C
BK-18
BK-18
BK-18
BK-18
AZ 4 G701-P119 BK-18
RS485-BLACK TB 8
6 D200-C178BK-18 R775-C347 BK-18 AJ RS485SH-A222 CU-16-C
3
4
RS485B-C375 BK-16-C
2339221
P-C2
SMMS1
SR909-C321 BK-18
A-C91
9Y-2921
RS485-SHIELD TB 0
7 D200-C183BK-18 B998-C411 BK-18 AL B998-A225 BK-18
RS485A-TB70 RD-16-C BC RS485A-C376 RD-16-C P715-C390 BK-18
DIGITAL SENSOR POWER (8V) TB 1
7 D200-C185BK-18 H776-C340 BK-18 CD998-C401 BK-18 AM CD998-A224 BK-18
RS485SH-TB71 CU-16-C BD RS485SH-C377 CU-16-C R907-A34 BK-18 R907-A130 BK-18 A R907-P19 BK-18 P-S1
AUXILIARY POWER(+) TB 2
7 D200-C187BK-18 SR910-C323 BK-18 CB998-C402 BK-18 AN CB998-A223 BK-18 A-S4
B700-TB72 BK-18 BE B700-C169 BK-18 C-S103 354-A33 BK-18 354-A131 BK-18 B 354-P44 BK-18
START SOLENOID DRIVE FROM ECM TB 3 SR910-C320 BK-18 D998-C406 BK-18 AP SB998-A222 BK-18
7 108-TB73 BK-18 BF SB998-C386 BK-18 A-S2
START SOLENOID DRIVE TO PD BOX TB 4 108-C169 BK-18 D998-C406 BK-18 108-A49 BK-18 C A120-P59 BK-16
7 C-S28 SC998-C387 BK-18 AR SC998-A221 BK-18
G701-TB74 BK-18 BH G701-C259 BK-18 D200-A50 BK-18 D 220-P24 BK-16
AUXILIARY POWER(+) TB 5 D998-C332 BK-18 D998-C10 BK-18 AS J1939SH-A60 CU-18-C
7 F701-TB75 BK-18 BJ C-S112 J1939SH-C294 CU-18-C
F701-C342 BK-18 120-A27 BK-18 120-A159 BK-18 E 120-P23 BK-16
AUXILIARY POWER(+) TB 6
7 RS485B-C375 BK-16-C RS485B-C372 BK-16-C C998-C410 BK-18 J1939Y-C296 YL-18-C AT J1939Y-A61 YL-18-C A-S5
108-TB76 BK-18 BK 108-C171 BK-18 C-S113 220-A28 BK-18 220-A20 BK-18 F 220-P121 BK-16
SECONDARY THROTTLE SIGNAL TB 7
78 RS485A-C376 RD-16-C RS485A-C373 RD-16-C B998-C411 BK-18 J1939G-C295 GN-18-C AU J1939G-A29 GN-18-C A-S6
PRIMARY THROTTLE SIGNAL TB
108-TB77 BK-18 BL 108-C173 BK-18 C-S114 A120-A227 BK-18 G A120-P76 BK-16
RS485SH-C377CU-16-C RS485SH-C374 CU-16-C SR909-C321 BK-18 AV SR909-A63 BK-18 A-S26
AUXILIARY POWER(-) TB
79 389-TB78 BK-18 BM 389-C366 BK-18 H
B700-C169 BK-18 SR909-C322 BK-18 AW SR909-A64 BK-18
80 F702-TB79 BK-18 BN F702-C34 BK-18 I
AUXILIARY POWER(-) TB CD998-C403 BK-18
81 D200-TB80 RD-18 SR910-C323 BK-18 AX SR910-A65 BK-18
BP D200-C191 BK-18 F768-C356 BK-18 J
AUXILIARY POWER(-) TB CB998-C404 BK-18
82 D200-TB81 CU-18 D998-C406 BK-18 AY D998-A66 BK-18
BR D200-C195 BK-18 G768-C357 BK-18 150-A96 BK-14 K 150-P25 BK-14
J1939-SHIELD TB
D200-TB82 BK-18 Q767-C335 BK-18 D200-C359 BK-18 AZ
83 BS D200-C197 BK-18 C150-A97 BK-14 C150-A232 BK-14 L C150-P26 BK-14
J1939-(-) TB
R767-C333 BK-18 389-C405 BK-18 BA 389-A68 BK-18 A-S29
