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IS 4454-1 (2001): Steel Wires for Mechanical Springs, Part

I: Patented and Cold Drawn Steel Wires - Unalloyed [MTD 4:
Wrought Steel Products]

! $ ' +-
Satyanarayan Gangaram Pitroda
Invent a New India Using Knowledge

! > 0 B


BharthariNtiatakam
Knowledge is such a treasure which cannot be stolen
 .=+

IS 4454( Part 1 ): 2001 !

Wmfh?m

Indian Standard
STEEL WIRE FOR MECHANICAL SPRINGS
SPECIFICATION
PART 1 COLD DRAWN UNALLOYED STEEL WIRE

(Third Revision )

ICS 21.160; 77.140.25

0 BIS 2001

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

March 2001 Price Group 5

 . . A

Wrought Steel Products Sectional Committee, MTD 4

FOREWORD

This Indian Standard ( Part 1 ) ( Third Revision ) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical Engineering
Division Council.

This standard was first published in 1967 and subsequently revised in 1975 and 1981. While reviewing the
standard in the light of experience gained during these years, the Committee decided to revise it to bring it in
line with the present practices being followed by the Indian industry.

In this revision following changes have been made:

a) Grade designation has been modified,

b) Chemical composition and tensile strength values have been modified,
c) Dimensional tolerances have been modified,
d) Provision of wrapping test, torsion test and decarburization test have been modified, and
e) Coating and surface finish requirements have been modified.

An informative Annex A has been given for the benefit of purchaser giving particulars to be specified by the
purchaser while placing order for the spring wires covered in this standard.

The properties governing the application of steels for springs maybe considerably influenced by their chemical
composition as well as the modes of mechanical treatment and heat treatment applied. It is for these reasons
that a very large variety of steels maybe employed in the manufacture of steel springs. This variety is further
increased owing to the fact that in certain cases these springs have to exhibit considerable resistance against
corrosive influences and withstand elevated temperature and that the mechanical stress is imposed on them
vary considerably. In order to facilitate clear survey, the steels are classified into three categories.
This part is one of the series of Indian Standards on steel wire for mechanical springs. Other parts in the series
are:

Part 2 Oil hardened and tempered steel wire

Part 4 Stainl?ss steel wire

Examples of application for cold drawn unalloyed steel wire have been given in Annex B.

In the preparation of this standard, assistance has been derived from the following standards:

a) ISO/CD 8458-1 Steel wire for mechanical springs: Part 1General requirements (Aug 98)
b) ISO/CD 8458-2 Steel wire for mechanical springs: Part 2 Patented and cold-drawn unalloyed steel wire
(Aug 98)

c) prEN 10270-1 Steel wire for mechanical springs: Part 1 Patented and cold-drawn unalloyed steel wire
(June 96)
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2:1960 Rules for rounding off numerical values ( revised ). The number of significant places retained in
the rounded off value should be the same as that of the specified value in this standard.
 .
IS 4454( Part 1 ): 2001

Indian Standard .2
STEEL WIRE FOR MECHANICAL SPRINGS . ...
SPECIFICATIOh~ 1
PART 1 COLD DRAWN UNALLOYED STEEL WIRE

( Third Revision)
1 SCOPE 3.2 Cast; Helix; Pitch The way in which a single
ring of wire behaves when cut from coil.
This standard ( Part 1 ) covers the requirements of
cold drawn unalloyed steel wires of circular cross NOTE The terms spool, core-less spool and cheese
section for the manufacture of mechanical springs for are synonymous with coil.
static duty and dynamic duty applications. Patenting,
prior to drawing, maybe carried out as and when 3.3 Patented Cold-Drawn Wire Wire drawn to
required. size by cold deformation of a starting material that
has been subjected to a thermal treatment of patenting.
2 REFERENCES
3.4 Static Duty Qualifies applications where
The following Indian Standards contain provisions,
springs are subjected to static stresses or infrequent
which through reference in this text, constitute
dynamic loading, or a combination of both.
provisions of this standard. At the time of publication,
the editions indicated were valid. All standards are NOTE This does not apply to situations of low
subject to revision, and parties to agreements based frequency high stress.
on this standard are encouraged to investigate the
possibility of applying the most recent editions of the 3.5 Dynamic Duty Qualifies applications where
standards indicated below: springs are subjected to frequent or predominantly
dynamic Ioadingand where small coiling mtios or severe
1SNo. Title bending radius is required.
228 (in Parts ) Method for chemical analysis of
3.6 Ring One turn of wire from a coil, that is, one
steel
complete circle of wire.
1608:1995 Mechanical testing of metals-tensile
/ NOTE - A ring of wire does not imply any specific
testing (second revision )
length of wire or diameter of wire.
1717:1985 Method for simple torsion test for
wire ( second revision) 4 SUPPLY OF MATERIAL

