E500 Series: E F C P
E500 Series: E F C P
E500 Series: E F C P
E500 SERIES
EXPANSIVE FUNCTIONALITY IN
A C OMPACT PACKAGE
POWERFUL
Get a high torque (150%) at speeds as low as 1Hz
A regenerative braking resistor can be
connected (0.4K or more)
The high response current limit function helps provide safety
Now with an even higher output current rating
SIMPLE
Easy to operate.
The control panel now has a frequency setting knob as
standard equipment.
Easy to maintain.
Easy access make the cooling fan easy to replace.
Wiring is simple.
Screwed terminal plates are used for the main circuit and
for the control circuit (leads plug in).
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NT • JAPA
BODIES
1
Contents
Features 3
Networks 6
Model Configurations 7
Standard Specifications 8
Operation 14
List of Parameters 15
SMALL
Description of Parameters 18
Protective Functions 29
Connection Examples 30
Peripherals 32
Optional Equipment 34
Most compact inverter in its class.
Characteristic Data 39
Only 85% the volume of a Mitsubishi FREQROL-
U100 (for FR-E520-0.2K). Motor Applications 40
Cautions 41
Height is now standardized.
All models from 0.1 to 3.7kW are the same 128mm in
height making panel layout easier. (Except FR-E540)
2
Features
Advanced Mitsubishi Technology Creates a Winner
Highly Cost-Effective and Very Powerful
■ High Torque (150 %) at Speeds as Low as 1Hz.
Mitsubishi has achieved a 1Hz 150% torque by combining slip compensation with its original general-purpose flux vector control. Operation
can be controlled by general-purpose flux vector control even when motor characteristics vary simply by using the off-line auto-tuning function.
300
200
100
Torque (%)
Rotation speed
(r/min)
0
30 90180 300 600 900 1200 1500 1800
–100
–200
–300
3
Features
■ Easy to Maintain
● Easy access makes changing the cooling fan very simple. Operating
life can also be increased by turning ON-OFF control on.
■ Easy to Wire
Actual Size
● A screwed terminal plate is used for the main circuit.
● A screwed terminal plate is also used for the all new control
circuit (with plug in leads). The wide lead holes allow two leads
to be plugged in simultaneously.
4
Features
Restrictions
A compact, lightweight DC reactor (FR-BEL) can be connected to all
capacities.
■ EMC Filter 2
4 Since the frequency components are
Time (sec) concentrated, the motor generates a
Use the optional EMC filter to help to comply with EMC standards. 0 2k 4k 6k 8k
Frequency (Hz)
10k 12k 0 grating metallic noise.
■ Full Line-Up of Capacities Available ■ Ample Protection Functions for Safer Operation
The FR-E500 is the first line-up in its class to include 5.5kW and ● Instantaneous power failure stop restart function: Can start while
7.5kW capacities, which extends the range to 0.1–7.5kW. coasting.
● Built-in electronic overcurrent protection
■ Compatible with Single-Phase Power Supplies ● Alarm retry selection
Compatible with single phase 100V and 200V as well as three-phase
200V and 400V power supplies. (Output is three-phase 200V.)
■ Compatible with Numerous I/Os
● Multi-speed operation (15 speeds)
■ Compatibility with Data Communications Also ● 4 to 20mA input
Standard ● Multi-input terminals: Select four inputs from 11 possible input
types
● We've added RS-485 communications functionality as standard,
● Multi-output terminals: Select three outputs from 12 possible
so you can control operations via data communications once the output types
control panel is removed. ● 24V external power supply output (permissible values: 24V DC
Note: An “off-the-shelf” converter is needed for RS-232C communication.
0.1A)
Model: Converter FA-T-RS40 Series
Mitsubishi Electric Engineering
Industrial Systems Division ■ Operating Functions
Model: ● JOG operation
Cable with built-in interface DAFX-CAB Series
Connector conversion cable DINV-485CAB ● Frequency jumps (three points): Avoid the machine’s resonant
● The inverter can be run using PLC X and Y frequency
instructions via CC-Link (compatible models
to be released soon), making programming
■ Other Convenient Functions
easy. ● Fast acceleration/deceleration mode
● Full monitoring: Monitors actual operating time and more
● Second functions: Switch between two sets of motor
characteristics
5 ● Zero current detection
Networks
Compatible with RS-485 and CC-Link.
Master station
Setup software
Up to 32 units
RS-485
■ Functions
Sample screen
● Set and edit parameters ● Monitor ● Test operation showing monitoring
and meter displays
● Diagnosis ● System settings ● Files ● Windows ● Help
Power supply
RS-485
6
Model Configurations
■ Model
FR _ E520 _ 3.7 K _
Model Voltage class Model Inverter Model Protective construction
E510 100V class 0.1– Shows the capacity None IP20
E520 200V class 7.5 [kW] C IP40
E540 400V class
Model Voltage class Model Operating specifications
None Three-phase input None Frequency setting knob model
S Single-phase input N* CC-Link
Single-phase input Note: * FR-E540 is compatible when equipped with
W
(double voltage output) the optional FR-E5NC.
7
Standard Specifications
Ratings
■ Three-Phase 200V Power Supply
Model FR-E520- (N) 0.1K 0.2K 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K
Applied motor capacity (kW) (Note 1) 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5
Power rated capacity (kVA) (Note 2) 0.3 0.6 1.2 2.0 3.2 4.4 7.0 9.5 13.1
Rated current (A) (Note 6) 0.8 (0.8) 1.5 (1.4) 3 (2.5) 5 (4.1) 8 (7) 11 (10) 17.5 (16.5) 24 (23) 33 (31)
Output
Overload current rating (Note 3) 150% for 60 seconds, 200% for 0.5 seconds (reverse limited characteristics)
Supply capacity (kVA) (Note 5) 0.4 0.8 1.5 2.5 4.5 5.5 9 12 17
Approximate weight kg (lb) 0.6 (1.3) 0.6 (1.3) 0.8 (1.8) 1.0 (2.2) 1.7 (3.7) 1.7 (3.7) 2.2 (4.9) 4.4 (9.7) 4.9 (10.8)
Applied motor capacity (kW) (Note 1) 0.4 0.75 1.5 2.2 3.7 5.5 7.5
Power rated capacity (kVA) (Note 2) 1.2 2.0 3.0 4.6 7.2 9.1 13.0
Rated current (A) (Note 6) 1.6 (1.4) 2.6 (2.2) 4.0 (3.8) 6.0 (5.4) 9.5 (8.7) 12 17
Output
Overload current rating (Note 3) 150% for 60 seconds, 200% for 0.5 seconds (reverse limited characteristics)
Approximate weight kg (lb) 1.9 (4.2) 1.9 (4.2) 2.0 (4.4) 2.1 (4.6) 2.1 (4.6) 3.8 (8.4) 3.8 (8.4)
Applied motor capacity (kW) (Note 1) 0.1 0.2 0.4 0.75 Applied motor capacity (kW) (Note 1) 0.1 0.2 0.4 0.75
Power rated capacity (kVA) (Note 2) 0.3 0.6 1.2 2.0 Power rated capacity (kVA) (Note 2) 0.3 0.6 1.2 2
Rated current (A) (Note 6) 0.8 (0.8) 1.5 (1.4) 3 (2.5) 5 (4.1) Rated current (A) (Note 6) 0.8 1.5 3 5
Output Output
Overload current rating (Note 3) 150% for 60 seconds, 200% for 0.5 seconds Overload current rating (Note 3) 150% for 60 seconds, 200% for 0.5 seconds
Voltage (Note 4) 3-phase 200–240V, 50/60Hz Voltage (Note 4) 3-phase 200–230V, 50/60Hz
Supply capacity (kVA) (Note 5) 0.5 0.9 1.5 2.5 Supply capacity (kVA) (Note 5) 0.5 0.9 1.5 2.5
Approximate weight kg (lb) 0.6 (1.3) 0.6 (1.3) 1.0 (2.2) 1.7 (3.7) Approximate weight kg (lb) 0.6 (1.3) 0.6 (1.3) 1.0 (2.2) 1.7 (3.7)
Notes:
1. The applied motor shown is the maximum application capacity when a standard (PWM frequency selection) set to 2kHz or more when the ambient temperature is 40°C
four-pole Mitsubishi motors is used. (30°C for IP40 construction) or higher.
2. The rated output capacity is for a 230V output voltage. 7. When using a DC power supply:
3. After operation in the overload region, care should be taken to make sure that (1) Use DC 280V ±10% as a guide for the supply voltage fluctuation range and try
standard operating conditions are once again met. to keep voltage at 300V DC or less.
