Odorant
Odorant
Odorant
X4
1. Introduction
Natural gas is an odorless and colorless flammable gas. Natural gas odorization means
operations involving addition of an odorant to gas to ensure characteristic odor of natural
gas in order for people the odor to be distinctive and unpleasant so that the presence of gas
in air in concentrations below the lower explosive limit (LEL) is readily detectable. By the
odorant addition any physical or chemical property (except the smell) of natural gas cannot
be changed. Generally speaking, in the process of natural gas delivering for both public and
industrial use, odorization provides safety for those who use it.
Starting with the year 1807 when Pall-Mall in London was experimentally illuminated, the
beginnings of gas industry in the European countries were exclusively associated with town
gas. This gas, produced by carbonization of coal, contained mainly hydrogen and carbon
monoxide. Besides other components, gas produced from coal contained a wide range of
sulfur compounds which made it easily detectable in case of leaks and lent it the typical
gassy odor. With the development of the use of natural gas or gas produced by cracking
of hydrocarbons or coal pressure gasification the need to odorize these gases became ever
more evident.
Historically, first gas odorization was carried out in Germany in 1880s by Von Quaglio who
used ethyl mercaptan for detecting gas leakages of blue water gas. However, the real
begging of widespread odorization started in US in 1930s as a consequence of the New
Londons disaster.
Early in 1937, the New London school board cancelled their natural gas contract in order to
save money. Instead, plumbers installed a tap into a residual gas line associated with oil
production. This practice, while not explicitly authorized by local oil companies, was
widespread in the area. The natural gas extracted with the oil was seen as a waste product
and thus was flared off. Odorless and therefore undetectable natural gas had been leaking
from the connection to the residual line and had built up inside an enclosed crawlspace
which ran the entire length of the building. A spark is believed to have ignited the
accumulated gas-air mixture leaving behind totally collapsed building and approximately
319 casualties (P&GJ, 2006).
As a consequence of this accident the use of odorants in USA and Canada was enacted. The
currently applicable Federal Regulation, 49CFR, 192.625, Odorization of Gas, requires a
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88 Natural Gas
Regulations in force in most European countries are similar (e.g. DVGW G280 in Germany),
differing only in that there is a requirement for detectability of gas when 1/5 of lower
flammable limit (LFL) is achieved. In practice, this represents 1% concentration of natural
gas in the air. Used as an example may be Japan where natural gas used as CNG
(compressed natural gas) must be detectable by smell whenever concentration in the air
reaches 1.000ppm. In practice this represents the value of 0.1%.
2. Gas Odorants
As high quality natural gas replaced manufactured gas the need for odorization of this gas
with little (if any) detectable smell arose. In beginnings, the gassy odor was supplied by
cheap refinery and coke industry by products. However, these products varied in quality
and were quite unreliable. After the World War II these by-products are being replaced by
low molecular weight synthetic chemicals (such as mercaptans and sulfides) so that in 60s
nearly all odorization of natural gas was performed either with pure or blended synthetic
chemicals.
Modern gas odorants can be divided into two basic groups. The classic sulfur-based
odorants which are further subdivided to alkyl mercaptans, alkyl sulfides and cyclic sulfides
and new types of sulfur-free odorants based on acrylates which are being introduced to the
market in recent years and have their special potential especially in environmental issues
due to the zero sulfur dioxide emissions after gas combustion.
Basic requirements for odorants apply both to their physiological effects and on their
physiochemical properties. Ideally odorants should have a characteristic gassy odor. As
for physiological properties these inlcude in particular:
Piercing, strong and unmistakable odor
Odor must remain perceptible as long as the fault of technical equipment is
detected and removed
Odorant combustion must not produce toxic and irritating products
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Natural gas odorization 89
The selection of the suitable odorant to be injected into natural gas grid is the key aspect of
properly operated odorization system. Selecting the specific odorant involves knowledge of
the chemical and physical characteristic of available odorants, properties of the gas to be
odorized, the layout of the pipeline (e.g. soil properties, constructing material and pipeline
condition), ambient conditions and also the recognition of smell of the local population.