1755:1983 Method for wrapping test for General requirements relating to the supply of material
metallic wire (first revision ) shall be as laid downinIS8910.
1956 Glossary of terms relating to ironaud 5 GRADES
(Part5 ): 1976 steel : Part 5 Bright steel bar and
steel wire (Jrst revision) The grade of spring wire used depends on the stress
level and onthenatureof duty The wire diameter ranges
4905:1968 Methods for random sampling and tensile strength grades normally available for static
6396:1983 Method of measuring decarburized du~ and dynamic duty are given in Table 1.
depth of steel (first revision)
6 MANUFACTURE
8910:1978 General technical delivery
6.1 The processes used in making the steel and in
requirerneritu for steel and steel
manufacturing patented and cold drawn spring steel
products
wire are left to the discretion of the manufacturer. The
3 TERMINOLOGY customer should be informed of the manufacturing
process, if he so desires.
3.1 For the purpose of this standard, the definitions
given in IS 1956 (Part 5 ) and the following shall apply. 6.2 The steel shall be supplied in filly killed condition.

1
 -...!* JJ.

IS 4454( Part 1 ): 2001

Table 1 Spring Wire Grades

( Clause 5 )
Tensile Strength Static
Duty
Diameter
Range
Dynamic
Duty
Diameter
Range ,....,
(1) (2)
mm
(3)

1.00-10.00
(4)

mm
(5, 1
Low tensile strength SL

Medium tensile strength Ski 0.30-20.00 DM 0.08-20.00

High tensile strength SH 0.30-20.00 DH 0.05-20.00

NOTE For specific applications, other tensile strength requirements may be agreed.

7 CHEMICAL COMPOSITION 7.1.1 Elements not specified in Table 2 shall not be

added to the steel, except where agreed to, other than
7.1 Ladle analysis of the material when carried out for the purpose of finishing the heat.
either by themethod specified in the relevant part of
IS 228 or any other established instrumental/chemical 7.2 Product Analysis
methc@ shall be as given in Table 2. In case of dispute, Permissible variations in case of product analysis
the procedure given in the relevant part of IS 228 shall from the limits speciiled in Table 2 shall be as given
be the referee method. However, where the method is in Table 3.
not given in IS 228 or its relevant parts, the referee
method shall be as agreed to between the purchaser 7.2.1 In case of product analysis, copper content shall
and the manufacturer. not exceed the limits specified in Table 2.

llable 2 Chemical Composition

(Ck.zuses7.1,7,1.l anci7.2,7.2.l )
Grade Constituent, Percent

c s Mn s P Cu
Max Max Max
(1) (2) (3) (4) (5) (6) (7)

SL,SM, SH 0.35-1.00 0.10-0.30 0.30-1.20 0.030 0.030 0.20

DM, DH 0.45-1.00 0.10-0.30 0.30-1.50 0.020 0.025 0.12

NOTES

1 Such a wide range of carbon is stipulated to accommodate for the whole range of sizes. For individual sizes, the
carbon range is substantially more restricted, which has to be mutually agreed to between the purchaser and the
manufacturer.
2 The range of manganese content is so wide to cope with various processing situations and the broad size range.
The real figures as per size shall be more restricted, which has to be mutually agreed to between the purchaser and
the manufacturer.
3 Stricter compositions may be mutually agreed between the purchaser and the manufacturer.
4 Micro alloying may be allowed subject to mutual agreement between the purchaser and the manufacturer. Micro
alloying elements like Nb, V or Ti, when used individually or in combination, the total content shall not exceed
0.20 percent.
5 Nitrogen content shall not exceed 0.0 1%.
6 For grades SL, SM and SH, p~o+f$~o=o.oss~o Max and
Cu%+Ni%+Cr%=O.35%Max.
7 For grades DM and DH, P%+ S%=0.040% Max and Cu%+Ni%+Cr%=O.25% Max.

