Fuel Conditioning Module

Standard Components

Spare Parts Catalogue

Printed Nov 2009
Book No. 1810723-02 V 7
Product No. 1010021-01, 1010022-01, 1010023-01

Spare Parts Catalogue Catalogo parti di ricambio

Reservdelskatalog Catalogo de pecas
Ersatzteilkatalog sobressalentes

Catalogue de pices de Varaosaluettelo

rechange
Catalogue de piezas de
recambio Reserveonderdelen-
catalogus

Reservedelskatalog
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
Copyright Alfa Laval Tumba AB 2009.
Contents

1 Recommended Spare Parts ............................................................................ 1

1.1 Kits.......................................................................................................................... 1
1.1.1 Kits for 1 to 3-Year Service, Pumps .......................................................................... 1
1.1.2 Kit for 1-Year Service, Alfa Laval Filters, FM152 size ............................................... 1
1.1.3 Kit for 1-Year Service, Alfa Laval Filters, FM240 size ............................................... 1
1.1.4 Kits for 3 to 5-Year Service ACE............................................................................... 2
1.1.5 Spare Pumps ACE ................................................................................................... 2
1.1.6 Kits for 3 to 5-Year Service ACG Pumps .................................................................. 4
1.1.7 Spare Pumps ACG .................................................................................................. 5
1.1.8 Alternative Kits for 3 to 5-year Service ACE ............................................................. 5
1.1.9 Electric Motor, Pumps .............................................................................................. 6
1.1.10 Kit for 3-Year Service, Alfa Laval Filters, FM152 size ............................................. 10
1.1.11 Kit for 3-Year Service, Alfa Laval Filters, FM240 size ............................................. 10
1.1.12 Kit for 3-Year Service, Flowmeter ........................................................................... 10
1.1.13 Kits for 3-Year Service, Heaters.............................................................................. 10

2 Standard Components..................................................................................... 11
2.1 Change-over valves ......................................................................................... 11
2.1.1 Manual ................................................................................................................... 11
2.1.2 Pneumatic .............................................................................................................. 11
2.1.3 Electric ................................................................................................................... 11
2.2 Alfa Laval automatic filter ............................................................................ 12
2.2.1 FM 152DE A01/05, A03/09, A05/09, A07/09 Gaskets, Automatic Filter ................. 12
2.2.2 FM 152DE A01/05, A03/09, A05/09, A07/09 Gaskets, Manual Filter ..................... 14
2.2.3 FM 152DE A1/05, A03/09, A05/09, A07/09 Gaskets, Change-over Housing......... 15
2.2.4 FM 152DE A01/05, A03/09, A05/09, A07/09 Electric Motor Spare Parts ............... 16
2.2.5 FM 152DE A01/05, A03/09, A05/09, A07/09 Capacitors........................................ 17
2.2.6 FM 152DE A01/05 Filter Unit .................................................................................. 18
2.2.7 FM 152DE A01/05 Full Flow/DIversion Elements ................................................... 19
2.2.8 FM 152DE A01/05 Filter Insert................................................................................ 20
2.2.9 FM 152DE A03/09 Filter Unit .................................................................................. 21
2.2.10 FM 152DE A03/09 Full Flow/Diversion Elements.................................................... 22
2.2.11 FM 152DE A03/09 Filter Insert................................................................................ 23
2.2.12 FM 152DE A05/09 Filter Unit .................................................................................. 24
2.2.13 FM 152DE A05/09 Full Flow/Diversion Elements.................................................... 25
2.2.14 FM 152DE A05/09 Filter Insert................................................................................ 26
2.2.15 FM 152DE A07/09 Filter Unit .................................................................................. 27
2.2.16 FM 152DE A07/09 Full Flow/Diversion Elements.................................................... 28
2.2.17 FM 152DE A07/09 Filter Insert................................................................................ 29
2.2.18 FM 240DE A01/05, A03/09, A05/09, A07/09 Gaskets
Manual/Automatic Filter Housing ........................................................................... 30
2.2.19 FM 240DE A01/05, A03/09, A05/09, A07/09 Gaskets for Change-over Housing .. 31
2.2.20 FM 240DE A01/05, A03/09, A05/09, A07/09 Capacitors........................................ 33

1810723-02
 2.2.21 FM 240DE A01/05 Filter Unit ..................................................................................34
2.2.22 FM 240DE A01/05 Full Flow/Diversion Elements ....................................................35
2.2.23 FM 240DE A03/09 Filter Unit/Filter Insert................................................................36
2.2.24 FM 240DE A03/09 Full Flow/Diversion Elements ....................................................37
2.2.25 FM 240DE A05/09 Filter Unit/Filter Insert................................................................38
2.2.26 FM 240DE A05/09 Full Flow/Diversion Elements ....................................................39
2.2.27 FM 240DE A07/09 Filter Unit/ Filter Insert ..............................................................40
2.2.28 FM 240DE A07/09 Full Flow/Diversion Elements ....................................................41
2.3 Viscosity Sensor Block DN40, FCM 1000 .................................................42
2.4 Viscosity Sensor Block DN50, FCM 2000, ..............................................43
2.5 Viscosity Sensor Block DN65, FCM 3000 ................................................44
2.6 Flow meter..........................................................................................................45
2.7 Electrical parts .................................................................................................46
2.7.1 Controller EPC 50B .................................................................................................46
2.7.2 Starter ....................................................................................................................47
2.7.3 Support kit ..............................................................................................................48
2.7.4 Remote Control Levels............................................................................................48

3 Other components ............................................................................................. 50

3.1 Various Other Components ...........................................................................50
3.1.1 Pressure transmitter PT1 and PT2 .........................................................................50
3.1.2 Temperature transmitter TT ....................................................................................50
3.1.3 Level switch ...........................................................................................................50
3.1.4 Pressure indicator PI .............................................................................................51
3.1.5 Automatic dearation kit ADV...................................................................................52
3.1.6 Electric trace heating .............................................................................................52
3.1.7 Steam trap - FT .......................................................................................................52
3.1.8 Thermometer ..........................................................................................................52
3.2 Heater Spare Parts ..........................................................................................53
3.2.1 Shell and Tube For FCM 1000 ...............................................................................53
3.2.2 Shell and Tube For FCM 2000 ...............................................................................55
3.2.3 Shell and Tube For FCM 3000 ...............................................................................56
3.2.4 Plate heater, M6M ..................................................................................................57
3.2.5 Heatpac EHM heater, 230 V ................................................................................58
3.2.6 Heatpac EHM heater, 400 V (24 V Operation) ....................................................59
3.2.7 Heatpac EHM heater, 440 V (24 V Operation) ....................................................60
3.2.8 Heatpac EHM heater, 460/480/500 V (24 V Operation) ......................................61
3.2.9 Heatpac EHM heater, 690 V (24 V Operation) ....................................................62
3.3 Power Unit Spare Parts ..................................................................................64
3.3.1 Power unit 31830-6356-1, 24 V/ 0 24 kW/
400 500 V ............................................................................................................64
3.3.2 Power unit 31830-6407-1, 24 V/ 72 kW, 400 500 V .............................................65
3.3.3 Power unit 31830-6761-1, 130 kW .........................................................................66
3.4 Valves...................................................................................................................67
3.4.1 Steam Regulating Valve - SRV................................................................................67
3.4.2 Ball valve complete (For Fuel Oil and Steam) ........................................................72
3.4.3 Ball valve (For Fuel Oil and Steam) ........................................................................72

1810723-02
3.4.4 Ball valve (For Thermal Oil) .................................................................................... 73
3.4.5 Ball valve (For Thermal Oil) .................................................................................... 73
3.4.6 Ball valve with flange FA1....................................................................................... 74
3.4.7 Ball valve with flange FA1, Rating PN16 ................................................................ 74
3.4.8 Ball valve with connection nipple ........................................................................... 75
3.4.9 Ball valve with thread ............................................................................................. 75
3.4.10 Ball valve FP3 with thread ...................................................................................... 76
3.4.11 Ball valve (Deaerating block) ................................................................................. 76
3.4.12 Ball valve ............................................................................................................... 77
3.4.13 Supply pressure regulating valve .......................................................................... 78
3.4.14 Safety valve ............................................................................................................ 79
3.4.15 Non-return valve ..................................................................................................... 80
3.4.16 Non return valve ..................................................................................................... 80
3.4.17 Pressure Relief Valve (Flowmeter automatic by-pass valve) ................................. 81
3.4.18 Pressure relief valve (Deaeration pipe) .................................................................. 81
3.4.19 Viscosity sensor...................................................................................................... 82
3.4.20 Standard tools ........................................................................................................ 82

1810723-02
 FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

6 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 1 RECOMMENDED SPARE PARTS

1 Recommended Spare Parts

1.1 Kits

1.1.1 Kits for 1 to 3-Year Service, Pumps

Ref Part No Description Notes

Quantity
Minor kits, ACE Pumps 1
P190503 For ACE 025 K3/L3/N3 NTBP 1
P190712 For ACE 032 K3/L3/N3 NTBP 1
P190499 For ACE 038 D3/K3/L3/N3 NTBP 1
P190501 For ACE 025 K3/L3/N3 NVBP 1
P190500 For ACE 038 K3/L3/N3 NVBP 1

Minor kit, ACG Pumps

P191242 For ACG 045 K7/N7 NTBP 1
P191244 For ACG 052 K7/N7 NTBP 1

1.1.2 Kit for 1-Year Service, Alfa Laval Filters, FM152 size

Ref Part No Description Notes

Quantity
180019692 Set of gaskets filter housing, automatic 1
180019572 Set of gaskets filter housing, manual 1

