UW-5 Omeng0000
UW-5 Omeng0000
UW-5 Omeng0000
FBC Products
Warranty Disclaimer
Should you elect to have your instrument serviced and/or calibrated by someone other than Fluke
Biomedical, please be advised that the original warranty covering your product becomes void
when the tamper-resistant Quality Seal is removed or broken without proper factory authorization.
We strongly recommend, therefore, that you send your instrument to Fluke Biomedical for factory
service and calibration, especially during the original warranty period.
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UW 5
Notices
All Rights Reserved
Copyright 2006, Fluke Biomedical. No part of this publication may be reproduced, transmitted, transcribed,
stored in a retrieval system, or translated into any language without the written permission of Fluke Biomedical.
Copyright Release
Fluke Biomedical agrees to a limited copyright release that allows you to reproduce manuals and other printed
materials for use in service training programs and other technical publications. If you would like other
reproductions or distributions, submit a written request to Fluke Biomedical.
Technical Support
For application support or answers to technical questions, either email [email protected] or
call 1-800- 648-7952 or 1-425-446-6945.
Claims
Our routine method of shipment is via common carrier, FOB origin. Upon delivery, if physical damage is
found, retain all packing materials in their original condition and contact the carrier immediately to file a claim.
If the instrument is delivered in good physical condition but does not operate within specifications, or if there
are any other problems not caused by shipping damage, please contact Fluke Biomedical Corporation or your
local sales representative.
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UW 5
Use a doublewalled carton of sufficient strength for the weight being shipped.
Use heavy paper or cardboard to protect all instrument surfaces. Use nonabrasive material around all
projecting parts.
Use at least four inches of tightly packed, industry-approved, shock-absorbent material around the
instrument.
Returns for partial refund/credit:
Every product returned for refund/credit must be accompanied by a Return Material Authorization (RMA)
number, obtained from our Order Entry Group at 1-800-648-7952 or 1-425-446-6945.
Repair and calibration:
To find the nearest service center, goto www.flukebiomedical.com/service or
In the U.S.A.:
Cleveland Calibration Lab
Tel: 1-800-850-4606
Email: [email protected]
Everett Calibration Lab
Tel: 1-888-99 FLUKE (1-888-993-5853)
Email: [email protected]
In Europe, Middle East, and Africa:
Eindhoven Calibration Lab
Tel: +31-402-675300
Email: [email protected]
In Asia:
Everett Calibration Lab
Tel: +425-446-6945
Email: [email protected]
Certification
This instrument was thoroughly tested and inspected. It was found to meet Fluke Biomedical Corporations
manufacturing specifications when it was shipped from the factory. Calibration measurements are traceable to
the National Institute of Standards and Technology (NIST). Devices for which there are no NIST calibration
standards are measured against in-house performance standards using accepted test procedures.
WARNING
Unauthorized user modifications or application beyond the published specifications may result in electrical
shock hazards or improper operation. Fluke Biomedical Corporation will not be responsible for any injuries
sustained due to unauthorized equipment modifications.
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UW 5
Safety Considerations
Use of this instrument is restricted to qualified personnel who recognize shock hazards and are familiar
with safety precautions used when operating electrical equipment. Read the manual carefully before
operating the UW 5.
The following warning and informational symbols may be found on the UW 5:
Symbol Description
Direct Current
Alternating Current
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UW 5
Hazard Warnings
Warning! Power Rating. The UW 5's mains power input must be connected to
an external power transformer that provides voltage and current within the
specified rating for the system.
Use of an incompatible power transformer may produce electrical shock and fire
hazards. See Specifications and Optional Accessories in Chapter 2.
Warning! Internal Voltage. Always turn off the power switch and unplug the
power cord before cleaning the UW 5's outer surface.
Warning! Liquids. Avoid spilling liquids on the analyzer; fluid seepage into
internal components creates a potential shock hazard. Do not operate the
instrument if internal components are exposed to fluid.
Precautions
The following precautions are provided to help you avoid damaging the system:
Caution: Do Not Immerse. Clean only with a mild detergent, and wipe down
with a gentle cloth.
v
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vi
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Emissions - CLASS A
The system has been type tested by an independent, accredited testing laboratory
and found to meet the requirements of EN 61326-1:1998 for Radiated Emissions
and Line Conducted Emissions. Verification of compliance was conducted to the
limits and methods of the following:
CISPR 16-1:1993 and CISPR 16-2:1996
Immunity
The system has been type tested by an independent, accredited testing laboratory
and found to meet the latest harmonized European emissions and immunity
standard requirements of EN 61326 for commercial measurement equipment.