84 J1939SH-TB83 CU-18-C BT J1939SH-C291 CU-18-C D229-A98 BK-14 M D229-P27 BK-14
J1939-(+) TB
P767-C334 BK-18 RS485B-C372 BK-16-C BB
85 J1939Y-TB84 YL-18-C BU J1939Y-C292 YL-18-C 229-A99 BK-14 N 229-P28 BK-14
Q752-C336 BK-18 RS485A-C373 RD-16-C A701-C63 BK-18 BC A701-A70 BK-18
J1939G-TB85 GN-18-C BV J1939G-C293 GN-18-C 304-A218 BK-8 O 304-P69 BK-8
R752-C337 BK-18 RS485SH-C374 CU-16-C A703-C69 BK-18 BD A703-A71 BK-18
A291-A127 BK-4 P A291-P29 RD-4
P752-C338 BK-18 A705-C75 BK-18 BE A705-A72 BK-18
314-A219 BK-8 R 314-P68 BK-8
SC998-C387 BK-18 A707-C81 BK-18 BF A707-A73 BK-18
A287-A103 BK-14 S A287-P30 BK-14
F720-C239 BK-18 A709-C87 BK-18 BH A709-A74 BK-18
B287-A104 BK-14 T B287-P31 BK-14
N715-C407 BK-18 A711-C93 BK-18 BJ A711-A75 BK-18
A103-A106 BK-14 U A103-P32 BK-14
2
SB998-C386 BK-18
2
Y
J1939G-C295 GN-18-C BP A721-A80 BK-18
C-S31
A721-C124 BK-18
30
108-C104BK-18 Z
108-C358 BK-18 108-C358 BK-18 A150-A155 BK-18
A723-C130 BK-18 BR A723-A81 BK-18 A-S9
N767-A156 BK-18 _A N767-P35 BK-18
BS A725-A82 BK-18
R4
R4
BU A729-A84 BK-18
87a
C-S121 1230316
CB998-C397 BK-18 CB998-C402 BK-18 Q767-C335 BK-18 A Q767-A118 BK-18
PROPULSION ELECTRICAL SYSTEM
CB998-C404 BK-18 P767-C334 BK-18 C Q767-A120 BK-18 2 T708-P117 BK-18 A291-P20 RD-4
T708-P110 BK-18
CD998-C403 BK-18
Q752-C336 BK-18 D Q752-A121 BK-18 3 918-P118 BK-18
0
30
S/D
85
86
9Y-2921
NOTIFY
30
120-P55 BK-16
0
0
0
0
A287-P136 BK-18
F708-P133 BK-18
0
0
PPR-2
87
F708-C261 BK-18 J
0
0
R3A
2
R4A
2
0
87
87
B287-C277 BK-14
A103-C274 BK-14 314-C371 BK-8 R 314-A219 BK-8 T120-P120 BK-18
918-P64 BK-18
T708-P117 BK-18
T708-P129 BK-18
220-P127 BK-18
T120-P66 BK-18
T708-P132 BK-8
AIR START (+) 1 G701-C309 BK-18 G701-C309 BK-18 A287-C276 BK-14 A287-A103 BK-14
T708-P138 BK-18
103-C273 BK-14 S
C-S122
86
304-P69 BK-8
314-P68 BK-8
0
86
86
86
B287-C277 BK-14
0
B287-A104 BK-14
0
T
86
86
B150-C247 BK-18
3
0
0
0
0
U A103-A106 BK-14
1
N752-C256 BK-18
1
4 304-C370 BK-8
1
F705-C257 BK-18
STARTER
3
2
4A
3A
2A
RELAY
5
9Y-2921
W
RELAY
ASOS
A120-C400 BK-18
RELAY
RELAY
9Y-2921
RELAY
RELAY
RELAY
6
0
X
0
Components are shown installed on a fully operable engine with the engine in a non-powered state.
85
9Y-2921 85
9Y-2921 85
85
4
85
9Y-2921 85
85
304-C370 BK-8
N752-C256 BK-18
2038977
2339218 2339219
C-C2 A-C2
238-2929 - ELECTRICAL
THIS SCHEMATIC IS FOR THE 3500B AND 3500C SERIES II ENGINE FOR MARINE
STARTER HARNESSES:
A
B
C
D
E
F
G
H
I
J