MTC PDF

J AIR CONDITIONER
B
SECTION
MANUAL AIR CONDITIONER C
E
CONTENTS
PRECAUTIONS .......................................................... 3 REAR WINDOW DEFOGGER SWITCH ............. 20 F
Precautions for Supplemental Restraint System MODE CONTROL KNOB .................................... 20
(SRS) AIR BAG and SEAT BELT PRE-TEN- TEMPERATURE CONTROL KNOB .................... 20
SIONER .................................................................. 3 RECIRCULATION (REC) SWITCH ..................... 20 G
Precautions for Working with HFC-134a (R-134a)..... 3 AIR CONDITIONER (A/C) SWITCH .................... 20
Contaminated Refrigerant ........................................ 3 Discharge Air Flow ................................................. 21
General Refrigerant Precautions .............................. 4 System Description ................................................. 22
H
Precautions for Leak Detection Dye ......................... 4 SWITCHES AND THEIR CONTROL FUNC-
A/C Identification Label ............................................ 4 TIONS ................................................................. 22
Precautions for Refrigerant Connection ................... 5 Component Location .............................................. 23
FEATURES OF NEW TYPE REFRIGERANT ENGINE COMPARTMENT .................................. 23 I
CONNECTION ...................................................... 5 PASSENGER COMPARTMENT ......................... 24
O-RING AND REFRIGERANT CONNECTION..... 6 Wiring Diagram Heater .................................. 25
Precautions for Servicing Compressor ..................... 8 QG18DE MODELS .............................................. 25 MTC
Precautions for Service Equipment .......................... 8 Wiring Diagram A/C, M .................................. 27
RECOVERY/RECYCLING EQUIPMENT .............. 8 QG18DE MODELS .............................................. 27
ELECTRONIC LEAK DETECTOR ........................ 8 QR25DE MODELS .............................................. 31
K
VACUUM PUMP ................................................... 9 How to Perform Trouble Diagnoses for Quick and
MANIFOLD GAUGE SET ...................................... 9 Accurate Repair ...................................................... 34
SERVICE HOSES ................................................. 9 WORK FLOW ...................................................... 34
SERVICE COUPLERS ........................................ 10 SYMPTOM TABLE .............................................. 34 L
CHARGING CYLINDER ...................................... 10 Operational Check .................................................. 35
Wiring Diagrams and Trouble Diagnosis ................ 10 CONDITIONS: ..................................................... 35
PREPARATION ..........................................................11 PROCEDURE: .................................................... 35 M
Special Service Tools ..............................................11 Main Power Supply and Ground Circuit Check ...... 37
HFC-134a (R-134a) Service Tools and Equipment... 12 POWER SUPPLY CIRCUIT CHECK ................... 37
COMMERCIAL SERVICE TOOL ........................ 14 INTAKE DOOR .......................................................... 38
REFRIGERATION SYSTEM ..................................... 15 Trouble Diagnosis Procedure for Intake Door ........ 38
Refrigeration Cycle ................................................. 15 Component Description .......................................... 38
REFRIGERANT FLOW ....................................... 15 INTAKE DOOR MOTOR ...................................... 38
FREEZE PROTECTION ..................................... 15 Intake Door Motor Circuit ........................................ 39
REFRIGERANT SYSTEM PROTECTION .......... 15 Control Linkage Adjustment ................................... 41
LUBRICANT ............................................................. 16 INTAKE DOOR MOTOR ...................................... 41
Maintenance of Lubricant Quantity in Compressor... 16 Mode Door .............................................................. 42
LUBRICANT ........................................................ 16 TROUBLE DIAGNOSIS PROCEDURE FOR
CHECKING AND ADJUSTING ........................... 16 MODE DOOR ...................................................... 42
TROUBLE DIAGNOSIS ............................................ 19 CONTROL LINKAGE ADJUSTMENT ................. 43
Component Layout ................................................. 19 Air Mix Door ............................................................ 44
Control Operation ................................................... 20 TROUBLE DIAGNOSIS PROCEDURE FOR AIR
FAN CONTROL SWITCH ................................... 20
Revision: May 2004 MTC-1 2003 Sentra

MIX DOOR .......................................................... 44 Inspection ................................................................72
Temperature Control Linkage Adjustment .............. 45 CLUTCH DISC .....................................................72
BLOWER MOTOR .................................................... 46 PULLEY ...............................................................72
Trouble Diagnosis Procedure for Blower Motor ...... 46 COIL .....................................................................72
Blower Motor Circuit ............................................... 46 Installation ...............................................................72
Electrical Components Inspection .......................... 50 QG18DE ..............................................................72
FAN CONTROL SWITCH .................................... 50 QR25DE ...............................................................74
BLOWER MOTOR ............................................... 50 Break-In Operation ..................................................75
FAN RESISTOR .................................................. 50 THERMAL PROTECTOR ..........................................76
MAGNET CLUTCH ................................................... 51 Inspection ................................................................76
Trouble Diagnosis Procedure for Magnet Clutch ... 51 IN-CABIN MICROFILTER ..........................................77
Magnet Clutch Circuit ............................................. 52 Removal and Installation .........................................77
Electrical Component Inspection ............................ 55 FUNCTION ..........................................................77
A/C RELAY .......................................................... 55 REPLACEMENT TIMING ....................................77
REFRIGERANT PRESSURE SENSOR .............. 56 REPLACEMENT PROCEDURES ........................77
INSUFFICIENT COOLING ........................................ 57 HEATER & COOLING UNIT (HEATER CORE) ........78
Trouble Diagnosis Procedure for Insufficient Cool- Removal ..................................................................78
ing ........................................................................... 57 Installation ...............................................................78
Performance Test Diagnoses ................................. 58 BLOWER UNIT ..........................................................79
Performance Chart ................................................. 60 Removal ..................................................................79
TEST CONDITION .............................................. 60 Installation ...............................................................79
TEST READING .................................................. 60 A/C EVAPORATOR ...................................................80
Trouble Diagnoses for Abnormal Pressure ............. 61 Removal ..................................................................80
BOTH HIGH AND LOW-PRESSURE SIDES ARE Installation ...............................................................81
TOO HIGH. .......................................................... 61 REFRIGERANT LINES .............................................82
HIGH-PRESSURE SIDE IS TOO HIGH AND HFC-134a (R-134a) Service Procedure ..................82
LOW-PRESSURE SIDE IS TOO LOW. ............... 61 SETTING OF SERVICE TOOLS AND EQUIP-
HIGH-PRESSURE SIDE IS TOO LOW AND MENT ...................................................................82
LOW-PRESSURE SIDE IS TOO HIGH. .............. 62 Removal and Installation .........................................84
BOTH HIGH- AND LOW-PRESSURE SIDES QG18DE ..............................................................84
ARE TOO LOW. .................................................. 62 QR25DE ...............................................................85
LOW-PRESSURE SIDE SOMETIMES Checking Refrigerant Leaks ....................................86
BECOMES NEGATIVE. ....................................... 63 PRELIMINARY CHECK .......................................86
LOW-PRESSURE SIDE BECOMES NEGATIVE. Electronic Refrigerant Leak Detector ......................86
... 63 PRECAUTIONS FOR HANDLING LEAK
INSUFFICIENT HEATING ......................................... 64 DETECTOR .........................................................86
Trouble Diagnosis Procedure for Insufficient Heat- CHECKING PROCEDURE ..................................87
ing ........................................................................... 64 Fluorescent Dye Leak Detector ..............................88
NOISE ........................................................................ 65 PRECAUTIONS FOR FLUORESCENT DYE
Trouble Diagnosis Procedure for Noise .................. 65 LEAK DETECTION ..............................................88
INTAKE SENSOR ..................................................... 66 CHECKING SYSTEM FOR LEAKS USING THE
Intake Sensor Circuit .............................................. 66 FLUORESCENT LEAK DETECTOR ...................88
COMPONENT DESCRIPTION ............................ 66 DYE INJECTION ..................................................88
DIAGNOSTIC PROCEDURE .............................. 66 BELT ..........................................................................90
Removal and Installation ........................................ 67 Tension Adjustment .................................................90
COMPRESSOR ......................................................... 68 SERVICE DATA AND SPECIFICATIONS (SDS) ......91
Removal and Installation ........................................ 68 General Specifications ............................................91
COMPRESSOR CLUTCH ......................................... 69 COMPRESSOR ...................................................91
Overhaul ................................................................. 69 LUBRICANT .........................................................91
QG18DE .............................................................. 69 REFRIGERANT ...................................................91
QR25DE .............................................................. 69 Inspection and Adjustment ......................................91
Removal ................................................................. 70 ENGINE IDLING SPEED (WHEN A/C IS ON) .....91
QG18DE .............................................................. 70 BELT TENSION ...................................................91
QR25DE .............................................................. 71

PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT
BELT PRE-TENSIONER EJS001QX
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Precautions for Working with HFC-134a (R-134a) EJS001A7
WARNING: G
CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants
are mixed and compressor failure is likely to occur. Refer to MTC-3, "Contaminated Refrigerant" .
To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use Refrigerant
Recovery/Recycling equipment and Refrigerant Identifier. H
Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. If lubricant other than that specified is used, compressor failure is likely to occur.
The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol- I
lowing handling precautions must be observed:
When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere. MTC
When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as possi-
ble to minimize the entry of moisture into system. K
Only use the specified lubricant from a sealed container. Immediately reseal containers of lubri-
cant. Without proper sealing, lubricant will become moisture saturated and should not be used.
Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and L
throat. Remove R-134a from the A/C system, using certified service equipment meeting require-
ments of SAE J2210 (R-134a recycling equipment), or J2209 (R-134a recovery equipment). If acci-
dental system discharge occurs, ventilate work area before resuming service. Additional health M
and safety information may be obtained from refrigerant and lubricant manufacturers.
Do not allow A/C lubricant (Genuine Nissan A/C System Lubricant Type R or equivalent) to come
in contact with styrofoam parts. Damage may result.
Contaminated Refrigerant EJS001A8
If a refrigerant other than pure R-134a is identified in a vehicle, your options are:
Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant
into the atmosphere.
Explain that recovery of the contaminated refrigerant could damage your service equipment and refriger-
ant supply.
Suggest the customer return the vehicle to the location of previous service where the contamination may
have occurred.
If you choose to perform the repair, recover the refrigerant using only dedicated equipment and contain-
ers. Do not recover contaminated refrigerant into your existing service equipment. If your facility
does not have dedicated recovery equipment, you may contact a local refrigerant product retailer for avail-
able service. This refrigerant must be disposed of in accordance with all federal and local regulations. In
addition, replacement of all refrigerant system components on the vehicle is recommended.
PRECAUTIONS
If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact Nissan Cus-
tomer Affairs for further assistance.
General Refrigerant Precautions EJS001A9
WARNING:
Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant every time an air conditioning system is discharged.
Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or
air conditioning system.
Do not store or heat refrigerant containers above 52C (125F).
Do not heat a refrigerant container with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.
Do not intentionally drop, puncture, or incinerate refrigerant containers.
Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.
Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent
suffocation.
Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and R-134a have been
shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury or
property damage. Additional health and safety information may be obtained from refrigerant man-
ufacturers.
Precautions for Leak Detection Dye EJS001AA
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety glasses to protect your eyes and enhance the visibility of
the fluorescent dye.
A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal
should only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995).
Always remove any dye from the leak area after repairs are complete to avoid a misdiagnosis during a
future service.
Do not allow dye to come into contact with painted body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed .
Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Do not use more than one refrigerant dye bottle (1/4 ounce / 7.4 cc) per A/C system.
Leak detection dyes for R-134a and R-12 A/C systems are different. Do not use R-134a leak detection
dye in R-12 A/C systems or R-12 leak detection dye in R-134a A/C systems or A/C system damage may
result.
The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure
occurs.
A/C Identification Label EJS001AB
Vehicles are equipped factory installed fluorescent dye and have this
identification label on the under side of hood.
NOTE:
Vehicles equipped with factory installed fluorescent dye have a
green label.
LHA175

PRECAUTIONS
Precautions for Refrigerant Connection EJS001AC
FEATURES OF NEW TYPE REFRIGERANT CONNECTION A

The O-ring has been relocated. It has also been provided with a groove for proper installation. This elimi-
nates the chance of the O-ring being caught in, or damaged by, the mating part. The sealing direction of
the O-ring is now set vertically in relation to the contacting surface of the mating part to improve sealing B
characteristics.
The reaction force of the O-ring will not occur in the direction that causes the joint to pull out, thereby facil-
itating piping connections. C
SHA815E
I
MTC

PRECAUTIONS
O-RING AND REFRIGERANT CONNECTION

QG18DE
WJIA0244E
QR25DE
WJIA0245E
CAUTION:
The new and former refrigerant connections in some systems use different O-ring configurations. Do
not confuse O-rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will
leak at, or around, the connection.

PRECAUTIONS
O-Ring Part Numbers and Specifications

Connec- O-ring
A
Part number* D mm (in) W mm (in)
tion type size
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728)
B
Former 10 J2476 N8200 9.25 (0.3642) 1.78 (0.0701)
Former 12 92471 N8200 10.8 (0.425) 1.78 (0.0701)
SHA814E New 12 92472 N8210 10.9 (0.429) 3.65 (0.1437) C
Former 16 92473 N8200 13.9 (0.547) 1.78 (0.0701)
New 16 92473 N8210 13.6 (0.535) 2.43 (0.0957)
D
New 19 92474 N8210 16.5 (0.650) 2.43 (0.0957)
*: Always check with the Parts Department for the latest parts information.
WARNING: E
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION: F
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber. G
When connecting tubes, always use a torque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera- H
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
Allow components stored in cool areas to warm to working area temperature before removing seal I
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Always replace used O-rings. MTC
When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
Lubricant name: Genuine Nissan A/C System Lubricant Type R or equivalent K
Part number: KLH00-PAGR0
O-ring must be closely attached to dented portion of tube.
When replacing the O-ring, be careful not to damage O-ring and tube. L
Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
M

PRECAUTIONS
After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten con-
nections of seal seat to the specified torque.
RHA861F
Precautions for Servicing Compressor EJS001AD
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in the same position as it is when mounted on the car.
When replacing or repairing compressor, follow Maintenance of Lubricant Quantity in Compres-
sor exactly. Refer to MTC-16, "Maintenance of Lubricant Quantity in Compressor" .
Keep friction surfaces between clutch and pulley clean. If the surface is contaminated, with lubri-
cant, wipe it off by using a clean waste cloth moistened with thinner.
After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation. [Gap between clutch disc and pulley is 0.3 - 0.6 mm (0.012 - 0.024 in)]
Precautions for Service Equipment EJS001AE
RECOVERY/RECYCLING EQUIPMENT
Follow the manufacturer's instructions for machine operation and machine maintenance. Never introduce any
refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Follow the manufacturer's instructions for tester operation and tester maintenance.

PRECAUTIONS
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible A
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure so the vacuum pump lubricant may migrate out of the pump into B
the service hose. This is possible when the pump is switched off
after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve situated near the
hose-to-pump connection, as follows. C
Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump. D
For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump. E
If the hose has an automatic shut off valve, disconnect the hose
from the pump: as long as the hose is connected, the valve is
open and lubricating oil may migrate. F
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump's
ability to pull a deep vacuum and are not recommended.
G
RHA270D
MANIFOLD GAUGE SET H

Be certain that the gauge face indicates R-134a or 134a. Make sure
the gauge set has 1/2-16 ACME threaded connections for service
hoses. Confirm the set has been used only with refrigerant HFC- I
134a (R-134a) along with specified lubricant.
MTC
K
SHA533D
SERVICE HOSES L
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut
off devices (either manual or automatic) near the end of the hoses
M
opposite the manifold gauge.
RHA272D

PRECAUTIONS
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to an
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder's top valve
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Wiring Diagrams and Trouble Diagnosis EJS001AF
When you read wiring diagrams, refer to the following:

GI-13, "How to Read Wiring Diagrams"
PG-4, "Wiring Diagram POWER "
When you perform trouble diagnosis, refer to the following:
GI-9, "How to Follow Trouble Diagnoses"
GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident"

PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EJS001AG
Tool number
(Kent-Moore No.) Description B
Tool name
KV99231260 Removing shaft nut and clutch disc
(J-38874)
C
Clutch disc wrench
NT204
KV99232340 Removing clutch disc E

(J-38874)
Clutch disc puller
S-NT376
G
(J-38873-A) Installing pulley and drive plate
Drive plate installer
WJIA0367E
I
KV99234330 Installing pulley
(J-39024)
Pulley installer MTC
K
NT207
KV99233130 Removing pulley

(J-39023) L
Pulley puller
NT208
KV99233130 Removing pulley

(J-29884)
(with small adaptor)
Pulley puller
LHA172

PREPARATION
HFC-134a (R-134a) Service Tools and Equipment EJS001AH
Never mix HFC-134a refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/or its lubri-
cant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Adapters that convert one size fitting to another must never be used: refrigerant/lubricant contamination will
occur and compressor failure will result.
Tool number
(Kent-Moore No.) Description
Tool name
HFC-134a (R-134a) refrigerant
Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
large container 1/22 -16 ACME
S-NT196
KLH00-PAGR0
( ) Type: Poly alkaline glycol oil (PAG),
Genuine NISSAN A/C System Lu- type R
bricant Type R Application: HFC-134a (R-134a) vane
rotary compressors (NISSAN only)
Lubricity:40 m (1.4 US fl oz, 1.4 Imp
fl oz)
S-NT197
(J-43600)
Recovery/Recycling equipment
(ACR2000)
Function: Refrigerant Recovery and
Recycling and Recharging
WJIA0293E
(J-41995)
Electrical leak detector
Power supply:
DC 12V (Cigarette lighter)
AHA281A
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220) UV lamp and UV safety
glasses
(J-41459) Refrigerant dye injector Power supply:
(J-41447) qty. 24 DC 12V (Battery terminal)
HFC-134a (R-134a) refrigerant
dye
(J-43872) Refrigerant dye cleaner
SHA437F

PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
(J-42220)
Fluorescent dye leak detector Power supply: DC 12V (Battery termi- B
nal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety C
glasses
SHA438F
(J-41447) D
HFC-134a (R-134a) Fluorescent Application: For HFC-134a (R-134a)
leak detection dye PAG oil
(Box of 24, 1/4 ounce bottles) Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica- E
tion labels for affixing to vehicle after
charging system with dye.)
SHA439F
F
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottle
For injecting 1/4 ounce of fluorescent G
leak detection dye into A/C system.
H
SHA440F
(J-43872)
Dye cleaner
I
For cleaning dye spills.
MTC
SHA441F
(J-39183)
Manifold gauge set (with hoses K
and couplers)
Identification:
L
The gauge face indicates R-134a.
1/22 -16 ACME
M
RJIA0196E
Service hoses Hose color:

High side hose Low hose: Blue with black stripe
(J-39501-72) High hose: Red with black stripe
Low side hose Utility hose: Yellow with black stripe
(J-39502-72) or green with black stripe
Utility hose Hose fitting to gauge:
(J-39476-72) S-NT201 1/22 -16 ACME

PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
Service couplers
High side coupler
(J-39500-20) Hose fitting to service hose:
Low side coupler M14 x 1.5 fitting is optional or perma-
(J-39500-24) nently attached.
S-NT202
(J-39649)
Capacity:
Vacuum pump
(Including the isolator valve) Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz)
S-NT203
1/22 -16 ACME
COMMERCIAL SERVICE TOOL

(Kent-Moore No.)
Description
Tool name
(J-41810-NI)
Refrigerant identifier equipment
(R-134a)
For checking refrigerant purity and for

system contamination
RJIA0197E
(J-44614)
Clutch disc holding tool
For holding clutch disc