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90 Natural Gas
Formula: C3H8S
NFPA Ratings:
S CH3 Molecular weight: 76.162
H3C C CAS reg. number: 624-89-5
H2 Specific gravity: 0.8422
Boiling point: 65 - 67 C
Freezing point: -106C
Fig. 4. Methylethyl Sulfide
Flash point: -15 C
Total sulfur content: 42.10 (Wt. %)
Formula: C2H6S
NFPA Ratings:
H2 Molecular weight: 62.135
CAS reg. number: 75-08-1
C Specific gravity: 0.839
H3C SH
Boiling point: 34 - 37 C
Freezing point: -148 - -121C
Fig. 5. Ethyl Mercaptan Flash point: -48 C
Total sulfur content: 51.61 (Wt. %)
SBM is one of the least used components in odorant blends. Originates as a by product or
impurity in TBM manufacturing and is seldom used and only in low concentrations. This
branched chain mercaptan has good oxidation stability but a relatively high boiling point.
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Natural gas odorization 91
Formula: C4H10S
NFPA Ratings:
CH3 Molecular weight: 90.188
CAS reg. number: 75-66-1
Specific gravity: 0.8002
H3C CH Boiling point: 64 C
SH 3 Freezing point: 1C
Flash point: <-29 C
Fig. 7. Tert-Butyl Mercaptan Total sulfur content: 35.55 (Wt. %)
NPM has a low freezing point and a strong odor but is not used in high concentrations
(typically 3-6%) due to its low oxidation stability. From the toxicological point of view it has
a depressive effect on central nervous system.
Formula: C3H8S
NFPA Ratings:
H2 Molecular weight: 76.162
CAS reg. number: 107-03-9
C SH Specific gravity: 0.8411
H3C C
H2 Boiling point: 67 68 C
Freezing point: -113C
Flash point: -21 C
Fig. 8. N-Propyl mercaptan Total sulfur content: 42.10 (Wt. %)
IPM is the second most resistant to oxidation from mercaptans, has a strong gassy odor
and low freezing point. IPM is commonly used in blends with TBM in order to decrease the
freezing point. In some cases IPM should be used as a stand alone odorant. IPM has similar
toxicological effects with NPM.
Formula: C3H8S
NFPA Ratings:
CH3 Molecular weight: 76.162
CAS reg. number: 75-33-2
C Specific gravity: 0.8143
H3C H SH Boiling point: 53 C
Freezing point: -113C
Fig. 9. Isopropyl mercaptan Flash point: -34 C
Total sulfur content: 42.10 (Wt. %)
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92 Natural Gas
Formula: C4H6O
NFPA Ratings:
O Molecular weight: 86.0892
CAS reg. number: 96-33-3
H2C CH3 Specific gravity: 0.9535 0.9574
C O Boiling point: 78 - 81 C
H Freezing point: -75C
Flash point: -3 C
Fig. 10. Methyl acrylate Total sulfur content: - (Wt. %)
MA and EA are the main components (together with Methylethyl Pyrazine) of the sulfur-
free odorant. They perform good permeability through soil (which is slightly lower in case
of dry soil) and low odor threshold. Under certain circumstances they can be washed out
from the gas stream particularly if hydrocarbon condensate occurs within the pipeline.
Formula: C5H8O2
NFPA Ratings:
O H2
Molecular weight: 100.1158
CAS reg. number: 140-88-5
H2C C Specific gravity: 0.9
C O CH3 Boiling point: 99 - 100 C
H Freezing point: -72C
Flash point: 8.3 C
Fig. 11. Ethyl acrylate Total sulfur content: - (Wt. %)
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Natural gas odorization 93
3. Odorizing systems
In the odorization process an essential step is to select the right tool in this case a suitable
odorizing system. From the technical point of view odorizers should be divided into two basic
groups according to the system in which odorants are introduced into the gas stream which are:
Chemical vaporization
Chemical injection.