2
 - ,.

IS 4454( Part 1 ) :2001

Table 3 Permissible Variations wire grades SL and SM.

for Product Analysis .>
9.2 The diiTenmcebetween the maximum and minimum
*
( Clause 7.2) diameter of the wire at the same cross section shall
not be more than 50 percent of the total permissible ....--,.
Constituent Permissible Variations Over
and Under Specified Limit, deviation specified in Table 4.
Percent, Max
(1) (2)
9.3 Sizes and tolerance other than those specified
in Table 4 maybe mutually agreed to between the .
{
Carbon 0.02 purchaser and the manufacturer.
Manganese 0.05
Silicon 0.03 10 MECHANICAL PROPERTIES
Sulphur 0.005
Phosphorus 0.005 10.1 Tensile Test

The tensile test shall be carried out in accordance with

8 FREEDOM FROM DEFECTS
IS 1608. The tensile strength of the wire shall be as
The surface of the wire shall be smooth and as free given in Table 5 and shall be calculated using the actual
as possible fkom defects, such as grooves, seams, tears, wire diameter.
rust, scale, scratches, pits, die-marks, and any other
10.2 Wrapping Test
harmful defects, which may have a noticeable adverse
effect on the application of the wire. The wrapping test shall be applied to wires with nominal
diameter less than 3.00 mm. Wrapping test shall be
9 DIMENSIONS AND TOLERANCES
earned out in accordance with IS 1755. The wire shall
9.1 Tolerance on diameter of wire shall be as specified not show, on visual examination, any sign of fracture
in Table 4. Class A tolerance is intended for wire gmdes when closely coiled for at least four turns around a
SH, DM and DH. Class B tolerance is intended for mandrel of diameter equal to that of the wire.

Table 4 Diameter Tolerance for Coiled Wire

( Clauses 9.1 and 9.2)

Nominal Diameter Tolerance ( + ) Nominal Diameter Tolerance ( + )

of Wire of Wire
Class A Claw B Class A Class B .
Over Up to and Over Up to and
Including Including
mm mm mm mm mm mm mm
(1) (2) (3) (4) (1) (2) (3) (4)

0.05 0.003 1.78 2.78 0.025 0.030

0.05 0.09 0.003 . 2.78 4.00 0.0?0 0.030
0.09 0.17 0.004 4.00 5.45 0.035 0.035
0.17 0.26 0.005 5.45 7.10 0.040 0.040
0.26 0.37 0.006 0.010 7.10 9.00 0.045 0.045
0.37 0.65 0.008 0.012 9.00 10.00 0.050 0.050
6.65 0.80 0.010 0.015 10.00 11.10 0.070 0.070
0.80 1.01 0.015 0.020 11.10 14.50 0.080 0.080
1.01 1.78 0.020 0.025 14.50 18.30 0.090 0.090
18.30 20.00 0.100 0.100

NOTES

1 Class A tolerance is intended for wire grades SH, DM and DH.

2 Class B tolerance is intended for wire grades SL and SM.

3
IS 4454( Part 1 ) :2001

10.3 Torsion Test shall be turned at an uniform speed of rotation as

possible (not exceeding one rotation per second) until
10.3.1 The torsion test shall be applied to wires with
the test piece fractures.
nominal diameter from 0:70 mm up to and including
6 mm. Subject to mutual agreement between the 10.3.3 The test piece shall withstand being twisted
manufacturer and the purchaser, the test may also be without failure, the minimum number of turns as
carried out for wires with nominal diameters over specified in Table 6 on a gauge length equivalent to
6.00 mm and up to and including 10.00 mm. 100 x d where d is nominal diameter of the wire.

10.3.2 The torsion test shall be carried out in 10.3.4 The test shall be continued until the fracture
accordan% with IS 1717. The test piece shall be clamped occurs, when the prirnaryfmcture shall be perpmdicular
into the device in such manner that its longitudinal to the axis of the wire and surface shall not split. During
axis is aligned to the clamping heads and the test piece fly-back of the wire, secondary fractures may occur
remains straight during the test. One clamping head and these shall be ignored.