REFRIGERATION SYSTEM
REFRIGERATION SYSTEM PFP:KA990

A
Refrigeration Cycle EJS001AI
REFRIGERANT FLOW
The refrigerant flows in the standard pattern, that is, through the compressor, the condenser, the liquid tank, B
through the evaporator, and back to the compressor. The refrigerant evaporation through the evaporator coil is
controlled by an externally equalized expansion valve, located inside the evaporator case.
FREEZE PROTECTION C
The compressor cycles go on and off to maintain the evaporator temperature within a specified range. When
the evaporator coil temperature falls below a specified point, the intake sensor interrupts the compressor oper-
ation. When the evaporator coil temperature rises above the specification, the thermo control amplifier allows
D
compressor operation.
REFRIGERANT SYSTEM PROTECTION
Refrigerant Pressure Sensor E
The refrigerant system is protected against excessively high or low pressures by the refrigerant pressure sen-
sor, located on the refrigerant lines where they attach to the condenser. If the system pressure rises above or
falls below the specifications, the refrigerant pressure sensor detects the pressure inside the refrigerant line F
and sends the voltage signal to the ECM. The ECM turns the A/C relay OFF and stops the compressor when
pressure on the high pressure side detected by refrigerant pressure sensor is over about 2,746 kPa (28 kg/
cm2 , 398 psi) or below about 177 kPa (1.8 kg/cm2 , 26 psi).
G
Pressure Relief Valve
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system increases to an abnormal level [more than 3,727 kPa (38 kg/ H
cm2 , 540 psi)], the release port on the pressure relief valve automatically opens and releases refrigerant into
the atmosphere.
I
MTC
WJIA0419E

LUBRICANT
LUBRICANT PFP:KLG00
Maintenance of Lubricant Quantity in Compressor EJS001AJ
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage has occurred. It is important to maintain
the specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
Name: Genuine Nissan A/C System Lubricant Type R or equivalent
Part number: KLH00-PAGR0
CHECKING AND ADJUSTING
Adjust the lubricant quantity according to the test group shown below.
1. LUBRICANT RETURN OPERATION

Can lubricant return operation be performed?
A/C system works properly.
There is no evidence of a large amount of lubricant leakage.
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.
2. PERFORM LUBRICANT RETURN OPERATION

1. Start engine, and set the following conditions:
Test condition
Engine speed: Idling to 1,200 rpm
A/C switch: ON
Blower speed: Max. position
2. Perform lubricant return operation for about 10 minutes.
3. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
>> GO TO 3.
3. CHECK COMPRESSOR
Should the compressor be replaced?
Yes or No
Yes >> GO TO MTC-68, "Removal and Installation" .
No >> GO TO 4.
4. CHECK ANY PART

Is there any part to be replaced? (Evaporator, condenser, liquid tank or in case there is evidence of a large
amount of lubricant leakage.)
Yes or No
Yes >> GO TO MTC-17, "Lubricant Adjusting Procedure for Components Replacement Except Compres-
sor" .
No >> Carry out the A/C performance test.

LUBRICANT
Lubricant Adjusting Procedure for Components Replacement Except Compressor

After replacing any of the following major components, add the correct amount of lubricant to the system. A
Amount of lubricant to be added
Lubricant to be added to
B
system
Part replaced Remarks
Amount of lubricant
ml (US fl oz, Imp fl oz)
C
Evaporator 75 (2.5, 2.6)
Condenser 75 (2.5, 2.6)
Add if compressor is not D
Liquid tank 5 (0.2, 0.2)
replaced.
30 (1.0, 1.1) Large leak
In case of refrigerant leak
Small leak *1 E
*1: If refrigerant leak is small, no addition of lubricant is needed.
Lubricant Adjustment Procedure for Compressor Replacement

F
1. Before connecting recovery/recycling equipment to vehicle, check recovery/recycling equipment gauges.
No refrigerant pressure should be displayed. If OK, recover refrigerant from equipment lines.
2. Confirm refrigerant purity in supply tank using recovery/recycling equipment and refrigerant identifier. If
G
NG, refer to MTC-3, "Contaminated Refrigerant" .
3. Connect ZCR4 to vehicle. Confirm refrigerant purity in vehicle A/C system using recovery/recycling equip-
ment and refrigerant identifier. If NG, refer to MTC-3, "Contaminated Refrigerant" .
H
4. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure lubricant discharged into
the recovery/recycling equipment.
5. Drain the lubricant from the old (removed) compressor into a graduated container and recover the
amount of lubricant drained. I
6. Drain the lubricant from the new compressor into a separate, clean container.
7. Measure an amount of new lubricant installed equal to amount drained from old compressor. Add this
MTC
lubricant to new compressor through the suction port opening.
8. Measure an amount of new lubricant equal to the amount recovered during discharging. Add this lubricant
to new compressor through the suction port opening.
K
9. If the liquid tank also needs to be replaced, add an additional 5 ml (0.2 US fl oz, 0.2 Imp fl oz) of lubricant
at this time.
Do not add this 5 ml (0.2 US fl oz, 0.2 Imp fl oz) of lubricant if only replacing the compressor.
L

LUBRICANT
RHA065DD

TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS PFP:00004

A
Component Layout EJS001AK
MTC
WJIA0257E

TROUBLE DIAGNOSIS
Control Operation EJS001AL
LHA109
FAN CONTROL SWITCH

This switch turns the fan ON and OFF, and controls fan speed.
REAR WINDOW DEFOGGER SWITCH
This switch turns the rear window defogger ON and OFF.
MODE CONTROL KNOB
This control knob controls the outlet air flow.
When DEF or F/D mode is selected, the push control unit sets the intake door to FRESH.
The compressor turns on when DEF mode is selected and remains on until the key is turned off.
TEMPERATURE CONTROL KNOB
This knob adjusts the temperature of the discharge air.
RECIRCULATION (REC) SWITCH
OFF position: Outside air is drawn into the passenger compartment.
ON position: Interior air is recirculated inside the vehicle.
The indicator lamp will also light.
Recirculation is canceled when DEF or F/D mode is selected, and resumes when another mode is cho-
sen.
AIR CONDITIONER (A/C) SWITCH
The air conditioner switch controls the A/C system. When the switch is depressed with the fan ON, the com-
pressor will turn ON. The indicator lamp will also light.
The air conditioner cooling function operates only when the engine is running.

TROUBLE DIAGNOSIS
Discharge Air Flow EJS001AM
MTC
LHA127

TROUBLE DIAGNOSIS
System Description EJS001AN
SWITCHES AND THEIR CONTROL FUNCTIONS

Knob/Switch position
Knob/Switch Air outlet Intake air Compressor
A/C
A/C ON*1
FACE
B/L
Mode
FOOT
F/D FRE
DEF FRE ON*1
REC*2
*1: Compressor operation is controlled by the ECM (when the compressor is activated in DEF mode, it remains on until the key is turned
off).
*2: In DEF and F/D modes, REC switch is canceled.

TROUBLE DIAGNOSIS
Component Location EJS001AO
ENGINE COMPARTMENT A
MTC
WJIA0248E

TROUBLE DIAGNOSIS
PASSENGER COMPARTMENT
WJIA0249E

TROUBLE DIAGNOSIS
Wiring Diagram Heater EJS001AP
QG18DE MODELS A
MTC
WJWA0032E

TROUBLE DIAGNOSIS
ECM TERMINALS AND REFERENCE VALUE MEASURED BETWEEN EACH TERMINAL AND GROUND
TERMINAL WIRE COLOR ITEM CONDITION DATA (DC)
FAN CONTROL SWITCH "ON"
APPROX. 0V
(ENGINE RUNNING)
96 LG/B FAN CONTROL SWITCH
FAN CONTROL SWITCH "OFF"
APPROX. 5V
(ENGINE RUNNING)

TROUBLE DIAGNOSIS
Wiring Diagram A/C, M EJS001AQ
QG18DE MODELS A
MTC
WJWA0033E

TROUBLE DIAGNOSIS
APPROX. 0V
(ENGINE RUNNING)
APPROX. 5V
(ENGINE RUNNING)
BOTH A/C SWITCH AND
BLOWER SWITCH "ON" (ENGINE APPROX. 0V
AIR CONDITIONER SWITCH RUNNING)
110 L/R
SIGNAL
A/C SWITCH "OFF" (ENGINE
BATTERY VOLTAGE
RUNNING)

TROUBLE DIAGNOSIS
MTC
WJWA0034E

TROUBLE DIAGNOSIS
49 R/Y SENSOR POWER SUPPLY IGNITION SWITCH "ON" APPROX. 5.0V
IDLE SPEED (ENGINE RUN-
67 B/W ECM GROUND 1V OR LESS
NING)
BOTH A/C SWITCH AND
BLOWER SWITCH "ON" (ENGINE
REFRIGERANT PRESSURE
70 L RUNNING, WARM-UP CONDI- 0.36 - 3.88V
SENSOR
TION, COMPRESSOR OPERAT-
ING)
BOTH A/C SWITCH AND
0 - 1.0V
RUNNING) (COMPRESSOR
105 L AIR CONDITIONER RELAY OPERATING)
BATTERY VOLTAGE
RUNNING)

TROUBLE DIAGNOSIS
QR25DE MODELS
A
MTC
WJWA0035E

TROUBLE DIAGNOSIS
BOTH A/C SWITCH AND
BLOWER SWITCH "ON" (ENGINE APPROX. 0V
AIR CONDITIONER SWITCH RUNNING)
44 L/R
SIGNAL
BATTERY VOLTAGE
RUNNING)
APPROX. 0V
(ENGINE RUNNING)
APPROX. 5V
(ENGINE RUNNING)

TROUBLE DIAGNOSIS
MTC
WJWA0036E

TROUBLE DIAGNOSIS
BOTH A/C SWITCH AND
0 - 1.0V
RUNNING) (COMPRESSOR
26 L AIR CONDITIONER RELAY OPERATING)
BATTERY VOLTAGE
RUNNING)
IDLE SPEED (ENGINE RUN-
58 B ECM GROUND 1V OR LESS
NING)
65 R SENSOR POWER SUPPLY IGNITION SWITCH "ON" APPROX. 5.0V
BOTH A/C SWITCH AND
REFRIGERANT PRESSURE
83 L RUNNING, WARM-UP CONDI- 0.36 - 3.88V
SENSOR
TION, COMPRESSOR OPERAT-
ING)
How to Perform Trouble Diagnoses for Quick and Accurate Repair EJS001AR
WORK FLOW
WJIA0258E
*1: MTC-35 *2 MTC-34
SYMPTOM TABLE
Symptom Reference page
Intake door does not change in VENT, B/L or FOOT Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-38
mode. INTAKE DOOR.
Air outlet does not change. Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-42
MODE DOOR.
Air mix door does not change. Go to TROUBLE DIAGNOSIS PROCEDURE FOR AIR MTC-44
MIX DOOR.
Blower motor does not rotate at all. Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-46
BLOWER MOTOR.
Magnet clutch does not engage when A/C switch and Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-51
fan switch are ON. MAGNET CLUTCH.
Insufficient cooling. Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-57
INSUFFICIENT COOLING.
Insufficient heating. Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-64
INSUFFICIENT HEATING.
Noise Go to TROUBLE DIAGNOSIS PROCEDURE FOR MTC-65
NOISE.