571680 02 Capacitor 220 V, 0.5 mF 1

571680 01 Capacitor 110 V, 2.0 mF 1
180019573 Set of gaskets, Change-over valve 1 For FM 152DE 12/6-30/12
180020049 Set of gaskets, Change-over valve 1 For FM 152DE 8/4

1.1.3 Kit for 1-Year Service, Alfa Laval Filters, FM240 size

Ref Part No Description Notes

Quantity
180019584 Set of gaskets filter housing, automatic 1
180019585 Set of gaskets filter housing, manual 1

571680 04 Capacitor 220 V, 1.0 mF 1

571680 03 Capacitor 110 V, 4.0 mF 1
180019573 Set of gaskets, Change-over valve 1

1810723-02 1
1 RECOMMENDED SPARE PARTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

1.1.4 Kits for 3 to 5-Year Service ACE

Ref Part No Description Notes

Quantity
P190487 ACE 025 N3 NTBP Rotor set 1
P190486 ACE 025 L3 NTBP Rotor set 1
P190503 ACE 025 N3/L3 NTBP Minor kit 1

P190487 ACE 025 N3 NVBP Pump 1

P190486 ACE 025 L3 NVBP Pump 1
P190501 ACE 025 N3/L3 NVBP Minor kit 1

P190484 ACE 032 N3 NTBP Pump 1

P190485 ACE 032 L3 NTBP Pump 1
P190712 ACE 032 N3/L3 NTBP Minor kit 1

P190482 ACE 038 K3 NTBP Pump 1

P190483 ACE 038 N3 NTBP Pump 1
P192698 ACE 038 D3 NTBP Pump 1
P190499 ACE 038 K3/N3/D3 NTBP Minor 1
kit

P190482 ACE 038 K3 NVBP Pump 1

P190483 ACE 038 N3 NVBP Pump 1
P190500 ACE 038 K3/N3 NVBP Minor kit 1

1.1.5 Spare Pumps ACE

Ref Part No Description Notes

Quantity
570713 04 ACE 025 N3 NTBP Pump 1 Complete pump for replacement
570713 03 ACE 025 L3 NTBP Pump 1 Complete pump for replacement

570713 02 ACE 025 N3 NVBP Pump 1 Complete pump for replacement

(DO pump)
570713 01 ACE 025 L3 NVBP Pump 1 Complete pump for replacement
(DO pump)

570714 02 ACE 032 N3 NTBP Pump 1 Complete pump for replacement

570714 01 ACE 032 L3 NTBP Pump 1 Complete pump for replacement

570715 01 ACE 038 K3 NTBP Pump 1 Complete pump for replacement

570715 02 ACE 038 N3 NTBP Pump 1 Complete pump for replacement
570715 03 ACE 038 D3 NTBP Pump 1 Complete pump for replacement

570715 03 ACE 038 K3 NVBP Pump 1 Complete pump for replacement

(DO pump)
570715 04 ACE 038 N3 NVBP Pump 1 Complete pump for replacement
(DO pump)

2 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 1 RECOMMENDED SPARE PARTS

* *

* *

*
*

*
*
* *

*
*

* Included in 1-year service kit kit for ACE pumps

1810723-02 3
1 RECOMMENDED SPARE PARTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

1.1.6 Kits for 3 to 5-Year Service ACG Pumps

Ref Part No Description Notes

Quantity
P187542 ACG 045 K7 NTBP Rotor set 1
P191242 ACG 045 K7/N7 NTBP Minor kit 1

P178913 ACG 045 N7 NTBP Rotor set 1

P191242 ACG 045 K7/N7 NTBP Minor kit 1

P187559 ACG 052 K7 NTBP Rotor set 1

P191244 ACG 052 K7/N7 NTBP, Minor kit 1

P179507 ACG 052 N7 NTBP Rotor set 1

P191244 ACG 052 K7/N7 NTBP, Minor kit 1

* *

* *
*

*
*
*

*
*
*
* *
*

Rotor set

* Included in 1-year service kit kit for ACG pumps

4 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 1 RECOMMENDED SPARE PARTS

1.1.7 Spare Pumps ACG

Ref Part No Description Notes

Quantity
575307 01 ACG 045 K7 NTBP Pump 1 Complete pump for replacement
575307 02 ACG 045 N7 NTBP Pump 1 Complete pump for replacement

576006 01 ACG 052 K7 NTBP Pump 1 Complete pump for replacement

576006 02 ACG 052 N7 NTBP Pump 1 Complete pump for replacement

1.1.8 Alternative Kits for 3 to 5-year Service ACE

Delivery time of this kit may be longer than kit of single
spares (see 1.1.5)

Ref Part No Description Notes

Quantity
P189898 ACE 025 N3 NTBP 1 Bare shafted pump 1)
P189899 ACE 025 L3 NTBP 1 Bare shafted pump 1)

P189686 ACE 025 N3 NVBP 1 Bare shafted pump 1)

P189897 ACE 025 L3 NVBP 1 Bare shafted pump 1)

P189893 ACE 032 N3 NTBP 1 Bare shafted pump 1)

P189894 ACE 032 L3 NTBP 1 Bare shafted pump 1)
P189889 ACE 038 K3 NTBP 1 Bare shafted pump 1)
P189888 ACE 038 N3 NTBP 1 Bare shafted pump 1)

P189886 ACE 038 K3 NVBP 1 Bare shafted pump 1)

P189788 ACE 038 N3 NVBP 1 Bare shafted pump 1)
1)
Bare shafted pump include a pump excluding accessories such as counter flanges, connecting frame,
angle bracket and coupling.

1810723-02 5
1 RECOMMENDED SPARE PARTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

1.1.9 Electric Motor, Pumps

Ref Part No Description Notes

Quantity

588229 02 0,37 kW; 400V; 50Hz; 2900 rpm 1

588229 04 0,37 kW; 440V; 50Hz; 2900 rpm 1
588229 07 0,37 kW; 690V; 50Hz; 2900 rpm 1
588229 11 0,45 kW; 440V; 60Hz; 3500 rpm 1
588229 13 0,45 kW; 480V; 60Hz; 3500 rpm 1
588229 16 0,45 kW; 690V; 60Hz; 3500 rpm 1

588230 02 0,25 kW; 400V; 50Hz; 1450 rpm 1

588230 04 0,25 kW; 440V; 50Hz; 1450 rpm 1
588230 07 0,25 kW; 690V; 50Hz; 1450 rpm 1
588230 11 0,37 kW; 440V; 60Hz; 1750 rpm 1
588230 13 0,37 kW; 480V; 60Hz; 1750 rpm 1
588230 16 0,37 kW; 690V; 60Hz; 1750 rpm 1

588231 02 0,55 kW; 400V; 50Hz; 2900 rpm 1

588231 04 0,55 kW; 440V; 50Hz; 2900 rpm 1
588231 07 0,55 kW; 690V; 50Hz; 2900 rpm 1
588231 11 0,65 kW; 440V; 60Hz; 3500 rpm 1
588231 13 0,65 kW; 480V; 60Hz; 3500 rpm 1
588231 16 0,65 kW; 690V; 60Hz; 3500 rpm 1

551586 07 0,37 kW; 400V; 50Hz; 1450 rpm 1

551586 08 0,37 kW; 440V; 50Hz; 1450 rpm 1
551586 11 0,37 kW; 690V; 50Hz; 1450 rpm 1
551586 05 0,45 kW; 440V; 60Hz; 1750 rpm 1
551586 15 0,45 kW; 480V; 60Hz; 1750 rpm 1
551586 17 0,45 kW; 690V; 60Hz; 1750 rpm 1

588232 02 0,75 kW; 400V; 50Hz; 2900 rpm 1

588232 04 0,75 kW; 440V; 50Hz; 2900 rpm 1
588232 07 0,75 kW; 690V; 50Hz; 2900 rpm 1
588232 11 0,9 kW; 440V; 60Hz; 3500 rpm 1
588232 13 0,9 kW; 480V; 60Hz; 3500 rpm 1
588232 16 0,9 kW; 690V; 60Hz; 3500 rpm 1

588233 02 0,55 kW; 400V; 50Hz; 1450 rpm 1

588233 04 0,55 kW; 440V; 50Hz; 1450 rpm 1
588233 07 0,55 kW; 690V; 50Hz; 1450 rpm 1
588233 11 0,65 kW; 440V; 60Hz; 1750 rpm 1
588233 13 0,65 kW; 480V; 60Hz; 1750 rpm 1
588233 16 0,65 kW; 690V; 60Hz; 1750 rpm 1

588234 02 1,1 kW; 400V; 50Hz; 2900 rpm 1

588234 04 1,1 kW; 440V; 50Hz; 2900 rpm 1
588234 07 1,1 kW; 690V; 50Hz; 2900 rpm 1
588234 11 1,3 kW; 440V; 60Hz; 3500 rpm 1
588234 13 1,3 kW; 480V; 60Hz; 3500 rpm 1
588234 16 1,3 kW; 690V; 60Hz; 3500 rpm 1

551587 10 0,75 kW; 400V; 50Hz; 1450 rpm 1

551587 15 0,75 kW; 440V; 50Hz; 1450 rpm 1
551587 14 0,75 kW; 690V; 50Hz; 1450 rpm 1
551587 05 0,9 kW; 440V; 60Hz; 1750 rpm 1
551587 08 0,9 kW; 480V; 60Hz; 1750 rpm 1
551587 18 0,9 kW; 690V; 60Hz; 1750 rpm 1

565192 02 1,5 kW; 400V; 50Hz; 2900 rpm 1

6 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 1 RECOMMENDED SPARE PARTS

Ref Part No Description Notes

Quantity
565192 04 1,5 kW; 440V; 50Hz; 2900 rpm 1
565192 07 1,5 kW; 690V; 50Hz; 2900 rpm 1
565192 11 1,75 kW; 440V; 60Hz; 3500 rpm 1
565192 13 1,75 kW; 480V; 60Hz; 3500 rpm 1
565192 16 1,75 kW; 690V; 60Hz; 3500 rpm 1