4. The maximum output voltage should not exceed the power supply voltage. Any (2) There is a larger surge current when the power is turned on compared with an
voltage less than that can be set as the maximum output voltage. The exception is AC power supply. Keep the number of “on-offs” to a minimum.
the FR-E510W series. (3) Ensure a voltage of DC 300V to keep torque characteristics the same as with an
5. The power supply capacity will vary with the value of the power supply impedance AC power supply.
(including the input reactor and power lines). 8. Please refer to the sequencer side specifications below for information on the
8
6. The rated output current shown in parentheses is for low-noise operation with Pr. 72 communications specifications for CC-Link communication.
Standard Specifications
■ Common Specifications
Control method selection Soft-PWM control or high carrier frequency PWM control; select V/F control or general-purpose flux vector control.
(Note 4) Between terminals 2 and 5 1/500 of the maximum set frequency (for the 5V DC input), 1/1000 of maximum set frequency (for the 10V DC
Frequency Analog input
control input at 4 to 20mA DC), or 1/256 of maximum set frequency (using control panel knob).
resolution (Note 4)
Digital input When set digitally on control panel 0.01Hz (less than 100Hz) or 0.1Hz (100Hz and up).
Analog input (Note 4) ±0.5% of maximum output frequency 25°C (53°F) ±10°C (±21.2°F).
Frequency
precision
Digital input Within 0.01% of set output frequency.
Voltage/frequency characteristics Any base frequency setting possible between 0 and 400Hz; constant torque or variable torque pattern selection possible.
Starting torque Minimum 150% at 1Hz or minimum 200% at 3Hz: General purpose flux vector control when set for slip compensation.
Regenerative (Note 1) 0.1 and 0.2K: 150% minimum; 0.4 and 0.75K: 100% minimum; 1.5K: 50% minimum; 2.2K, 3.7K, 5.5K and 7.5K: 20% minimum.
Braking torque
DC braking Variable operation frequency (0 to 120Hz), operation time (0 to 10 seconds), operation voltage (0 to 30%).
Current stall prevention operation level Operation current level setting possible (0 to 200% variable), enable/disable selection.
Operation specifications
Voltage stall prevention operation level Operation level is fixed, enable/disable selection.
Frequency Analog input (Note 4) 0 to 5V DC, 0 to 10V DC, 4 to 20mA DC, built-in analog knob.
setting
signal (Note 5) Digital input Input from control panel. (CC-Link Series: Input using CC-Link communications or parameter unit.)
Starting signal (Note 5) Individual selection of forward or reverse run; starting signal self-hold input (3-wire input) selective.
Alarm reset (Note 6) Used to reset alarm output provided when protective function is activated.
Multi-speed selection (Note 6) Up to 15 set speeds (each speed can be set between 0 and 400Hz; speed can be changed via control panel or during operation).
Input signals
2nd function selection (Note 6) Selects 2nd function (acceleration time, deceleration time, torque boost, base frequency, electronic overcurrent protection).
Output stop (Note 6) Instant shut-off of inverter output (frequency and voltage).
Current input selection (Note 4) Select input of frequency setting signal 4 to 20mA DC (terminal No.4).
Select using
Select self-hold at start (Note 4) Select self-hold of start signal. Pr.180 to Pr.183.
External thermal input (Note 6) Thermal contact input for when stopping inverter with an externally mounted thermal relay.
Switching between operation modes (Note 4) PU and external operation Enables external switching between PU operation and external operation.
Maximum and minimum frequency settings, frequency jump operation, external thermal input selection, instantaneous power failure
Operation functions restart operation, forward run/reverse run prevention, slip compensation, operation mode selection, off-line auto tuning function, PID
control (Note 4), and computer link operation (RS-485), CC-Link operation (Note 8).
Output signals
Two types of open collector output can be selected from: inverter running, frequency reached, frequency detection, overload warning,
Operation status zero current detection, output current detection, maximum PID(Note 4), minimum PID(Note 4), PID forward run, PID reverse run(Note 4),
operation ready, minor failure, and error. One type can be selected for the contact output (AC 230V 0.3A, DC 30V 0.3A).
For meter (Note 4) One type can be selected from: output frequency, motor current, or output voltage. Pulse train output (1440 pulse/second full scale).
Displayed on Operation status Output voltage, output current, set frequency, and running.
Display
control panel
Error details Details of errors are displayed when the protective function activates. Details of up to four errors are saved.
Displayed on LED Power on (POWER), Error (ALARM) (CC-Link Series: Power (POWER), Error (ALARM), Operational state (L.RUN, SD, RD, L.ERR))
Overcurrent shut-off (during acceleration, deceleration, and constant speed), regenerative overvoltage shut-off, undervoltage (Note 3),
Protective and warning functions instantaneous power failure (Note 3), overload shut-off (electronic thermal relay), output short, stall prevention, brake resistor overheating,
fin overheating, fan breakdown (Note 5), parameter error, PU disconnected, ground fault protection.
Ambient temperature -10°C (-21.2°F) to +50°C (+106°F) (no freezing; -10 to +40°C for IP40 model).
Environment
Atmosphere Indoors (no corrosive gases, flammable gases, oil mist or dust)
Altitude and vibration Maximum 1000m (3280.8 ft) above sea level, maximum 5.9 m/s2 {0.6G} (Conform to JIS C 0911.)
Notes: 1. The indicated control torque size is the short-term average torque (which changes with motor loss) when decelerated at maximum rate from 60Hz when the motor
is operated alone. It is not continuous regenerative torque. Deceleration from frequencies in excess of the base frequency will have lower average deceleration
torque values. The inverters have no built-in brake resistors, so when the regenerative energy is high, use the optional brake resistor. A BU model brake unit may
also be used (except with 0.1K and 0.2K models). The control torque when a brake resistor is used is shown on page 41; the same for when a brake unit is used
is shown on page 36.
2. Temperature to which units can be exposed for a short time, such as during transportation.
3. When an insufficient voltage or instantaneous power failure occurs, error display and output do not work, but the inverter is protected. Depending on the operating
status (e.g., the size of the load),. Overcurrent protection, regenerative overvoltage protection etc. may engage upon restoration of power.
4. This function is not available for the CC-Link Series.
5. For the CC-Link series, can be set by means of CC-Link communications or the optional parameter unit.
6. For the CC-Link series, can be set by means of CC-Link communications or one of the input terminals.
9 7. For the CC-Link series, display is possible when the optional parameter unit is in use.
8. This form is not available with the frequency setting volume type.
External Dimension Diagrams and Terminal Layouts
■ Three-Phase, 200V Power Supply (Frequency Setting Volume Type) Unit: mm (inch)
(0.20)
(0.20)
ø5 (0.20) hole The frequency setting knob 2-ø5 (0.20) hole can be removed.
D1 D1
5
can be removed.
5
118 (4.65)
128 (5.04)
118 (4.65)
129 (5.08)
(0.20)
5
(0.20)
5 (0.20) D2
29 68 (2.68) 11 (0.43)
5
11 (0.43)
6 (1.14) 96 (3.78) 6 (0.24) 7 D
5 (0.20) 4 (0.24) 108 (4.25) (0.28)
6 56 (2.20) 6 11 (0.43) (0.16)
(0.24) 68 (2.68) (0.24) 7 D
(0.28)
(0.31)
2-ø6 (0.24) hole The frequency setting knob
can be removed.
(0.20)
260 (10.24)
244 (9.61)
(0.20)
5
5 (0.20) 5 (0.20)
82.5 (3.25) 68 (2.68) 19.5 (0.77) 11 (0.43)
(0.31)
170 (6.69)
Wiring holes
Cooling fan
Cooling fan
ø5 (0.20) hole The frequency setting knob The frequency setting knob
(0.20)
5
118 (4.65)
128 (5.04)
118 (4.65)
129 (5.08)
(0.20)
5
(0.20)
5 (0.20) D2
5
(0.20
(0.20)
ø5 (0.20) hole
5
5
2-ø5 (0.20) hole
118 (4.65)
128 (5.04)
118 (4.65)
128 (5.04)
(0.20)
(0.20)
5
5 8
5
Wiring holes
Capacity D D1
0.1KN 95.6 (3.76) 10 (0.39)
0.2KN 95.6 (3.76) 10 (0.39)
Wiring holes
0.4KN 127.6 (5.02) 42 (1.65)
0.75KN 147.6 (5.81) 62 (2.44)
Note: The 0.75K unit has a cooling fan.