Table 5 Tensile Strength Requirements

( Clause 10.1)
Nominal Tensile Strength for Grades, MPa
Diameter
of Wire, mm DM DH
(I) ?) (4) :) (6)

0.05 2800-3520
0.06 . 2800-3520
0.07 . 2800-3520
0.08 2780-3100 2800-3480
0.09 2740-3060 2800-3430
0.10 . 2710-3020 2800-3380
0.11
.
. 2690-3000 2800-3350
0.12 2660-2960 2800-3320
0.14 2620-2910 2800-3250
0.16 2570-2860 2800-3200
0.18 2530-2820 2800-3160
0.20 2500-2790 2800-3110

0.22 2470-2760 2770-3080

0.25 2420-2710 2720-3010
0.28 - 2390-2670 2680-2970
0.30 2370-2650 2370-2650 2660-2940 2660-2940

0.32 2350-2630 2350-2630 2640-2920 2640-2920

0.34 2330-2600 2330-2600 2610-2890 2610-2890
0.36 2310-2580 2310-2580 2590-2870 2590-2890
0.38 2290-2560 2290-2560 2570-2850 2570-2850
0.40 2270-2550 2270-2550 2560-2830 2570-2830
0.43 2250-2520 2250-2520 2530-2800 2570-2800
0.45 2240-2500 2240-2500 2510-2780 2570-2780
0.48 2220-2480 2240-2500 2490-2760 2570-2760
0.50 2200-2470 2200-2470 2480-2740 2480-2740
0.53 2180-2450 2180-2450 2460-2720 2460-2720
0.56 2170-2430 2170-2430 2440-2700 2440-2700
0.60 2140-2400 2140-2400 2410-2670 2410-2670
0.63 2130-2380 2130-2380 2390-2650 2390-2650
0.65 2120-2370 2120-2370 2380-2640 2380-2640
0.70 2090-2350 2090-2350 2360-2610 2360-2610

4
 .-XL

IS 4454( Part 1 ) :2001

Table 5 ( Continued)

Nominal Tensile Strength for Grades, MPa

Diameter
of Wire, mm SM DM SH DH
(1) (% (3) (4) (5) (6)

0.75
0.80 2070-2330
2050-2300
2070-2330
2050-2300
2340-2580
2310-2560
2340-2580
2310-2560
0.85 2030-2280 2030-2280 2290-2530 2290-2530
0.90 2010-2260 2010-2260 2270-2510 2270-2510
0.95 2000-2240 2000-2240 2250-2490 2250-2490
1.00 1720-1970 1980-2220 1980-2220 2230-2470 2230-2470
1.05 1710-1950 1960-2220 1960-2220 2210-2450 2210-2450
1.10 1690-1940 1950-2190 1950-2190 2200-2430 2200-2430
1.20 1670-1910 1920-2160 1920-2160 2170-2400 2170-2400
1.25 1660-1900 1910-2130 1910-2130 2140-2380 2140-2380
1.30 1640-1890 1900-2130 1900-2130 2140-2370 2140-2370
1.40 1620-1860 1870-2100 1870-2100 2110-2340 2110-2340
1.50 1600-1840 i850 -2080 1850-2080 2090-2310 2090-2310
1.60 1590-1820 1830-2050 1830-2050 2060-2290 2060-2290
1.70 1570-1800 1810-2030 1810-2030 2040-2260 2040-2260
1.80 1550-1780 1790-2010 1790-2010 2020-2240 qo20 -2240
1.90 1540-1760 1770-1990 1770-1990 2000-2220 2000-2220
2.00 1520-1750 1760-1970 1760-1970 1980-2200 1980-2200
2.10 1510-1730 1740-1960 1740-1960 1970-2180 1970-2180
2.25 1490-1710 1720-1930 1720-1930 1940-2150 1940-2150
2.40 1470-1690 1700-1910 1700-1910 1920-2130 1920-2130
2.50 1460-1680 1690-1890 1690-1890 1900-2110 1900-2110
2.60 1450-1660 1670-1880 1670-1880 1890-2100 1890-2100
2.80 1420-1640 1650-1850 1650-1850 1860-2070 1860-2070
3.00 1410-1620 1630-1830 1630-1830 1840-2040 1840-2040
3.20 1390-1600 1610-1810 1610-1810 1820-2020 1820-2020
3.40 1370-1580 1590-1780 1590-1780 1790-1990 1790-1990
3.60 1350-1560 1570-1760 1570-1760 1770-1970 1770-1970
3.80 1340-1540 1550-1740 1550-1740 1750-1950 1750-1950
4.00 1320-1520 1530-1730 1530-1730 1740- 1930 1740-1930
4.25 1310-1500 1510-1700 1510-1700 1710-1900 1710-1900
4.50 1290-1490 1500-1680 1500-1680 1690- 1880 1690-1880
4.75 1270-1470 1480-1670 1480-1670 1680-1840 1680-1840
5.00 1260-1450 1460-1650 1460-1650 1660-1830 1660-1830
5.30 1240-1430 1440-1630 1440-1630 1640-1820 1640-1820
5.60 1230-1420 1430-1610 1430-1610 1620-1800 1620-1800
6.00 1210-1390 1400-1580 1400-1580 1590-1770 1590-1770
6.30 1190-1380 1390-1560 1390-1560 1570-1750 1570-1750
6.50 1180-1370 1380-1550 1380-1550 1560-1740 1560-1740
7.00 1160-1340 1350-1530 1350-1530 1540-1710 1540-1710
7.50 1140-1320 1330-1500 1330-1500 1510-1680 1510-1680
8.00 1120-1300 1310-1480 1310-1480 1490-1660 1490-1660
8.50 1110-1280 1290-1460 1290-1460 1470-1630 1470- 1630
9.00 1090-1260 1270-1440 1270-1440 1450-1610 1450 -1610
9.50 1070- 250 1260-1420 1260-1420 1430-1594 1430-1590
10.00 1060- 230 1240-1400 1240-1400 1410-1570 1410-1570
10.50 1220-1380 1220-1380 1390-1550 1390-1550
11.00 1210-1370 1210-1370 1380-1530 1380-1530
5
IS 4454( Part 1 ) :2001
Table 5 (Concluded)