TROUBLE DIAGNOSIS
Operational Check EJS001AS
A
The purpose of the operational check is to confirm that the system operates properly.
CONDITIONS:
Engine running and at normal operating temperature. B
PROCEDURE:
1. Check Blower
C
1. Turn fan control switch to 1-speed.
Blower should operate on 1-speed.
2. Then turn fan control switch to 2-speed, and continue checking
blower speed until all speeds are checked. D
3. Leave fan control switch on 4-speed.
If NG, go to MTC-46, "Trouble Diagnosis Procedure for Blower
E
Motor" .
If OK, continue with next check.
F
LHA110
2. Check Discharge Air

1. Turn knob to each mode. G
LHA111 MTC
2. Confirm that discharge air comes out according to the air distri-
bution table.
K
Refer to MTC-21, "Discharge Air Flow" .

If NG, go to MTC-42, "TROUBLE DIAGNOSIS PROCEDURE FOR
MODE DOOR" . L
NOTE:
Confirm that the compressor clutch is engaged (visual inspec- M
tion) and intake door position is at FRESH when the DEF
mode is selected.
Confirm that the intake door position is at FRESH when the F/D
mode is selected.
Intake door position is checked in the next step.
RHA654F

TROUBLE DIAGNOSIS
3. Check Recirculation
1. Press REC switch.
Recirculation indicator should illuminate.
2. Listen for intake door position change (you should hear blower
sound change slightly).
If NG, go to MTC-38, "Trouble Diagnosis Procedure for Intake Door" .
NOTE:
Recirculation does not operate in DEF and F/D
modes.
LHA112
4. Check Temperature Decrease

1. Turn temperature control knob to full cold.
2. Check for cold air at discharge air outlets.
If NG, go to MTC-57, "Trouble Diagnosis Procedure for Insufficient
Cooling" .
WHA191
5. Check Temperature Increase

1. Turn temperature control knob to full hot.
2. Check for hot air at discharge air outlets.
If NG, go to MTC-64, "Trouble Diagnosis Procedure for Insufficient
Heating" .
WHA192
6. Check Air Conditioner Switch

Turn the fan control switch to the desired (1- to 4-speed) position and
push the A/C switch to turn ON the air conditioner.
The indicator lamp should come on when air conditioner is ON.
If NG, go to MTC-51, "Trouble Diagnosis Procedure for Magnet
Clutch" .
WHA193

TROUBLE DIAGNOSIS
Main Power Supply and Ground Circuit Check EJS001AT
POWER SUPPLY CIRCUIT CHECK A

Check power supply circuit for air conditioner system.
Refer to PG-4, "Wiring Diagram POWER " .
B
MTC

INTAKE DOOR
INTAKE DOOR PFP:27245
Trouble Diagnosis Procedure for Intake Door EJS001AU
SYMPTOM:
Intake door does not change.
INSPECTION FLOW
LHA142
*1 MTC-39 *2 MTC-35 *3 MTC-34
Component Description EJS001AV
INTAKE DOOR MOTOR

The intake door motor is installed on the intake unit. Using a link, it
opens and closes the intake door.
When REC switch is ON, the ground line of the motor is switched
from terminal 2 to 1. This starts the motor because the position
switch contacts built into it make current flow. When REC switch is
OFF, the ground line is switched from terminal 1 to 2. The contacts
turn along with the motor. When they reach the non-current flow
position, the motor will stop.
LHA124

INTAKE DOOR
Intake Door Motor Circuit EJS001AW
A
SYMPTOM:
Intake door does not change.
B
1. CHECK POWER SUPPLY FOR INTAKE DOOR MOTOR
Disconnect intake door motor harness connector. C
Do approx. 12 volts exist between intake door motor harness terminal Nos. 1, 2 and body ground?
LHA168
Yes or No G
Yes >> GO TO 3.
No >> GO TO 2.
H
MTC

INTAKE DOOR
2. CHECK CIRCUIT CONTINUITY BETWEEN INTAKE DOOR MOTOR AND AIR CONTROL UNIT
Check circuit continuity between A/C control unit harness terminal Nos. 10 (11) and intake door motor harness
terminal Nos. 2 (1).
LHA140
If OK, check harness for short.

Yes or No
Yes >> Replace A/C control unit.
No >> Repair harness or connector.
3. CHECK CIRCUIT CONTINUITY OF INTAKE DOOR MOTOR

Check circuit continuity between intake door motor harness terminal No. 1 and No. 2.
LHA139
OK or NG
OK >> GO TO 4.
NG >> Replace intake door motor.

INTAKE DOOR
4. CHECK INTAKE DOOR LINKAGE A

Refer to MTC-43, "CONTROL LINKAGE ADJUSTMENT" .
OK or NG
OK >> INSPECTION END. B
NG >> Repair or adjust.
Control Linkage Adjustment EJS001AX
C
INTAKE DOOR MOTOR
1. Install intake door motor on intake unit.
Ensure that the intake door motor lever is fitted into the slit por-
tion of intake door link. D
2. Connect the intake door motor harness connector.
3. Turn ignition switch to ON position.
E
4. Check that intake door operates properly when REC switch is
turned ON and OFF.
LHA125
MTC

INTAKE DOOR
Mode Door EJS001AY
TROUBLE DIAGNOSIS PROCEDURE FOR MODE DOOR

SYMPTOM:
Mode door does not change.
INSPECTION FLOW
LHA146
*1 MTC-21 *2 MTC-41 *3 MTC-35

*4 MTC-34

INTAKE DOOR
CONTROL LINKAGE ADJUSTMENT

Mode Door Control Linkage A
Turn mode door control knob to position.

Set side link in DEF mode. B
Pull on outer cable in direction of arrow and then clamp it.
After positioning mode door control cable, check that it
operates properly. C
D
WHA188
MTC

INTAKE DOOR
Air Mix Door EJS001AZ
TROUBLE DIAGNOSIS PROCEDURE FOR AIR MIX DOOR

SYMPTOM:
Air mix door does not change.
INSPECTION FLOW
WHA190
*1 MTC-35 *2 MTC-34

INTAKE DOOR
Temperature Control Linkage Adjustment EJS001B0
A
Temperature Control Cable
Turn temperature control knob to the full cold position.
Set the air mix door lever in the full cold position by hand. B
Pull on cable cover in the direction of the arrow and then clamp
cable cover.
After positioning air mix door control cable, check for proper C
operation.
WHA189
MTC

BLOWER MOTOR
BLOWER MOTOR PFP:27226
Trouble Diagnosis Procedure for Blower Motor EJS001B1
SYMPTOM:
Blower motor does not rotate at all.
INSPECTION FLOW
LHA138
*1 MTC-46 *2 MTC-35 *3 MTC-34
Blower Motor Circuit EJS001B2
SYMPTOM:
Blower motor does not rotate.
Symp-
tom table INCIDENT
No.
1 Fan fails to rotate.
2 Fan does not rotate at 1-speed.
1. DIAGNOSTIC PROCEDURE
Check if blower motor rotates properly at each fan speed.
Conduct checks as per symptom table above.
1 >> GO TO 2.
2, 3, 4 >> GO TO 8.
5 >> GO TO 10.

BLOWER MOTOR
2. CHECK POWER SUPPLY FOR BLOWER MOTOR A

1. Disconnect blower motor harness connector.
2. Do approx. 12 volts exist between blower motor harness terminal + and body ground?
B
LHA137
E
Yes or No
Yes >> GO TO 3.
No >> Check 15A (Nos. 14 and 16) fuses at fuse block. Refer to PG-8, "IGNITION POWER SUPPLY F
IGNITION SW. IN ON" .
3. CHECK CIRCUIT CONTINUITY FOR BLOWER MOTOR G

1. Turn fan control switch to any position except OFF.
2. Check circuit continuity between blower motor connector M57 H
terminal (L/B) and body ground.
Continuity should exist.
OK or NG I
OK >> GO TO 4.
NG >> Reconnect blower motor harness connector. GO TO 5.
MTC
WJIA0005E
K
4. CHECK BLOWER MOTOR
Refer to MTC-50, "BLOWER MOTOR" . L
OK or NG
OK >> INSPECTION END.
NG >> Replace blower motor. M

BLOWER MOTOR
5. CHECK BLOWER MOTOR CIRCUIT BETWEEN BLOWER MOTOR AND FAN RESISTOR
Do approx. 12 volts exist between fan resistor harness terminal No. 1 and body ground?
LHA135
Yes or No
Yes >> Disconnect fan control switch harness connector. GO TO 7.
No >> Disconnect blower motor and fan resistor harness connectors. GO TO 6.
6. CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND FAN RESISTOR

Check circuit continuity between blower motor harness terminal and fan resistor harness terminal No. 1.
LHA134
OK or NG
OK >> Check harness for short and repair as necessary.
NG >> Check harness for open and check connectors. Repair as necessary.
7. CHECK GROUND CIRCUIT FOR FAN CONTROL SWITCH

Check circuit continuity between fan control switch harness terminal No. 5 and body ground.
LHA133
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.

