I-Series Industrial Series

Compressors

Model WFD591 Model FD491

Model HG602
 A Tradition
of Excellence
Corken is recognized as a global leader in the
manufacturer of industrial compressors, pumps,
and accessories for LPG, anhydrous ammonia
and other flammable, volatile and toxic liquids
and gases. Corkens exceptional reputation in the
LPG industry is built upon decades of maintaining
the highest quality and customer service
standards. This, combined with an absolute
dedication to product performance, makes
Corken a company recognized worldwide for its
manufacturing leadership.

Located in Oklahoma City, Oklahoma, USA,

Corken was founded in 1924 and quickly gained a
reputation for excellence in customer service. In the
early 1950s, the company entered the liquid
petroleum gas (LPG) industry, which proved to be
a turning point. In the years to follow, Corken
quickly gained market recognition for its quality
line of compressors and pumps for the propane,
butane and anhydrous ammonia industries.

In 1991, Corken became part of the IDEX Corporation. IDEX is Canadian Standards Association (CSA), High Pressure Gas
a global fluid handling leader and is best known for its expertise Safety Institute of Japan (KHK), Bureau Veritas of France,
in highly engineered fluid handling products and systems as well European Union (EU) Pressure Equipment Directive (PED),
as fire safety and health and science products. Under IDEXs ATEX Equipment Directive, European Union (EU) Machinery
leadership in 2001, Corken became part of the Liquid Controls Directive and many others. Corken is very proud to join the
Group which specializes in moving, measuring and managing elite group of companies that have achieved registration with
high value liquids and gases. Liquid Controls Group is comprised the International Quality Standard ISO 9001 and the
of Corken, Faure Herman, Liquid Controls, Sampi, Sponsler Environmental Management Standard ISO 14001.
and Toptech Systems.
Today, Corken is a diversified company that serves a worldwide
Through the years, a strong commitment to customer service, customer base. Corken truck pumps, stationary pumps, compressors
product integrity and technological innovation have made and engineered packages are used by a wide range of companies
Corken a recognized world leader in the compressor and throughout the world, including the Far East, Asia, Africa, Europe,
pump markets. the Middle East, South America and North America. Corken
serves each of its customers through an extensive network of
Corken designs and manufactures products meeting industry distributorseach sharing the same commitment to customer
standards, including Underwriters Laboratories (UL), service that Corken has demonstrated for more than 85 years.

2
 Why Select
Corken Compressors?
Oil-free compression for a wide Material options: To meet the demands of volatile and toxic
gases, Corken offers a wide range of materials for compressor
range of process gases... parts, gaskets and O-rings.

ANSI flange option: The industrial series (I-Series) vertical

Corkens line of oil-free industrial series (I-Series) compressors
compressors are available with ANSI flanges. ANSI is a
has been designed to transfer a wide range of process gases
raised faced f lange that dramatically improves leakage
including, but not limited to, butadiene, hydrogen, helium,
containment and structural integrity.
methyl chloride, sulfur dioxide, chlorine and HCFCs. The
Most of the industrial series
industrial series compressors are highly reliable reciprocating
( I- S e r i e s) hor i z o nt a l
machines and are used in applications as varied as compressing
compressors are not available
exotic gases for research, compressing process gases for the
with ANSI flanges; however,
chemical industry, compressing corrosive biogases in landfills
they do come with a
and boosting gases in the petroleum industry.
slip-on weld flange
option. The only
Greater control of exc eption is the
2 .75" hor i z ont a l
fugitive emissions... cylinder which
comes standard with
For toxic, hazardous and explosive gases, Corkens D-style (single- ANSI flanges.
distance piece with two sets of packing) and T-style (double-
distance-piece with three sets of packing) designs provide precise DIN iron option: For maximum
leakage control. When properly equipped, Corkens T-style thermal shock endurance,
compressors comply with the EPAs requirements* for fugitive Corken offers DIN spec iron for
emissions control of volatile organic compounds (VOCs). pressure containing parts
(cylinder and head) on several

Multiple options to match your of its compressors. These

parts meet German DIN
application requirements ductile iron specifications.
Consult factory for details
Corrosion resistant coatings: Corken offers a special coating regarding a specific com-
which acts to prevent corrosion and premature wear of critical pressor model.
parts within the compressor. The coating is a nickel alloy *U.S. Environmental Protection
plating which is impregnated with fluorocarbons. See page 11 Agency Regulations 40 CFR CH
Section 264.1053.
for details. Model WD391