(0.31)
(0.20)
8
5 118 (4.65)
(0.20) 128 (5.04)
260 (10.24)
244 (9.61)
5
5 (0.20) 5
62.5 (2.46) 68 (2.68) 19.5 30.6 55 (2.17) 72 (2.83) (0.20)
8 (0.31)
55 (2.17) 114.5 (4.51) (0.77) (1.20) 157.6 (6.20)
6 158 (6.22) 6
(0.24) 170 (6.70) (0.24)
6 (0.24)
Wiring holes 96 (3.78) 68 (2.68) 16 (0.63) 11 (0.43) 10 (0.39)
8 (0.31) 164 (6.46) 8 (0.31) 112.5 (4.43) 57.5
180 (7.09) 19.6 170 (6.69) (2.26)
(0.77) 189.6 (7.46)
Wiring holes
140 (5.51)
.2
73 (2.87)
.2
ø5
2-
D1
ø5
2-
138 (5.43)
150 (5.91)
138 (5.43)
150 (5.91)
NP
5
7 148 (5.83)
5 (0.20)
7 D 238 (9.37) (0.28)
(0.20)
128 (5.04) (0.28)
Capacity D D1
0.4/0.75K 116 (4.57) 44 (1.73)
1.5–3.7K 136 (5.35) 64 (2.52)
Note: FR-E540-0.4K, 0.75K do not have
cooling fans.
Cooling fan ∗ With the CC-Link option, a signal terminal Cooling fan
11
Terminal Connection Diagram
● Frequency Setting Volume Type Inverter
FREQROL-E520S, E510W
NFB
MC
R (L2)
Single-phase
AC power S (L2) Inverter
supply
FREQROL-E520, E540
NFB
MC
Motor
R (L1) U
3-phase
AC power S (L2) V IM
supply
T (L3) W
Short bar
P1 (Note 4)
DC supply-coordinating
reactor (optional)
● CC-Link Inverter
FREQROL-E520-KN
NFB
Motor
3-phase R (L1) U
AC power S (L2) V
supply T (L3) W
Short bar Ground
Output stop MRS P1 DC supply-coordinating
reactor (optional)
Reset RES (+) P
PR Brake resistor (optional)
Sink input SD
(Note 6) Brake unit (optional)
Common N
SD (Note 5)
(–) High power factor
converter FR-HC
(option)
Source input P24
(Note 5) A
Reset P24
B Error output
(Relay output)
C
Terminating resistor
12
Description of Terminal Specifications
Model type
Terminal symbol Terminal name Explanation Frequency
setting CC-Link
volume type
R, S, T Main circuit R, S, T Connected to the commercial power supply. When using a DC power input for units with 3-phase power input
(L1, L2, (L1, L2, L3) AC power specifications, please connect it across terminals R (L1) and S (L2). When using a high power factor converter
L3) (Note 2) supply input (FR-HC), do not connect anything.
P, PR This terminal is used to connect the optional dedicated brake resistor (cannot be connected to the 0.1K and
Main circuit Brake resistor connection
(+, PR) 0.2K models).
P, N (+, -) Brake unit connection Connect the optional brake unit and high power factor converter to these terminals.
P, P1 DC reactor connection Remove the short bar between terminals P (+) and P1 and connect the optional power
Power factor improvement
(+, P1) factor improvement DC reactor (FR-BEL).
Ground (Earth) This is for grounding the inverter chassis. Always ground the inverter.
STF Forward run start Serves as the forward run command when terminals STF-SD are ON. If terminals STF and STR-SD are
ON simultaneously, they serve as –
STR Reverse run start Serves as the reverse run command when terminals STR-SD are ON. the stop command.
This is used to cancel the hold state when the protection circuit activates. Turn ON terminals RES-SD for
RES Reset
0.1 second or more, and then turn them OFF.
SD Contact input common This is the common terminal for the contact input terminal and the display meter (Note 4).
When connecting a transistor output (open collector output) such as a programmable logic controller (PLC),
Control circuit PC External transistor common malfunctions caused by supplied current can be prevented by connecting the external power common for the –
(input signals) transistor output to this terminal. It is possible to use 24V DC 0.1A as the power supply.
When 0 to 5V DC (or 0 to 10V) is input, the maximum output frequency is reached at 5V (10V). The input and
2 Frequency setting (voltage) output are proportional. 5V DC and 10V DC are changed using Pr. 73 (See page 23). Input resistance is 10kΩ; –
tolerable input voltage is 20V.
Frequency setting input This is the common terminal for the frequency setting signal (Note 4).
5 –
common Do not ground this common.
Input 4 to 20mA DC. The maximum output frequency is reached at 20mA. At shipment, the inverter is adjusted
Frequency setting
4 so that 4mA gives 0Hz and 20mA gives 60Hz. The maximum tolerable current is 30mA; the input resistance –
(current signal)
is approximately 250Ω.
Contact input Common terminal for contact inputs when using source input. When using source input, turn signals ON
P24 –
common (source) by shorting to this terminal or OFF by leaving it open.
This is a contact output that indicates that the inverter's protection circuit has
functioned and the output has stopped. 200V AC 0.3A or 30V DC 0.3A. When an
A, B, C Alarm output
alarm occurs, there is non-continuity between B-C (continuity between A-C); in normal The terminal function
operations, there is continuity between B-C (non-continuity between A-C). changes according to
the selection for output
L level is output when the inverter output frequency is higher than the starting
terminal function
RUN Inverter running frequency (the default of 0.5Hz is changeable); H level is output when stopped or
(Pr.190 to Pr.192)
–
during DC braking (Note 1). Tolerable load: 24V DC 0.1A.
(See page 26.)
Control circuit
(output signals) L level is output when the output frequency is higher than the set detection
FU Frequency detection –
frequency; H level is output when it is lower (Note 1). Tolerable load: 24V DC 0.1A.
When shipped, the inverter is set so that when terminals FM-SD are opened, 60Hz gives about 5V and output
FM For display meter frequency is proportional. The output voltage is a pulse waveform, so a digital display meter can be connected. –
Pulse specification: 1440 pulse/sec. at 60Hz.
DA
CC-Link DB
CC-Link communication
communi- DG –
signal CC-Link communication signal Connects the master station and other local stations when using CC-Link
cations SLD
communications.
FG
Notes: 1. The L level is when the open connector output transistor turns ON (continuity state). The H level is when it is OFF (non-continuity state).
2. In the case of units with single-phase power input specifications, the only AC power input terminals are R and S.
3. : Applicable. – : Not applicable.
4. For the E540 models, terminals SD, 5 and SE are isolated. For other models, e.g. E510 terminal SE is isolated from terminals SD and 5.
13
Operation
■ Control Panel (Frequency Setting Volume Type)
Up/Down keys
STOP/RESET key Frequency setting knob
Used while running Reverse key
Hinged cover (removable) STOP/RESET key
RUN key
Forward key
● Monitor Hz A
setting knob. Display
MON
EXT
MON
EXT
MON
EXT
SET SET
SET
(Note)
Inverter
MODE
Motor
R (L1) U MODE
STF
STR MODE
SD
10 Alarm history Parameter Read software
Frequency Alarm history clear clear All clear version
2
potentiometer 5 Pr.79=2 ● Help
Display MODE PU
STF
STR
SD
Pr.79=3 14
List of Parameters
Series name
Function Pr. No. Name Setting range Minimum setting Default setting Frequency
setting CC-Link
volume type
Series name
Function Pr. No. Name Setting range Minimum setting Default setting Frequency
setting CC-Link
volume type
Notes: 1. This indicates a parameter whose setting is ignored when general-purpose flux vector control mode is selected.
2. The set values for the parameters in the shaded areas can be altered during operations even if Pr.77 ( Parameter write disable) is set to 0 (default setting).
3. Even if Pr.77 (Parameter write disable) is set to 2, the set value cannot be changed during operations.
4. Since they are calibrated before shipment, settings will vary slightly from inverter to inverter. Some are set to a frequency is slightly higher than 60Hz.
5. Some of the names of CC-Link Series functions differ from those of frequency setting volume type functions.
6. : Applicable. – : Not applicable.
7. The setting depends on the inverter capacity: (0.1K to 3.7K) / (5.5K to 7.5K)
8. The ground fault detection setting parameter is not applicable to the FR-E540 series.
The FR-E540 series is automatically set to detect ground faults.