Verification of compliance was conducted to the limits and methods of the
following:
EN 61326-1 IAW EN 61000-4-2 Electrostatic Discharge
EN 61326-1 IAW EN 61000-4-3 Annex D Radiated & Conducted EM
EN 61326-1 IAW EN 61000-4-4 Electrical Fast Transient/Burst
EN 61326-1 IAW EN 61000-4-5 Surge Immunity
EN 61326-1 IAW EN 61000-4-6 Conducted Disturbances
EN 61326-1 IAW EN 61000-4-11 Voltage Interrupts
vii
Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use, Part 1: General requirements (including
amendments 1 & 2).
viii
Contents
Warranty ............................................................................................................................................i
Notices.............................................................................................................................................. ii
Safety Considerations ..................................................................................................................... iv
Hazard Warnings..............................................................................................................................v
Precautions.......................................................................................................................................v
Electromagnetic Interference and Susceptibility ............................................................................. vi
EC Directives .................................................................................................................................. vii
ix
x
Chapter 1: General Information
Summary of Features
1-1
1-2
Summary of Features
Flukes Digital Ultrasound Wattmeter (UW 5) provides an
accurate means of verifying and calibrating the output of
therapeutic ultrasound devices. The instrument measures output
through a strain gauge bridge transducer.
After the initial output is verified, the UW 5 is used to accurately
calibrate the ultrasound unit under test.
In addition, the UW 5:
1-3
Ultrasound and Its Applications
1-4
another and of changing the tensile strength of tendons, thereby
increasing their extensibility.
* Physical Agents for Physical Therapists, Second Edition, James E. Griffin and Terence Karselis,
Charles C. Thomas Publishing Co., 1992.
The most essential assurance that the clinician can have is the
verification that the ultrasound unit is producing the ultrasound
energy for which it was designed. The Fluke Digital Ultrasound
Wattmeter enables the clinician to accurately measure this output
energy.
1-5
1-6
Chapter 2: Description
Specifications
Standard Accessories
Optional Accessories
2-1
2-2
UW 5 Specifications
Resolution 0.1 W
Accuracy, electrical +/- .15 W (+/-.01 grams)
Through out range
Repeatability 3% of reading .2 watts
Case Kydex
The top of the UW 5 Ultrasound Wattmeter is shown in Figure 2-1. It includes the
following components.
Leveling Bubble: Used to help level the unit before turning it on.
2-3
Sound Tank Transducer Cone
Rear panel
Front Panel
Clamp Support
Post
Leveling
Bubble
Figure 2-1: UW 5 general layout
2-4
Auto Zero Button: Adjusts the LCD display to 00.0 watts or 0.00
grams depending on the mode selected.
Mode button: Switches the mode from watts to grams and back.
Print Button: Sends the text on screen to the RS-232 port for printing
or recording
The back panel of the UW 5 is shown in Figure 2-3. It includes the following
components:
Clamp Support
Post
RS-232 Port
Transformer Jack
12 Vdc only!
2-5
Bottom Panel Description
The bottom panel of the UW 5 is shown in Figure 2.4. It includes the following
components:
Leveling Jacks: There are three support legs located on the bottom
panel, two of which are threaded to be able to act as leveling jacks for
the height adjustment to level the unit.
Drain Hose: The drain tube is stored in a clip on the bottom of the
unit. This drain is used to empty the unit when testing is complete.
Refer to Chapter 3 for details on usage.
Tank Overflow Drain Slots: In the event that excess water is poured
into the sound tank, water will be directed down the sides of the
tank and will exit through these slots onto the lab bench, thus
preventing water from getting into the electronics.
Standard Accessories:
Transducer Clamp: The clamp frees the operator from holding the
transducer head in the transducer well during testing.
Calibration support ring: This ring provides a platform for the 100
gram check weight when checking the unit's calibration and
performance.
Carrying Bag: A soft bag used for safely transporting and storing
the unit.
Note: The Carrying Case is an integral piece of the shipping container. Ship
with the carrying case in its original packing. See Chapter 4- Repackaging and
Shipping
2-7
Optional Accessories
Dissolved Oxygen Test Kit: Tests the dissolved oxygen content of the
degassed water. To order this kit, request Fluke PN 2212811.
Transformer Unit:
Input:
2-8
Chapter 3: Installation & The Operating Environment
Operation
UW 5 Systems Check
3-1
3-2
Unpacking and Inspection
Transducer Cone
3-3
Clamp Support Post
Hook Clamp
9 Volt Battery
Power Transformer
Manual
Carrying Case
3-4
Operation
Operating Environment
Precautions
Do not use any coupling medium other than degassed and distilled water.
Do not operate the UW 5 for more than 1 hour during testing. Change water
after one hour of use.
2. Boil the distilled water for 30 minutes in a clean glass flask. This will force the
oxygen and nitrogen from the water. Bottle the water as soon as possible.
