Installation and Start-Up Instructions: 38YCC-50 HZ Split System Heat Pump
Installation and Start-Up Instructions: 38YCC-50 HZ Split System Heat Pump
Installation and Start-Up Instructions: 38YCC-50 HZ Split System Heat Pump
Split System
Heat Pump
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 PC 101 Catalog No. 013-882 Printed in U.S.A. Form 38YCC-C2SI Pg 1 5-00 Replaces: 38YCC-C1SI
Tab 5a 5a
A SQ
AIR DISCHARGE
M AIR IN AIR DISCHARGE
P
AIR DISCHARGE 2 7 /8 C
(73.0mm)
E AIR IN
5. Center of gravity .
A97282
Dimensions (mm)
UNIT
SERIES A B C D E F G H J K L M N P
SIZE
024 70 571.5 862.0 81.0 15.9 93.6 460.4 501.7 549.3 365.1 479.4 560.4 317.5 304.8 355.6
036 70, 90 762.0 1014.4 82.6 19.1 165.1 596.9 692.2 739.8 508.0 669.9 750.9 381.0 400.1 393.7
048 70, 90 762.0 862.0 82.6 22.2 165.1 596.9 692.2 739.8 508.0 669.9 750.9 381.0 400.1 393.7
048 92 762.0 862.0 82.6 22.2 165.1 596.9 692.2 739.8 508.0 669.9 750.9 387.4 396.9 393.7
060 90 762.0 862.0 82.6 22.2 165.1 596.9 692.2 739.8 508.0 669.9 750.9 400.1 396.9 381.0
060 92 762.0 862.0 82.6 22.2 165.1 596.9 692.2 739.8 508.0 669.9 750.9 396.9 400.1 384.2
Dimensions (In.)
UNIT
SERIES A B C D E F G H J K L M N P
SIZE
024 70 22-1/2 33-15/16 3-3/16 5/8 3-11/16 18-1/8 19-3/4 21-5/8 14-3/8 18-7/8 22-1/16 12-1/2 12 14
036 70, 90 30 39-15/16 3-1/4 3/4 6-1/2 23-1/2 27-1/4 29-1/8 20 26-3/8 29-9/16 15 15-3/4 15-1/2
048 70, 90 30 33-15/16 3-1/4 7/8 6-1/2 23-1/2 27-1/4 29-1/8 20 26-3/8 29-9/16 15 15-3/4 15-1/2
048 92 30 33-15/16 3-1/4 7/8 6-1/2 23-1/2 27-1/4 29-1/8 20 26-3/8 29-9/16 15-1/4 15-5/8 15-1/2
060 90 30 33-15/16 3-1/4 7/8 6-1/2 23-1/2 27-1/4 29-1/8 20 26-3/8 29-9/16 15-3/4 15-5/8 15
060 92 30 33-15/16 3-1/4 7/8 6-1/2 23-1/2 27-1/4 29-1/8 20 26-3/8 29-9/16 15-5/8 15-3/4 15-1/8
CAULK
LIQUID TUBE
C
VAPOR TUBE
INSULATION
THROUGH THE WALL
JOIST
HANGER STRAP
(AROUND VAPOR 38D. (9.53) TIEDOWN
TUBE ONLY) INSULATION
KNOCKOUTS (2) PLACES
VAPOR TUBE A
B
A94199
Dimensions (mm)
1 MIN. MINIMUM TIEDOWN KNOCKOUT LOCATIONS
UNIT
LIQUID TUBE MOUNTING PAD
SIZE A B C
DIMENSIONS
SUSPENSION
024 571.5 X 571.5 93.6 460.4 365.1
036060 762.0 X 762.0 165.1 596.9 508.0
A94028
Fig. 3Connecting Tubing Installation Dimensions (In.)
Step 2Install on a Solid, Level Mounting Pad MINIMUM TIEDOWN KNOCKOUT LOCATIONS
UNIT
MOUNTING PAD
If conditions or local codes require the unit be attached to pad, tie SIZE A B C
DIMENSIONS
down bolts should be used and fastened through knockouts 024 22-1/2 X 22-1/2 3-11/16 18-1/8 14-3/8
provided in unit base pan. Refer to unit mounting pattern in Fig. 4 036060 30 X 30 6-1/2 23-1/2 20
to determine base pan size and knockout hole location.