air carbon tetrachloride ethane isobutene neon CFC-13 HFC-134A

ammonia carbonyl sulfide ethyl chloride isobutylene nitric oxide CFC-113 HFC-152A
argon chlorine ethylene krypton nitrous oxide CFC-114 sulfur dioxide
benzene chlorodifluoro- ethylene oxide methane n-octaine CFC-115 sulfur hexafluoride
biogas methane helium methyl acetylene ozone CFC500 tetrafluoroethylene
butadiene cyanogen hexafluoroethane methyl bromide n-pentane CFC502 trichloroethane
n-butane cyclohexane n-heptane methyl chloride phosgene CFC503 trimethylamine
1-butene cyclopropane n-hexane methyl fluoride propane HCFC-22 vinyl bromide
bromotrifluoro- deuterium hydrocarbon gas methyl mercaptan propylene HCFC-141B vinyl fluoride
methane dimethylamine hydrogen monoethylamine refrigerants: HCFC-142B vinyl chloride
carbon dioxide dimethyl ether hydrogen chloride monomethylamine CFC-11 HFC-14 xenon
carbon monoxide 2,2-dimethylpropane isobutane natural gas CFC-12 HFC-23

3
 Vertical Industrial
Gas Compressors
Compressors matched and 891 use a combination of V-ring packing and segmented
packing. V-ring packing consists of several V-rings, male and
to your needs... female packing rings, washers and a spring. In high temperature
applications, K-ring spacers (optional) can be used in conjunction
Corken offers many types of vertical industrial compressors to with the V-ring packing to improve leakage control and help
meet the stringent requirements of todays markets. Depending on extend the service life of the packing. Segmented packing
your application, Corken can provide single- or two-stage and consists of packing cups, spacers, O-rings, segmented packing,
air- or water-cooled vertical industrial compressors in single- and backup rings and a spring.
double-acting designs. Lubricated and non-lubricated versions are
available as well. Greater leakage control
Water-cooled heads, cylinders and containment
and packing... The D-style (single-distance piece) forms one isolation chamber
while the T-style (double-distance piece) forms two isolation
To increase the versatility of the vertical industrial compressors chambers/barriers (see figure 1 for details). Each distance piece
in the process gas market, Corken offers water-cooled heads, has its own line connections and can be separately pressurized,
cylinders and packing on several models. The water-cooled purged or vented depending on the requirements of your
features greatly reduces the operating temperature and allows application. Purge kits with all of the accessories needed to
the compressor to be used in applications with gases that have a purge each distance piece are available. With the purge kit
high K value. A few examples of gases with a high K value are option, the T-style compressor is virtually leak proof and
argon, air, helium, hydrogen, and nitrogen. complies with the EPA requirements for fugitive emissions
control of volatile organic compounds (VOC).

Oil-free gas compression... Single-stage oil-free compressors...

Corkens vertical industrial compressors deliver oil-free gas
compression and are equipped with a single-distance piece Corkens single-stage compressors are typically used in
(D-style) or a double-distance piece (T-style). The D-style has two applications where the gas compression ratio is less than 5:1.
sets of packing on each piston rod while the T-style has three sets Generally, applications with relatively low differential pressures
of packing on each piston rod. Since the distance between each set are well suited for a single-stage compressor. Transport, rail
of packing is greater than the stroke of the compressor, theres no car and marine unloading by vapor differential are examples of
rod over travel or oil carryover. In the event that oil gets past the this type of application.
lower packing set, the oil deflector ring keeps the oil from rising
up the piston rod (see figure 1 for details). Additionally, the lower
packing set has an adjustable packing screw that is used to
Two-stage oil-free compressors...
maintain maximum sealing performance. These features allow Corkens two-stage compressors are typically used in
the compressor to supply oil-free gas whether its being used as a applications where the gas compression ratio is greater than
simple gas booster or for vacuum service. The single- and two- 5:1. The two-stage compressors divide the compression
stage compressors are both capable of developing up to 23 in Hg process into two separate steps and allow the gas to be cooled
(157 mm Hg) vacuum. after the first stage of compression so the final discharge
temperature is lower. These compressors are commonly used
Piston rod packing design in booster and vapor recovery applications. Due to the need
for higher differential pressures which result in higher
With the exception of models 791 and 891, all of Corkens vertical operating temperatures, Corken also offers a water-cooled,
industrial compressors use a V-ring packing design. Models 791 two-stage compressor where both the cylinder and the head
are cooled.
4
 Features &
Benefits
Single-acting designs with a
wide range of capacities...
Single-acting vertical compressors only have one compression
Self lubricating stroke per revolution so the compression takes place on one side
piston rings
made of PTFE (top) of the piston. The single-acting compressors come in a
variety of single- and two-stage models. Cylinder sizes range
from 1.25" to 6" (31.8 to 152.4 mm) while piston displacement
ranges from 2.8 to 60.8 CFM (4.76103.3 m3/hr).