Nominal Tensile Strength for Grades, MPa

Diameter
of Wire, mm SM DM DH
(1) :6 (3) (4) :) (6)

12.00 1180-1340 1180-1340 1350-1500 1350-1500

12.50 1170-1320 1170-1320 1330-1480 1330-1480
13.00 1160-1310 1160-1310 1320-1470 1320-1470
14.00 1130-1280 1130-1280 1290-1440 1290-1440
15.00 . 1110-1260 1110-1260 1270-1410 1270-1410
16.00 1090-1230 1090-1230 1240-1390 1240-1390
17.00 1070-1210 1070-1210 1220-1360 1220-1360
18.00 1050-1190 1050-1190 1200-1340 1200-1340
19.00 1030-1170 1030-1170 1180-1320 1180-1320
20.00 1020-1150 1020-1150 1160-1300 1160-1300

NOTES

1 1 MPa= 1 N/mm*= 1 MN/m2=0.1020kgt7mm2

2 For DHgrade in the size range O.08mmto 0.18mm, arestricted tensile strength range of300MPa within the
specified range may be mutually agreed to.

3 Forintermediate values of thewire diameter, thevalues given forneti larger diameter are applicable.

Table 6Torsion TestRequirements

( Clause 10.3.3)
Nominal Diameter of Minimum Number of Rvists
Wire, mm for Grades

Over Up to and SL, SM and SH DM and DH

Including
(1) (2) (3) (4)

0.69 1.40 20 25
1.40 2.00 18 22
2.00 3.50 16 20
3.50 6.00 14 18
6.00 8.00 71) 90

8.00 10.00 50 71)

lJ For guidance only.

10.3.5 Theresult oftestpiecefailedinthe gripshall and equal to three times the wire diameter for sizes
be ignored and fresh test piece shall be tested. above 6.50 mm.
10.4 Bend Test 10.5 Coiling and Stretching Test