On rooftop applications, mount on level platform or frame. Place
unit above a load-bearing wall and isolate unit and tubing set from Fig. 4Mounting Unit to Pad
structure. Arrange supporting members to adequately support unit Step 5Elevate Unit
and minimize transmission of vibration to building. Consult local
codes governing rooftop applications.
Roof mounted units exposed to winds above 5 mph may require Accumulation of water and ice in base pan may cause
wind baffles to achieve adequate defrost. Consult Low-Ambient equipment damage.
Guideline for wind baffle construction.
In areas where prolonged freezing temperatures are encountered,
NOTE: Unit must be level to within 2 per compressor
elevate unit per local climate and code requirements to provide
manufacturer specifications.
clearance above estimated snowfall level and ensure adequate
Step 3Clearance Requirements drainage of unit. (See Fig. 5.)
When installing, allow sufficient space for airflow clearance, Step 6Check Indoor and Outdoor AccuRater Piston
wiring, refrigerant piping, and service. Allow 30-in. (762mm)
Check indoor coil piston to see if it matches the required piston
clearance to service end of unit and 48 in. (1219mm) above unit.
shown on outdoor unit rating plate. If it does not match, replace
For proper airflow, a 6-in. (152mm) clearance on 1 side of unit and
indoor coil piston with piston shipped with outdoor unit. The
12 in. (305mm) on all remaining sides must be maintained.
piston shipped with outdoor unit is correct for any approved indoor
Maintain a distance of 24 in. (610mm) between units. Position so
coil combination.
water, snow, or ice from roof or eaves cannot fall directly on unit.
Check outdoor unit piston. Remove retainer on liquid service valve
On rooftop applications, locate unit at least 6 in. (152mm) above
and check piston size with matching number listed on unit rating
roof surface.
plate.
Step 4Operating Ambients
The minimum outdoor operating ambient in cooling mode is 55F
(13C), and the maximum outdoor operating ambient in cooling
mode is 125F (52C). The maximum outdoor operating ambient in
heating mode is 66F (19C).
3
If refrigerant tubes or indoor coil is exposed to atmosphere, it must
be evacuated to 500 microns to eliminate contamination and
moisture in the system.
OUTDOOR UNIT CONNECTED TO FACTORY-APPROVED
INDOOR UNIT Outdoor unit contains correct system refriger-
ant charge for operation with indoor unit of same size when
connected by 15 ft (4.57m) of field-supplied or factory-accessory
tubing. Check refrigerant charge for maximum efficiency.
REFRIGERANT TUBING Connect tubing to fittings on out-
door unit vapor and liquid service valves. (See Fig. 2 and 6.)
PISTON BODY
SERVICE
ACCESS
PISTON
PISTON RETAINER
A97006
Fig. 5Accessory Heat Pump Feet SWEAT/FLARE ADAPTER
NOTES:
1. Tube diameters are for lengths up to 50 ft (15.24m). For tubing lengths greater than 50 ft (15.24m), consult Residential Long-Line Application Guideline.
2. Do not apply capillary tube indoor coils to these units.
5
SYSTEMS WITH ONE OUTDOOR THERMOSTAT SYSTEMS WITH TWO OUTDOOR THERMOSTATS
C C C
SHR C
C C
W2 E W2 W2
W2
W2 W2
ODT
L L
G G
G G SHR
Y Y
Y Y
E ODT
E E EHR
O O
O O
R R R
R
R R
REMOVE WIRES FROM CRIMP NUT IN INDOOR FAN COIL WHEN INSTALLING OUTDOOR THERMOSTATS.
IMPORTANT: WHEN USING OUTDOOR THERMOSTATS, W2 MUST BE ENERGIZED WHEN REQUESTING
SUPPLEMENTAL HEAT.
INDOOR OUTDOOR
THERMOSTAT SPLICE SPLICE DEFROST
SUBBASE CONNECTION CONNECTION BOARD
C C
C
W2 W2
W2
L
G
G
Y
Y
E
O
O
R R
R
FACTORY WIRING
FIELD WIRING
ODT OUTDOOR THERMOSTAT
EHR EMERGENCY HEAT RELAY
FIELD SPLICE
6
Step 9Compressor Crankcase Heater
When equipped with a crankcase heater, energize heater a mini-
mum of 24 hr before starting unit. To energize heater only, set 3-phase scroll compressors are rotation sensitive.
thermostat to OFF and close electrical disconnect to outdoor unit. A flashing LED on phase monitor indicates reverse rotation.