551590 10 1,1 kW; 400V; 50Hz; 1450 rpm 1

551590 15 1,1 kW; 440V; 50Hz; 1450 rpm 1
551590 14 1,1 kW; 690V; 50Hz; 1450 rpm 1
551590 05 1,3 kW; 440V; 60Hz; 1750 rpm 1
551590 08 1,3 kW; 480V; 60Hz; 1750 rpm 1
551590 18 1,3 kW; 690V; 60Hz; 1750 rpm 1

552807 09 2,2 kW; 400V; 50Hz; 2900 rpm 1

552807 03 2,2 kW; 440V; 50Hz; 2900 rpm 1
552807 13 2,2 kW; 690V; 50Hz; 2900 rpm 1
552807 14 2,5 kW; 440V; 60Hz; 3500 rpm 1
552807 16 2,5 kW; 480V; 60Hz; 3500 rpm 1
552807 17 2,5 kW; 690V; 60Hz; 3500 rpm 1

551614 07 1,5 kW; 400V; 50Hz; 1450 rpm 1

551614 08 1,5 kW; 440V; 50Hz; 1450 rpm 1
551614 11 1,5 kW; 690V; 50Hz; 1450 rpm 1
551614 05 1,75 kW; 440V; 60Hz; 1750 rpm 1
551614 15 1,75 kW; 480V; 60Hz; 1750 rpm 1
551614 17 1,75 kW; 690V; 60Hz; 1750 rpm 1

551821 08 3 kW; 400V; 50Hz; 2900 rpm 1

551821 03 3 kW; 440V; 50Hz; 2900 rpm 1
551821 12 3 kW; 690V; 50Hz; 2900 rpm 1
551821 13 3,5 kW; 440V; 60Hz; 3500 rpm 1
551821 15 3,5 kW; 480V; 60Hz; 3500 rpm 1
551821 16 3,5 kW; 690V; 60Hz; 3500 rpm 1

551616 10 2,2 kW; 400V; 50Hz; 1450 rpm 1

551616 15 2,2 kW; 440V; 50Hz; 1450 rpm 1
551616 14 2,2 kW; 690V; 50Hz; 1450 rpm 1
551616 05 2,5 kW; 440V; 60Hz; 1750 rpm 1
551616 08 2,5 kW; 480V; 60Hz; 1750 rpm 1
551616 18 2,5 kW; 690V; 60Hz; 1750 rpm 1

565196 02 4 kW; 400V; 50Hz; 2900 rpm 1

565196 04 4 kW; 440V; 50Hz; 2900 rpm 1
565196 07 4 kW; 690V; 50Hz; 2900 rpm 1
565196 11 4,6 kW; 440V; 60Hz; 3500 rpm 1
565196 13 4,6 kW; 480V; 60Hz; 3500 rpm 1
565196 16 4,6 kW; 690V; 60Hz; 3500 rpm 1

552038 15 3 kW; 400V; 50Hz; 1450 rpm 1

552038 03 3 kW; 440V; 50Hz; 1450 rpm 1
552038 17 3 kW; 690V; 50Hz; 1450 rpm 1
552038 08 3,5 kW; 440V; 60Hz; 1750 rpm 1
552038 10 3,5 kW; 480V; 60Hz; 1750 rpm 1
552038 19 3,5 kW; 690V; 60Hz; 1750 rpm 1

552536 14 5,5 kW; 400V; 50Hz; 2900 rpm 1

552536 04 5,5 kW; 440V; 50Hz; 2900 rpm 1
552536 17 5,5 kW; 690V; 50Hz; 2900 rpm 1
552536 07 6,4 kW; 440V; 60Hz; 3500 rpm 1
552536 12 6,4 kW; 480V; 60Hz; 3500 rpm 1

1810723-02 7
1 RECOMMENDED SPARE PARTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

Ref Part No Description Notes

Quantity
552536 19 6,4 kW; 690V; 60Hz; 3500 rpm 1

588235 02 4 kW; 400V; 50Hz; 1450 rpm 1

588235 04 4 kW; 440V; 50Hz; 1450 rpm 1
588235 07 4 kW; 690V; 50Hz; 1450 rpm 1
588235 11 4,6 kW; 440V; 60Hz; 1750 rpm 1
588235 13 4,6 kW; 480V; 60Hz; 1750 rpm 1
588235 16 4,6 kW; 690V; 60Hz; 1750 rpm 1

561356 02 7,5 kW; 400V; 50Hz; 2900 rpm 1

561356 04 7,5 kW; 440V; 50Hz; 2900 rpm 1
561356 07 7,5 kW; 690V; 50Hz; 2900 rpm 1
561356 10 8,6 kW; 440V; 60Hz; 3500 rpm 1
561356 12 8,6 kW; 480V; 60Hz; 3500 rpm 1
561356 17 8,6 kW; 690V; 60Hz; 3500 rpm 1

552811 11 5,5 kW; 400V; 50Hz; 1450 rpm 1 Delta connection

552811 05 5,5 kW; 440V; 50Hz; 1450 rpm 1
552811 11 5,5 kW; 690V; 50Hz; 1450 rpm 1 Star connection
552811 10 6,4 kW; 440V; 60Hz; 1750 rpm 1
552811 13 6,4 kW; 480V; 60Hz; 1750 rpm 1
552811 14 6,4 kW; 690V; 60Hz; 1750 rpm 1

562534 02 9,5 kW; 400V; 50Hz; 2900 rpm 1

562534 04 9,5 kW; 440V; 50Hz; 2900 rpm 1
562534 07 9,5 kW; 690V; 50Hz; 2900 rpm 1
562534 10 11 kW; 440V; 60Hz; 3500 rpm 1
562534 12 11 kW; 480V; 60Hz; 3500 rpm 1
562534 17 11 kW; 690V; 60Hz; 3500 rpm 1

588236 02 7,5 kW; 400V; 50Hz; 1450 rpm 1

588236 04 7,5 kW; 440V; 50Hz; 1450 rpm 1
588236 07 7,5 kW; 690V; 50Hz; 1450 rpm 1
588236 11 8,6 kW; 440V; 60Hz; 1750 rpm 1
588236 13 8,6 kW; 480V; 60Hz; 1750 rpm 1
588236 16 8,6 kW; 690V; 60Hz; 1750 rpm 1

562581 02 11 kW; 400V; 50Hz; 2900 rpm 1

562581 04 11 kW; 440V; 50Hz; 2900 rpm 1
562581 07 11 kW; 690V; 50Hz; 2900 rpm 1
562581 10 14,5 kW; 440V; 60Hz; 3500 rpm 1
562581 12 14,5 kW; 480V; 60Hz; 3500 rpm 1
562581 17 14,5 kW; 690V; 60Hz; 3500 rpm 1

588237 02 9,5 kW; 400V; 50Hz; 1450 rpm 1

588237 04 9,5 kW; 440V; 50Hz; 1450 rpm 1
588237 07 7,5 kW; 690V; 50Hz; 1450 rpm 1
588237 11 11 kW; 440V; 60Hz; 1750 rpm 1
588237 13 11 kW; 480V; 60Hz; 1750 rpm 1
588237 16 11 kW; 690V; 60Hz; 1750 rpm 1

588238 02 15 kW; 400V; 50Hz; 2900 rpm 1

588238 04 15 kW; 440V; 50Hz; 2900 rpm 1
588238 07 15 kW; 690V; 50Hz; 2900 rpm 1
588238 11 17,5 kW; 440V; 60Hz; 3500 rpm 1
588238 13 17,5 kW; 480V; 60Hz; 3500 rpm 1
588238 16 17,5 kW; 690V; 60Hz; 3500 rpm 1

552813 11 11 kW; 400V; 50Hz; 1450 rpm 1 Delta connections

552813 05 11 kW; 440V; 50Hz; 1450 rpm 1

8 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 1 RECOMMENDED SPARE PARTS

Ref Part No Description Notes

Quantity
552813 11 11 kW; 690V; 50Hz; 1450 rpm 1 Star connections
552813 15 15,5 kW; 440V; 60Hz; 1750 rpm 1
552813 13 15,5 kW; 480V; 60Hz; 1750 rpm 1
552813 16 15,5 kW; 690V; 60Hz; 1750 rpm 1

563396 02 18,5 kW; 400V; 50Hz; 2900 rpm 1

563396 04 18,5 kW; 440V; 50Hz; 2900 rpm 1
563396 07 18,5 kW; 690V; 50Hz; 2900 rpm 1
563396 10 21 kW; 440V; 60Hz; 3500 rpm 1
563396 12 21 kW; 480V; 60Hz; 3500 rpm 1
563396 17 21 kW; 690V; 60Hz; 3500 rpm 1

552814 11 15 kW; 400V; 50Hz; 1450 rpm 1 Delta connections

552814 05 15 kW; 440V; 50Hz; 1450 rpm 1
552814 11 15 kW; 690V; 50Hz; 1450 rpm 1 Star connections
552814 16 18 kW; 440V; 60Hz; 1750 rpm 1
552814 13 18 kW; 480V; 60Hz; 1750 rpm 1
552814 17 18 kW; 690V; 60Hz; 1750 rpm 1

588239 02 21 kW; 400V; 50Hz; 2900 rpm 1

588239 04 21 kW; 440V; 50Hz; 2900 rpm 1
588239 07 21 kW; 690V; 50Hz; 2900 rpm 1
588239 11 24 kW; 440V; 60Hz; 3500 rpm 1
588239 13 24 kW; 480V; 60Hz; 3500 rpm 1
588239 16 24 kW; 690V; 60Hz; 3500 rpm 1