Upper packing
(segmented) Double-acting designs for even
Upper distance piece
greater capacity...
Barrier 1
(purge, pad, or vent) Double-acting compressors have two compression strokes per
revolution so the compression takes place on both sides of the
Middle packing
(V-ring) piston. As a result, double-acting compressors offer greater
capacities. Corkens model 891 is a double-acting single-stage gas
Lower distance piece compressor that is capable of supplying between 56.7 and 117.0
Barrier 2 CFM (96.3 and 198.8 m3/hr), while the model 791 is a double-
Packing (purge, pad, or vent)
cartridge acting two-stage compressor with roughly the same capacities but
a much higher working pressure. The model 791 has an adjustable
Oil deflector ring clearance head that is used to balance the pressure load between
Lower packing stages. Both of these units are offered in either lubricated or non-
Nitride coated (V-ring) lubricated versions. The D791 and D891 (D-style) compressors are
piston rod Adjustable packing screw not oil-free designs; however, the T791 and T891 (T-style)
compressors do offer oil-free gas compression.

Custom engineered
compressor packages
available...
Corken offers standard mountings designed specifically
for liquefied gas transfer, vapor recovery and gas booster
applications. If the standard mountings and compressor
packages do not meet your application requirements,
Corken can supply a custom engineered package that
meets the most demanding customer specifications. Skid
mounted units can be supplied with control panels, safety
controls, pulsation dampeners, receiver tanks, valves and
other special accessories as required. For more details, see
the standard mounting and compressor packages and
custom engineered packages at the back of this sales brochure.
Figure 1: Model T891 single-stage compressor.

5
 Horizontal Industrial
Gas Compressors
Obtain higher pressures and Use a triple-packed, T-style for
capacities with a horizontal maximum leakage containment...
compressor... The T-style (THG600 series) is a non-lubricated, oil-free
design with three sets of packing that form two distance
When the pressures or capacities of your application are pieces or barriers to external leakage (see figure 2 for details).
beyond the capabilities of a vertical compressor, our horizontal For a wide range of application flexibility, each distance piece
compressor is your next option. Corkens horizontal industrial has its own line connections that can be pressurized, purged
compressor is a two-throw design that can build up to 1,650 or vented separately. This allows you to choose the best
psig (113 bar g). The available piston displacement ranges from method of containment for your application. When properly
7.6 CFM (12.9 m3/hr) to 414 CFM (704 m3/hr). This balanced equipped with a purge kit, Corkens double-distance piece
opposed compressor offers smooth, quiet operation and the (T-style) provides precise leakage control and complies with
flexibility of changing cylinder sizes as needed to optimize the the EPAs requirements* for fugitive emissions control of
compressor for the desired operating conditions. Cylinder sizes volatile organic compounds (VOC). For added convenience,
are 8" (203.2 mm), 6" (152.4 mm), 5" (127.0 mm), 4" (101.4 mm), purge kits with all of the accessories needed to control the
3.25" (82.6 mm), and 2.75" (69.9 mm). These cylinders can be purging or pressurization of each chamber are available.
arranged in various single-stage and two-stage configurations. T-styles are typically used in corrosive or toxic applications
Lubricated, non-lubricated, and oil-free versions are available. where leakage containment and non-contamination of the gas
stream are critical.
Available in
two styles Adapter Distance piece

Corken offers two styles

of horizontal industrial
compressors: plain style
and T-style. The plain style
(HG600 series) only has one
set of packing per piston rod
while the T-style (THG600 series) has
three sets of packing per piston rod.

Use a single-packed, Self-lubricating piston

and rider rings:
Packing cartridge body:
Holds the outer and

plain style for

middle sets of packing.
Made of PTFE to ensure
a long service life.

standard leakage Packing cartridge adapter:

Holds the inner oil wiper ring
set and inner packing.
containment...
The plain style (HG600 series) horizontal industrial compressor
Heavy-duty crankcase:
is not oil free and only has one set of packing. This packing (Optional) Thermostatically A rugged, internally ribbed
configuration is typically used in non-corrosive, non-toxic controlled crankcase heater: design, incorporating heavy
duty main bearings and
Assures proper oil viscosity
services where oil-free gas is not required and leakage throughout all weather conditions. four-bolt connecting rods.
containment is not critical. Some examples are LPG, oilfield
applications (natural gas) and air boosting applications. Figure 2: THG602BF (T-style) compressor.