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94 Natural Gas
Vaporization based system rely on diffusion of odorant into a flowing natural gas stream.
Examples of vaporization systems are wick odorizers and bypass type systems. The main
advantage of these odorizers is their simplicity however they are generally suitable for low
and stable gas flows.
The injection type systems rely on direct injection of an odorant which is stored away from
the pipeline directly into the flowing stream. These systems are generally used for wide
range of flow rates.
a) b)
Fig. 12. Non-adjustable (a) and adjustable (b) wick odorizer [Source: King tool company]
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Natural gas odorization 95
In recent years Smart Drip systems appeared on the market. It is an odorization system
composed of age old proven drip technology combined with modern measurement,
computational processing, and feedback control electronics. The result is a precision
dispensing system capable of supplying odorant over a wide range of natural gas flow rates.
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96 Natural Gas
A conventional gravity feed drip odorization system was modified by adding electrically
operated valves. The valves are pulsed on and off with a duty cycle sufficient to permit the
required mass of odorant flow though a drip tube. The duty cycle and rate of valve
operation is controlled to follow changes in gas flow and changes in head pressure resulting
from varying levels in the run tank. The drip tubes are contained within a stainless steel
measurement chamber equipped with optical interrupters sending electrical pulse signals
with each drop of odorant dispensed. Drop size is dependent on the mass (weight) of the
drop, surface tension of the fluid, and surface area of the drip tube tip. Surface tension is
weakly dependent on fluid temperature, requiring a simple linear adjustment. Therefore the
only variable required to calibrate drop mass is odorant temperature, which may be
assumed to be the ambient temperature of the drip chamber. This methodology of odorant
metering is more direct than measuring volume and converting to mass.
Another system uses a diaphragm proportioning pump. Depending on a real flow of gas,
impulses from gas meters, or counters actuate a pump by way of electronics
of the equipment. A diaphragm proportioning pump which is controlled by
a microprocessor and powered by a magnet injects the adjusted quantity of odorizing liquid
by injection apparatus to the gas flow. Through a primary tank the pump sucks in the
odorizing liquid from the exchangeable tank.
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Natural gas odorization 97
Fig. 16. Odorization device with a diaphragm proportioning pump (Source: Gascontrol)
4. Odorization monitoring
The main task of natural gas odorization is to ensure such operating condition when natural
gas in every part of the distribution grid fulfils the requirement of a warning odor level.
In case of a gas leakage the warning odor level (see table 2.) must be reached until the 20% of
lower explosive/flammable limit (LEL/LFL) is reached. Odorisation level can be verified by:
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98 Natural Gas
The most important task is to estimate optimal odorant concentration. For calculating the
safety-relevant, minimum odorant concentration necessary to reach the warning odor level
(grade 3, see table 2), an experimentally determined K-value is used.
Minimal odorant concentration represents the odorant content in natural gas (mg.m-3) which
fulfills the requirement for creating warning odor level - grade 3.
Estimation of the minimal odorant concentration is determined by:
Odor intensity is the extent of odor perception which is by the odor evoked. Commonly the
odor intensity is evaluated as an odorization level. List of odorization levels can be found in
the table 2.
Odorization Level
Olfactory perception Comment
(grade)
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Natural gas odorization 99
There are only several manufacturers of such units. Some of them are e.g. the DTEX made
by YZ Systems, the Odorometer made by Bacharach, and the Heath Odorator (see Fig. 17.)
All three units are designed to mix gas and air and move them to a sniffing chamber. The air
is drawn in through each unit, and mixed with gas. The technician smells the gas and air
mixture, gradually raising the level of gas in the mixture until he or she detects an odor of
gas.