BLOWER MOTOR
8. CHECK RESISTOR AFTER DISCONNECTING IT A

Refer to MTC-50, "FAN RESISTOR" .
OK or NG
OK >> GO TO 9. B
NG >> Replace fan resistor.
9. CHECK FAN RESISTOR HARNESS CONNECTOR C

Reconnect fan resistor harness connector.
D
1 >> GO TO 12.
2, 3, 4 >> GO TO 10.
10. CHECK FAN CONTROL SWITCH CIRCUIT E
Do approx. 12 volts exist between each fan control switch harness terminal and body ground?
F
LHA131 I
Yes or No
Yes >> GO TO 12.
No >> GO TO 11. MTC
11. CHECK CIRCUIT CONTINUITY BETWEEN FAN CONTROL SWITCH AND FAN RESISTOR
K
Check circuit continuity between fan control switch harness terminal and fan resistor harness terminal.
LHA132
OK or NG
OK >> Check harness for short and repair as necessary.
NG >> Check harness for open and check connectors. Repair as necessary.
12. CHECK FAN CONTROL SWITCH AFTER DISCONNECTING IT

Refer to MTC-50, "FAN CONTROL SWITCH" .
OK or NG
OK >> INSPECTION END.
NG >> Replace fan control switch.

BLOWER MOTOR
Electrical Components Inspection EJS001B3
FAN CONTROL SWITCH

Check continuity between terminals at each switch position.
Fan control switch position Continuity between terminals
OFF
1 456
2 356
3 256
4 156
LHA163
BLOWER MOTOR
Confirm smooth rotation of the blower motor.
Ensure that there are no foreign particles inside the intake unit.
FAN RESISTOR
Check resistance between terminals.
Terminal No. Resistance
(+) () (Approx.)
3 1.305 - 1.595
4 1 2.457 - 3.003
2 0.225 - 0.275
LHA164

MAGNET CLUTCH
MAGNET CLUTCH PFP:92660

A
Trouble Diagnosis Procedure for Magnet Clutch EJS001B4
SYMPTOM:
Magnet clutch does not operate when A/C switch and fan control switch are ON. B
INSPECTION FLOW
C
MTC
WJIA0006E L
*1 MTC-86 *2 MTC-52 *3 MTC-35
*4 MTC-34 *5 MA-16 *6 MA-23
M

MAGNET CLUTCH
Magnet Clutch Circuit EJS001B5
SYMPTOM:
Magnet clutch does not engage when A/C switch and fan control switch are ON.
1. CHECK POWER SUPPLY FOR COMPRESSOR

Disconnect compressor harness connector.
Do approx. 12 volts exist between compressor harness connector E36 terminal No. 1, (L/R) and body ground?
WHA256
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.
2. CHECK MAGNET CLUTCH COIL

Disconnect magnet clutch connector.
Do approx. 3.2 exist between A/C compressor harness connector E36 terminal No. 1, (L/R) and body
ground?
WHA257
Yes or No
Yes >> INSPECTION END.
No >> Replace magnet clutch. Refer to MTC-69, "COMPRESSOR CLUTCH" .

MAGNET CLUTCH
3. CHECK CIRCUIT CONTINUITY BETWEEN A/C RELAY AND COMPRESSOR HARNESS A

Disconnect A/C relay.
Check circuit continuity between A/C relay harness terminal No. 3 and compressor harness terminal No. 1.
B
LHA149 E
OK or NG
OK >> GO TO 4. F
4. CHECK INTAKE SENSOR CIRCUIT G

Refer to MTC-66, "Intake Sensor Circuit" .
OK or NG H
OK >> GO TO 5.
NG >> Repair as necessary.
5. CHECK POWER SUPPLY FOR A/C RELAY I
Disconnect A/C relay.

Do approx. 12 volts exist between A/C relay harness terminal Nos. 1, 5 and body ground? MTC
M
LHA150
Yes or No
Yes >> GO TO 6.
No >> Check power supply circuit and 10A (No. 15) fuse at fuse block. Refer to PG-8, "IGNITION
POWER SUPPLY IGNITION SW. IN ON" .
6. CHECK A/C RELAY AFTER DISCONNECTING IT

Refer to MTC-55, "A/C RELAY" .
OK or NG
OK >> Reconnect A/C relay. GO TO 7.
NG >> Replace A/C relay.

MAGNET CLUTCH
7. CHECK COIL SIDE CIRCUIT OF A/C RELAY

Reconnect A/C relay.
Do approx. 12 volts exist between ECM harness connector F59 ter-
minal No. 105 (L) (QG18DE) or F54 terminal No. 26 (L) (QR25DE)
and body ground?
Battery voltage should exist.
Yes or No
Yes >> GO TO 9.
No >> Disconnect A/C relay. Disconnect ECM harness connec-
tor. GO TO 8.
WJIA0259E
8. CHECK CIRCUIT CONTINUITY BETWEEN A/C RELAY AND ECM HARNESS

Check circuit continuity between A/C relay harness connector E50
terminal No. 2 (L) and ECM harness connector F59 terminal No. 105
(L) (QG18DE) or F54 terminal No. 26 (L) (QR25DE) .
OK or NG
OK >> Check ECM. Refer to EC-105, "ECM Terminals and Ref-
erence Value" [QG18DE (ULEV Models)], EC-686,
"ECM Terminals and Reference Value" [QG18DE
(SULEV Models)] or EC-1307, "ECM Terminals and WJIA0260E
Reference Value" (QR25DE).

9. CHECK VOLTAGE FOR ECM

Do approx. 12 volts exist between ECM harness connector F59
(QG18DE) terminal No. 110 (L/R) (QG18DE) or F54 (QR25DE) ter-
minal No. 44 (L/R) and body ground?
Battery voltage should exist.
Yes or No
Yes >> GO TO 10.
No >> Check ECM. Refer to EC-105, "ECM Terminals and Ref-
erence Value" [QG18DE (ULEV Models)], EC-686,
"ECM Terminals and Reference Value" [QG18DE
(SULEV Models)] or EC-1307, "ECM Terminals and WJIA0261E
Reference Value" (QR25DE).
10. CHECK REFRIGERANT PRESSURE SENSOR

Refer to MTC-56, "REFRIGERANT PRESSURE SENSOR" .
OK or NG
OK >> GO TO 11.
NG >> Replace refrigerant pressure sensor.

MAGNET CLUTCH
11. CHECK CIRCUIT CONTINUITY BETWEEN FAN CONTROL SWITCH AND A/C CONTROL UNIT A
Disconnect A/C control unit and fan control switch.
Check circuit continuity between fan control switch harness connec-
tor M31 terminal No. 6 (Y/G) and A/C control unit harness connector B
M32 terminal No. 8 (Y/G).
If OK, check harness for short. C
OK or NG
OK >> GO TO 12.
NG >> Repair harness or connector. D
WJIA0263E
E
12. CHECK FAN CONTROL SWITCH GROUND
Disconnect fan control switch harness connector.
Does continuity exist between fan control switch harness terminal No. 5 and body ground? F
I
LHA158
Yes or No
MTC
Yes >> Replace A/C control unit.
No >> Repair harness or connector.
K
Electrical Component Inspection EJS001B6
A/C RELAY
Check continuity between terminal Nos. 3 and 5. L
Conditions Continuity
12V direct current supply between terminal Nos. 1 and 2 Yes
M
No current supply No
If NG, replace relay.
LHA160

MAGNET CLUTCH
REFRIGERANT PRESSURE SENSOR
BBIA0165E
Make sure that higher A/C refrigerant pressure results in higher

refrigerant pressure sensor output voltage.
SHA315F

INSUFFICIENT COOLING
INSUFFICIENT COOLING PFP:00000

A
Trouble Diagnosis Procedure for Insufficient Cooling EJS001B7
SYMPTOM:
Insufficient cooling B
INSPECTION FLOW
C
MTC
WJIA0262E
*1 MTC-42 *2 MTC-61 *3 MTC-58

*4 MTC-35 *5 MTC-34 *6 MTC-80
*7 EC-438 *8 EC-1009 *9 EC-1651
*10 MA-17 (QG18DE) or MA-24 (QR25DE) *11 MTC-3 *12 MTC-66

Performance Test Diagnoses EJS001B8
LHA196
*1 MTC-60 *2 MTC-61

MTC
WJIA0008E
*1 MTC-51 *2 MA-16 *3 MA-23

Performance Chart EJS001B9
The Nissan A/C system uses a thermal expansion valve to provide a restriction which causes a pressure
change and also controls refrigerant flow through the evaporator.
The best way to diagnose a condition in the refrigerant system is to note the system pressures (shown by the
manifold gauges) and the clutch cycle rate and times. Then, compare the findings to the charts.
The system pressures are low (compressor suction) and high (compressor discharge).
A clutch cycle is the time the clutch is engaged plus the time it is disengaged (time on plus time off).
Clutch cycle times are the lengths of time (in seconds) that the clutch is ON and OFF.
TEST CONDITION
Testing must be performed as follows:
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. switch Max. COLD
Mode switch (Ventilation) set
REC switch (Recirculation) set
(blower) speed 4-speed
Engine speed 1,500 rpm

Operate the air conditioning system for 10 minutes before taking measurements.
TEST READING
Recirculating-to-Discharge Air Temperature Table
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator C (F)
Relative humidity % Air temperature C (F)
20 (68) 6.6 - 8.3 (44 - 47)
25 (77) 10.4 - 12.4 (51 - 54)
50 - 60 30 (86) 14.2 - 16.7 (58 - 62)
35 (95) 18.2 - 21 (65 - 70)
40 (104) 22.0 - 25.2 (72 - 77)
20 (68) 8.3 - 9.8 (47 - 50)
25 (77) 12.4 - 14.4 (54 - 58)
60 - 70 30 (86) 16.7 - 18.9 (62 - 66)
35 (95) 21.0 - 23.6 (70 - 74)
40 (104) 25.2 - 28.1 (77 - 83)
Ambient Air Temperature-to-Operating Pressure Table