6
 Features &
Benefits
Piston rod packing design Available in single- or double-
Unlike Corkens vertical industrial compressor that uses a V-ring acting configurations...
packing design, the horizontal industrial compressor uses a
segmented purge packing design to seal the piston rod. Segmented The plain and T-style horizontal industrial compressors are
purge packing consists of purge packing cups, spacers, O-rings, available in single-or double-acting configurations. Single-
segmented packing, backup rings and springs. acting configurations are ideal for applications that require
low flow and high pressure while double-acting configurations
offer maximum capacity. Single-acting configurations require
Oil-free gas compression... a blank valve option.
To meet the stringent requirements of todays markets, Corkens
T-style (double-distance piece) horizontal compressors are oil External crankcase oil cooler...
free so theres no contamination of the process gas stream. The
T-style has three sets of segmented packing. Since the distance Corkens horizontal industrial compressors are equipped with a
between each set of packing is greater than the stroke of the force-feed-lubrication system and external oil filter. For
compressor, theres no rod over travel or oil carryover. In other applications that require a high horsepower, Corken recommends
words, the portion of the piston rod that comes into contact an optional external oil cooler. This will ensure a consistent oil
with the first set of packing will never reach the second set of temperature and an optimal service life for the compressor.
packing while the portion of the piston rod that comes into
contact with the second set of packing will never
reach the third set of packing. In the event
Custom engineered compressor
that oil gets past the inner packing set, the
oil deflector ring keeps the oil from
packages available...
reaching the outer distance piece (see Corken offers standard mountings designed specifically for
figure 2 for details). liquefied gas transfer, vapor recovery and gas booster
applications. If the standard mountings and compressor
Inner oil wiper rings
packages do not meet your application requirements, Corken
can supply a custom engineered package that meets the most
Inner packing demanding customer specifications. Skid mounted units can
be supplied with control panels, safety
Oil deflector ring
Placement of valves: controls, pulsation dampeners,
Outer packing
Middle packing
Makes inspection and receiver tanks, valves and
maintenance simple.
other special accessories as
required. For more details,
Variable clearance head:
Enables you to change see the standard mounting
the capacity and
BHP requirements.
and compressor packages
and custom engineered
packages at the back of
this sales brochure.
*U.S. Environmental Protection
Agency Regulations 40 CFR CH
Section 264.1053.
Inner distance piece
(Barrier 1)
Outer distance piece
(Barrier 2)

(Optional) Force-feed lubricator: Heavy-duty cylinder design:

Assures proper lubrication of Each cylinder is hydrostatically tested to 1-1/2 times the rated
cylinders and packing when required. working pressure for maximum strength.

7
 Vertical Industrial
Gas Compressors
Operating Specifications
Specifications Single-Stage Compressors Two-Stage Compressors
D-style (single-
D91 D291 D491 D491-3 D691 D691-4 D891a FD151 D191 FD351 D391 WFD551 D590 FD591 D791a
distance piece)
T-style (double-
T91 T291 T491 T491-3 T691 T691-4 T891a FT151 T191 FT351 T391 WFT551 T590 FT591 T791a
distance piece)
Bore of cylinder inches (mm)
3.0 3.0 4.0 3.0 4.5 4.0 4.5 2.5 3.0 2.75 4.5 4.0 6.0 6.0 6.0
First stage
(76.2) (76.2) (101.6) (76.2) (114.3) (101.6) (114.3) (63.5) (76.2) (69.9) (114.3) (101.6) (152.4) (152.4) (152.4)
3.0 1.25 1.75 1.75 2.5 2.5 3.25 3.25 3.25
Second stage
(76.2) (31.8) (44.5) (44.5) (63.5) (63.5) (82.5) (82.5) (82.5)
2.5 2.5 3.0 3.0 4.0 4.0 4.0 2.5 2.5 3.0 3.0 4 4.0 4.0 4.0
Stroke inches (mm)
(63.5) (63.5) (76.2) (76.2) (101.6) (101.6) (101.6) (63.5) (63.5) (76.2) (76.2) (101.6) (101.6) (101.6) (101.6)
@ 400 4.1 8.2 17.5 9.8 29.5 23.3 56.7 2.8 4.1 4.1 11.1 11.6 26.2 26.2 52.4
Piston rpm (7.0) (13.9) (29.7) (16.7) (50.1) (39.6) (96.3) (4.76) (7.0) (7.0) (18.9) (19.7) (44.5) (44.5) (89.0)
displacement
@ 825 8.4 16.9 36.0 20.3 60.8 48.0 117.0 5.9 8.9 8.5 22.8 24.8 54.0 54.0 105.8
CFM (m3 /hr)
rpm (14.3) (28.7) (61.2) (34.5) (103.3) (81.6) (198.8) (10.0) (15.2) (14.4) (38.7) (42.1) (91.7) (91.7) (179.8)
Maximum working 335 335 335 600 335 600 450 1,200 600 1,200 600 1,000 335 600 600
pressure psig (bar g) (23.1) (23.1) (23.1) (41.4) (23.1) (41.4) (31.0) (82.8) (41.4) (82.8) (41.4) (69.0) (23.1) (41.4) (41.4)
Maximum brake 7.5 15 15 15 35 35 45 15 15 15 15 35 35 35 45
horsepower (kW) (5.6) (11) (11) (11) (26.1) (26.1) (34) (11) (11) (11) (11) (26.1) (26.1) (26.1) (34)
Maximum rod load 3,600 3,600 4,000 4,000 7,000 7,000 7,000 3,600 3,600 4,000 4,000 7,000 7,000 7,000 7,000
lbs (kg) (1,633) (1,633) (1,814) (1,814) (3,175) (3,175) (3,175) (1,633) (1,633) (1,814) (1,814) (3,175) (3,175) (3,175) (3,175)
Maximum discharge 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
temperature F (C)b (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177)
Bare unit weight with 150 210 390 390 745 745 900 215 215 340 350 815 790 790 930
flywheel lbs (kg) (68.0) (95.2) (176.9) (176.9) (337.9) (337.9) (408.2) (97.5) (97.5) (154) (158.8) (369.7) (358.8) (358.8) (421.9)
ANSI/DIN flange
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
option
Water-cooled option Yes Yes Yes Yes Yes Yes Yes