588240 02 17,5 kW; 400V; 50Hz; 1450 rpm 1

588240 04 17,5 kW; 440V; 50Hz; 1450 rpm 1
588240 07 17,5 kW; 690V; 50Hz; 1450 rpm 1
588240 11 20 kW; 440V; 60Hz; 1750 rpm 1
588240 13 20 kW; 480V; 60Hz; 1750 rpm 1
588240 16 20 kW; 690V; 60Hz; 1750 rpm 1

1810723-02 9
1 RECOMMENDED SPARE PARTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

1.1.10 Kit for 3-Year Service, Alfa Laval Filters, FM152 size

Ref Part No Description Notes

Quantity
180019692 Set of gaskets filter housing, automatic 3
180019572 Set of gaskets f ilter housing, manual 3

571680 02 Capacitor 220 V, 0.5 mF 2

571680 01 Capacitor 110 V, 2.0 mF 2
180019573 Set of gaskets, Change-over valve 2
180020049 Set of gaskets, Change-over valve 1 For FM 152DE 8/4

1.1.11 Kit for 3-Year Service, Alfa Laval Filters, FM240 size

Ref Part No Description Notes

Quantity
180019584 Set of gaskets filter housing, automatic 3
180019585 Set of gaskets filter housing, manual 3

571680 04 Capacitor 220 V, 1.0 mF 2

571680 03 Capacitor 110 V, 4.0 mF 2
180019573 Set of gaskets, Change-over valve 2

1.1.12 Kit for 3-Year Service, Flowmeter

Ref Part No Description Notes

Quantity
575096 10 Pulse transmitter kit 1 Consisting of 1 reed switch
assembly and 2 O-rings
575096 11 Set of vanes 1 Consisting of 4 vanes, 2
vane rods, 2 O-rings DN25
575096 12 Set of vanes 1 Consisting of 4 vanes, 2
vane rods, 2 O-rings DN40
575096 13 Set of vanes 1 Consisting of 4 vanes, 2
vane rods, 2 O-rings DN50

1.1.13 Kits for 3-Year Service, Heaters

Ref Part No Description Notes

Quantity
AlfaHeat Shell and Tube
Gasket kit item 4 According to size. See 3.2
Heater Spare Parts.
PHE Plate Heat Exchanger
3900213114 Plate gasket According to size1) .See 3.2
Heater Spare Parts.
EHM Electrical Heater
Heater elements 1+1 According to size. See 3.2
Heater Spare Parts.
Spares kit 1 According to size. See 3.2
Heater Spare Parts.
Spares for Power Unit See 3.3 Power Unit Spare
Parts.
1) Recommended quantity 25% of total number of gaskets in heater.

10 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2 Standard Components
2.1 Change-over valves
2.1.1 Manual

569659
Ref Part No Description -82 -83 -84 Notes
Quantity
569659 82 Complete valve 1 DN 40
569659 83 Complete valve 1 DN 50
569659 84 Complete valve 1 DN 65
572790 01 Microswitch 2 2 2

2.1.2 Pneumatic

570247
Ref Part No Description -82 -83 -84 Notes
Quantity
570247 82 Complete valve incl. actuator 1 DN 40
570247 83 Complete valve incl. actuator 1 DN 50
570247 84 Complete valve incl. actuator 1 DN 65
572019 03 Pneumatic actuator 1 DN 40
572019 04 Pneumatic actuator 1 DN 50
572019 05 Pneumatic actuator 1 DN 65
572790 01 Microswitch 2 2 2
575397 01 Coil complete 2 2 2

2.1.3 Electric

570246
Ref Part No Description -82 -83 -84 Notes
Quantity
570246 82 Complete valve incl. actuator 1 DN 40
570246 83 Complete valve incl. actuator 1 DN 50
570246 84 Complete valve incl. actuator 1 DN 65
571354 02 Electric actuator 1 DN 40
571354 02 Electric actuator 1 DN 50
571354 03 Electric actuator 1 DN 65

1810723-02 11
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2 Alfa Laval automatic filter

2.2.1 FM 152DE A01/05, A03/09, A05/09, A07/09 Gaskets, Automatic Filter

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180019692 Set of gaskets for auto filter Valid for FF152DE
also
housing consist of
39 180005211 O-ring 1 1 1 1 1
40 180005293 O-ring 1 1 1 1 1
41 180005241 O-ring 1 1 1 1 1
42 180005240 O-ring 2 2 2 2 2
37 180007400 Driving axle 1 1 1 1 1
38 180006408 Screw 1 1 1 1 1
47 180005064 Heating chamber gasket 1 1 1 1 Valid for FF152DE
also

FM 152DE 8/4 A01/05, A03/09, A05/09, A07/09

12 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

FM 152DE 12/6 to 30/12 A01/05, A03/09, A05/09, A07/09

1810723-02 13
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.2 FM 152DE A01/05, A03/09, A05/09, A07/09 Gaskets, Manual Filter

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180019572 Set of gaskets for manual filter 1 1 1 1 1 For major overhaul
housing consisting of Valid for FF152DE also
41 180005241 O-ring 1 1 1 1
42 180005240 O-ring 1 1 1 1 1
47 180005064 Heating chamber gasket 1 1 1 1 1

14 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.3 FM 152DE A1/05, A03/09, A05/09, A07/09 Gaskets, Change-over

Housing

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
83 180005219 Gasket for inlet/outlet connection 2 6 6 6 6
180020049 Set of gaskets for change-over 1 Valid for FF152DE
housing consisting of also
180019573 Set of gaskets for change-over 1 1 1 1 Valid for FF152DE
housing consisting of also
81 180005216 O-ring 3 1 1 1 1
82 180005251 O-ring 1 1 1 1
96 180005210 O-ring 1 1 1 1 1
97 180005225 O-ring 1 1 1 1

1810723-02 15
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.4 FM 152DE A01/05, A03/09, A05/09, A07/09 Electric Motor Spare Parts

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
45 180010818 Electric motor assembly 1 1 1 1 1 110 V AC
consist of
45 180010817 Electric motor assembly 1 1 1 1 1 220V AC
consist of
44 180008783 Electric motor 1 1 1 1 1 110V AC
44 180008807 Electric motor 1 1 1 1 1 220V AC
22 180001974 Motor cover 1 1 1 1 1
23 190006375 Screw 7 7 7 7 7
37 180007400 Driving axle 1 1 1 1 1
38 180006408 Screw 1 1 1 1 1

45

44
22

23

37

38

16 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.5 FM 152DE A01/05, A03/09, A05/09, A07/09 Capacitors

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
571680 02 Capacitor 220 V 1 1 1 1 1
571680 01 Capacitor 110 V 1 1 1 1 1

1810723-02 17
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.6 FM 152DE A01/05 Filter Unit

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180017774 Filter unit 1
180017775 Filter unit 1
180017776 Filter unit 1
180017777 Filter unit 1
180017778 Filter unit 1

18 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.7 FM 152DE A01/05 Full Flow/DIversion Elements

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
1 180009480 Set of full flow elements 8 A01
1 180009510 Set of full flow elements 12 A01
1 180009511 Set of full flow elements 16 A01
1 180009512 Set of full flow elements 24 A01
1 180009513 Set of diversion elements 30 A01
2 180010516 Set of diversion elements 4 A05
2 180010517 Set of diversion elements 6 A05
2 180010518 Set of diversion elements 8 A05
2 180010519 Set of diversion elements 12 12 A05

1810723-02 19
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.8 FM 152DE A01/05 Filter Insert

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity

180003542 Filter insert 1 A05

180003577 Filter insert 1 1 1 A05
180003566 Filter insert 1 A05

20 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.9 FM 152DE A03/09 Filter Unit

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity

180017879 Filter unit 1

180017880 Filter unit 1
180017881 Filter unit 1
180017882 Filter unit 1
180017883 Filter unit 1

1810723-02 21
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.10 FM 152DE A03/09 Full Flow/Diversion Elements

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity

1 180009456 Set of full flow elements 8 A03

1 180009457 Set of full flow elements 12 A03
1 180009458 Set of full flow elements 16 A03
1 180009459 Set of full flow elements 24 A03
1 180009460 Set of diversion elements 30 A03
2 180010520 Set of diversion elements 4 A09
2 180010521 Set of diversion elements 6 A09
2 180010522 Set of diversion elements 8 A09
2 180010523 Set of diversion elements 12 12 A09

22 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.11 FM 152DE A03/09 Filter Insert

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity

180003544 Filter insert 1 A07

180003579 Filter insert 1 1 1 A07
180003568 Filter insert 1 A07

1810723-02 23
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.12 FM 152DE A05/09 Filter Unit

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180017894 Filter unit 1
180017895 Filter unit 1
180017896 Filter unit 1
180017897 Filter unit 1
180017898 Filter unit 1

24 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.13 FM 152DE A05/09 Full Flow/Diversion Elements

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity

1 180009461 Set of full flow elements 8 A05

1 180009462 Set of full flow elements 12 A05
1 180009463 Set of full flow elements 16 A05
1 180009464 Set of full flow elements 24 A05
1 180009465 Set of full flow elements 30 A05
2 180010520 Set of full flow elements 4 A09
2 180010521 Set of diversion elements 6 A09
2 180010522 Set of diversion elements 8 A09
2 180010523 Set of diversion elements 12 12 A09

1810723-02 25
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.14 FM 152DE A05/09 Filter Insert

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180003544 Filter insert 1 A07
180003579 Filter insert 1 1 1 A07
180003568 Filter insert 1 A07

26 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.15 FM 152DE A07/09 Filter Unit

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180017889 Filter unit 1
180017890 Filter unit 1
180017891 Filter unit 1
180017892 Filter unit 1
180017893 Filter unit 1