9. The setting for the FR-E540-5.5K / 7.5K is 4%.
16
Description of Parameters
Pr. 0–Pr. 6
Note: “Parameter” is sometimes abbreviated “Pr.”
Frequency setting 5V
signal (10V)
(20mA) Speed 1
(High) Speed
5 Speed
Output frequency
Speed 2
Note: Set Pr.18 if you need an maximum frequency of 120Hz or higher. (Middle) Speed 6
Speed 3 4
(Low)
Pr. 19
Base frequency Notes: 1. When Pr.24–Pr.27 and Pr.232–Pr.239 are set to 9999 (default setting),
voltage (Note 1)
4 –7 and 8 –15 cannot be selected (or run).
Pr. 3 Base frequency 400Hz
2. Multi-speed settings have priority over analog input commands
(between terminals 2 and 5 or 4 and 5).
Note: When Pr.19 is set to 8888, the maximum output voltage is 95% of the power 3. Multi-speed settings can be done during PU operation or external operation.
supply voltage. When Pr.19 is set to 9999 (the default setting), the maximum 4. For three-speed settings (when Pr.24–Pr.27 and Pr.232–Pr.239 are not set),
output voltage is the same as the power supply voltage. selection of two or more speeds simultaneously will set the speed to the
speed set at the low speed signal terminal.
5. Terminals used for REX signal input are assigned by Pr.180 –Pr.183
(input terminal function selection).
17
Description of Parameters
Pr. 7–Pr.14
Setting Acceleration/
Output frequency
Pr. 7 Pr. 8
Deceleration Time
Pr. 7 Acceleration time frequency Pr. 10 Operating frequency
Time
Pr. 8 Deceleration time Pr. 12
DC brake
Operating
Pr. 20 Acceleration/deceleration reference voltage
voltage
Time
60
Set range
Pr. 20
Pr. 13
Operating frequency
0
Frequency setting signal (V) Time
Forward ON
Output voltage
Setting 2 Setting 3
DC Injection Brake
Pr.10 Pr.11 Pr.12 For elevated loads For elevated loads
Boot during forward: 0%
Adjustment Boost during forward:
Parameter 0 setting
Boot during reverse: 0%
Boost during reverse:
Parameter 0 setting
● The stopping precision for positioning or similar operations can Pr.0 Pr.0
Base frequency Base frequency
be adjusted to the load by setting the time for which the DC Output frequency (Hz) Output frequency (Hz)
Pr.15 – Pr. 30
Pr.15 Pr. 16 JOG Operation Settings Pr. 24 Pr. 25 Pr. 26 Pr. 27
Pr. 15 JOG frequency See the description of Pr. 4
Pr. 16 JOG acceleration/deceleration time
Acceleration/Deceleration Pattern
● JOG operation can be run from the control panel. Pr. 29
(See manual for details.)
Selection
● JOG operation is not available during external operation. You can select the best pattern for your application.
● Setting 0 (linear acceleration/deceleration): The most common
Output frequency (Hz) acceleration/deceleration pattern. Normally, you should use this
Pr. 20 setting.
Pr. 15
JOG frequency Forward
● Setting 1 (S-curve acceleration/deceleration A): Use this pattern
setting range
Reverse
Time when you need acceleration/deceleration in a short time frame in
Pr. 16 high-speed zones of 60Hz and above. In this acceleration/
deceleration pattern, fb (the base frequency) is the inf lection
Forward ON point. You can set the acceleration/deceleration time to match
Time
Reverse
the reduction in motor torque in fixed output operation zones of
ON
Time
60 Hz and above. It is suited for applications such as main axes of
machine tools.
● Setting 2 (S-curve acceleration/deceleration B): Because it
Setting the High-Speed Maximum always accelerates/decelerates in an S-curve between f2 (current
Pr.18
Frequency frequency) and f1 (target frequency), the shock of acceleration/
deceleration is softened, which prevents load wobble.
● Set this when operating beyond 120Hz.
● Set this parameter to have Pr.1 (maximum frequency) automatically Setting 0 Setting 1 Setting 2
changed to this value. Linear acceleration/ S-curve acceleration/ S-curve acceleration/
deceleration deceleration A deceleration B
Output frequency (Hz)
tb
f2
Pr. 23 Stall prevention operation at double speed Pr. 70 Special regenerative brake duty
Pr. 66 Stall prevention operation level reduction starting frequency ● Set this when you need a higher regenerative brake duty, for
instance, when operation involves frequent starts and stops.
● Use Pr.22 to set the stall prevention operation level. It is usually Since the capacity of the brake resistor will have to be increased,
set to 150% (default). use the optional high-frequency brake resistor.
● When operated faster than 60Hz, the motor current does not ● Setting Method: After “Select Change Duty” is set to 1 in Pr.30,
increase, so acceleration is not always available. To improve the use Pr.70 to set the duty.
motor operating characteristics, the stall prevention operation
level can be decreased in the high frequency zone. Normally, Default setting for
Default setting for Pr.70
Model regenerative brake duty
Pr.66 is set to 60Hz and Pr.23 to 100%. (when Pr. 30=0) (when Pr. 30=0)
● When Pr.23 is set to 9999 (default), the stall prevention operation FR-E520-0.4K–3.7K / (Note 1)
3% / 2% fixed 0%
level is the value set in Pr.22 and is constant to 400 Hz. 55K / 72.5K
19
Description of Parameters
Pr. 31–Pr. 43
Pr. 31– 36 Frequency Jumps Pr. 39 Frequency at 20mA Input
● To bypass the resonant frequency of a piece of machinery, jump ● The frequency setting signal from outside the inverter can set the
over that frequency. You can set three jump points. The jump frequency used for 20mA.
frequency can be the frequency either above or below the jump
point. fm 1 Pr. 39
● The setting for 1A, 2A, or 3A becomes the jump point; operation
Pr. 38
3B
Output frequency (Hz)
Pr. 34
2B
Pr. 33 2A
Note: There is no need to input a 20mA current between terminals 4 and 5.
Pr. 32 1B
*The operating frequency command
1A
Pr. 31 in the jump range is the operating
frequency given in the bulleted item. Pr. 41 Up-to-Frequency Sensitivity
Frequency setting signal ● The output signal operating width when the output frequency
reaches operating frequency can be adjusted within the range 0
Notes: 1. No jumps are made when set to 9999 (the default). to ±100%.
2. During acceleration or deceleration, the operating frequency in the set
range is passed over. Adjustment range
Operating frequency
Pr. 41
Output frequency
operating speed in the same units as the speed specifications of Output signal
the machinery you are using. SU H level L level H level
● Set the machine speed when operated at 60Hz. L: Output transistor ON H: Output transistor OFF
● You can set the frequency when the frequency setting signal Time
Output signal
input externally is 5V DC (or 10V DC). FU
H level L level H level
Pr. 38
fm 1
● Use Pr.43 to engage frequency detection only when operating in
Output frequency (Hz)
Output frequency
range
reverse. (The value set in Pr.42 only works for forward operation.)
fm 2 This can be effective when timing use of electromagnetic brakes
based on forward (up) and reverse (down), as in elevators. The
default setting is 9999, which means that the value set in Pr.42 is
Frequency setting signal 5V (10V) used for both forward and reverse.
Adjustment range
Note: There is no need to input a 5V DC (or 10V DC) voltage between terminals
Detection
2 and 5. Forward
frequency
Pr. 42
Output frequency
Time
Reverse
Pr. 43
20
Description of Parameters
Pr. 44 –Pr. 65
Pr. 44 – 48 Setting the 2nd Control Functions Pr. 52
0 100
Pr. 44 2nd acceleration/deceleration time Running/stopped Stopped Running
Output frequency Output frequency Set frequency Output frequency
Pr. 45 2nd deceleration time Pr. 47 2nd base frequency
Output current Output current
Pr. 46 2nd torque boost Pr. 48 2nd electronic thermal O/L relay Output voltage Output voltage
● You can change settings such as the acceleration/deceleration time Error display Error display
Electronic thermal Pr.9 ● Note: The output frequency gain can be adjusted using Pr.55 (frequency monitor
O / L relay Pr.48 ● reference); the motor current gain can be adjusted using Pr.56 (current
monitor reference).
Notes: 1. If Pr. 45 is set to 9999 (the default), the value set in Pr.44 is used for the
second acceleration and deceleration times.
2. When general-purpose flux vector control mode is selected using Pr.80, Pr. 55 Pr. 56 Setting the Monitor Reference
the settings of Pr.0, Pr.3, Pr.46, and Pr.47 are ignored.
