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    Kalkulasi HE

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    agusnnn
    This document contains design details and calculations for a pressure vessel including design pressure, temperature, materials, and thicknesses. It also includes calculations for minimum required thickness, allowable working pressure, and remaining life. The shell and head were determined to have over 100 and 400 years of remaining life respectively based on actual vs required thicknesses and estimated corrosion rates.

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    Kalkulasi HE

    Uploaded by

    agusnnn
    23 views4 pages
    This document contains design details and calculations for a pressure vessel including design pressure, temperature, materials, and thicknesses. It also includes calculations for minimum required thickness, allowable working pressure, and remaining life. The shell and head were determined to have over 100 and 400 years of remaining life respectively based on actual vs required thicknesses and estimated corrosion rates.

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    This document contains design details and calculations for a pressure vessel including design pressure, temperature, materials, and thicknesses. It also includes calculations for minimum required thickness, allowable working pressure, and remaining life. The shell and head were determined to have over 100 and 400 years of remaining life respectively based on actual vs required thicknesses and estimated corrosion rates.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    23 views4 pages

    Kalkulasi HE

    Uploaded by

    agusnnn
    This document contains design details and calculations for a pressure vessel including design pressure, temperature, materials, and thicknesses. It also includes calculations for minimum required thickness, allowable working pressure, and remaining life. The shell and head were determined to have over 100 and 400 years of remaining life respectively based on actual vs required thicknesses and estimated corrosion rates.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4

    PRESSURE VESSEL DESIGN APPRAISAL

    ASME VIII DIV.1

    DESIGN DATA
    DESIGN PRESSURE P des : 12.7 Kg/cm2G
    DESIGN TEMPERATURE T : 210 °C 1201.6865776528
    JOINT EFF E : 0.85 1
    CORR ALLOWANCE CA : 3 mm
    YEAR BUILT : 2004

    SHELL COVER HEAD


    INSIDE DIA Di : 1100 mm 1100 mm
    INSIDE RADIUS Ri : 550 mm 550 mm
    NOM THICKNESS Tn : 13 mm 13 mm
    MATERIAL : SA- 516 Gr. 70 SA- 516 Gr. 70
    ALLOW STRESS : 1406.14 Kg/cm2G 1406.14 Kg/cm2G

    THICKNESS CALCULATION

    SHELL COVER HEAD


    t req = P . Ri / (S. E - 0.6 . P) t req = P. Di / (2. S. E - 0.2 . P)
    = 5.9 = 5.0
    SHELL THICKNESS = 13.1 mm IS ACCEPTABLE HEAD THICKNESS = 12.7 mm IS ACCEPTABLE

    THICKNESS FOR MAWP CALCULATION

    SHELL HEAD
    t = tactual - 2 (Crate x Iinternal) t = tactual - 2 (Crate x Iinternal)
    = 12.08 mm = 12.37 mm

    MAWP CALCULATION

    SHELL HEAD
    MAWP = S. E. t / (Ri + 0.6. t) MAWP = 2. S . E . t / (Di + 0.2 .t)
    = 25.77 Kg/cm2G = 26.67 Kg/cm2G

    NOTE: Thickness used for MAWP CALCULATION based on API 510, Ed. 9th Paragraph 7.3
    REMAINING LIFE CALCULATION

    Vessel Tag No. / Serial No. : 31-E-102 A


    Vessel Title : Oxygen Stripper Feed - Bottom Exchanger
    Location : 31 NPU
    Year Inspected : 2022

    Code formula refer to API 510

    SHELL
    Minimum actual thickness (tact) = 13.1 mm
    Nominal thickness (tnom) = 13 mm
    Required thickness (treq) = 5.9 mm
    Years between tnom and tact (yr) = 18 years

    Corrosion rate (CR) = (tnom - tact) / yr = 0.05 mm/yr


    Remaining life = (tact - treq) / CR = 143 years
    Inspection Interval (internal or on-stream) = 10 years

    HEAD
    Minimum actual thickness (tact) = 12.7 mm
    Nominal thickness (tnom) = 13 mm
    Required thickness (treq) = 5.0 mm
    Years between tnom and tact (yr) = 18 years

    Corrosion rate (CR) = (tnom - tact) / yr = 0.017 mm/yr


    Remaining life = (tact - treq) / CR = 462 years
    Inspection Interval (internal or on-stream) = 10 years
    PRESSURE VESSEL DESIGN APPRAISAL
    ASME VIII DIV.1

    DESIGN DATA
    DESIGN PRESSURE P des : 16.5 Kg/cm2G 12.7 Kg/cm2G
    DESIGN TEMPERATURE T : 170 °C 210 °C
    JOINT EFF E : 0.85 0.85
    CORR ALLOWANCE CA : 3 mm 3 mm
    YEAR BUILT : 2004 2004

    CHANNEL TUBE ( SHELL)


    INSIDE DIA Di : 950 mm 950 mm
    INSIDE RADIUS Ri : 475 mm 475 mm
    NOM THICKNESS Tn : 12 mm 12 mm
    MATERIAL : SA- 516 Gr. 70 SA- 516 Gr. 70
    ALLOW STRESS : 1406.14 Kg/cm2G 1406.14 Kg/cm2G

    THICKNESS CALCULATION

    CHANNEL TUBE ( SHELL)


    t req = P . Ri / (S. E - 0.6 . P) t req = P . Ri / (S. E - 0.6 . P)
    = 6.7 = 6.654
    CHANNEL THICKNESS = 11.9 mm IS ACCEPTABLE TUBE THICKNESS = 11.89 mm IS ACCEPTABLE

    THICKNESS FOR MAWP CALCULATION

    CHANNEL TUBE ( SHELL)


    t = tactual - 2 (Crate x Iinternal) t = tactual - 2 (Crate x Iinternal)
    = 11.77 mm = 11.77 mm

    MAWP CALCULATION

    CHANNEL TUBE ( SHELL)


    MAWP = S. E. t / (Ri + 0.6. t) MAWP = 2. S . E . t / (Di + 0.2 .t)
    = 29.00 Kg/cm2G = 29.35 Kg/cm2G

    NOTE: Thickness used for MAWP CALCULATION based on API 510, Ed. 9th Paragraph 7.3
    REMAINING LIFE CALCULATION

    Vessel Tag No. / Serial No. : 31-E-102 A


    Vessel Title : Oxygen Stripper Feed - Bottom Exchanger
    Location : 31 NPU
    Year Inspected : 2022

    Code formula refer to API 510

    CHANNEL
    Minimum actual thickness (tact) = 11.9 mm
    Nominal thickness (tnom) = 12 mm
    Required thickness (treq) = 6.7 mm
    Years between tnom and tact (yr) = 18 years

    Corrosion rate (CR) = (tnom - tact) / yr = 0.01 mm/yr


    Remaining life = (tact - treq) / CR = 857 years
    Inspection Interval (internal or on-stream) = 10 years

    TUBE ( SHELL)
    Minimum actual thickness (tact) = 11.9 mm
    Nominal thickness (tnom) = 12 mm
    Required thickness (treq) = 6.7 mm
    Years between tnom and tact (yr) = 18 years

    Corrosion rate (CR) = (tnom - tact) / yr = 0.006 mm/yr


    Remaining life = (tact - treq) / CR = 857 years
    Inspection Interval (internal or on-stream) = 10 years

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