The bend test may be applied to wires with nominal The coiling teat may be applied to wires with nominal
diameter greater than 3.00mm when mutually agreed diameternotgreater than 0.70 mmwithmutualagnxznent
between the manufacturer and the purchaser. The wires between the manufacturer and the purchaser. A test
shall not show any sign of fracture, on visual piece approximately 500 mm in length is closely wound,
examination, when bent through an angle of 180 to under slight but reasonably uniform tension on a
form a U around a mandrel of diameter equal to twice mandrel, three to three and half times the nominal
the wire diameter for sizes above 3.00 mm to 6.50 mm diameter. The closed coil is then stretched so that after
6
 IS 4454( Part 1 ): 2001

releasing the stress, it sets to approximately three times the seam or other surface defects shall not be greater
its original length. The surface condition of the wire than 1 percent of the nominal diameter of the wire.
and th~ reguhu~ti of the spring pitch (and individual
10.7.1.1 It is necessary to heat the test pieces to a
windings) shall be inspected with the test piece in
temperature of about 550C for the purpose of stress
this condition.
relief before carrying out this test.
10.6 Cast of the Wire
10.8 Decarburization Test
The wire shall be uniformly cast. When a ring of wire
is cut fromthepackage and allowedto fall on the surface, Decarburization test shall be carried out only for grades
the wire shall lie flat and not show a spiral cast. DM and DH as specified in IS 6396.
10.6.1 By mutual agreement between the mannt%turer 10.8.1 The wires of grades DM and DH shall
and the purchaser, for sizes up to 5.00 mm, the cast show no completely decarburized layer. Partial
requirements may be considered as being fidfilled if decarburization, as indicated by grain boundary ferrite
the following condition is satisfied: of an amount in excess of that present in the main
An individual ring taken from the coil and freely portion or core of the section, shall not have a radial
hung on a hook may show an axial displacement depth greater than 1.5 percent of the nominal diameter
~ at the ends of the ring ( see Fig. 1 ). This of the wire or 0.05 mm, whichever is the lowest.
displacement j shall not exceed a value given 11 COATING AND SURFACE FINISH
by the following inequality:
The spring wire maybe lime, borax or phosphate coated
either by dry drawing or by wet drawing. A metallic
coating, where require~ shall be commonly of copper,
zinc or zinc/aluminimn alloy, Surface finish and mass
where of coating and their methods of test shall be as per
J = Axial displacement in mm, the mutual agreement between the purchaser and the
manufacturer.
D = Diameter of a free ring in mm, and
11.1 Other coatings may be agreed between the
d = Nomiml diameter of the wire in mm.
manufacturer and the purchaser.

11.2 The wire can additionally be ordered with an

oiled surface for all surface finishes.

11.3 If no spec~lc finish is specified, the type of finish

shall beat the manufacturers discretion.

J?Jn
FIG. 1 CASTOFTHEWIRE
12 SAMPLING

Unless otherwise agreed to, the method of drawing

representative samples of the material and the criteria
for conformity shall be as prescribed in Annex C.

13 CONDITION OF DELIVERY

10.7 Deep Etch Test 13.1 The coil of wire shall consist of one single length
of wire originating from one heat only. Welds prior to
Deep etch test shall be carried out only for grades the last patenting operation are allowe~ all other welds
DM and DH. This test shall normally be limited to wire shall be removed or, if so agreed between the purchaser
of 1.0 mm diameter and above. If the testis required and the manufacturer, properly marked. The wires shall
by the purchaser on smaller sizes of wire, this shall not be kinked and wavy.
be agreed upon at the time of enquiry and order.
13.2 The wire may be supplied in lime coated or borax
10.7.1 The cold test pieces shall be immersed in a coated or phosphate coated and/or oiled condition.
solution of 50 percent of concentrated hydrochloric These may also be supplied with metallic coating of
acid and 50 percent of water at a temperature of 75 C copper, zinc or zinc/ahuninium alloy if mutually agreed
minimum. The etching shall be fidized after a reduction between the manufacturer and the purchaser.
in diameter of about 1 percent. for a period of time
equivalent to two seconds for every 0.025 mm of 13.3 The weight of the coils, the eye dimensions and
diameter, with a maximum offive minutes, after whichL other forms of supply shall be mutually agreed to
when examined microscopically, the radial depth of between the purchaser and the manufacturer.
7
 **

IS 4454( Part 1 ): 2001

14 PACKING d) Surface finish,

e) Weight of the coilhmile, .
The packing of the material shall be done in such a
way that corrosion does not attack the material during f) Coating,
transit. There shall not be any damage during normal g) Castor batch number, and
handling in transit. The suitable mode of packing shall
h) Date of supply.
be mutually agreed to between the purchaser and the
manufacturer, 15.1.1 The material may also be marked with the
15 MARKING Standard Mark.