1810723-02 27
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.16 FM 152DE A07/09 Full Flow/Diversion Elements

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity

1 180009466 Set of full flow elements 8 A07

1 180009467 Set of full flow elements 12 A07
1 180009468 Set of full flow elements 16 A07
1 180009469 Set of full flow elements 24 A07
1 180009470 Set of full flow elements 30 A07
2 180010520 Set of diversion elements 4 A09
2 180010521 Set of diversion elements 6 A09
2 180010522 Set of diversion elements 8 A09
2 180010523 Set of diversion elements 12 12 A09

28 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.17 FM 152DE A07/09 Filter Insert

FM 152
Ref Part No Description 8/4 12/6 16/8 24/12 30/12 Notes
Quantity
180003544 Filter insert 1 A07
180003579 Filter insert 1 1 1 A07
180003568 Filter insert 1 A07

1810723-02 29
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.18 FM 240DE A01/05, A03/09, A05/09, A07/09 Gaskets Manual/Automatic

Filter Housing

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
102 180005272 Heating chamber gasket 2 2 2
83 180005063 Gasket for inlet/outlet connections 2 2 2
109 180005063 Gasket for inlet/outlet connections 1 1 1
180019585 Set of gaskets for manual filter housing 1 1 1 For major overhaul
consisting of
12 180005247 O-ring 2 2 2
42 180005246 O-ring 1 1 1
43 180005248 O-ring 1 1 1
O-ring
180019584 Set of gaskets for auto filter housing 1 1 1 For major overhaul
consisting of
12 180005247 O-ring 2 2 2
42 180005246 O-ring 2 2 2
43 180005248 O-ring 1 1 1
57 180005257 O-ring 2 2 2

30 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.19 FM 240DE A01/05, A03/09, A05/09, A07/09 Gaskets for Change-over

Housing

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
83 18005063 Gasket for inlet/outlet connection 2 2 2 2
180019573 Set of gaskets for change-over 1 1 1 1
housing consisting of
81 180005225 O-ring 1
82 180005251 O-ring 1
96 180005216 O-ring 1
97 180005225 O-ring 1

1810723-02 31
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

32 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.20 FM 240DE A01/05, A03/09, A05/09, A07/09 Capacitors

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
571680 04 Capacitor 220 V 1 1 1
571680 03 Capacitor 110 V 1 1 1

1810723-02 33
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.21 FM 240DE A01/05 Filter Unit

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
180017906 Filter unit 1
180017907 Filter unit 1
180017908 Filter unit 1

34 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.22 FM 240DE A01/05 Full Flow/Diversion Elements

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
1 180011034 Set of full flow elements 15 A01
1 180011035 Set of full flow elements 20 A01
1 180011036 Set of full flow elements 25 A01
2 180011068 Set of diversion elements 8 A05
2 180011069 Set of diversion elements 10 A05
2 180011070 Set of diversion elements 12 A05

1810723-02 35
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.23 FM 240DE A03/09 Filter Unit/Filter Insert

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
180017936 Filter unit1) 1
180017937 Filter unit1) 1
180017938 Filter unit1) 1
180003725 Filter insert2) 1
180003730 Filter insert2) 1
180003735 Filter insert2) 1
1) 180003335 Single element full flow A03
2) 18000333 Single element diversion A09

Filter Size FM240DE(FGMV/ Filter insert - Manual Filter Part No.

FSMN240-RN-) Filtering code Height H (mm)
Full-Flow A03
15/8 180003725 465
20/10 180003730 535
25/12 180003735 605

36 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.24 FM 240DE A03/09 Full Flow/Diversion Elements

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
1 180011058 Set of full flow elements 15
1 180011059 Set of full flow elements 20
1 180011060 Set of full flow elements 25
2 180011072 Set of diversion elements 8
2 180011073 Set of diversion elements 10
2 180011074 Set of diversion elements 12

1810723-02 37
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.25 FM 240DE A05/09 Filter Unit/Filter Insert

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
180017986 Filter unit 1
180017987 Filter unit 1
180017988 Filter unit 1
180003726 Filter insert 1
180003731 Filter insert 1
180003736 Filter insert 1

Filter Size FM240DE(FGMV/ Filter insert - Manual Filter Part No.

FSMN240-RN-) Filtering code Height H (mm)
Full-Flow A05
15/8 180003726 465
20/10 180003731 535
25/12 180003736 605

38 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.26 FM 240DE A05/09 Full Flow/Diversion Elements

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
1 180011052 Set of full flow elements 15
1 180011053 Set of full flow elements 20
1 180011055 Set of full flow elements 25
2 180011072 Set of diversion elements 8
2 180011073 Set of diversion elements 10
2 180011074 Set of diversion elements 12

1810723-02 39
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.2.27 FM 240DE A07/09 Filter Unit/ Filter Insert

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
180017956 Filter unit 1
180017957 Filter unit 1
180017958 Filter unit 1
180003727 Filter insert 1
180003732 Filter insert 1
180003737 Filter insert 1

Filter Size FM240DE(FGMV/ Filter insert - Manual Filter Part No.

FSMN240-RN-) Filtering code Height H (mm)
Full-Flow A07
15/8 180003727 465
20/10 180003732 535
25/12 180003737 605

40 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.2.28 FM 240DE A07/09 Full Flow/Diversion Elements

FM 240
Ref Part No Description 15/8 20/10 25/12 Notes
Quantity
1 180011037 Set of full flow elements 15
1 180011038 Set of full flow elements 20
1 180011039 Set of full flow elements 25
2 180011072 Set of diversion elements 8
2 180011073 Set of diversion elements 10
2 180011074 Set of diversion elements 12

NOTE

For Fuel Conditioning Modules with other make of

filter, see the specific spare parts list.

1810723-02 41
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.3 Viscosity Sensor Block DN40, FCM 1000

568727
Ref Part No Description -80 Notes
Quantity
4 585535 80 Viscosity sensor kit comprising: 1 See page 82
585535 01 Viscosity sensor 1 See page 82
585535 02 Viscosity circuit board 1 See page 82

9 569300 01 Ball valve 5 See page 77.

10 569301 01 Pressure transmitter 1 See page 50
11 569306 01 Ball valve 1 See page 74
12 569874 02 Pressure gauge 1 See page 51
13 569304 02 Ball valve 1 See page 75
15 569302 01 Thermometer 1 See page 52
17 569309 01 Temperature transmitter 1 See page 50
20 1762672 01 Hexagon plug 1 G1/2
22 1765908 04 Gasket 2 DN15
24 1761834 03 Copper washer 2 26x21x1.5
25 1761834 05 Washer 1
31 221581 44 Stop screw 2 M4x8
569734 01 Flexible hose for drain 1

Pin mounted on
top side

42 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.4 Viscosity Sensor Block DN50, FCM 2000,

568728
Ref Part No Description -80 Notes
Quantity
4 585535 80 Viscosity sensor kit comprising: 1
585535 01 Viscosity sensor 1 See page 82
585535 02 Viscosity circuit board 1

9 569300 02 Ball valve 5 See page 77.

10 569301 01 Pressure transmitter 1 See page 50
11 569306 01 Ball valve 1 See page 74
12 569874 02 Pressure gauge 1 See page 51
13 569304 02 Ball valve 1 See page 75
15 569302 01 Thermometer 1 See page 52
17 569309 01 Temperature transmitter 1 See page 50
20 1762672 01 Hexagon plug 1 G1/2
20 569309 01 Temperature transmitter 1 See page 50
22 1765908 04 Gasket 2 DN15
23 1761834 03 Coppar washer 1 26x21x1.5
24 1761834 05 Washer 1
29 41456 Washer 36
30 221581 44 Stop screw 1 M4x8
569734 01 Flexible hose for drain 1

Pin mounted on
top side

1810723-02 43
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.5 Viscosity Sensor Block DN65, FCM 3000

572972
Ref Part No Description -80 Notes
Quantity
4 585535 80 Viscosity sensor kit comprising: 1
585535 01 Viscosity sensor 1 See page 82
585535 02 Viscosity circuit board 1

9 569300 03 Ball valve 5 See page 77.

10 569301 01 Pressure transmitter 1 See page 50
11 569306 01 Ball valve 1 See page 74
12 569874 02 Pressure gauge 1 See page 51
13 569304 02 Ball valve 1 See page 75
15 569302 01 Thermometer 1 See page 52
17 569309 01 Temperature transmitter 1 See page 50
22 1761834 03 Copper washer 2 26x21x1.5
23 1765911 01 Elbow 1 G1/4
25 1761834 05 Copper washer 1 13.3x18.9x1.35
29 221581 44 Stop screw 1 M4x8
30 1765908 04 Gasket 2 DN15
34 41456 Washer 4
35 223101 49 Washer 36 13x24x2.5
569734 01 Flexible hose for drain 1

Pin mounted on
top side

44 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.6 Flow meter

575096
Ref Part No Description -01 -02 -03 Notes
Quantity
575096 01 Meter complete 1 DN25
575096 02 Meter complete 1 DN40
575096 03 Meter complete 1 DN50
575096 10 Pulse transmitter kit 1 1 1
575096 11 Set of vanes 1 DN25
575096 12 Set of vanes 1 DN40
575096 13 Set of vanes 1 DN50

1810723-02 45
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.7 Electrical parts

2.7.1 Controller EPC 50B

Ref Part No Description Notes

Quantity
318306245 1 EPC50B OP front module1) 1 Operating Panel on Control
Unit
318306775 1 EPC50B I/O base module 1
318304546 3 EPC50B OP board1) 1
318306786 1 EPC50B I/O board 1
318304584 1 EPC50B Expansion board1) 1
T1 318306442 1 EPC50B transformer 1
318306372 1 EPC50B I/O board mounting kit 1
318304549 2 EPC50B Heater board1) 1 Optional board
318306559 1 EPC50B Profibus board 1 Optional board
318306558 1 EPC 50B Modbus board 1 Optional board
318306779 1 Stickers 1
318306346 1 Cable harness OP-I/O 1
318306362 1 Flat cable 1 1 For 1 optional board
318306362 2 Flat cable 2 1 For 2 optional boards
318304594 3 Booster board1) 1 Optional
318306373 1 Fuse kit1) 1
585535 02 Viscosity board1) 1
1)
Parts recommended for 3 years operation

46 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

2.7.2 Starter

Ref Part No Description Notes

Quantity
TR1-TR4 588528 01 Transformer 1
F1-F10 578793 01 Fuse - 2A
F1-F10 578793 02 Fuse - 6A
571688 01 Ammeter 4 0-5A
571688 02 Ammeter - 0-10A
571688 03 Ammeter - 0-20A
Q6 571701 01 Diff. circuit breaker 1 Option heat tra.