3. As with Pr.7 and Pr. 8, the second acceleration/deceleration times of Pr. 55 Frequency monitoring reference
Pr. 44 and Pr. 45 are the times until the setting of Pr.20 (base frequency
for acceleration/deceleration). Pr. 56 Current monitoring reference
4. Default setting of Pr.44
0.1K to 3.7K: 5 seconds ● Pr. 55 is set with an output frequency that gives a pulse train
5.5K to 7.5K: 10 seconds output between terminals FM and SD when Pr. 54 is set to 0
(output frequency) of 1440 pulse/sec.
● Pr. 56 is set with a motor current value that gives a pulse train
Pr. 52 Control Panel/PU Main Display Data output between terminals FM and SD when Pr. 54 is set to 1
● You can choose from among five signals by setting the numbers
(motor current) of 1440 pulse/sec.
shown in the table below.
1440 pulse/sec. 1440 pulse/sec.
Output or display
Output current A
0, 100
Output voltage V
Alarm display –
23 Actual running time hr Output frequency Pr. 55 Output current Pr. 56
Notes: 1. When set to 0, you can select the item monitored, in order, from output Note: The maximum pulse train output of the FM terminal is 2400 pulse/sec.
frequency through to alarm display using the setting key. (This is the
factory default.)
2. The actual running time is counted from 0 to 99990 hours and then Restarting After an Instantaneous
cleared, whereupon counting resumes from 0. Pr. 57 Pr. 58
3. The actual running time is counted in terms of time the inverter operates. Power Failure
Time is not counted when the inverter is stopped.
Pr. 57 Restart coasting time Pr. 58 Restart cushion time
● When Pr.52 is set to 100, the output frequency value monitored will ● You can have the inverter start operating when the power comes
differ when it is stopped and when it is running. (While stopped, the back on after an instantaneous power failure without stopping
Hz LED blinks; while running, it stays lit.) the motor (the motor coasts).
Notes: 1. The operation of restarting after an instantaneous power failure uses a
system in which the motor starts by reducing voltage that gradually
cushions the output voltage at the set frequency regardless of the
motor’s coasting speed. This system does not detect the motor’s coasting
speed (the speed searching method).
2. When the instantaneous power failure stop period is long, restarting may
not always be smooth. See manual for details.
21
Description of Parameters
Reverse STR
Acceleration RH
Deceleration RM Pr. 67 setting Number of retries Alarm error signal output
Clear setting RL 0 (default) No retries –
SD
1–10 1–10 Not output
Forward (STF)
01–110 1–10 Output
Acceleration (RH)
Deceleration (RM) Maximum length
Clear setting (RL) of wiring is 30m ● You can set the length of time to wait after an inverter alarm
before restarting (0.1–360 sec.) using Pr. 68.
● You can find out how many retires were needed to successfully
Shortest Acceleration/Deceleration restart by reading Pr. 69. When set to 0, the count is erased.
Pr. 60 Notes: 1. When using this function, be sure to take precautions so that the
Mode Selection operator or machinery is not injured when the inverter automatically
starts running after the retry wait time set with Pr.68.
Pr. 60 Shortest acceleration/deceleration mode 2. A reset when restarting using the retry function does not clear
accumulated data, such as for the electronic thermal O/L relay and
● When this parameter is selected, the inverter can be operated regenerative brake duty (which is not the case for a power supply reset).
even when the acceleration/deceleration times are not set under
the same type of conditions as though appropriate values were
set for each parameter. This is a convenient operating mode
when you just need the settings to be approximately right.(Note 1)
That the appropriate parameters are selected automatically.
22
Description of Parameters
Pr. 66 –Pr.77
Pr.66 See the description of Pr. 22 Pr. 74 Input Filter Time Constant
● You can set the built-in input filter constant of the frequency
Pr.70 See the description of Pr. 30 setting signal for the external voltage or current. This aids in
removing noise from the frequency setting circuit.
● When noise prevents stable operation, increase the filter time
Pr. 71 Selecting Applied Motor constant. Increasing the setting will lower responsiveness.
● When using a Mitsubishi constant torque motor, set Pr. 71 to 1 for
both V/F control and general-purpose flux vector control. The Reset Selection/Disconnected PU
electronic thermal is set to the constant torque motor thermal Pr. 75
characteristics. Detection /PU Stop Selection
Motor
● This function sounds an alarm and stops the inverter with an
Pr. 71 setting Electronic thermal characteristics Constant
inverter error when the inverter detects that a PU (control panel
Standard
torque and parameter unit) connector has become disconnected from
0, 100
Thermal characteristics to match
●
the inverter. You can select either a reset terminal function or a
general-purpose motors (default)
function that decelerates to a stop when PU stop key is hit.
Thermal characteristics for Mitsubishi constant
1, 101 ●
torque motor Pr. 75 setting Reset signal PU disconnected PU stop selection
2, 102 Standard motor ● 0 Input always accepted Keeps operating
13, 113 Constant torque motor Select “off-line ● even when PU Decelerates to
Input accepted only when
auto-tuning 1 disconnected a stop only when
Mitsubishi standard protective function engaged
setting” PU stop key is
23, 123 motor SF-JR4P ● 2 Input always accepted Inverter output
(1.5 kW max.) entered in PU
Input accepted only when cuts off when PU operating mode
5, 105 Standard motor Star ● 3
protective function engaged disconnected
Direct input
15, 115 Fixed torque motor wiring ●
of motor 14 Stops when PU
constant Input always accepted Keeps operating
6, 106 Standard motor Delta ● (default) stop key is
allowed even when PU
16, 116 Constant torque motor wiring ● Input accepted only when disconnected entered in all
15
protective function engaged operating modes
Set 3, 13, 23, 103, 113, or 123 for off-line auto-tuning. When a number in the range 100– 123 16 Input always accepted Inverter output (PU, external,
is set, the electronic thermal switches to fixed torque thermal characteristics when the RT cuts off when PU communications,
Input accepted only when
signal goes ON. 17 disconnected etc.).
protective function engaged
Notes: 1. When the RES signal goes ON during operation, the inverter cuts off
Pr. 72 Pr. 240 Changing Motor Noise the output while the signal remains ON; the electronic overcurrent
protection and regenerative brake duty are reset, and the motor coasts
Pr. 72 Select PWM frequency Pr. 240 Set Soft-PWM to a stop.
2. When something other than a PU is connected (such as when doing RS-
● When the PWM carrier frequency is lowered, motor noise
485 serial communications with a computer), no PU disconnections are
increases, but the noise generated from the inverter and the detected.
leakage current decrease. 3. Input from the PU reset key is only accepted when protective functions
● Pr.72 can be set between 0 and 15; however, for 0, the value is are engaged, regardless of the Pr.75 settings.
0.7kHz, for 15 the value is 14.5kHz, and all other settings are the
set value in kHz. Pr. 77 Parameter Write Disable Selection
● You can use Pr.240 to set whether to have Soft-PWM control,
which changes the motor noise quality. ● This parameter disables writing in control panel and parameter
unit functions.
Pr. 240 setting Description
Pr. 77 setting Write disable function
0 Soft-PWM control disabled
Parameter write enabled.
1 Soft-PWM control enabled 0
(Only while stopped in PU mode. Default.)*1
1 Parameter write disabled.*2
Note: This is only valid when Pr.72 (Set PWM frequency) is 0 –5.
2 Parameter write also enabled during operation.*3
Selecting the Frequency Command Notes: 1. Monitor-related Pr. 54–56 can be set at any time.
Pr. 73 2. Pr.77 and 79 (operating mode selection) are write-enabled.
Voltage Range 3. Some parameters are write-disabled during operation. See the parameter list.
● You can switch the input (terminal 2) specifications for the
frequency setting voltage signal. Be sure to set this when inputting
0 to 10V DC.
Pr. 73 setting Terminal 2 input voltage
0 DC 0 – 5V input (default)
1 DC 0 –10V input
Notes: 1. To change the maximum output frequency when inputting the maximum
frequency command voltage (current), set the frequency setting voltage
(current) gain with Pr.903 (or Pr. 905). Since the acceleration /deceleration
time is the slope to the acceleration /deceleration reference frequency, it
is not affected by changing the Pr.73 setting.
2. When operating the inverter while connected to a frequency meter, be
23 sure to set this value to 0.
