CONTROL & SHUTDOWN PHI R.B - Comment PDF
CONTROL & SHUTDOWN PHI R.B - Comment PDF
CONTROL & SHUTDOWN PHI R.B - Comment PDF
PROCESS 16-8612
DOCUMENT NO.
GRPU-KRW-00-PROS-PH-001 14 Pages
Date:
Doc. No. PROCESS OPERATING, CONTROL & 06-Jul-17
Rev. B
GRPU-KRW-00-PROS-PH-001 SHUTDOWN PHILOSOPHY Page 2 of 14
REVISION TABLE
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PEMBANGUNAN PIPA GAS GRISSIK PUSRI
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Rev. B
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RECORD OF REVISION
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TABLE OF CONTENT
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1. PROJECT OVERVIEW
PT Pertamina Gas (Pertagas) plans to build new pipeline to support the plan of gas distribution for
fertilizer, by delivering gas sourced from Grissik Processing Plant heading to Pusri Plant at Palembang.
A pig launcher will be installed in Conoco Phillips area and power source especially for RTU will be
provided via solar cell. This pig launcher will be designed for intelligent pig. Liquid drain from pig
launcher will be collected using dedicated portable drum. Gas driven system will be provided to
operate SDV and fusible plug for fire detection.
The project location is the construction site of the new gas pipeline. Pictures of these locations can be
seen on the following map. Pipeline planned through 3 (three) route, i.e. Right of Way (ROW)
ConocoPhillips, ROW Pertagas and ROW Jalan Raya Palembang-Jambi. About 70 MMSCFD (Future 126
MMSCFD) gas will be transfered 176 km via 20 pipeline and LBCV will be installed along this
pipeline.
The pipeline will be protected from corrosion with cathodic protection.
Instrument air will be used for SDV and control valve at Pusri area. Out of the fence of Pusri area
there are receiving facilities that consists of Pig Receiver, Slug Catcher, Air Instrument Receiver, Fire
B
Fighting devices and Gas Metering (ultrasonic type) will be constructed. Drain from the receiving
facility will be disposed periodically by vacuum truck. Venting from the facility will be routed to safe
area. The required electrical power, fire water and instrument air will be supplied from PT Pusri
fertilizer plant.
2. OBJECTIVES
The intents this document is to provide the Process Operating, Control and Shutdown Philosophy for
Pipe Gas Grissik-Pusri Project. This philosophy is to be read in conjunction with the Process Flow
PEMBANGUNAN PIPA GAS GRISSIK PUSRI
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Doc. No. PROCESS OPERATING, CONTROL & 06-Jul-17
Rev. B instrumentation
GRPU-KRW-00-PROS-PH-001
diagram SHUTDOWN PHILOSOPHY Page 6 of 14
Diagrams, Piping and Instrument Diagrams, and other referenced documents listed in Table 3.1 which
were prepared as part of this project.
3. REFERENCE
Table 3.1 References Document
B
4. SCOPE
This document describes the process operating, control and shutdown philosophy of the following:
1. Gas Pipeline-Start up.
2. Gas Pipeline-Normal Operation.
3. Pigging Operation.
For the purposes of clarity, this document should be read with reference to the project PFD and
P&IDs.
5. DEFINITION
In this specification, the following words and terms shall have the meanings as stated below, unless
as noted differently.
PROJECT JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN
PIPA GAS GRISSIK PUSRI
CLIENT PT PERTAMINA GAS (PERTAGAS) as a CLIENT of the PROJECT.
CONTRACTOR Consortium PT REKAYASA INDUSTRI and PT WAHANAKARSA SWANDIRI as
a CONTRACTOR of this PROJECT.
VENDOR/SUPPLIER A company providing specific materials of services required for the
construction of the facility.
DITJEN MIGAS Representatives from the Indonesia Government which is responsible for
issuing licences and permits of oil and gas facilities.
PEMBANGUNAN PIPA GAS GRISSIK PUSRI
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6. ABBREVIATIONS
DBB Double Block and Bleed
DCS Distributed Control System
ESD Emergency Shutdown
F&G Fire and Gas
FEED Front End Engineering Design
LBCV Line Break Control Valve
MMSCFD Million Standard Cubic Feet per Day
PCS Process Control System
PFD Process Flow Diagram
P&ID Piping and Instrumentation Diagram
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b) Temperature.
PL-TG-101 is provided sales gas line so that operator can monitor temperature locally.
c) Pig Signal
Grissik facility is completed with two pig signals to alert if pig is already launched. Signal will be
given when pig travels through this pig signal, only for local indication. PL-XI-101 is installed in
pipeline and PL-XI-102 is installed in Pig Launcher.
7.2 Pipeline
Twelve (12) LBCV packages are installed along pipeline from Grissik to Pusri for overpressure and gas
leak/rupture protection. The process control and monitoring at pipeline is detailed as follows:
a) Pressure.
B Low-Low and High-High Pressure Switch (BV-PSHH-X01 & BV-PSLL-X01, with X = 01 to 12) will not
activate Emergency Shutdown (ESD), they will trigger only the consecutive LBCV to close (BV-
LBCV-X01). Set pressure of BV-PSHH-X01 and BV-PSLL-X01 (with X = 01 to 12) refer to GRPU-
KRW-00-PROS-PID-003 P&ID LBCV Sectional Block Valve. In addition in case of fire, pressure loss
at fusible loop BV-FL-X01 (X = 01 to 12) also will trigger consecutive LBCV to close. Fusible plug is
released to atmosphere. When fusible plug melts, gas supply from pipeline to BV-LBCV-X01
actuator will be blocked automatically by using PCV. Venting is routed to safe location.