Ambient air
High-pressure (Discharge side) kPa (kg/ Low-pressure (Suction side) kPa (kg/cm2 ,
Relative humidity % Air temperature C cm2 , psi) psi)
(F)
20 (68) 961 - 1,187 (9.8 - 12.1, 139 - 172) 108 - 157 (1.1 - 1.6, 16 - 23)
25 (77) 1,295 - 1,599 (13.2 - 16.3, 186 - 228) 161.8 - 215.8 (1.65 - 2.2, 23.5 - 31.3)
50 - 70 30 (86) 1,285 - 1,599 (13.1 - 16.0, 186 - 228) 167 - 216 (1.7 - 2.2, 24 - 31)
35 (95) 1,520 - 1,863 (15.5 - 19.0, 220 - 279) 235 - 284 (2.4 - 2.9, 34 - 41)
40 (104) 1,765 - 2,158 (18 - 22, 256 - 313) 289.3 - 353.1 (2.95 - 3.6, 41.9 - 51.2)

Trouble Diagnoses for Abnormal Pressure EJS001BA
A
Whenever system's high and/or low side pressure is abnormal, diagnose using a manifold gauge. The marker
above the gauge scale in the following tables indicates the standard (normal) pressure range. However, since
the standard (normal) pressure differs from vehicle to vehicle, refer to MTC-60, "Ambient Air Temperature-to-
Operating Pressure Table" . B
BOTH HIGH AND LOW-PRESSURE SIDES ARE TOO HIGH.
Gauge indication Refrigerant cycle Probable cause Corrective action C
Both high and low-pressure sides Pressure is reduced soon Excessive refrigerant charge Reduce refrigerant until speci-
are too high. after water is splashed on in refrigeration cycle fied pressure is obtained.
condenser.
D
Air suction by cooling fan is Insufficient condenser cooling Clean condenser.
insufficient. performance Check and repair cooling
fan as necessary.
1. Condenser fins are E
clogged.
2. Improper fan rotation of
AC359A cooling fan F
Low-pressure pipe is not Poor heat exchange in con- Evacuate repeatedly and
cold. denser recharge system.
When compressor is (After compressor operation
G
stopped high-pressure stops, high pressure
value quickly drops by decreases too slowly.)
approximately 196 kPa (2
Air in refrigeration cycle H
kg/cm2 , 28 psi). It then
decreases gradually there-
after.
Engine tends to overheat. Engine cooling systems mal- Check and repair each engine I
function. cooling system.
An area of the low-pressure Excessive liquid refrigerant Replace expansion valve.
pipe is colder than areas on low-pressure side MTC
near the evaporator outlet. Excessive refrigerant dis-
Plates are sometimes cov- charge flow
ered with frost. Expansion valve is open a
little compared with the
K
specification.

1. Improper thermal valve L
installation
2. Improper expansion valve
adjustment M
HIGH-PRESSURE SIDE IS TOO HIGH AND LOW-PRESSURE SIDE IS TOO LOW.
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high and Upper side of condenser and High-pressure tube or parts Check and repair or replace
low-pressure side is too low. high-pressure side are hot, located between compressor malfunctioning parts.
however, liquid tank is not so and condenser are clogged or Check lubricant for contami-
hot. crushed. nation.
AC360A

HIGH-PRESSURE SIDE IS TOO LOW AND LOW-PRESSURE SIDE IS TOO HIGH.

High-pressure side is too low and High and low-pressure sides Compressor pressure opera- Replace compressor.
low-pressure side is too high. become equal soon after tion is improper.
compressor operation stops.
Damaged inside compressor
packings
No temperature difference Compressor pressure opera- Replace compressor.
between high and low-pres- tion is improper.
sure sides
Damaged inside compressor
packings.
AC356A
BOTH HIGH- AND LOW-PRESSURE SIDES ARE TOO LOW.

Both high- and low-pressure sides There is a big temperature Compressor discharge capac- Replace liquid tank.
are too low. difference between receiver ity does not change. (Com- Check lubricant for contami-
drier outlet and inlet. Outlet pressor stroke is set at nation.
temperature is extremely maximum.)
low.
Liquid tank inlet and expan-
sion valve are frosted.
Temperature of expansion High-pressure pipe located Check and repair malfunc-
valve inlet is extremely low between receiver drier and tioning parts.
AC353A
as compared with areas expansion valve is clogged. Check lubricant for contami-
near liquid tank. nation.
Expansion valve inlet may
be frosted.
Temperature difference
occurs somewhere in high-
pressure side
Expansion valve and liquid Low refrigerant charge Check refrigerant for leaks.
tank are warm or only cool Refer to MTC-86, "Checking
when touched. Leaking fittings or compo- Refrigerant Leaks" .
nents
There is a big temperature dif- Expansion valve closes a lit- Remove foreign particles by
ference between expansion tle compared with the specifi- using compressed air.
valve inlet and outlet while the cation. Check lubricant for contami-
valve itself is frosted. nation.
1. Improper expansion valve
adjustment
2. Malfunctioning thermal
valve
3. Outlet and inlet may be
clogged.
An area of the low-pressure Low-pressure pipe is clogged Check and repair malfunc-
pipe is colder than areas near or crushed. tioning parts.
the evaporator outlet. Check lubricant for contami-
nation.
Air flow volume is not enough Evaporator is frozen. Check intake sensor opera-
or is too low. tion. Refer to MTC-66,
"INTAKE SENSOR" .
Replace expansion valve.

LOW-PRESSURE SIDE SOMETIMES BECOMES NEGATIVE.

A
Low-pressure side sometimes Air conditioning system Refrigerant does not dis- Drain water from refriger-
becomes negative. does not function and does charge cyclically. ant or replace refrigerant.
not cyclically cool the com- Replace liquid tank.
B
partment air. Moisture is frozen at expan-
The system constantly func- sion valve outlet and inlet.
tions for a certain period of
Water is mixed with refriger- C
time after compressor is
stopped and restarted. ant.
D
AC354A
LOW-PRESSURE SIDE BECOMES NEGATIVE.

Gauge indication Refrigerant cycle Probable cause Corrective action E
Low-pressure side becomes nega- Liquid tank or front/rear side High-pressure side is closed Leave the system at rest until
tive. of expansion valve's pipe is and refrigerant does not flow. no frost is present. Start it
frosted or dewed. again to check whether or not F
Expansion valve or liquid tank the problem is caused by
is frosted. water or foreign particles.
If water is the cause, initially
cooling is okay. Then the
G
water freezes causing a
blockage. Drain water from
refrigerant or replace refrig- H
AC362A erant.
If due to foreign particles,
remove expansion valve
and remove particles with I
dry and compressed air (not
shop air).
If either of the above meth- MTC
ods cannot correct the
problem, replace expan-
sion valve.
Replace liquid tank. K
Check lubricant for contami-
nation.
L

INSUFFICIENT HEATING
INSUFFICIENT HEATING PFP:00000
Trouble Diagnosis Procedure for Insufficient Heating EJS001BB
Symptom:
Insufficient heating
Inspection Flow
WJIA0009E
*1 MTC-41 *2 MTC-35 *3 MTC-34

*4 MA-17 *5 MA-24 *6 CO-8
*7 CO-34 *8 CO-11 *9 CO-28
*10 MA-18 *11 MA-25

NOISE
NOISE PFP:00004
A
Trouble Diagnosis Procedure for Noise EJS001BC
SYMPTOM:
Noise B
INSPECTION FLOW
C
MTC
WJIA0214E
*1 MTC-69 *2 MTC-72 *3 MTC-16

*4 MA-16 *5 MA-23

INTAKE SENSOR
INTAKE SENSOR PFP:27723
Intake Sensor Circuit EJS001GW
COMPONENT DESCRIPTION
Intake Sensor
The intake sensor is located on the heater and cooling unit. It con-
verts temperature of air after it passes through the evaporator into a
resistance value which is then input to the A/C control unit.
After disconnecting intake sensor harness connector, measure resis-
tance between terminals 1 and 2 at sensor harness side, using the
table below.
Temperature C (F) Resistance k
-15 (5) 12.34
-10 (14) 9.62
WJIA0091E
-5 (23) 7.56
0 (32) 6.00
5 (41) 4.80
10 (50) 3.87
15 (59) 3.15
20 (68) 2.57
25 (77) 2.12
30 (86) 1.76
35 (95) 1.47
40 (104) 1.23
45 (113) 1.04
If NG, replace intake sensor.

DIAGNOSTIC PROCEDURE
SYMPTOM: Intake sensor circuit is open or shorted.
WJIA0177E
1. CHECK INTAKE SENSOR CIRCUIT BETWEEN INTAKE SENSOR AND BODY GROUND
Disconnect intake sensor harness connector.
Terminals
Continuity
(+) ()
Terminal No.
Connector
(Wire color) Body ground Yes
M49 2 (B)
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector. WJIA0264E

INTAKE SENSOR
2. CHECK INTAKE SENSOR CIRCUIT BETWEEN INTAKE SENSOR AND A/C CONTROL UNIT A
Disconnect A/C control unit harness connector.
Terminals
Continuity B
(+) ()
Terminal No. Terminal No.
Connector Connector
(Wire color) (Wire color) Yes C
M49 1 (GY) M32 12 (GY)
OK or NG
OK >> GO TO 3. D
NG >> Repair harness or connector. WJIA0265E
3. CHECK INTAKE SENSOR E
Refer to MTC-66, "Intake Sensor Circuit" .

OK or NG
F
OK >> Replace A/C control unit.
NG >> Replace intake sensor.
Removal and Installation EJS001GV G
1. Remove the evaporator. Refer to MTC-80, "Removal" .
2. Remove the intake sensor clip and then the sensor.
H
CAUTION:
Be careful not to damage the core surface.
MTC
WJIA0100E

COMPRESSOR
COMPRESSOR PFP:92600
Removal and Installation EJS001BD
LHA121
WJIA0011E

COMPRESSOR CLUTCH
COMPRESSOR CLUTCH PFP:92600

A
Overhaul EJS001BE
QG18DE
B
G
WJIA0267E
QR25DE
H
MTC
WJIA0268E

COMPRESSOR CLUTCH
Removal EJS001BF
QG18DE
When removing center bolt, hold clutch disc with clutch disc tool.
Remove the clutch disc.
Clutch disc holding tool:
(J-44614) Commercial service tool
WHA228
Remove the snap ring using external snap ring pliers.
RHA072C
Pulley removal:
LHA173
WHA212
Use a pulley puller with small adapter. Position the small adapter on the end of the drive shaft and the
center of the puller on the small adapter. Remove the pulley assembly with the puller.
To prevent deformation of the pulley groove, the puller claws should be hooked under (not into)
the pulley groove.
Remove the snap ring using external snap ring pliers.
Remove the magnet coil harness clip using a screwdriver, the three magnet coil fixing screws and remove
the magnet coil.