Description of Parameters
Pr. 78 –Pr. 96
Pr. 78 Reverse Rotation Prevention Selection Pr. 80 General-Purpose Flux Vector Control
● Set this parameter to prevent problems caused by reverse Pr. 80 Motor capacity
rotation caused by mistaken start signal input.
● General-purpose flux vector control can be advantageous when
Pr. 78 setting Rotation direction you need a large starting torque or sufficient low-speed torque.
0 Forward or reverse both allowed. (Default.) Set the motor capacity. When using a constant torque motor,
1 Reverse disabled. set Pr.71 (applied motor selection) to 1 or 13–16 (constant torque
2 Forward disabled. motor).
Note: These settings are valid for both PU and external operation. Notes: General-purpose flux vector control can be used with the following restrictions.
1. The motor is a standard, general-purpose squirrel-cage motor whose
capacity (0.1 kW or higher) is equal to or less than the inverter capacity.
Pr. 79 Operation Mode Selection In the fixed torque motor (SF-JRCA) 200V class 4P, it can be used with
0.4–3.7kW motors.
● The inverters have two operating modes: operation by external 2. The motor has 2, 4, or 6 poles. (Fixed torque motors must have four
signal and operation by PU (control panel and parameter unit). poles.) There is no need to set the number of poles.
You can set this parameter to use either or both. The setting for 3. The motor must be used alone (one inverter per motor).
this parameter can be changed even when in external mode. 4. The maximum wiring length between motor and inverter cannot exceed
30 m. Beyond 30 m, use off-line auto-tuning.
Operation by control panel and parameter unit is called “PU operation” in this table. Usage under other conditions may not provide the best performance.,
Setting Description Note: This control system is not the same as the Mitsubishi advanced flux vector
You can change between PU operation mode and external operation control used in the FR-A500 Series inverters.
0
mode using the keys of the control panel and parameter unit. See the
(default)
columns for values 1 and 2 for the descriptions of the modes.
Operating mode Operating frequency Start signal
Control panel start
Pr.82 Pr.83 Pr. 90, 96
Set by control panel
knob or digitally by (FWD and REV)
1 PU operating mode control panel or keys or parameter Off-Line Auto-Tuning and Manual Setting of
parameter unit key unit FORWARD and
REVERSE keys Motor Constant
External signal input
External signal input
2 External mode
(between terminals
(STF and STR Pr. 82 Motor excitation current
2 (or 4) and 5, multi-
terminals)
speed selection) Pr. 83 Rated motor voltage
Set by control panel
knob or digitally by External signal input Pr. 90 Motor constant (R1)
External and PU (STF and STR
3 control panel or
operating mode
parameter unit key, terminals) Pr. 96 Auto-tuning setting/status
multi-speed selection
● You can automatically measure the motor constant to be used
Control panel start
External signal input with general-purpose flux vector control with the auto-tuning
(FWD and REV)
External and PU (between terminals
4 keys or parameter (off-line) function.
operating mode 2 (or 4) and 5, multi-
unit FORWARD and
speed selection)
REVERSE keys ● After you select general-purpose flux vector control, set the
6 Switchover mode following parameters.
7 PU operation interlock
Pr. number Name Setting range
Switch operating mode external signal (can’t switch during operation)
71 Applied motor 3, 13, or 23
8 • PU operation is selected when X16 signal is OFF
• External operation is selected when X16 signal is ON 83 Rated motor voltage 0 –1000V
84 Rated motor frequency 0 – 400 Hz
Note: Use Pr.180-183 (input terminal function selection) to assign the terminal that
the X16 signal will use. Off-line auto-tuning 0 No off-line auto-tuning
96 setting /status 1 Off-line auto-tuning without running the motor
● Pr.79 = 6: Switchover Mode
When set to switchover mode, you can change between PU and external Notes: 1. Motor shall be connected. When tuning starts, however, the motor
operation at any time. should be stopped.
2. You can do off-line auto-tuning even with a load (friction, constant load,
Switchover mode Switch etc.) on the motor.
1 External operation to PU operation External mode data is brought into PU mode 3. You cannot tune special motors such as high-slip motors and high-speed
motors.
When mode switches, the external knob value
2 PU operation to external operation
and starting signal are used.
● You can monitor the results of tuning with Pr. 90.
Note: In switchover mode, frequency cannot be set with the control panel knob ● You can set the motor excitation current and motor constant with
(which is disabled). Pr. 82 and Pr. 90. (See manual for details.)
MRS
External operation mode PU operation mode
signal
ON Output stops PU operation enabled, parameter setting enabled.
External operation Both PU operation and parameter setting disabled.
OFF
enabled. Forcibly switched to external operation mode.
24
Description of Parameters
Stop bit length/ 1 2 stop bit, 8 data bits Frequency setting using the built-in frequency setting control
119 data length 9999 volume is available when the frequency setting has been set at
10 1 stop bit, 7 data bits (OH2) using the keys
11 2 stop bit, 7 data bits
0 No parity check
* CC-Link type does not have this function.
No. of parity
120 checks 1 Odd parity
2 Even parity
Number of 0 –10
Set permitted No. of retries for Pr. 150 Pr. 151 Current Detection
121 communication communications errors
retries 9999 Do not check for communications errors Pr. 150 Output current detection level
Communication 0 Communication disabled
Pr. 151 Output current detection period
122 check time 0.1– 999.8 Set communication time interval (in seconds)
interval
9999 Halt communication check ● When the output current exceeds the level set in Pr.150 (output
Waiting time 0 –150 Set send wait time (in ms) current detection level) and the time set in Pr.151 (output current
123 setting 9999 Set send wait time in communication detection time) elapses, the output terminal goes ON. Once
CR/LF presence/ 0 No CR or LF the output signal goes ON, it stays ON for at least 100 ms
124 absence 1 Only CR (approximately).
selection
2 Both CR and LF
Pr. 150
Setting
(voltage or digital value) Inverter
PID
+ drive IM
operation
- circuit
25
Description of Parameters
Pr. 153
Setting Terminal Terminal function
Pr. 152 Remote setting
0 RL Low speed
(clear settings)
Remote setting
Time 1 RM Pr. 59 = 0 Middle speed Pr. 59 = 1
(deceleration)
Remote setting
2 RH High speed
(acceleration)
Note: Use Pr.190–192 (output terminal function selection) to assign the terminal 3 RT Second function selection
that the zero current detection signal (Y13) will use for output.
4 AU Current input selection
5 STOP Start self-hold selection
Pr. 156 Stall Prevention Operation Selection 6 MRS Stop output
7 OH External thermal input
● This selects how the stall prevention and high-response current
8 REX 15 speed setting (combination of 3 speeds, RL, RM, and RH)
limit function work. 16 X16 Switch between PU operation to external operation
Pr.156 setting Stall prevention and high-response current limit function operation 18 X18 Switch between V/F to general-purpose flux vector control
0 Operates (default)
100 Does not work during regenerative operation. Note: The functions of the STF, STR, and RES terminals cannot be changed.
Note: There are other settings than the above. See manual for details.
Output Terminal Function
Pr. 190 –192
Selection
Pr.160 Pr. 173 –176 User Group Selection
Pr. 190 RUN terminal function selection
Pr. 160 User group read selection Pr. 175 User group 2 registration
Pr. 191 FU terminal function selection
Pr. 173 User group 1 registration Pr. 176 User group 2 deletion
Pr. 192 A, B, C terminal function selection
Pr. 174 User group 1 deletion
● Set Pr.190–Pr.192 to 0–99 or 9999 to freely assign functions to the
● Up to 32 of the parameters can be registered in two user groups.
output terminals (including relays)
The registered parameters can be read and written. When a user
group is selected with Pr.160 (user group selection), unregistered Pr. number Name Terminal
parameters cannot be read. 190 RUN terminal function selection RUN
191 FU terminal function selection FU
Pr.160=0001 192 A, B, C terminal function selection A, B, C
1 User group 1 (0: Disabled, 1: Enabled)
2 User group 2 (0: Disabled, 1: Enabled) Setting Terminal Terminal function
0 RUN Inverter running
● Registering Parameters in a User Group: 1 SU Reach frequency
Write the parameter number to be registered in Pr.173 (user 3 OL Overload warning
group 1 registration) or Pr.175 (user group 2 registration). 4 FU Frequency detection
● Deleting Parameters from a User Group: 11 RY Inverter ready to run
Write the parameter number to be deleted in Pr.174 (user group 12 Y12 Output current detection
1 deletion) or Pr.176 (user group 2 deletion). 13 Y13 Zero current detection
14 FDN PID minimum
15 FUP PID maximum
Pr.171 Actual Operation Hour Meter Clear 16 RL PID forward reverse output
● Write 0 to clear the actual operation time monitor (Pr.52=23). 98 LF Minor breakdown output
99 ABC Error output
26
Description of Parameters
Output frequency
inverter is stopped, goes ON-OFF according to temperature control.)