15.1 Each coil of wire and bundle of straightened 15.1.2 The use of the Standard Mark is governed by
and cut lengths shall be legibly marked with the the provisions of the Bureau of Indian Standards
following itiormatiom Act, 1986 and the Rules and Regulations made
a) Name of the supplier, thereunder. The details of conditions under which
the licence for the use of the Standard Mark maybe
b) Wire grade, gmnted to manufacturers or producers maybe obtained
c) Wire diameter, from the Bureau of Indian Standards.

ANNEX A
( Foreword)
INFORMATION TO BE GIVEN BY THE PURCHASER

A-1 BASIS FOR ORDER c) Nominal wire diamete~

While placing order for spring steel wires covered by d) Surface finish and coating where relevant;
this standard, the purchaser should speci~ the e) The form and condition of delive~,
following:
i) Tests required;
a) The desired quantity; g) Any special requirement; and
b) The wire grade; h) Test report, if required.

ANNEX B
( Foreword)
EXAMPLES OF APPLICATION OF COLD DRAWN UNALLOYED STEEL WIRE

B-1 FIELD OF APPLICATION B-1.1.3 Grade DM is used for tension, compression

or torsion springs, which are subjected to medium
The broad fields of application for the 5 grades of spring high tensile levels of a dynamic nature. Also for wire
steel wire are given for general guidance of the forms which require severe bending.
designers in B-1.l.l to B-1.1.5.
B-1.1.4 Grade SH is used for tension, compression
or torsion springs intended for stress conditions
B-1.l. 1 Grade SL is used for tension, compression
requiring high tensile levels, and mainly from static
or torsion springs, which are subjected to low static
nature or slightly dynamic.
stresses.
B-1.1.5 Grade DH is used for tension, compression
B-1. 1.2 Grade SM is used for tension, compression or torsion springs or wire formswhich are subjected
or torsion springs intended formediumhigh duty mainly to medium high stresses or medium level dynamic
static or almost not dynamic. applications.
8
 ._Q-
.<

1S 4454( Part 1 ) :2001

ANNEX C
( Clause 12 )
SAMPLING AND CRITERIA FOR CONFORMITY ,..
.--
.
C-1 LOT shall be called a defective. If the number of defective
found is less than or equal to the permissible number
1
In any consignment, all the coils of wire of the same
of defective specified in CO13 of Table 7, the lot
grade and diameter manufactured under essentially
shall be considered to have conformed to physical
similar conditions of manufacture shall be grouped
requirements.
together to constitute a lot.
C-1.l Sample shall be taken from each lot and tested C-3.2 lksts for Chemical Requirements
for conformity to the standard. Unless otherwise agreed, the following procedure shall
C-2 SAMPLING be followed for chemical requirements:

The number of coils to be taken from a lot shall be From these test pieces which have conformed
according to CO11 and 2 of Table 7. These samples to physical requirements further test pieces
sha.llbetaken at mndombyusing randomnumbertablea shall be selected at random accordingtoCO14 of
(see IS 4905). Table 7. These samples shall be tested for all the
chemical requirements. Ifa test piece ftils to meet
C-3 PREPARATION OF SAMPLES AND the respective chemical requirement, it shall be
NUMBER OF TESTS called a defective. The lot shall be considered to
C-3. 1 Tests for Physical Requirements have conformed to the chemical requirements if
all the individual test pieces tested for chemical
From the coils selected from CO11 and 2 of Table 7, requirements pass the test.
adequate length of test piece shall be cut from
each end and subjected to physical tests, namely, C-4 -RIAFORCONFORMITY
size, surface condition, tensile, bend, wrapping and
A lot shall be considered to have conformed to
coating tests.
the requirements of the specification if C-3.1
A test piece failing to meet anyone of the requirements, and C-3.2 are satisfied.

Table 7 Scale of Sampling and Permissible Number of Defective

( Clauses C-2, C-3.1 andC-3.2 )

No. of Coils No. of Coils for Permissible Number No. of Tests
in the Lot Physical of Defective (s) for Chemical
Requirements Requirements
(1) (2) (3) (4)

Up to 25 2 o 1
26 to 50 3 0 1
51 to 150 5 0 2
151 to 300 8 1 2
301 and above 13 1 2

9
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Amendments Issued Since Publication

Amend No. Date of Issue Text AfTected

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