COMPRESSOR CLUTCH
QR25DE
When removing center bolt, hold clutch disc with clutch disc tool. A
Remove the drive plate using the clutch disc puller.
Insert the holder's three pins into the drive plate. Rotate the
holder clockwise to hook it onto the plate. Then tighten the cen- B
ter bolt to remove the drive plate.
While tightening the center bolt, insert a round bar (screwdriver,
etc.) between two of the pins (as shown in the figure) to prevent C
drive plate rotation. After removing the drive plate, remove the
shims from either the drive shaft or the drive plate.
AHA841
D
AHA506A
Remove the snap ring using external snap ring pliers. H
MTC
AHA843 K
For pulley removal, use pulley puller.

Use a commercially available pulley puller. Position the center L
of the puller on the end of the drive shaft. Remove the pulley
assembly with the puller.
To prevent deformation of the pulley groove, the puller
claws should be hooked under (not into) the pulley groove. M
Remove the field coil harness clip using a screwdriver.
RHA139E

COMPRESSOR CLUTCH
Remove the three field coil fixing screws and remove the field
coil.
RHA074C
Inspection EJS001BG
CLUTCH DISC
If the contact surface shows signs of damage due to excessive heat,
replace clutch disc and pulley.
WHA183
PULLEY
Check the appearance of the pulley assembly. If contact surface of pulley shows signs of excessive grooving,
replace clutch disc and pulley. The contact surfaces of the pulley assembly should be cleaned with a suitable
solvent before reinstallation.
COIL
Check magnet coil for loose connection or cracked insulation.
Installation EJS001BH
QG18DE
Install the magnet coil.
Be sure to align the magnet coil pin with the hole in the
compressor front head.
Install the magnet coil harness clip using a screwdriver.
WHA213
Install the pulley assembly using the installer and a wrench, and
then install the snap ring using snap ring pliers.
WJIA0368E

COMPRESSOR CLUTCH
Install the clutch disc on the drive shaft, together with the original
shim(s). Press the clutch disc down using the drive plate A
installer.
WHA184
D
Using the clutch disc tool to prevent clutch disc rotation, tighten
the bolt to 12 to 15 Nm (1.2 to 1.5 kg-m, 9 to 11 ft-lb) torque.
After tightening the bolt, check that the pulley rotates E
smoothly.
G
WHA229
Check clearance all the way around the clutch disc. H

Clutch disc-to-pulley : 0.3 - 0.6 mm (0.012 - 0.024 in)
clearance
I
If the specified clearance is not obtained, replace adjusting
spacer and readjust.
MTC
WHA194

COMPRESSOR CLUTCH
QR25DE
Install the field coil.
Be sure to align the magnet coil pin with the hole in the
compressor front head.
Install the magnet coil harness clip using a screwdriver.
RHA076C
Install the pulley assembly using the installer, and then install the
snap ring using snap ring pliers.
WJIA0368E
Install the drive plate on the drive shaft, together with the original
shim(s). Press the drive plate down with the installer.
RHA078C
Using the holder to prevent clutch disc rotation, tighten the bolt
to 12 to 15 N-m (1.2 to 1.5 kg-m, 9 to 11 ft-lb) torque.
After tightening the bolt, check that the pulley rotates
smoothly.
AHA847

COMPRESSOR CLUTCH
Check clearance all the way around the clutch disc.

Clutch disc-to-pulley : 0.3 - 0.6 mm (0.012 - 0.024 in) A
clearance
If the specified clearance is not obtained, replace adjusting
B
spacer and readjust.
G
AHA505A
Break-In Operation EJS001BI
H
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engag-
ing and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
MTC

THERMAL PROTECTOR
THERMAL PROTECTOR PFP:27631
Inspection EJS001BJ
Check continuity between terminal and ground.
WJIA0266E

IN-CABIN MICROFILTER
IN-CABIN MICROFILTER PFP:27277

A
Removal and Installation EJS001GX
FUNCTION
Air inside passenger compartment is kept clean at either recircula- B
tion or fresh mode by installing in-cabin microfilter into blower unit.
LJIA0012E
E
REPLACEMENT TIMING
Refer to MA-7, "Schedule 1" or MA-11, "Schedule 2" .
Caution label is affixed inside the glove box. F
REPLACEMENT PROCEDURES
1. Remove glove box assembly. Refer to IP-10, "Removal and
Installation" . G
2. Remove in-cabin microfilter cover.
3. Remove the in-cabin microfilter from blower unit.
H
4. Replace with new in-cabin microfilter and reinstall cover on
blower unit.
5. Reinstall glove box assembly.
I
LJIA0013E
MTC

HEATER & COOLING UNIT (HEATER CORE)
HEATER & COOLING UNIT (HEATER CORE) PFP:27110
Removal EJS001BK
LHA203
1. Drain the cooling system. Refer to MA-16, "DRAINING ENGINE COOLANT" (QG18DE), or MA-23,
"DRAINING ENGINE COOLANT" (QR25DE).
2. Discharge the A/C system. Refer to MTC-82, "Discharging Refrigerant" .
3. Disconnect the two heater hoses from inside the engine compartment.
4. Remove the instrument panel assembly and steering member assembly. Refer to IP-10, "INSTRUMENT
PANEL ASSEMBLY" .
5. Remove the heater unit.
6. Remove the heater core.
Installation EJS001BL
Install in the reverse order of removal.

When filling radiator with coolant, refer to MA-16, "DRAINING ENGINE COOLANT" (QG18DE), or MA-
23, "DRAINING ENGINE COOLANT" (QR25DE).
Recharge the A/C system. Refer to MTC-82, "Evacuating System and Charging Refrigerant" .

BLOWER UNIT
BLOWER UNIT PFP:27200

A
Removal EJS001BM
LHA204
1. Discharge the A/C system. Refer to MTC-82, "Discharging MTC

Refrigerant" .
2. Disconnect the two refrigerant lines from the engine compart-
ment.
K
Cap the A/C lines to prevent moisture from entering the system.
3. Remove the glove box and mating trim. Refer to IP-10,
"Removal and Installation" .
L
4. Remove cooling unit. Refer to MTC-80, "Removal" .
5. Disconnect the resistor and blower motor connector.
6. Remove blower unit. LHA130
M
7. Remove the three bolts and then remove the motor from the
blower case.
Installation EJS001BN
Install in the reverse order of removal.

Recharge the A/C system. Refer to MTC-82, "Evacuating System and Charging Refrigerant" .

A/C EVAPORATOR
A/C EVAPORATOR PFP:27280
Removal EJS001BO
LHA181
1. Discharge the A/C system. Refer to MTC-82, "Discharging Refrigerant" .

2. Remove clamp bolt and remove low-pressure and high-pressure lines from cooling unit (expansion valve).
Remove lines from retaining clip on dash panel and move lines away from dash panel for clearance.
3. Install caps over cooling unit (expansion valve) ports and lines.
4. Remove both side front console side covers.
5. Remove passenger side instrument panel lower cover and left lower instrument cover clip (from blower
case).
6. Remove center console.
7. Remove instrument stay assemblies LH and RH.
8. Remove floor air duct risers on the right and left sides of the console front brackets (if equipped).
9. Disconnect cooling unit drain hose from lower cooling unit cover.
10. Remove five screws and clip from heating and cooling unit lower cover.
11. Drop lower cover as far as possible, reach inside of case and
slide evaporator core rearward away from dash panel as far as
possible so that rear of evaporator core slides up on case retain-
ing tabs. Evaporator core may be pushed from engine compart-
ment to ease movement. (This provides clearance at the front of
the unit so that the cover can be removed).
12. Remove lower cover.
LHA199

A/C EVAPORATOR
13. Mark installation point of intake sensor and remove intake sen-
sor from evaporator core. A
14. Remove evaporator core from case by sliding forward off of
case retaining tabs.
15. Remove expansion valve from evaporator core (if necessary). B
WJIA0254E
D
Installation EJS001BP
Installation is the reverse of removal*.

Recharge the A/C system. Refer to MTC-82, "Evacuating System and Charging Refrigerant" . E
*: When installing lower cover to cooling unit case, ensure that the thermo probe is in the same location as
originally installed, and that the intake sensor wire is properly positioned in case slot.
NOTE:
F
Be sure that the evaporator core is fully seated against the dash panel before securing lower cover.
MTC

REFRIGERANT LINES
REFRIGERANT LINES PFP:92600
HFC-134a (R-134a) Service Procedure EJS001BQ
SETTING OF SERVICE TOOLS AND EQUIPMENT

Discharging Refrigerant
WARNING:
Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from A/C system using certified service equipment meeting
requirements of SAE J2210 (R-134a recycling equipment) or J2209 (R-134a recovery equipment). If
accidental system discharge occurs, ventilate work area before resuming service. Additional health
and safety information may be obtained from refrigerant and lubricant manufacturers.
WJIA0380E
Evacuating System and Charging Refrigerant
WJIA0381E

REFRIGERANT LINES
MTC
WJIA0382E
*1 MTC-16 *2 MTC-86 *3 MTC-87

*4 MTC-58 *5 MTC-3 *6 MTC-91

REFRIGERANT LINES
Removal and Installation EJS001BR
Refer to MTC-5, "Precautions for Refrigerant Connection" .