Decelerating time (Pr.8)
Output frequency
and the motor rotation held constant.
Motor coast to a stop
Pr. number Name Description Default
245 Rated motor slip Sets the rated slip of the motor 9999
Slip compensation response Sets the response time for slip Time
246 500 ms
time compensation.(Note 1)
When Pr. 250 is 8888, the terminal STF and STR functions switch as follows.
Base frequency synchronization speed – rated RPM
Rated slip = ×100% (STF: Start signal, STR: Rotation direction signal)
Base frequency synchronization speed
STF STR Inverter Operating Status
Pr. 247 selects whether or not to activate slip compensation in the rated output zone OFF OFF Stop
(the frequency zone above the frequency set in Pr. 3).
OFF ON Stop
Pr. 247 setting Function ON OFF Forward
0 No slip compensation in constant output zone. ON ON Reverse
9999 Slip compensation in constant output zone. When Pr. 250 is 1000–1100 seconds, the STF and STR terminal functions are the same as
when Pr. 250 is 8888. It will stop while the start signal is OFF by cutting off output (coasting
Notes: 1. Decreasing this value increases the response time but also makes to a stop) after (Pr. 250 setting)–1000 seconds.
regenerative overvoltage errors (OVT) more frequent, for example, Notes: 1. When Pr. 250 is something other than 9999, the RUN signal goes OFF
when there is greater load inertia. when the start signal goes OFF.
2. There is no slip compensation when Pr.245 is set to 9999. 2. When the restart signal goes ON while the motor is coasting, the motor
starts from 0Hz.
3. When Pr.250 is 0, the cut-off of output is the within the shortest time.
Pr.249 Check for Ground Faults at Startup
● You can choose whether to check for ground faults at startup. Pr.900 FM Terminal Output Calibration
Ground faults can only be implemented immediately after the
start signal is input to the inverter. ● You can use the control panel to calibrate meters connected to
the FM terminal. This calibration function is shared by all monitor
Pr. 249 setting Description
functions selected with Pr.54.
0 Don’t detect ground faults (default)
● The FM terminal output is pulse output like that shown in the
Detect ground faults. Output is delayed about 20ms at every startup
1
when ground faults are checked.
diagram below. You can set Pr. 900 so you can use the control
panel for scale calibration of meters connected to the inverter
Notes: 1. When parameter 249 is 1 and a ground fault is detected, error indicator without having to install a scale calibrating resistor.
“E.GF” is displayed and output cuts off. (See the manual for more information about calibration.)
2. The protective function does not engage for ground faults that occur
while the inverter is running.
3. If the motor capacity is less than 100W, ground fault protection may not (1mA fullDisplay
scale analog meter. )
meter.
T1
be available. 1mA
FM
4. This parameter is not applicable to the FR-E540 series. + – DC8V
T2
SD
Pulse width T1: Adjust with Pr.900
Pulse period T2: Set with Pr.55
(valid only with frequency monitor)
27
Description of Parameters
Pulses/sec.
FM
+ –
SD
Pr.991 LCD Contrast
● You can adjust the contrast of the LCD on the optional FR-PU04
parameter unit.
Note: Set before shipment so that 1 mA provides full scale and a FM output Pr. 991 setting Description
frequency of 1440 Hz at 60Hz.
Bright
0 to 63 53 (default)
Dark
Pr. 902–905 Pr. 922–923
Note: The LCD contrast setting will not be recorded unless you press the [WRITE ]
Frequency Setting Signal Gain and Bias Adjustment key.
Output frequency
(Hz) Gain Pr. 903
Pr. 902 Pr. 905
Pr. 904 Pr. 923
Pr. 922 0 V1 V2 5V (10V)
Frequency setting signal
Notes: 1. When Pr. 903 and Pr. 905 are set, the 5V input frequency (Pr.38) and
20 mA input frequency (Pr. 39) are automatically overwritten.
2. An error will result if the differences between Pr.902 and Pr. 903, Pr. 904
and Pr. 905, or Pr. 922 and Pr. 923 exceed 5% of the maximum input.
28
Protective Functions
The following protective functions are provided for the protection of the inverter itself (except for the motor's electronic thermal relay), but they
may also function when the inverter breaks down.
Type (Note 5)
Function name Description Display Major Minor
fault fault
Accelerating (OC1)
When the inverter output current exceeds the rated current by more than approximately
Over-current shut-off 200% during acceleration/deceleration or at constant speed, the protective circuit activates, Constant speed (OC2) ●
halting inverter output.
Decelerating (OC3)
If the DC voltage in the inverter's internal main circuit exceeds the rated value as a result Accelerating (OV1)
Regenerative overvoltage of regenerative energy generated through motor braking during acceleration/deceleration
shut-off Constant speed (OV2) ●
or at constant speed, the protective circuit activates, halting inverter output. There are also
cases where it is activated by surge voltage generated in the power supply system. Decelerating (OV3)
The electronic overcurrent protection inside the inverter detects motor overheating resulting from overloading
or a decline in cooling capacity at constant speed, activating the protective circuit and halting inverter output.
Motor (THM) ●
The electronic thermal relay cannot protect multipolar and other special motors, or several motors working
Overload shut-off together, so a thermal relay should be installed on the inverter's output side.
(electronic thermal
relay) (Note 1) In the case where a current flows that is at least 150% of the rated output current but does not exceed the
overcurrent shut-off (OC) level (200% max.), the electronic thermal relay activates according to reverse time
Inverter (THT) ●
characteristics to protect the main circuit transistors, and halts inverter output. (150% of overload capacity,
60 seconds.)
Fin overheat If the cooling fin overheats, the fin overheat sensor activates and halts inverter output. (FIN) ●
When the inverter has a built-in cooling fan, FN will be displayed on the control panel when the cooling fan
Fan breakdown breaks down or an operation different from the setting of Pr.244 (cooling fan operation selection) is performed. (FN) ●
Inverter output does not stop.
When a ground fault occurs at the inverter output (the load side) when the inverter is started up and the
Output ground fault
ground fault overcurrent flows, inverter output stops. Use Pr.249, “Ground fault detection at Startup (Y/N)” (GF) ●
overcurrent protection
to set whether to engage the protection function. (Note 8)
When an externally installed motor overheating protective thermal relay or temperature relay within the motor,
External thermal relay
etc., activates (relay contact open), the inverter can be stopped if the contact is input to the inverter. Even if (OHT) ●
operation (Note 2)
the relay contact resets automatically, the inverter will not restart unless it is reset also.
When the optional brake resistor is connected and a brake transistor error occurs (for example, when the
Brake transistor error
energy regenerated from the motor becomes very large), this is judged a brake transistor error and inverter (BE) ●
detected (Note 3)
output stops.
Parameter error Generated when an error occurs in a stored parameter (e.g. E2ROM breakdown). (PE) ●
Inverter output halts when communication between the main unit and the PU is interrupted by disconnection
PU disconnected (PUE) ●
of the PU, etc., when Pr. 75 is set to 2, 3, 16, 17.
Number of retries exceeded When operations cannot be restarted normally within the set number of retries, inverter output is halted. (RET) ●
Output phase loss detection Detects when the inverter looses an output phase (U, V or W). (LF) ●
If the built-in CPU does not complete operations within the prescribed time, it self-diagnoses a fault and halts
CPU error (CPU) ●
inverter output.
When a current of 150% (Note 4) or more of the inverter's rated current flows in the motor, the rise in frequency and monitor
During
is stopped until the load current declines, preventing the inverter from executing an over-current shut-off. The displayed
acceleration
frequency is increased again once the current falls below 150% of the rated value. alternately.
When a current of 150% (Note 4) or more of the inverter's rated current flows in the motor, the frequency is and monitor
At constant
lowered until the load current declines, preventing the inverter from executing an over-current shut-off. The displayed alternately.