BV-PG-X01 and BV-PG-X03 is provided adjacent to LBCV to monitor the pressure locally.
BV-PG-X02 is installed in vent line to monitor pressure during venting.
b) Pig Signal
BV-XI-X01 is installed adjacent to LBCV to alert if pig is already passes through. Signal will be given
when pig travels through this pig signal, only for local indication.
7.3 Pusri Receiving Facility Equipment
Pusri Receiving Facility has independent DCS. Double SDV installation is provided to protect Pusri area
facilities from incoming overpressure from ConocoPhillips. Process equipment can be monitored and
controlled locally or remotely from this DCS. All the supervisory signals from process equipment,
manual shutdown and F&G actions will be sent to DCS.
A stand-alone Emergency Shutdown System (ESS) will be provided.
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B PR-SDV-101 and M-SDV-101AB when high-high or low-low alarm occurs. These alarms set point
are shown in GRPU-KRW-00-PROS-LIST-003 Instrument Set Point List.
Pressure inside Slug Catcher is monitored from SC-PI-103, high pressure alarm will alert operator
in control room.
Bypass line across Slug Catcher is completed with strainer. For monitoring pressure drop across
this strainer, SC-PDI-101 with high alarm can alert operator in control room.
The outlet liquid stream pressure indicator SC-PG-102 is provided to indicate the liquid pressure to
warn the operator before draining liquid from slug catcher.
b) Temperature
set point jangan dimunculkan. refer ke inst
Temperature can be observed locally through
set SC-TG-102.
point table. kalimatnya diganti saja.
c) Level
The level of liquid at slug catcher can be observed locally through SC-LG-101 and from SC-LI-101
which can be read in control room. If the liquid level is more than 30 inch high from bottom of
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vessel then the transmitter SC-LT-101 will send the alarm signal to control room without any
automatic.
Multipath Ultrasonic Gas Flow Meter custody meter class complete with upstream and downstream
as compliance with AGA 9 complete with flow profiler at upstream spool to improve the flow
yang terbaca di DCS indikasinya, bukan
profile. transmitternya. contoh: M-FI-101A/B.
Pressure transmitter with pressure tap at meter body for Standard flow calculation
B
Temperature transmitter complete with temperature element PT 100 and bar stock thermowell
a) Analyzer
Indication of gas flowrate (M-FT-101A/B), Pressure (M-PT-101A/B), temperature (M-TT-101A/B),
composition (M-AT-101), Hydrocarbon (M-AT-102), Water content (M-AT-103) and H2S (M-AT-
104) can be monitored through DCS.
b) Pressure
Inlet pressure metering is controlled from control valve M-FV-101A (electric type) and M-FV-101B
(pneumatic type). Control valves is 2x100% service. Inlet pressure metering controlled by M-FV-
101A (electric type), it is triggered by M-PIC-102A which is cascade to M-FIC-101 to achieve 450
psig. Other options, M-FV-101A can also being controlled by selecting either M-PIC-102A or
M-FIC-101 to control, whichever is lower.
Metering is protected from over pressure by double shutdown valve, M-SDV-101A which is
triggered by M-PSHH-101A and M-SDV-101B which is triggered by M-PSHH-101B. At outlet
metering there is M-PT-103 which will close M-SDV-101A/B and PR-SDV-101 if it is triggered.
c) Temperature
Temperature at metering can be monitored in control room by M-TI-101A/B.
d) Valve Opening
Open and close position of valve in metering can be monitored in control room by M-ZSC-
102A/B/C and M-ZSO-102A/B/C.
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A balancing line shall be provided on pig launcher to enable pressurizing of the barrel on both sides
of the pig at the same time. This is to prevent a pig which is ready to be launched from moving either
forward (and thereby hitting and possibly damaging the Pig Launchers valve) or backwards (and
losing the seal in the reducer). To ensure this, the balance line, branching off from the kicker line,
shall be connected to the minor barrel as close as possible to the Pig Launcher valve.
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Pig launcher will be operated manually by operator intervention with the following procedure
that will be detailed in operating procedure:
9. SHUTDOWN PHILOSOPHY
9.1 Shutdown
Emergency Shutdown (ESD) of the facility is triggered by pressure loss inside fusible loop or manually
activation of local ESD pull button from ESD panel. Both on Grissik and Pusri, shutdown valve can
only be reset from local i.e. field visit is required to clear the trip signal, once the cause of ESD trip is
found and the potential hazard is eliminated. At Grissik, pneumatic type shut-down signal will used to
close the SDV with pressure supplied by gas at pipeline. At Pusri area, electric type shut-down signal
will used to close the SDVs with pressure supplied from new instrument air receiver that connected to
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existing instrument air header. Fire and Gas detectors also provided in this area and in case there is
gas leak or fire happened then the detector will send the shut-down (ESD) signal to close SDVs in this
area. Process Shutdown (PSD) initiated from PL-PSHH/PSLL-101, BV-PSHH/PSLL 0101-1201,
PSHH/PSLL PR-PT-101, PSHH/PSLL SC-PT-102, PSHH/PSLL M-PT-103 and manual push button PSD-
PB-001. Below is the shutdown hierarchy of Pusri receiving facility.
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