S8 571653 07 Switch, 2 pos 1 Steam, thermal oil

version
S9 571653 10 Switch, 2 pos 1 Steam, thermal oil
version
S1-S4 571653 03 Switch, 4 pos 4
S5 571653 04 Switch, 4 pos 1
S7 571653 06 Switch, 2 pos 1 Add. filter
S10 571653 01 Switch, 2 pos 1 Electric version
S11 571653 05 Switch, 5 pos 1 Electric version
S6/H6 571653 08 Switch, illum. 2 pos 1 Option heat tra.
K .. 53500460 02 Contactor 1 9A
K .. 53500460 04 Contactor 1 23A
KA1-KA5 53500028 07 Relay 5
K20P- 53500028 07 Relay 4 Option 3-way valve
K2CL-
KA10-
KA11

K5A 571677 01 Contactor 1 Aut. Filter 110/115V

K5A 571677 03 Contactor 1 Aut. Filter 230V
K5A-K5B 571677 02 Contactor 2 Add. Filter
F5A 571676 01 Thermal relay 1 Aut. Filter
K .. 53500461 01 Aux. Contact block 1 3 N.O. + 1 N.C.
K .. 53500461 02 Aux. Contact block 1 1 N.O.
K6 571710 01 Aux. Relay 1 Option heat tra. 110/
115V
K6 571710 02 Aux. Relay 1 Option heat tra. 230V
K21-K25 571710 03 Aux. Relay 5 Emergency shut down
K26 571710 04 Aux. Relay 1 Emergency shut down
Q5 571657 01 Circuit breaker 1 40A
Q .. 53500098 25 Circuit breaker 1 1,0A
Q .. 53500098 26 Circuit breaker 1 1,6A
Q .. 53500098 27 Circuit breaker 1 2,5A
Q .. 53500098 28 Circuit breaker 1 4,0A
Q .. 53500098 29 Circuit breaker 1 6,3A
Q .. 53500098 30 Circuit breaker 1 10,0A
Q .. 53500098 31 Circuit breaker 1 16,0A
Q .. 53500098 32 Circuit breaker 1 20,0A
H1-H4 571659 01 Signal lamp, white 4
H7 571659 02 Signal lamp, yellow 1 Automatic filter
H1-H4 53500201 11 Led bulb 4 24 VAC
H5 571659 01 Signal lamp, white 1 Automatic filter
H5 53500201 33 Led bulb (white) 1 110/115 V
H7 53500201 34 Led bulb (yellow) 1 110/115 V
H5 53500201 35 Led bulb (white) 1 230 V
H7 53500201 36 Led bulb (yellow) 1 230 V

NOTE

Reference no.s according to electrical diagrams in

the Installation System Reference booklet.

1810723-02 47
2 STANDARD COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

2.7.3 Support kit

575592
Ref Part No Description -80 Notes
Quantity
31830-6373 1 Fuse kit 1 For EPC 50B
53500201 11 Led bulb 24Vac 4
578793 01 Fuse 2 A 4
578793 02 Fuse 6 A 1

2.7.4 Remote Control Levels

569388
Ref Part No Description -01 -02 -03 Notes
Quantity
S1-S4 571653 02 Switch, 3 pos 4 Advanced level
S14 571653 09 Switch, 2 pos 1

S1-S4 571653 02 Switch, 3 pos 4 Extended Level 24VAC

S5 571653 06 Switch, 2 pos 1 Extended Level 24VAC
S6 571653 09 Switch, 2 pos 1 Extended Level 24VAC
KA1-KA3 53500028 07 Relay 3 Extended Level 24VAC
KA1-KA3 53500028 08 Relay socket 3 Extended Level 24VAC

S1...S4 571653 02 Switch, 3 pos 4 Extended Level 24VDC

S5 571653 06 Switch, 2 pos 1 Extended Level 24VDC
S6 571653 09 Switch, 2 pos 1 Extended Level 24VDC
KA1-KA3 53500028 09 Relay 3 Extended Level 24VDC
KA1-KA3 53500028 08 Relay socket 3 Extended Level 24VDC

48 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 2 STANDARD COMPONENTS

1810723-02 49
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3 Other components
3.1 Various Other Components

3.1.1 Pressure transmitter PT1 and PT2

569301
Ref Part No Description -01 Notes
Quantity
569301 01 Pressure transmitter complete
569301 02 Transmitter 2
569301 03 Adaptor with O-ring 2
569301 04 Coppar washer 2

3.1.2 Temperature transmitter TT

Ref Part No Description Notes

Quantity
569309 01 Temperature transmitter 1 Visco block
1764439 80 2xPT100 Temperature sensor 1 Electric heater

3.1.3 Level switch

53550499
Ref Part No Description -01 Notes
Quantity
53550499 01 Complete switch 1 Mixing pipe

50 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

3.1.4 Pressure indicator PI

Ref Part No Description Notes

Quantity
569875 01 Pressure gauge 0 16 bar Radial connection
569875 02 Pressure gauge 0 25 bar Radial connection
569874 01 Pressure gauge 0 16 bar Axial connection
569874 02 Pressure gauge 0 25 bar Axial connection
569489 01 Vacuum gauge -1 +5 bar Radial connection

Pressure gauge 569875, 569489

Pressure gauge 569874

1810723-02 51
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.1.5 Automatic dearation kit ADV

Ref Part No Description Notes

Quantity
570560 01 Solenoid valve complete 1
570560 02 Coil 1
570521 01 Pressure relief valve 1

3.1.6 Electric trace heating

Ref Part No Description Notes

Quantity
572343 01 Cable L = 3000 mm 110 V
572343 02 Cable L = 7500 mm 110 V
7060227 06 Cable L = 3000 mm 220 V
7060227 03 Cable L = 7500 mm 220 V
53550039 80 Thermoswitch Range +20 C to +80 C

3.1.7 Steam trap - FT

DN
Ref Part No Description 15 20 25 40 Notes
Quantity

1766169 01 FT 1410 1 FCM 1000

1766169 02 FT 1410 1 FCM 1000/2000

1766169 03 FT 1410 1 FCM 2000

53550766 05 FT 1310 1 FCM 3000

3.1.8 Thermometer

1/2
Ref Part No Description Notes
Quantity

569302 01 Thermometer complete 1 On ViscoBlock

569302 02 Socket 1

569302 03 Thermometer 1

52 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

3.2 Heater Spare Parts

3.2.1 Shell and Tube For FCM 1000

Spare Parts, SH & TH 22

Item BlockID Article Drawing Description Remarks Set Weight Price Quantity
no. no. Quantity without Total
packing -
kg

1 577722 01 55601647 Shell Misc 1 On request

2 577726 01 55200407 Front cover set SH 1 44

577727 01 55200407c Coated 1 44

577728 01 55200409 Front cover set TH 1 44

577729 01 55200409c Coated 1 44

3 577730 01 55606368/ Tube bundle set SH Misc 1 On request

-9

577731 01 55606371/ Tube bundle set SH NK Misc 1 On request

-2

577732 01 55606370 Tube bundle set TH Misc 1 On request

577733 01 55606373 Tube bundle set TH NK Misc 1 On request

1810723-02 53
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

4 577734 80 10199430 Gasket set SH 1 0.3

577735 80 10199431 Gasket set TH 1 0.3

5 577736 80 10199432 Bolting complete M20 M20 1 8

D21 M12

6 577737 80 10199433 Plug complete 1/2" BSP 1 0.3

7 577738 01 CLW0381 Insulation Misc 1 On request

8 577739 01 44200453 End flange 2" SAE 2 2.3

-We reserve the right to make any changes to data that we deem necessary at our convenience.

54 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

3.2.2 Shell and Tube For FCM 2000

Spare Parts, SH & TH 27

Item Article no. Drawing Description Remarks Set packing - Price Total
BlockID no. Quantity kg Weight Qua
without ntity

1 577723 01 55601627 Shell Misc 1 On request

2 577740 01 55200410 Front cover set 1 61

SH
577741 01 55200410c Coated 1 61

577742 01 55200411 Front cover set 1 61

TH
577743 01 55200411c Coated 1 61

3 577744 01 55606374 Tube bundle Misc 1 On request

set SH

577745 01 55606376 Tube bundle Misc 1 On request

set SH NK

577746 01 55606375 Tube bundle Misc 1 On request

set TH

577747 01 55606377 Tube bundle Misc 1 On request

set TH NK

4 577748 80 10199434 Gasket set SH 112 0.4

577749 80 10199435 Gasket set TH 112 0.4

5 577750 80 10199436 Bolting M24 M24 12 24 24 8 16

complete D25 M16

6 577737 80 10199437 Plug complete 1/2" BSP 44 0.3

7 577751 01 CLW0418 Insulation Misc 1 On request

8 577752 01 44200454 End flange 3" SAE 2 5

-We reserve the right to make any changes to data that we deem necessary at our convenience.