(See Fig. 9 and Table 3.)
A crankcase heater is required if the refrigerant tubing is longer This will not allow contactor to be energized.
than 50 ft. Disconnect power to unit and interchange 2 field wiring
Step 10Install Electrical Accessories leads on unit contactor.
Refer to the individual instructions packaged with the kits or
SEQUENCE OF OPERATION With power supplied to indoor
accessories when installing.
and outdoor units, transformer is energized.
Step 11Start-Up and Check Charge
Cooling
On a call for cooling, the thermostat makes circuits R-O, R-Y, and
R-G. Circuit R-O energizes reversing valve, switching it to cooling
Do not operate unit in the vicinity of toxic or flammable position. On three phase models with scroll compressors, the units
material. Failure to follow this warning can result in personal are equipped with a phase monitor to detect if the incoming power
injury, fire, or death. is correctly phased for compressor operation. (See Fig. 9 and Table
3.) If phasing is correct, circuit R-Y energizes contactor, starting
outdoor fan motor and compressor circuit. R-G energizes indoor
unit blower relay, starting indoor blower motor on high speed.
To prevent compressor damage or personal injury, observe
the following: NOTE: If the phasing is incorrect, the contactor will not be
Do not overcharge system with refrigerant. energized. To correct the phasing, interchange any two of the three
Do not operate unit in a vacuum or at negative pressure. power connections on the field side.
Do not disable low-pressure switch In scroll compressor When thermostat is satisfied, its contacts open, de-energizing
applications: contactor and blower relay. Compressor and motors stop.
Dome temperatures may be hot.
NOTE: If indoor unit is equipped with a time-delay relay circuit,
the blower runs an additional 90 sec to increase system efficiency.
Heating
To prevent personal injury wear safety glasses, protective
On a call for heating, the thermostat makes circuits R-Y and R-G.
clothing, and gloves when handling refrigerant and observe
If phasing is correct, circuit R-Y energizes contactor, starting
the following:
outdoor fan motor and compressor. Circuit R-G energizes indoor
Back seating service valves are not equipped with Schrader
blower relay, starting blower motor on high speed.
valves. Fully back seat (counter clockwise) valve stem before
removing gage port cap.
Front seating service valves are equipped with Schrader
valves.
7
Should the temperature continue to fall, R-W2 is made through the Step 12Final Checks
second-stage room thermostat bulb. Circuit R-W2 energizes a IMPORTANT: Before leaving job, be sure to do the following:
sequencer, bringing on the first bank supplemental electric heat
and providing electrical potential to the second heater sequencer (if 1. Securely fasten all panels and covers.
used). If outdoor temperature falls below the setting of the outdoor 2. Tighten service valve stem caps to 1/12-turn past finger tight.
thermostat (field-installed option), contacts close to complete the
circuit and bring on the second bank of supplemental electric heat. 3. Leave Users Manual with owner. Explain system operation
and periodic maintenance requirements outlined in manual.
When the thermostat is satisfied, its contacts open, de-energizing
contactor and sequencer. All heaters and motors should stop.
CARE AND MAINTENANCE
Defrost
For continuing high performance and to minimize possible equip-
The defrost control is a time/temperature control which includes a
ment failure, periodic maintenance must be performed on this
field-selectable (quick connects located at board edge) time period
equipment.
between defrost cycles (30, 50, and 90 minutes), factory set at 90
minutes. Frequency of maintenance may vary depending upon geographic
The electronic timer and defrost cycle will start only when areas, such as coastal applications.
contactor is energized and defrost thermostat is closed.
Defrost mode is identical to cooling mode except that outdoor fan
motor stops and second-stage heat is turned on to continue
warming conditioned space.
Copyright 2000 CARRIER Corp. 7310 W. Morris St. Indianapolis, IN 46231 38yccc2s
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 PC 101 Catalog No. 013-882 Printed in U.S.A. Form 38YCC-C2SI Pg 8 5-00 Replaces: 38YCC-C1SI
Tab 5a 5a