3-5
3. Select some small glass bottles with good seals for storing the water. Glass
canning jars work well.
4. Siphon the boiling degassed water into the bottles and fill each bottle to the
brim. Leave no air space in the bottle.
6. Allow the water to cool in the bottles. As the water cools, it will contract and
a vacuum will be formed if the bottles have been properly sealed. Allow the
water to cool to room temperature.
7. Label and date each bottle. The degassed water should remain good for a
long time if the seal is not broken.
Note: When the bottle is opened and exposed to air, it can be used
during the following 45 minutes. Exposure to air makes this water
lose its excellent coupling property; therefore, the bottles should
not be opened until tests with the UW 5 are ready to begin. Be
sure to allow water to come to room temperature before use.
3-6
UW 5 Systems Check
1. Prior to testing, rinse the transducer well of the UW-5 to remove any foreign
particles. Drain off using the drain tube located in the front bottom of the
Cone Top
Cone Mounting Hole
unit. Level the unit using the two adjustable feet in the front of the base of the
unit. The unit is level when the bubble is centered. Inspect the transducer
cone for dents and clean if needed. Do not use a dented cone. Incorrect
readings may result. If the cone looks good, carefully install it on the
transducer mount pin in the tank as shown below.
Cone
Mounting Pin
4. Obtain a bottle of the distilled and degassed water prepared following the
procedures discussed earlier in this chapter, Preparing the Distilled and
Degassed Water. Be sure that the water is at room temperature before
continuing with set up.
3-7
5. Open the bottle of degassed water. When the vacuum seal is broken you
should be able to hear it. If you do not hear or feel the vacuum, discard the
water.
6. Use a Dissolved Oxygen Test kit to ensure that the oxygen content of the
water is less than 2 ppm.
7. Fill the tank with 850 ml 50 ml of fresh distilled and degassed water. Do not
spill water on the panel of the wattmeter. Fill until the water reaches slightly
above the bottom lip of the well, as shown below.
3-8
Beginning Ultrasound Power Measurements
Measurements
1. Place the transducer in the coupling medium partially submerged so that the head is
facing directly downward. Use the centering ring and clamp as needed so that the
transducer is exactly centered and is vertical (see section on universal clamp and
centering rings below). If the transducer is off center, or not aligned vertically, the
reading will be low and possibly out of tolerance. The transducer head should be
completely coupled with the distilled and degassed water and there should be no
bubbles beneath the radiating head of the
transducer.
2. Turn on the UW 5 using the ON switch on the front panel. Ensure that the unit is in
the Watts mode (displayed units will read 0).
3. Allow five minutes for the unit to warm up and stabilize before starting the
readings. Once the unit is warmed up, set the digital reading to 00.0 by pressing the
AUTO ZERO button. This may take several tries until the unit settles down. Avoid
any vibration or movement of the test head, since the unit is VERY sensitive. If the
unit cannot be zeroed, refer to the Troubleshooting in Appendix A.
6. After all of the readings are completed, shut off the ultrasound unit.
7. Remove the water from the transducer well when the measurements are complete.
Using the drain tube located in the bottom front, completely drain the well. Remove
the drain tube from its storage clip. Holding the tube end over a container, pinch the
tube just in front of the stopper with one hand while pulling the stopper out with the
other. Remove the stopper and allow the water to drain completely. It is important
to fully drain the unit if it is to be stored. This will prevent bacterial growth and
other potential water related damage.
3-9
Remove the tube from its clip and raise
the tube end above the level of water in
the tank before removing the drain cap, to
avoid getting wet.
8. Dispose of any water left in the opened bottle of degassed and distilled water. The
water will absorb oxygen over time, rendering it ineffective as a coupling medium.
3-10
Using the Universal Transducer Clamp Assembly and
Centering Rings
The universal transducer clamp assembly frees the operator from holding
the transducer treatment (radiating) head in the coupling water and
prevents transducer movement, ensuring more accurate and stable
readings. The centering rings help to properly center and aim the
transducer head in the tank.
Hook Clamp
3-11
Figure A Figure B
Clamp orientation Clamp orientation
transducer without transducer with
handle handle
Use some form of performance record labels or sheets for record keeping during
testing.
3-12
4. Record these values under Ultrasound Setting on the label.
When this method is used, an exact meter setting is obtained for each power desired.
This enables the physical therapist to select exactly the ultrasound output that the
patient requires.
4. Record the Ultrasound Setting and the actual UW 5 reading on the label.
3-13
Connecting to a Computer
Communications Protocol
3-14
Chapter 4: Safety, Maintenance & Storage
4-1
4-2
Recommended Procedures and Precautions
When using the UW 5 to test ultrasound devices, follow the safety precautions
specified by the ultrasound manufacturer.