1810723-02 55
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.2.3 Shell and Tube For FCM 3000

Spare Parts, SH & TH 32

Item BlockID Drawing Description Remarks Set Weight Price Quantity

Article no. no. Quantity without Total
packing -
kg

1 57772401 55601628 Shell Misc 1 On request

2 57775301 55200412 Front cover set SH 1 75

57775601 55200412c Coated 1 75

57775701 55200413 Front cover set TH 1 75

57775801 55200413c Coated 1 75

3 57775901 55606378 Tube bundle set SH Misc 1 On request

57776001 55606380 Tube bundle set SH Misc 1 On request

NK

57776101 55606379 Tube bundle set TH Misc 1 On request

57776201 55606381 Tube bundle set TH Misc 1 On request

NK

4 57776380 10199438 Gasket set SH 112 0.45

57776480 10199439 Gasket set TH 112 0.45

5 57775080 10199440 Bolting complete M24 M24 12 24 24 8 16

D25 M16

6 57773780 10199441 Plug complete 1/2" BSP 44 0.3

7 57776501 CLW0419 Insulation Misc 1 On request

8 57776501 442200455 End flange 4" SAE 2 7.5

-We reserve the right to make any changes to data that we deem necessary at our convenience.

56 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

Spare Parts, SH & TH 41

Item Article no. Drawing Description Remarks Set packing - Price Total
BlockID no. Quantity kg Weight Quantity
without

1 577725 01 55601629 Shell Misc 1 On request

2 577767 01 55200414 Front cover set SH 1 96

577768 01 55200414c Coated 1 96

577769 01 55200415 Front cover set TH 1 96

577770 01 55200415c Coated 1 96

3 577771 01 55606382 Tube bundle set SH Misc 1 On request

577772 01 55606384 Tube bundle set SH NK Misc 1 On request

577773 01 55606383 Tube bundle set TH Misc 1 On request

577774 01 55606385 Tube bundle set TH NK Misc 1 On request

4 577775 80 44320300 Gasket set SH 112 0.55

44320297
44310116

577776 80 44320301 Gasket set TH 112 0.55

44320297
44310116

5 577777 80 43002012 Bolting complete M16 M16 24 48 48 8 12

43003209 D17 M16
43004402
43000320

6 577737 80 44200253 Plug complete 1/2" BSP 44 0.3

43004404

7 577778 01 CLW0420 Insulation Misc 1 On request

8 577766 01 44200455 End flange 4" SAE 2 7.5

-We reserve the right to make any changes to data that we deem necessary at our convenience.

3.2.4 Plate heater, M6M

Ref Part No Description Notes

Quantity
39501676 03 Channel plate 1 including gasket (Heat Seal)
39501676 83 End plate 1 1 including gasket (Heat Seal)
39501676 76 End plate 2 1 including gasket (Heat Seal)
39002131 14 Gasket According to no. of plates.
See instruction manual for
PHE.

1810723-02 57
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.2.5 Heatpac EHM

heater, 230 V
1761632-90 to 1761636-90, 1761870-90 DIN 1761632-95 to 1761636-95, 1761870-95 JIS

Ref Description Heater type Output Included in delivery Qty For 3 year operation Qty
2 Heating element Type 2 230 V 7 kW - 1761646-06 1
3 Heating element Type 3 230 V 7 kW - 1761647-06 1

5 Gasket Kit no. 1 Kit no. 1

1761851-07 1761851-07
22 O-ring 6 6

23 Copper washer 6 6

1 Heating element Type 1 14 kW - 1762379-88 1

2 Heating element Type 2 14 kW - 1761646-06 1
230 V

5 Gasket Kit no. 1 Kit no. 1

1761851-08 1761851-08

22 O-ring 12 12

23 Copper washer 12 12

1 Heating element Type 1 22 kW - 1762379-88 1

2 Heating element Type 2 22 kW - 1761646-06 1

230 V

5 Gasket Kit no. 1 Kit no. 1

1761851-09 1761851-09

22 O-ring 18 18

23 Copper washer 18 18

1 Heating element Type 1 36 kW - 1762379-88 1

2 Heating element Type 2 36 kW - 1761646-06 1

230 V

5 Gasket Kit no. 1 Kit no. 1

1761851-10 1761851-10

22 O-ring 30 30
23 Copper washer 30 30

1 Heating element Type 1 50 kW - 1762379-88 1

2 Heating element Type 2 50 kW - 1761646-06 1

230 V

5 Gasket Kit no. 1 Kit no. 1

1761851-11 1761851-11
22 O-ring 42 42

23 Copper washer 42 42

1 Heating element Type 1 65 kW - 1762379-88 1

2 Heating element Type 2 65 kW - 1761646-06 1
230 V

5 Gasket Kit no. 1 Kit no. 1

1761851-12 1761851-12

22 O-ring 54 54

23 Copper washer 54 54

58 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

3.2.6 Heatpac EHM

heater, 400 V (24 V Operation)

1761632-91 to 1761636-91, 1761636-71, 1761870-71, 1761870-91 DIN

1761632-96 to 1761636-96, 1761636-76, 1761870-76, 1761870-96 JIS

Ref Description Heater type Output Included in Qty For 3 year Qty
delivery operation
3 Heating element Type2 400 V 7 kW - 1761646 07 1
4 Heating element Type3 400 V 7 kW - 1761647 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 400 V 14 kW - 1762379 89 1
3 Heating element Type2 400 V 14 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 400 V 22 kW - 1762379 89 1
3 Heating element Type2 400 V 22 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 400 V 36 kW - 1762379 89 1
3 Heating element Type2 400 V 36 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 400 V 50 kW - 1762379 89 1
3 Heating element Type2 400 V 50 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 400 V 65 kW - 1762379 89 1
3 Heating element Type2 400 V 65 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
2 Heating element Type1 400 V 100 kW - 1762379 86 1
3 Heating element Type2 400 V 100 kW - 1761646 04 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 54 1761851 11 54
23 Packing 54 54
2 Heating element Type1 400 V 130 kW - 1762379 86 1
3 Heating element Type2 400 V 130 kW - 1761646 04 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54

1810723-02 59
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.2.7 Heatpac EHM

heater, 440 V (24 V Operation)

1761632-92 to 1761636-92, 1761636-72, 1761870-72, 1761870-92 DIN

1761632-97 to 1761636-97, 1761636-77, 1761870-77, 1761870-97 JIS

Ref Description Heater type Output Included in Qty For 3 year Qty
delivery operation
3 Heating element Type2 440 V 8 kW - 1761646 02 1
4 Heating element Type3 440 V 8 kW - 1761647 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 440 V 16 kW - 1762379 81 1
3 Heating element Type2 440 V 16 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 440 V 24 kW - 1762379 81 1
3 Heating element Type2 440 V 24 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 440 V 40 kW - 1762379 81 1
3 Heating element Type2 440 V 40 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 440 V 56 kW - 1762379 81 1
3 Heating element Type2 440 V 56 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 440 V 72 kW - 1762379 81 1
3 Heating element Type2 440 V 72 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
2 Heating element Type1 440 V 100 kW - 1762379 87 1
3 Heating element Type2 440 V 100 kW - 1761646 05 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 440 V 130 kW - 1762379 87 1
3 Heating element Type2 440 V 130 kW - 1761646 05 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54

60 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

3.2.8 Heatpac EHM

heater, 460/480/500 V (24 V Operation)

1761632-93 to 1761636-93, 1761636-73, 1761870-73, 1761870-93 DIN

1761632-98 to 1761636-98, 1761636-78, 1761870-78, 1761870-98 JIS

Ref Description Heater type Output Included in Qty For 3 year Qty
delivery operation
3 Heating element Type2 460/480/ 8 kW - 1761646 08 1
500 V
4 Heating element Type3 460/480/ 8 kW - 1761647 08 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 460/480/ 16 kW - 1762379 90 1
500 V
3 Heating element Type2 460/480/ 16 kW - 1761646 08 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 460/480/ 24 kW - 1762379 90 1
500 V
3 Heating element Type2 460/480/ 24 kW - 1761646 08 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 460/480/ 40 kW - 1762379 90 1
500 V
3 Heating element Type2 460/480/ 40 kW - 1761646 08 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 460/480/ 56 kW - 1762379 90 1
500 V
3 Heating element Type2 460/480/ 56 kW - 1761646 08 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 460/480/ 72 kW - 1762379 90 1
500 V
3 Heating element Type2 460/480/ 72 kW - 1761646 08 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
2 Heating element Type1 460/480/ 100 kW - 1762379 91 1
500 V
3 Heating element Type2 460/480/ 100 kW - 1761646 09 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 460/480/ 130 kW - 1762379 91 1
500 V
3 Heating element Type2 460/480/ 130 kW - 1761646 09 1
500 V
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54

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3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.2.9 Heatpac EHM

heater, 690 V (24 V Operation)
(400 V elements in Y-connection)

1761632-94 to 1761636-94, 1761636-74, 1761870-74, 1761870-94 DIN

1761632-99 to 1761636-99, 1761636-79, 1761870-79, 1761870-99 JIS

Ref Description Heater type Output Included in Qty For 3 year Qty
delivery operation
3 Heating element Type2 400 V 7 kW - 1761646 07 1
4 Heating element Type3 400 V 7 kW - 1761647 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 400 V 14 kW - 1762379 89 1
3 Heating element Type2 400 V 14 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 400 V 24 kW - 1762379 89 1
3 Heating element Type2 400 V 24 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 400 V 40 kW - 1762379 89 1
3 Heating element Type2 400 V 40 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 400 V 56 kW - 1762379 89 1
3 Heating element Type2 400 V 56 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 400 V 72 kW - 1762379 89 1
3 Heating element Type2 400 V 72 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
2 Heating element Type1 400 V 100 kW - 1762379 86 1
3 Heating element Type2 400 V 100 kW - 1761646 04 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 54 1761851 11 54
23 Packing 54 54
2 Heating element Type1 400 V 130 kW - 1762379 86 1
3 Heating element Type2 400 V 130 kW - 1761646 04 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54

62 1810723-02
FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE 3 OTHER COMPONENTS

22
23

4
3

3
2

4
3
G 05 43 7 2A

1810723-02 63
3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.3 Power Unit Spare Parts

3.3.1 Power unit 31830-6356-1, 24 V/ 0 24 kW/

400 500 V

Connections on A1, 2

X023653A
Ref. 31830-6356-0 Rev. 2

Item Article no. Qty. Description Remarks

A1, A2 31830-6286-1 1 Triac control module1)
F11, F12 4900750-37 2 Thermal overload relay 12-37 A
K11, K12 4900750-36 2 Contactor1) 24 V AC, 45 A
K11A 4900750-38 1 Auxiliary contact block
K14, K15 4900696-26 2 Relay socket
K14A, 15A 4900696-33 2 Relay1) 24 V AC
K14B, 15B 4900696-29 2 Spring Hold down spring for relay
S2 4901811-01 1 Safety temperature limiter
1)
Parts recommended for 3-year operation.