a Double-acting
compressor
b 350F
discharge temperature requires use of high temperature O-rings, such as PTFE or Viton. Maximum recommended discharge temperature for use with
Buna N or Neoprene O-rings is 250F.
Note: Specific application conditions may limit a compressors operating performance to less than the values shown on this page. Contact a Corken distributor or the factory for
verification. Specifications may be changed without liability or advance notice.

Selection Criteria for Vertical Gas data if not common (critical temperature, critical
pressure, specific gravity, molecular weight)
and Horizontal Compressors Ambient temperatures
Ambient pressure if above or below sea level
Corken's vertical industrial gas compressors offer piston
displacement ranging from 2.8 to 117 CFM (4.76 to 198.8 m3/hr) Gas suction pressure (specify psia or psig, bar a or bar g
while horizontal gas compressors offer piston displacement and if the compressor will pull a vacuum)
ranging from 7.6 to 414 CFM (12.9 to 704 m3/hr). Sizing and Gas suction temperature
selection of a gas compressor requires many pieces of information. Gas discharge pressure and any temperature limitations
Corken applications engineers and sales staff have the skills to
properly size and select the best machine to meet your needs. Desired flow rate in ACFM, lbs/hr, SCFM, Actual m3/hr,
kg/hr, or Standard m3/hr
When applying Corken gas compressors, please provide the Description of the application
engineer the following information: With this information, our engineers will size the compressor and
Gas name (give % composition if a mixture) select materials and options that suit the gas and your particular
Gas characteristics if not common (material application. A computer printout of your performance data is also
compatibility, toxicity, EPA regulated, etc.) provided with the quotation.
8
 Horizontal Industrial
Gas Compressors
Operating Specifications
Single-Stage Horizontal Compressors
HG601AX HG601BX HG601CX HG601DX HG601EX HG601FX
Single Cylinder Models
THG601AX THG601BX THG601CX THG601DX THG601EX THG601FX
Size 8" 6" 5" 4" 3.25" 2.75"
Displacement cfm (m3 /hr)
400 rpm 68.8 (116.9) 38.4 (65.2) 26.4 (44.9) 16.8 (28.5) 10.8 (18.3) 7.6 (12.9)
1200 rpm 207.0 (351.7) 115.0 (195.4) 79.2 (134.4) 49.8 (84.6) 32.2 (54.5) 22.8 (56.0)
Approximate shipping weight lb. (kg.)
HG model 730 (331.1) 650 (295.0) 640 (290.3) 630 (285.8) 620 (281.2) 620 (281.2)
THG model 780 (353.8) 700 (317.5) 690 (313.0) 680 (308.4) 670 (303.9) 670 (303.9)
HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF
Two Cylinder Models
THG601AA THG601BB THG601CC THG601DD THG601EE THG601FF
Size 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3.25" x 3.25" 2.75" x 2.75"
Displacement cfm (m3 /hr)
400 rpm 138 (234.5) 76.8 (130.5) 52.8 (89.7) 33.2 (56.4) 21.2 (36.0) 14.8 (25.1)
1200 rpm 414 (704) 231 (393) 158.4 (268.8) 99.6 (169.2) 64 (108.7) 44.4 (75.6)
Approximate shipping weight lb. (kg.)
HG model 1,070 (485.4) 910 (412.8) 890 (403.7) 870 (394.6) 845 (383.3) 845 (383.3)
THG model 1,170 (530.7) 1,010 (458.1) 990 (449.1) 970 (440.0) 945 (428.7) 945 (428.7)

Two-Stage Horizontal Compressors

HG602AB HG602AC HG602AD HG602BC HG602BD HG602BF
Two Cylinder Models
THG602AB THG602AC THG602AD THG602BC THG602BD THG602BF
Size 8" x 6" 8" x 5" 8" x 4" 6" x 5" 6" x 4" 6" x 2.75"
Displacement cfm (m3 /hr)
400 rpm 68.8 (116.9) 68.8 (116.9) 68.8 (116.9) 38.4 (65.2) 38.4 (65.2) 38.4 (65.2)
1200 rpm 207.0 (351.7) 207.0 (351.7) 207.0 (351.7) 115.0 (195.4) 115.0 (195.4) 115.0 (195.4)
Approximate shipping weight lb. (kg.)
HG model 990 (449.1) 980 (444.5) 970 (440.0) 930 (421.9) 895 (406.0) 880 (399.2)
THG model 1,090 (494.4) 1,080 (489.9) 1,070 (485.4) 1,030 (467.2) 995 (451.3) 980 (444.5)