QG18DE
WJIA0246E

REFRIGERANT LINES
QR25DE
A
MTC
WJIA0247E

REFRIGERANT LINES
Checking Refrigerant Leaks EJS001BS
PRELIMINARY CHECK
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubri-
cant leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage.
Allow extra inspection time in these areas when using either an electronic refrigerant leak detector or fluo-
rescent dye leak detector.
If dye is observed, confirm the leak with an approved electronic refrigerant leak detector. It is possible a
prior leak was repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at
all system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the sus-
pected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 1/4 inch from the component.
NOTE:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Electronic Refrigerant Leak Detector EJS001BT
PRECAUTIONS FOR HANDLING LEAK DETECTOR

When performing a refrigerant leak check, use a J-41995 electronic
refrigerant leak detector or equivalent. Ensure that the instrument is
calibrated and set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak detec-
tor properly, read the operating instructions and perform any speci-
fied maintenance.
Other gases in the work area or substances on the A/C
components, for example, anti-freeze, windshield washer
fluid, solvents and lubricants, may falsely trigger the leak
detector. Make sure the surfaces to be checked are clean.
Clean with a dry cloth or blow off with shop air. SHA196FA
Do not allow the sensor tip of the detector to contact with

any substance. This can also cause false readings and may damage the detector.
1. Position probe approximately 5 mm (3/16 in) away from point to
be checked.
SHA707EA
2. When testing, circle each fitting completely with probe.
SHA706E

REFRIGERANT LINES
3. Move probe along component approximately 25 to 50 mm (1 to

2 in)/sec. A
SHA708EA
D
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or
cigarette smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind move-
ment) so that the leaking refrigerant is not dispersed. E
1. Turn engine off.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
F
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm2 , 50 psi) above 16C (61F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
Refer to MTC-82, "HFC-134a (R-134a) Service Procedure" .
G
NOTE:
At temperatures below 16C (61F), leaks may not be detected since the system may not reach 345
kPa (3.52 kg/cm2 , 50 psi). H
4. Conduct the leak test from the high side (compressor discharge a to evaporator inlet g ) to the low side
(evaporator drain hose g to shaft seal l ). Refer to MTC-86, "Checking Refrigerant Leaks" . Perform a leak
check for the following areas carefully. Clean the component to be checked and move the leak detector
probe completely around the connection/component. I
Compressor
Check the fitting of high and low pressure hoses, relief valve and shaft seal.
MTC
Liquid tank
Check the pressure switch, tube fitting, weld seams and the fusible plug mount.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to K
prevent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to L
prevent any false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on High for at least 15 seconds to dissipate any refrigerant trace in M
the cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer's recom-
mended procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least ten seconds. Use caution not to contaminate the probe tip with
water or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7 - 10.
7. Start engine.
8. Set the heater A/C control as follows:
1. A/C switch ON.
2. Face mode
3. Recirculation switch ON
4. Max cold temperature
5. Fan speed high

REFRIGERANT LINES
9. Run engine at 1,500 rpm for at least 2 minutes.

10. Turn engine off and perform leak check again following steps 4 through 6 above.
Refrigerant leaks should be checked immediately after
stopping the engine. Begin with the leak detector at the
compressor. The pressure on the high pressure side will
gradually drop after refrigerant circulation stops and pres-
sure on the low pressure side will gradually rise, as shown
in the graph. Some leaks are more easily detected when
pressure is high.
SHA839E
11. Before connecting the recovery/recycling equipment to the vehicle, check the recovery/recycling equip-
ment gauges. No refrigerant pressure should be displayed. If pressure is displayed, recover refrigerant
from equipment lines and then check refrigerant purity.
12. Confirm refrigerant purity in supply tank using recovery/recycling equipment and refrigerant identifier.
Refer to MTC-3, "Contaminated Refrigerant" .
13. Confirm refrigerant purity in vehicle A/C system using the recovery/recycling equipment and refrigerant
identifier. Refer to MTC-3, "Contaminated Refrigerant" .
14. Discharge A/C system using approved recovery/recycling equipment. Refer to MTC-82, "Discharging
Refrigerant" . Repair the leaking fitting or component as necessary.
15. Evacuate and recharge the A/C system. Refer to MTC-82, "Evacuating System and Charging Refrigerant"
. Perform the leak test to confirm no refrigerant leaks.
16. Conduct A/C performance test to make sure the A/C system works properly.
Fluorescent Dye Leak Detector EJS001BU
PRECAUTIONS FOR FLUORESCENT DYE LEAK DETECTION

The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-
rescent dye leak detector should be used in conjunction with an electronic refrigerant leak detector (J-
41995) to pinpoint refrigerant leaks.
For your safety and your customer's satisfaction, read and follow all manufacturer's operating instructions
and precautions prior to performing the work.
Refer to MTC-4, "Precautions for Leak Detection Dye" .
CHECKING SYSTEM FOR LEAKS USING THE FLUORESCENT LEAK DETECTOR
1. Check A/C system for leaks using the UV lamp and safety glasses (J-42220) in a low sunlight area (area
without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a bright
green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain opening indi-
cates an evaporator core assembly (tubes, core or TXV) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, then check the cloth with the UV lamp for dye residue.
3. Confirm any suspected leaks with an approved electronic refrigerant leak detector.
4. After the leak is repaired, remove any residual dye using dye cleaner (J-43872) to prevent future misdiag-
nosis.
5. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
DYE INJECTION
(This procedure is only necessary when re-charging the system or when the compressor has seized and was
replaced.)
Refer to MTC-4, "Precautions for Leak Detection Dye" .
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (J-41459).
3. Connect the injector tool to the A/C LOW PRESSURE side service fitting.
4. Start engine and switch A/C ON.

REFRIGERANT LINES
5. With the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacturer's operat- A
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION: B
Be careful not to allow dye to spray or drip when disconnecting the injector from the system.
NOTE:
If repairing the A/C system or replacing a component, pour the dye directly into the open system con- C
nection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to D
penetrate a leak and become visible.
MTC

BELT
BELT PFP:92600
Tension Adjustment EJS001BV
Refer to MA-16, "Checking Drive Belts" (QG18DE) or MA-23, "Checking Drive Belts" (QR25DE).

SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

A
General Specifications EJS001BX
COMPRESSOR
Engine QG18DE QR25DE B
Model ZEXEL make DKV-11G ZEXEL make DKV-14G
Type Vane rotary
C
Displacement cm3 (cu in)/rev. 110 (6.71) 140 (8.54)
Direction of rotation Clockwise (viewed from drive end)
Drive belt Poly V D
LUBRICANT
Name Genuine Nissan A/C Lubricant Type R or equivalent
E
Part number KLH00-PAGR0
Capacity
Total in system 180 (6.1, 6.3)
ml (US fl oz, Imp fl oz)
F
REFRIGERANT
Type HFC-134a (R-134a)
G
Capacity kg (lb) 0.45 - 0.55 (0.99 - 1.21)
Inspection and Adjustment EJS001BY
ENGINE IDLING SPEED (WHEN A/C IS ON) H

Refer to EC-42, "IDLE SPEED" [QG18DE (ULEV Model)], EC-623, "IDLE SPEED" [QG18DE (SULEV
Model)] or EC-1244, "IDLE SPEED" (QR25DE).
BELT TENSION I
Refer to MA-16, "Checking Drive Belts" (QG18DE) or MA-23, "Checking Drive Belts" (QR25DE).
MTC

SERVICE DATA AND SPECIFICATIONS (SDS)

MTC PDF

Uploaded by

Copyright:

Available Formats

MTC PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MTC PDF

Uploaded by

Copyright:

Available Formats

J AIR CONDITIONER

Revision: May 2004 MTC-1 2003 Sentra

Revision: May 2004 MTC-2 2003 Sentra

Revision: May 2004 MTC-4 2003 Sentra

Precautions for Refrigerant Connection EJS001AC

FEATURES OF NEW TYPE REFRIGERANT CONNECTION A

Revision: May 2004 MTC-5 2003 Sentra

O-RING AND REFRIGERANT CONNECTION

Revision: May 2004 MTC-6 2003 Sentra

O-Ring Part Numbers and Specifications

Revision: May 2004 MTC-7 2003 Sentra

Precautions for Servicing Compressor EJS001AD

Revision: May 2004 MTC-8 2003 Sentra

MANIFOLD GAUGE SET H

Revision: May 2004 MTC-9 2003 Sentra

When you read wiring diagrams, refer to the following:

Revision: May 2004 MTC-10 2003 Sentra

KV99232340 Removing clutch disc E

KV99233130 Removing pulley

KV99233130 Removing pulley

Revision: May 2004 MTC-11 2003 Sentra

HFC-134a (R-134a) Service Tools and Equipment EJS001AH

Revision: May 2004 MTC-12 2003 Sentra

Service hoses Hose color:

Revision: May 2004 MTC-13 2003 Sentra

COMMERCIAL SERVICE TOOL

For checking refrigerant purity and for

Revision: May 2004 MTC-14 2003 Sentra

REFRIGERATION SYSTEM PFP:KA990

Revision: May 2004 MTC-15 2003 Sentra

Maintenance of Lubricant Quantity in Compressor EJS001AJ

1. LUBRICANT RETURN OPERATION

2. PERFORM LUBRICANT RETURN OPERATION

4. CHECK ANY PART

Revision: May 2004 MTC-16 2003 Sentra

Lubricant Adjusting Procedure for Components Replacement Except Compressor

Lubricant Adjustment Procedure for Compressor Replacement

Revision: May 2004 MTC-17 2003 Sentra

Revision: May 2004 MTC-18 2003 Sentra

TROUBLE DIAGNOSIS PFP:00004

Revision: May 2004 MTC-19 2003 Sentra

Control Operation EJS001AL

FAN CONTROL SWITCH

Revision: May 2004 MTC-20 2003 Sentra

Discharge Air Flow EJS001AM

Revision: May 2004 MTC-21 2003 Sentra

System Description EJS001AN

SWITCHES AND THEIR CONTROL FUNCTIONS

DEF FRE ON*1

Revision: May 2004 MTC-22 2003 Sentra

Component Location EJS001AO

Revision: May 2004 MTC-23 2003 Sentra

Revision: May 2004 MTC-24 2003 Sentra

Wiring Diagram Heater EJS001AP

Revision: May 2004 MTC-25 2003 Sentra

Revision: May 2004 MTC-26 2003 Sentra

Wiring Diagram A/C, M EJS001AQ

Revision: May 2004 MTC-27 2003 Sentra

Revision: May 2004 MTC-28 2003 Sentra

1: MTC-35 2 MTC-34

1 MTC-39 2 MTC-35 *3 MTC-34

1 MTC-21 2 MTC-41 *3 MTC-35

1 MTC-46 2 MTC-35 *3 MTC-34