64 1810723-02
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3.3.2 Power unit 31830-6407-1, 24 V/ 72 kW, 400 500 V

G054382B
Ref. 31830-6407-0 Rev. 1

Item Article no. Qty. Description Remarks

A1, A2 31830-6286-1 1 Triac control module1)
K11, K12, 4900750-39 3 Contactor1) 24 V AC, 32 A (AC-1)
K16
K17 4900750-40 1 Contactor1)
K11A 4900750-41 1 Auxilary contact block
F11, F16 4900855-01 6 Fuse1) Size 00, 25 A
F12 4900855-04 3 Fuse1) Size 00, 16A
F17 4900855-05 3 Fuse1) Size 00, 63A
K14, K15 4900696-26 2 Relay socket
K14A, K15A 4900696-33 2 Relay1) 24 V AC
K14B, K15B 4900696-29 2 Spring Hold down spring for relay
S1 4900927-25 1 Switch with door lock
S2 4901811-01 1 High temp. limiter switch
1) Parts recommended for 3-year operation.

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3 OTHER COMPONENTS FUEL CONDITIONING MODULE SPARE PARTS CATALOGUE

3.3.3 Power unit 31830-6761-1, 130 kW

F11 F12 F13 F14

L1

L2

L3
max 50A max 25A max 50A max 100A

V1 V2

RC4
RC1 RC2 RC3
1 2 3 4 5 6

K11, K14 K15, K16,

S1 K12 K13 K15A K16A
K11A C
S2
7 8 9 L1 N

RC6 RC5 RC6

X12

X11

X023655A
Ref. 31830-6761-0 Rev. 3

Item Article no. Qty. Description Remarks

V1, V2 4901811-00 1 Power module1) 690 V AC
F11, F13 4901811-53 3 Fuse 50 A1) 690 V AC, size 00
F12 4901811-50 3 Fuse 25 A1) 690 V AC, size 00
F14 4901811-38 3 Fuse 100 A1) 690 V AC, size 00
F11 F14 4900884-03 4 Fuse disconnector (Size 00)
K11, K13 4900750-36 2 Contactor1) 24 V AC, 65 A (AC-1)
K11A 4900750-41 1 Auxiliary contact block
K12 4900750-39 1 Contactor1) 24 V AC, 32 A (AC-1)
K14 4900750-49 1 Contactor1) 24 V AC, 100 A (AC-1)
K15A, 16A 4900696-26 2 Relay socket
K15, K16 4900696-33 2 Relay1) 24 V AC
K15B, 16B 4900696-29 2 Spring Hold down spring for relay
S1 4900750-50 1 Main switch 250 A
S1A 4900750-51 1 Operator handle (For S1)
S2 4901811-01 1 Safety temperature limiter
1)
Parts recommended for 3-year operation.

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3.4 Valves

3.4.1 Steam Regulating Valve - SRV

Steam regulating valve complete

X023969A
Ref. 578787 Rev. 0

Article No. A B C D Kvs value Size Notes

578787-11 126 415 230 60 40 DN50 Actuator without spring-return

578787-10 116 411 200 60 25 DN40 Actuator without spring-return

578787-09 110 417 180 60 16 D432 Actuator without spring-return

578787-08 97 398 160 60 10 DN25 Actuator without spring-return

578787-07 94 396 150 60 6.3 DN20 Actuator without spring-return

578787-06 84 402 130 60 4 DN15 Actuator without spring-return

578787-05 84 402 130 60 2.5 DN15/1 Actuator without spring-return

578787-04 84 402 130 60 1.6 DN15/2 Actuator without spring-return

578787-03 84 402 130 60 1 DN15/3 Actuator without spring-return

578787-02 84 402 130 60 0.63 DN15/4 Actuator without spring-return

578787-01 84 402 130 60 0.40 DN15/5 Actuator without spring-return

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Article No. A B C D Kvs value Size Notes

578788-11 126 415 230 73 40 DN50 Actuator with spring-return

578788-10 116 411 200 73 25 DN40 Actuator with spring-return

578788-09 110 417 180 73 16 D432 Actuator with spring-return

578788-08 97 398 160 73 10 DN25 Actuator with spring-return

578788-07 94 396 150 73 6.3 DN20 Actuator with spring-return

578788-06 84 402 130 73 4 DN15 Actuator with spring-return

578788-05 84 402 130 73 2.5 DN15/1 Actuator with spring-return

578788-04 84 402 130 73 1.6 DN15/2 Actuator with spring-return

578788-03 84 402 130 73 1 DN15/3 Actuator with spring-return

578788-02 84 402 130 73 0.63 DN15/4 Actuator with spring-return

578788-01 84 402 130 73 0.40 DN15/5 Actuator with spring-return

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Actuator

XO23970A
Ref. 578785 Rev. 0

A Article no. Description

578785-05 Adaptor kit for old valves

578785-04 Potentiometer kit

578785-03 Adaptor kit

73 578785-02 Actuator with spring-return

60 578785-01 Actuator

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Valve

XO23967A
Ref. 578784 Rev. 0

Pos. C A L Kvs Size Article no. Description

4 578784-61 Packing box

3 578784-51 Gasket

3 578784-50 Gasket

3 578784-49 Gasket

3 578784-48 Gasket

3 578784-47 Gasket

3 578784-46 Gasket

2 578784-31 Plug and spindle

2 578784-30 Plug and spindle

2 578784-29 Plug and spindle

2 578784-28 Plug and spindle

2 578784-27 Plug and spindle

2 578784-26 Plug and spindle

2 578784-25 Plug and spindle

2 578784-24 Plug and spindle

2 578784-23 Plug and spindle

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Pos. C A L Kvs Size Article no. Description

2 578784-22 Plug and spindle

2 578784-21 Plug and spindle

1 111,5 126 230 40 DN50 578784-11 Valve

1 107.5 116 200 25 DN40 578784-10 Valve

1 103.5 110 180 16 DN32 578784-09 Valve

1 94.5 97 160 I0 DN25 578784-08 Valve

1 92.5 94 150 6.3 DN20 57878407 Valve

1 98.5 84 130 4 DN15 578784-06 Valve

1 98.5 84 130 2.5 DN15 578784-05 Valve

1 98.5 84 130 1.6 DN15 578784-04 Valve

1 98.5 84 130 1 DN15 578784-03 Valve

1 98.5 84 130 0.63 DN15 578784-02 Valve

1 98.5 84 130 0.40 DN15 578784-01 Valve

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3.4.2 Ball valve complete (For Fuel Oil and Steam)

3.4.3 Ball valve (For Fuel Oil and Steam)

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3.4.4 Ball valve (For Thermal Oil)

3.4.5 Ball valve (For Thermal Oil)

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3.4.6 Ball valve with flange FA1

3.4.7 Ball valve with flange FA1, Rating PN16

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3.4.8 Ball valve with connection nipple

3.4.9 Ball valve with thread

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3.4.10 Ball valve FP3 with thread

3.4.11 Ball valve (Deaerating block)

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3.4.12 Ball valve

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3.4.13 Supply pressure regulating valve

DN
Ref Part No Description 25 40 50 Notes
Quantity
7057992 80 Complete valve, 0.2 - 0.5 MPa 1
7057992 81 Complete valve, 0.2 - 0.5 MPa 1
7057992 82 Complete valve, 0.2 - 0.5 MPa 1
7057992 84 Complete valve, 0.4 - 1.2 MPa 1
7057992 85 Complete valve, 0.4 - 1.2 MPa 1
7057992 86 Complete valve, 0.4 - 1.2 MPa 1

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3.4.14 Safety valve

1/2
Ref Part No Description Notes
Quantity

7060093 01 Safety valve 7.5 Bar 1 On Deaerator

7060093 02 Safety valve 16 Bar 2 On Heater

7060093 03 Safety valve 10 Bar 2 On Heater

7060093 04 Safety valve 13 Bar 2 On Heater

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3.4.15 Non-return valve

3.4.16 Non return valve

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3.4.17 Pressure Relief Valve (Flowmeter automatic by-pass valve)

3.4.18 Pressure relief valve (Deaeration pipe)

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3.4.19 Viscosity sensor

3.4.20 Standard tools

Ref Part No Description Notes

Quantity
180008878 Air water gun 1 For Automatic Filter
180008891 Handle for change-over valve 1 For Automatic Filter

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