Two Cylinder Models HG602BE HG602CD HG602CF HG602DE HG602DF HG602EF

(continued) THG602BE THG602CD THG602CF THG602DE THG602DF THG602EF
Size 6" x 3.25" 5" x 4" 5" x 2.75" 4" x 3.25" 4" x 2.75" 3.25" x 2.75"
Displacement cfm (m3 /hr)
400 rpm 38.4 (65.2) 26.4 (44.9) 26.4 (44.9) 16.8 (28.5) 16.8 (28.5) 10.8 (18.3)
1200 rpm 79.2 (134.4) 79.2 (134.4) 79.2 (134.4) 49.8 (84.6) 49.8 (84.6) 32.2 (54.5)
Approximate shipping weight lb. (kg.)
HG model 880 (399.2) 880 (399.2) 867 (393.3) 860 (390.1) 860 (390.1) 845 (383.3)
THG model 980 (444.5) 980 (444.5) 967 (438.6) 960 (435.5) 960 (435.5) 945 (428.7)

Cylinder Data Frame Data

Cylinder Code Stroke inches (mm) 3.0 (76.2)
Description
A B C D E F Maximum gas rod load lb (kg) 7,000 (3,175.2)
Cylinder bore 8 6 5 4 3.25 2.75 Maximum motor size hp (kW) 75 (55.9)
in. (mm) (203.2) (152.4) (127) (101.6) (82.6) (69.9) Maximum discharge temp F (C)a 350.0 (176.7)
Maximum Minimum temp F (C) -25 (-31.6)
working 300.0 350 750 1,000.0 1,200.0 1,650.0 RPM range 400 - 1,200
pressure psig (20.7) (24.1) (51.7) (69.0) (82.8) (113.8)
(bar g) a 350Fdischarge temperature requires use of high
temperature O-rings, such as PTFE or Viton. Maximum
recommended discharge temperature for use with Buna N
or Neoprene O-rings is 250F.

9
 Vertical & Horizontal
Compressor Options
Corken offers many options
and accessories...
Purge Kit Accessories: Due to new regulations and the growing N2 +
number of gases that pose possible safety and environmental process
hazards, leakage containment and control has become a high gas
priority. For maximum leakage control, Corken offers purge
kits for D- and T-style industrial compressors. The purge kits N2
have all of the accessories needed to purge or pressurize each
distance piece. For a wide range of application flexibility, each
distance piece has its own line connections and can be
separately pressurized, purged or vented. This flexibility allows
you to choose the best method of containment for your
application. Figure 3 illustrates how a typical purge kit operates
on a T-style (triple packing with double-distance piece) vertical
industrial compressor. Figure 3: A vertical T-Style (double-distance piece) compressor is shown above with
the purge kit option. Purge kits are used to pressurize or purge the distance piece.

Piston Rod Coating Options:

To minimize piston rod wear
a n d i n c r e a s e c o r ro s i o n
resistance, Corken recommends
the Nitrotec 1 coating for most
applications. Nitrotec 1 piston
rods are made from specially
heat treated steel having a
dark gray finish and is a
s t a n d a rd op t io n o n a l l
industrial compressors. If the
Nitrotec 1 coating does not
meet your needs, an optional
Crosshead guide, piston rod, packing barrel, K-ring spacers and packing set. coating is available.

K-ring Spacers: These spacers, when used in conjunction with our V-ring packing, offer
improved leakage control and extend service life in applications where operating temperatures
NEMA 7
exceed 250F (121C). liquid level
switches

Liquid Traps: Corken offers automatic electric and mechanical traps. The automatic electric design
incorporates one or two liquid level switches depending on specific requirements. Custom traps are
available on package units. Traps constructed per ASME code are optional. See figure 4 for details.

Safety and Control Switches: Corken can supply safety shutdown switches for pressure, temperature,
liquid level and vibration to meet international and U.S. specifications. These switches, in Drain line
conjunction with a control panel, can effectively automate the operation of the compressor.
Figure 4: Flanged, ASME code liquid
Intercoolers/Aftercoolers: Corken offers water-cooled and air-cooled intercoolers/aftercoolers in a trap with liquid-level switches, manual
variety of materials. Custom designed heat exchangers are available for applications which drain and stainless steel demister pad.
require extra cooling or special material considerations.
10
 Vertical & Horizontal
Compressor Options
MC1002 Coating: This coating significantly increases component life in
corrosive gas service. It will not peel or chip and offers increased
corrosion, moisture, abrasion and chemical resistance. Lab tests
indicate that piston rings can last up to three times longer when used
with an MC1002-coated cylinder.

Suction Valve Unloaders: Unloaders may be used to provide

loadless starting and/or constant speed unloading. Loadless
starting is required in applications which have a high initial
differential pressure. Constant speed unloading allows for loading and
unloading the compressor while it is running rather than stopping and
starting the compressor in order to control capacity.