The Bacharach Odorometer was the first device designed to monitor odor levels and is still
available today. The Odorometer uses a rotameter (balls floating up and down on the air
stream created by opening the gas stream). The results of a test are read off of the bottom of
the balls and compared to a chart on the unit door prepared for each Odorometer.
b)
a)
c)
Fig. 17. Bacharach ODOROMETR (a) YZ Industries DTEX (b) and Heath Consultants
ODORATOR
The Heath Odorator is another unit designed to test for odor intensity. First step with this
device is to zero the unit following the instructions printed on the side of the box. Next
opening the gas valve while positioning your nose above the sniff chamber until the odor
intensity reaches the threshold level. Push the display button and copy down the reading.
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100 Natural Gas
Again with your nose above the sniff chamber, open the valve until the odor intensity
reaches a readily detectable level. After the readily detectable level is reached, you push the
display button and read the display. Then compare the two display readings to the chart for
correction on the side of the unit to get your test results.
To take a test with the DTEX the operator turns on the power and the unit puts itself
through a series of self-diagnostic checks. After the operator logs on with a private
password, he or she can choose to do a test at a pre-entered test location, or a new location
can be entered via the keypad on the unit.
a) b)
Fig. 18. Electro-chemical detector (a) and micro gas chromatography (b) for quantitative
estimation of odorant concentrations
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Natural gas odorization 101
CMS-
(Micro-)GC IMS-Odor IMS-Odor
Analyzer
Type
Measuring
range >1.5 4 23 0 23 3 -30
[mg/m3]
Table 3. Equipment suitable for sulfur free odorant monitoring (Source: Graf 2007)
Impact odorization
Impact (temporarily increased) odorization which is sometimes performed is a targeted,
one, two or threefold increase in the dosage of odorant into fuel gas compared to standard
operating condition. Its aim is to verify the technical condition of gas distribution and gas
supply facilities, usually before the winter season. It is advisable that public in the area
where impact odorization is to be carried out be alerted.
If a new steel pipe is ready, the porous inner wall of the pipe contains metal oxides (rust)
which react with the odorant; in reaction with TBM disulfides may for example form which
are less odorous than TBM proper. Therefore the steel pipe must be clean and free of oxides,
otherwise it could happen that the exiting gas is odorless and may pose a potential risk. This
effect occurs even when plastic pipes are used and this phenomenon must be given
increased attention when putting the pipeline into operation. In order to ensure sufficient
security to end users the new line must be saturated with odorant prior to its
commissioning. This is done by overodorizing the gas entering the new line. The process of
pipeline preodorization and saturation with odorant is often referred to as pickling.
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102 Natural Gas
Used for gas pipeline preodorization and pickling are three basic methods:
1. Injection of highly odorized gas (more than 40 ppm of odorant).
2. Slugging, i.e. pouring a bulk amount of liquid odorant directly into the pipeline
and letting the pipe pickle for a prolonged period without any flow through the
pipe.
3. Continuous injection of controlled dosage of liquid odorant into the gas stream
flowing through the pipe.
Odor Fade
Even though odorant is added to natural gas, contractors should not rely solely on the sense
of smell to determine if natural gas is present in the ambient air of a work space. This is
because it may be possible that:
Some individuals suffer an impaired sense of smell (chronic or transient) and
cannot detect the odorant;
The odorant can at times be disguised by other odors present on the job site or
naturally occurring in the environment;
Some individuals who have worked around natural gas odorant for an
extended period of time may suffer from odor fatigue and may be unable to
recognize the presence or change in odor levels; and
In some rare cases, odor fade (loss of odorant) may occur making it difficult to
detect the presence of natural gas in the air. In general, odor fade occurs when
physical and/or chemical processes cause the level of odorant in the gas to be
reduced. Odor fade can occur in both existing pipe and new installations but is
most likely to occur in new steel pipe of larger diameters and longer lengths.
Odorant fade can also occur in plastic pipe and in smaller and/or shorter pipe
installations.