4-3
6. Remove the calibration check weight. It is normal for the unit to
take 30 seconds to 1 minute to completely return to zero.
Maintenance
4-4
Service
4-5
Battery Replacement
When the display blinks several times and turns off shortly after it
is turned on, the battery is low and should be replaced. Be aware
that when the unit is running on battery, it will shut down within
8-10 minutes automatically, when not being actively used. If the
battery is low, it will shut down
within seconds of turning on. The
alkaline battery (9 V Duracell MN
1604 or equivalent) must be
replaced or alternatively a wall
mounted transformer unit may
be used. To replace the battery,
open the hinged plastic battery
cover on the instrument's back
panel to expose the battery
compartment. Replace the
battery, and close the battery
cover.
Storage
The UW 5 should be protected from temperature extremes that can cause con-
densation within the unit and stored away from corrosive fumes and vapors.
4-6
Repackaging and Shipping
When the UW 5 is shipped to Fluke for service or repair, the
unit should be shipped in its carrying case and the original box
with foam inserts. If this original packaging has been damaged or
lost, it is strongly recommended that the unit be taken to a
professional Pack and Ship service so that it will be adequately
cushioned to protect the delicate instrumentation. It is also
strongly recommended that the unit be insured for the amount of
its original purchase price. Please note that returning the unit to
Fluke with inadequate shipping protection can void the
warranty.
If the unit was sent to Fluke in its original packaging, and that
packaging is in satisfactory condition, Fluke will return the unit in
it after servicing. Otherwise, Fluke will use alternate packaging
encased in molded foam that holds the UW 5 securely inside the
box.
Proper placement of the foam inserts when re-using the original packaging.
Remove the cone and place it in the pocket of the foam insert.
Remove all the centering rings from the tank. Store the
centering rings in right side pocket of the carrying bag.
4-7
Calibration Check
Weight
Transformer shipping
box pocket Calibration Weight
Adapter Pedestal
Universal Transducer
Clamp Centering Rings
Clamp Support
Post
Clamp Hook
Figure 4-1
Protective Foam
storage ring
Operators Manual
Carrying Case
4-8
Place the cone in its shipping pocket. FAILURE TO PLACE THE CONE
IN ITS SHIPPING POCKET MAY RESULT IN DAMAGE TO THE
CONE AND VOID THE WARRANTY! Zip the canvas bag cover closed.
Before the UW 5 is returned to Fluke, make sure you have addressed each
item in the following checklist:
Include a tag that specifies the Return Authorization Number, the full
model number and the serial number.
Provide Fluke with a contact name, telephone number, and email (if
applicable), should there be any questions.
4-9
4-10
Appendix A: Troubleshooting Guide
A-1
Error Codes
The UW 5 will display an error code if improper use or an abnormal condition is detected.
Consult the following table for possible error codes, the probable cause, and corrective action.
A-2
ErrorCode Description Corrective Action
E-11 Indicates an attempt to store a In its original application as a balance,
measured value when the displayed a secondary function of the ON button
value is zero. This error code will was to add the current measurement to
appear momentarily if the ON button is the value stored in memory. This is not
pressed after the instrument is turned applicable to the UW 5 and may be
on. ignored. Turn the UW 5 off, then on to
restore normal function.
E-54 Appears on the display when the unit is Return the unit to the factory service
powered on if the electronics are no center.
longer within factory-set parameters.
Probable causes include:
RS-232 Port
Communication failures between the UW 5 and a printer or a PC are usually caused by the
serial cable or incorrect parameter settings. Troubleshoot as follows:
1. Verify that the correct serial cable is being used. The correct cable is Fluke part number
2238659 or equivalent 9-pin straight-through male-female cable.
2. If attempting to communicate with a PC, verify that the serial cable is connected to the
desired port and that the port settings are 1200, 7, N, 1.
3. If attempting to interface with a printer, check the printers settings.
Other Problems
Unit does not return to 0.0 +/- .1 watt after taking readings.
Allow at least 10 seconds for the reading to return to zero. There is a lag in the readings due to
potting on the strain gauges.
A-3
There is a possibility that air bubbles have collected under the cone causing a slight change in
the buoyancy. Gently spin the cone to help dislodge them and lightly tap the sides of the unit
while tipping the unit on edge until all air bubbles appear to be removed.
If allowing 10 seconds more does not allow reading to return to zero, then the unit and water
have probably not fully temperature equalized. Thus allow the unit to sit while turned on for at
least 10 more minutes then re-zero the unit and try again. Repeat the 10-minute settling time
again if zero drift persists.
A-4
A-5
UW 5
1-888-993-5853