ALLOY 50 piston rings and rod packing: ALLOY 50 (a proprietary

composition) is recommended when compressing a very dry gas with a high
K value. These gases tend to have high operating temperatures and offer minimal
lubricating qualities. ALLOY 50 material extends the service life of the piston rings and
rod packing and minimizes leakage.
MC1002 coated cylinder.
Material Options: Corken has several material options for a
variety of compressor parts. Piston rings are available in
ALLOY 50, PEEK and other filled PTFE blends. Valve
plates are available in stainless steel and PEEK materials.
Optional materials for piston rods are also available. O-rings
are offered in PTFE, Viton2 , Buna-N or Neoprene 2. Consult
the factory for optional materials that can be specified on
special applications.

Options to match
your process gases...
ALLOY 50 piston rings and V-ring piston rod packing.
Corken offers numerous options that adapt to your
compression needs. The table on the following page lists some of the more common gases and some of the hazards associated
with these gases. As noted, certain gases or gas mixtures are corrosive, flammable, explosive or toxic. Many of these factors
will affect the selection of the compressor and accompanying options. Some of the more common options are matched up
with the assorted gases listed on the following page; however, this not a comprehensive list of required options. Based on
years of experience, Corkens sales engineers will recommend the most suitable materials of construction and select the
appropriate options based on your application and product. These engineers carefully review your specifications and
recommend the components necessary for the optimal performance of the selected compressor. As part of Corkens
continuous improvement program, new state-of-the-art materials are continually being evaluated to enhance the compressor
life in gas applications.
1 Registered trademark of TTI Group, Ltd.
2 Registered trademark of the DuPont Company.

11
 Matching Options
with Process Gases
MC
T 1002 Alloy
Optional
Type of Gas Formula Style Coating 50 Materials Comments

Copper, aluminum and zinc prohibited. PTFE

Amines
O-rings and iron/lead trim recommended.
Explosive Ammonia NH3 Copper and copper alloys prohibited.
Leak tightness important. Compression ratios
Argon AR
are limited due to high specific heat ratio.
Highly corrosive when wet. Recommendations
Biogas
will vary depending on nature of mixture.
Copper and copper alloys prohibited. Leak
Butadiene C 4H 6
tightness is important.
Butane, butene C 4H10 / C 4H8 Easily liquefied.
Flammable CFC, HFC, HCFC Leak tightness important.
Acidic when wet, compression ratios are limited
Carbon dioxide CO2
due to high specific heat ratios.
No high nickel alloys or pure nickel. Compression
Carbon monoxide CO
ratios are limited due to high specific heat ratio.
Highly corrosive when wet, chrome oxide piston
Chlorine Cl2
rod coating and PTFE O-rings required.
Copper, tin, zinc prohibited. PTFE O-rings
Corrosive Dimethylamine (CH3)2NH
required.
Dimethyl ether (CH3)2O Optional O-ring material available.
Ethane C 2H 6
Ethylene C 2H4 Iron/lead trim and PTFE O-rings recommended.
Copper, silver, magnesium prohibited. PTFE
Ethylene oxide C 2H4 O
O-rings required.
Leak tightness important. Compression ratios
Toxic Helium He
are limited due to high specific heat ratio.
Unusual compressibility factors, chance of
Hydrocarbon gases HC
liquefaction.
Leak tightness very important. Compression
Hydrogen H2
ratios are limited due to high specific heat ratio.
T-style Chrome oxide piston rod coating recommended.
Iron/lead trim and PTFE O-rings required.
Hydrogen chloride HCl
Compression ratios are limited due to high
Double-Distance specific heat ratio.
Piece Isobutane CH(CH3)3
Isobutylene (CH3)2C:CH2 Iron/lead trim and PTFE O-rings required.
Methane CH4
MC1002
Zinc, aluminum, magnesium, and their alloys
Coating Methyl chloride CH3Cl prohibited. Chrome oxide piston rod coating
recommended. PTFE O-rings recommended.
Corrosion Methyl mercaptan CH3 SH Copper, lead, zinc prohibited. PTFE O-rings required.
Resistant Coating Natural gas Review composition of mixture.
Usually very dry with no lubricating qualities.
Nitrogen N2 Compression ratios are limited due to high
specific heat ratio.
Alloy 50 Nitrous oxide N2O Avoid any hydrocarbons.
Leak tightness important. Iron/lead trim and
Propylene C3H6
PTFE O-rings recommended.
Piston Rings & Rod
Packing Materials Sulfur Dioxide SO2 Corrosive when wet. Leak tightness important.
Chrome oxide piston rod coating recommended.
Vinyl chloride CH2CHCl
Iron/lead trim and PTFE recommended.
Optional Note: Consult factory for selection of appropriate options.
Materials