6. Odorants decontamination
Although odorization systems are designed as leakage-free systems odorant may still leak in
current operation e.g. due to an accident or improper handling. Recommended methods of
odorant disposal may be divided into three areas according to the quantity and nature of
odorant to be disposed.
When disposing smaller amounts of odorants and in order to remove the repulsive smell of
spilled odorant the smell is eliminated by means of absorption of spilled odorant in chips
impregnated with special oil and masked by a suitable pleasantly smelling substance such
as ALAMASK THT-X, ALAMASK VET, ALDOR 1052, PLANAROME 877, or by using
PENNCOVER.
For cleaning barrels and tanks from odorants a solution of 2 kg of calcium hypochlorite in 50
l of water with addition of hydrogen peroxide is used. This solution must be left to work 2
3 days and is sufficient to clean one 200 l barrel. The residue from cleaning barrels and the
barrels proper must be disposed of separately as hazardous waste.
When disposing larger odorant leakages the odorant must first be drained by appropriate
binding substances (peat, diatomaceous earth, sawdust, cleaning wool) and the soil soaked
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Natural gas odorization 103
with odorant together with soaked binding substance must be stored in closable containers.
These containers must be disposed of separately as hazardous waste. This means disposal in
special equipment intended for this purpose. The location where odorant spilled may be
decontaminated by oxidizing means, either by 1.5% solution of sodium hypochlorite
(bleaching process), or by 5% solution of potassium permanganate
7. References
Graf F., Krger K. & Reimert R. (2007). Sulfur-Free Odorization with Gasodor S-FreeA
Review of the Accompanying Research and Development Activities. Energy Fuels,
21, 6, (2007) 33223333, ISSN: 0887-0624.
Ivanov I., Strmen J., Jones L.(2009). Pre-odorization or Pickling of new natural gas pipe.
Pipeline & Gas Journal, 236, 11, (2009) 4854, ISSN: 32-0188.
Stefl P. (1997). In Plynarenska prirucka, Praha: Gas s.r.o., ISBN 80-902339-6-1, p. 309-320.
Silliman S. R. (2002). Natural Gas Testing Instruments and Applications, International School of
Hydrocarbon Measurement
Hannah S. (2002). Odorants and Odorization, A Manufacturers Perspective, Appalachian Gas
Measurement Short Course
Wehnert P.D. (2003). Determination of Proper Odorization of Natural Gas, International School
of Hydrocarbon Measurement
Code of Federal Regulations, Title 49 Part 192.625.
Usher M. J. (1999). Odor fade Possible Causes and Remedies, CGA Gas measurement School
London, Elf Atochem North America, Inc., Philadelphia
Tenkrat D., Prokes O., Beranek J.(2008). Possibility of Objective Control of Natural Gas
Odorization. Chemicke listy, 2008, S, p. 487-488.
Zhidkov M.A., Shaikhutdinov R.M. (2004). Odorization Instalation. Springer New York, ISSN
1573-8329, New York
https://www.yankeegas.com/HomeCustomer/pdfs/OdorFade.pdf
http://help.intellisitesuite.com/ASGMT%20White%20Papers/papers/031.pdf
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104 Natural Gas
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Natural Gas
Edited by Primo Potonik
ISBN 978-953-307-112-1
Hard cover, 606 pages
Publisher Sciyo
Published online 18, August, 2010
Published in print edition August, 2010
The contributions in this book present an overview of cutting edge research on natural gas which is a vital
component of world's supply of energy. Natural gas is a combustible mixture of hydrocarbon gases, primarily
methane but also heavier gaseous hydrocarbons such as ethane, propane and butane. Unlike other fossil
fuels, natural gas is clean burning and emits lower levels of potentially harmful by-products into the air.
Therefore, it is considered as one of the cleanest, safest, and most useful of all energy sources applied in
variety of residential, commercial and industrial fields. The book is organized in 25 chapters that cover various
aspects of natural gas research: technology, applications, forecasting, numerical simulations, transport and
risk assessment.
How to reference
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