Optional
Materials

12
 Standard Compressor
Packages
Corken compressors are Serving Many Industries...
used in many applications... Petrochemical
Pulp & paper
Vapor recovery
Energy
Liquid transfer SCRammonia transfer
Pressure boosting Transportation
Gas blanketing Utilities
Instrumentation Dry cleaning
Electronics
Tank car unloading
Aerosol
PSA gas generation
Food processing
Refrigerant reclaiming
Health care

Corken offers three standard mountings for our industrial The various 107 and 109 mountings are available with three
compressors. The 103 mounting is a basic mounting and different liquid trap configurations. The first liquid trap, used
allows for maximum flexibility for on-site installation. The on the 107 and 109, is a mechanical liquid trap that uses a
107 is designed with a 4-way valve and liquid trap to be used floating ball to block the suction and cut off flow before liquid
in LTVR (liquid transfer vapor recovery) operations. The can enter and damage the compressor. The 107A and 109A have
109 mounting has a liquid trap for use in liquefied gas service an automatic liquid trap that uses a single NEMA 7 liquid level
but no 4-way valve, and is best suited when vapor recovery switch for shut down control. The 107B and 109B use a larger
is not needed. ASME code liquid trap with two NEMA 7 liquid level switches
Suction & discharge
that are used for alarm and shut down, or can be configured to
pressure guages operate a dump system.

All have the option of the heavy-duty mounting which is often

employed for slow running operations to balance out the
rotational forces. Add an HD (heavy duty) to the end of any
standard mounting number to make it heavy duty and be sure
Enclosed steel
to add the heavy-duty flywheel as well.
beltguard
Optional driver

103 Mounting
1302
10 20 30 40
Steel baseplate
0
1 2
0 3

V-belt drive
OIL

4222-X

Adjustable driver slide base

Enclosed steel beltguard
Steel baseplate Adjustable driver slide base Suction and discharge pressure gauges
103 mounting shown above.

13
 Standard Compressor
Packages (continued)
Suction & discharge
pressure gauges

Interconnecting piping
Relief valve connection Standard 107 Items
All 103 items plus
Non-lube, full port,
4-way valve 40 Micron strainer
Non-lube 4-way valve
NEMA 7
liquid level
Interconnecting piping
switch
Enclosed steel Liquid trap as specified below
beltguard Optional driver
40 mesh
suction strainer 107 Mounting
Mechanical liquid trap with ball float
Liquid trap

107A Mounting
Drain valve
Automatic liquid trap with one NEMA 7 liquid
Steel baseplate
level switch
107B Mounting
Adjustable driver slide base
Automatic liquid trap with two NEMA 7 liquid
107A mounting shown above. level switches
107F Mounting
107A or 107B with 300# ANSI flanged
components and connections
Relief Valve

Interconnecting piping

Standard 109 Items

Liquid trap
Suction & discharge All 103 items plus
pressure guages
Interconnecting piping
Liquid trap as specified below
109 Mounting
Mechanical liquid trap with ball float
Two NEMA 7
liquid level
switches
109A Mounting
Enclosed steel
beltguard Optional driver
Automatic liquid trap with one NEMA 7 liquid
level switch
109B Mounting
Drain valve
Automatic liquid trap with two NEMA 7 liquid
level switches
109F Mounting
Steel baseplate Adjustable driver slide base 109A or 109B with 300# ANSI flanged
109F mounting shown above.
components and connections

14
 Custom Engineered
Compressor Packages
Custom Engineered Packages
When you cannot fit one of Corkens standard mountings into your application,
we will customize one for you. Most custom packages are a modification of
our standard mountings; however, if your needs do not fit within one of our
custom packages, we can start from scratch and build you a mounting or skid
from the floor up. Send in your specifications and one of our application
engineers will help you design a package that fits your needs.

691-107B single-stage
LPG compressor package designed
for liquefied gas transfer and vapor
recovery applications.

Above: D891-109F single-stage

compressor package designed for
a liquefied gas transfer application
using vinyl chloride.

Right: HG602CE-109C two-stage

compressor package designed for
LPG sphere evacuation. This
package can operate in single-stage
and two-stage mode for deep
evacuation. This package can also
be used for propylene and other
products.

15
 FT691-107B single-stage D891-109F single-stage
compressor package designed for liquefied compressor package designed for a
gas transfer and vapor recovery applications. liquefied gas transfer application using propylene.

FT491-109F single-stage, flanged compressor package designed for FT491-107F single-stage, hydraulically driven, flanged compressor
liquefied gas transfer applications using vinyl chloride, butadiene package designed for an emergency response liquefied gas transfer
and methyl chloride. applications. This package may be used for a variety of industrial gases.

CORKEN, INC. A Unit of IDEX Corporation

3805 N.W. 36th St., Oklahoma City, OK 73112 (405) 946-5576 FAX (405) 948-7343
Visit our website at http://www.corken.com e-mail us at [email protected]
I100D PRINTED IN THE USA
JULY 2012