Current limit/ speed
frequency is restored to the set level once the current falls below 150% of the rated value. (OLT) ●
Stall prevention
If the motor's regenerative energy is excessive and surpasses its braking capacity, the decline in frequency is
halted, preventing the inverter from executing an over-current shut-off. Once the regenerative energy has and monitor
During declined, deceleration continues. When a current of 150% (Note 4) or more of the inverter's rated current flows displayed
deceleration in the motor, the decline in frequency is halted until the load current declines, preventing the inverter from alternately.
executing an over-current shut-off. The frequency is lowered once again once the current falls below 150% of
the rated value.
Checks for breaks in the CC-Link connection cable. This protection function also engages when reset with the
Optional equipment error (Note 7) (OPT) ●
master unit in NET mode (Pr. 79 = 2). (Inverters are set to NET mode when shipped.)
Notes: 1. When the inverter is reset, the internal heat counting data in the electronic thermal O/L relay (overcurrent protection) is initialized.
2. External thermal relay operations are only performed when Pr. 180 –Pr. 183 (input terminal function selection) is set to OH.
3. This only functions when the optional brake resistor is connected.
4. Any stall prevention operation current can be set. Set to 150% when shipped.
5. Major Breakdowns: Inverter output is cut off by the protection function and an error signal is output.
Minor Breakdowns: The protection function does not cut off output. A minor breakdown signal can be output if the parameter is set to do so.
6. In the case of the CC-Link Series, the ALARM lamp lights up the when the protection function activates. If parameter unit FR-PU04 is in use, its displays switches
automatically to indicate an error.
7. CC-Link Series only.
8. Pr.249 is not applicable to the FR-E540 series.
The FR-E540 series is automatically set to detect ground faults.
● Alarm output signal held........When the magnetic contactor (MC) provided on the power supply side of the inverter is opened at the activation of the protective function,
the inverter's control power will be lost and the alarm output will not be held.
● Alarm display..........................When the protective function is activated, the control panel display automatically switches to the above indication.
● Resetting method....................When the protective function is activated, the inverter output is kept at a stop. Therefore, unless reset, the inverter cannot restart. Switch
power off once, then on again; or short reset terminal RES-SD for more than 0.1 second, then open. If RES-SD are kept shorted, "Err." appears
29
(flickers) to indicate that the inverter is being reset.
Connection Examples
2. Set Pr. 54 to be able to select an output current display rather than (Note 1)
frequency. PR
3. Since Pr. 900 can be used to calibrate the scale of the display meter,
(+)P
there is no need for a scale calibration resistor except when remote Forward STF
calibration is required. Reverse STR
N
Reset RES (–)
SD A
B Error output
10(5V) (operates during errors)
C (Note 3) (Note 3)
Scale calibration Multi-function display
Frequency meter resistor meter output
1/2W1kΩ 2 (1mA full scale)
FM
5
SD
CR
1 MC Reset RES (Resets when closed)
CR Inverter error
2 SD
CR
2 Error reset 10 (5V)
R Inverter error lamp Frequency 0–5 V/0–10V input
meter 2 (input resistance 10kΩ)
1/2W1kΩ
5
30
Connection Examples
(Building Air-Conditioners)
● This is a sample circuit for automatic operation when used in Power supply
NFB MC
Inverter
MC2
combination with controllers such as temperature control for R (L1) LED display U Motor
CR2
Related parameters: Pr. 75 (Reset selection) and Pr. 180 –Pr. 183 (Input STF
terminal function selection).
CR1
RM (Note 3)
Notes: 1. Use mechanically interlocked magnetic contactors for MC1 and MC2. SD
2. Connect OCR to the commercial circuit side. If connected to the
Frequency 10
inverter, it may be engaged unexpectedly by leakage current during 0–5V/0–10V input
meter 2 (input resistance 10kΩ)
low noise operation. We recommend the electronic thermal O/L relay 1/2W1kΩ
5
function (Pr.9) for motor protection when the inverter is operating. Temperature Controller
3. This terminal is used when Pr.181=4. sensor etc. 4–20mA signal Current input
4 (input resistance 250Ω)
■ Multi-Speed Operation
(With Mitsubishi Programmable Controllers)
● This is a sample circuit for multi-speed operation with a Inverter
LED display
Mitsubishi programmable controller (with an AY40 transistor NFB MC
U Motor
output unit). R (L1)
Power supply
S (L2) V IM
● AY40 common pin 9 for preventing wrap-arounds must be W
T (L3)
connected to inverter terminal PC.
● You can select a variety of functions for the inverter's transistor Model AY40
transistor
output signals (RUN, SU, etc.) using Pr.190 and Pr. 191 (output output unit DC
1
24V
terminal function selection). These inverter output signals, STF
31
Peripherals
■ Selecting Peripherals
Motor output No-fuse breaker (NFB) Lead (mm2) AC supply-coordinating DC supply-coordinating
Voltage Applicable inverters Magnetic contactors (MC)
(kW) or leakage breaker (NV) R, S, T (L1, L2, L3) U, V, W reactor reactor
0.1 FR-E520-0.1K(N) Models NF30 and NV30 5A S-N11 S-N18 S-N20 2 2 FR-BAL-0.4K (Note 5) FR-BEL-0.4K (Note 5)
0.2 FR-E520-0.2K(N) Models NF30 and NV30 5A S-N18 S-N20 S-N20 2 2 FR-BAL-0.4K (Note 5) FR-BEL-0.4K (Note 5)
0.4 FR-E520-0.4K(N) Models NF30 and NV30 5A S-N18 S-N21 S-N21 2 2 FR-BAL-0.4K FR-BEL-0.4K
0.75 FR-E520-0.75K(N) Models NF30 and NV30 10A S-N18 S-N21 S-N21 2 2 FR-BAL-0.75K FR-BEL-0.75K
3-phase 1.5 FR-E520-1.5K(N) Models NF30 and NV30 15A S-N21 S-N25 S-K50 2 2 FR-BAL-1.5K FR-BEL-1.5K
200V 2.2 FR-E520-2.2K(N) Models NF30 and NV30 20A S-N11, S-N12 2 2 FR-BAL-2.2K FR-BEL-2.2K
3.7 FR-E520-3.7K(N) Models NF30 and NV30 30A S-N20 3.5 3.5 FR-BAL-3.7K FR-BEL-3.7K
5.5 FR-E520-5.5K(N) Models NF50 and NV50 50A S-N25 5.5 5.5 FR-BAL-5.5K FR-BEL-5.5K
7.5 FR-E520-7.5K(N) Models NF100 and NV100 60A S-N35 14 8 FR-BAL-7.5K FR-BEL-7.5K
0.4 FR-E540-0.4K Models NF30 and NV30 5A S-N10 2 2 FR-BAL-H0.4K FR-BEL-H0.4K
0.75 FR-E540-0.75K Models NF30 and NV30 5A S-N10 2 2 FR-BAL-H0.75K FR-BEL-H0.75K
1.5 FR-E540-1.5K Models NF30 and NV30 10A S-N10 2 2 FR-BAL-H1.5K FR-BEL-H1.5K
3-phase
2.2 FR-E540-2.2K Models NF30 and NV30 15A S-N20 2 2 FR-BAL-H2.2K FR-BEL-H2.2K
400V
3.7 FR-E540-3.7K Models NF30 and NV30 20A S-N20 2 2 FR-BAL-H3.7K FR-BEL-H3.7K
5.5 FR-E540-5.5K Models NF30 and NV30 30A S-N20 3.5 2 FR-BAL-H5.5K FR-BEL-H5.5K
7.5 FR-E540-7.5K Models NF50 and NV30 40A S-N20 3.5 3.5 FR-BAL-H7.5K FR-BEL-H7.5K
0.1 FR-E520S-0.1K Models NF30 and NV30 5A S-N18 S-N20 S-N20 2 2 FR-BAL-0.4K (Note 5) FR-BEL-0.4K (Note 5)
Single-
0.2 FR-E520S-0.2K Models NF30 and NV30 10A S-N18 S-N21 S-N21 2 2 FR-BAL-0.4K (Note 5) FR-BEL-0.4K (Note 5)
phase
0.4 FR-E520S-0.4K Models NF30 and NV30 10A S-N21 S-N25 S-K50 2 2 FR-BAL-0.4K (Note 5) FR-BEL-0.4K (Note 5)
200V
0.75 FR-E520S-0.75K Models NF30 and NV30 15A S-N21 S-N25 S-K50 2 2 FR-BAL-0.75K (Note 5) FR-BEL-0.75K (Note 5)
0.1 FR-E510W-0.1K Models NF30 and NV30 10A S-N18 S-N21 S-N21 2 2 FR-BAL-0.4K (Note 5) —
Single-
0.2 FR-E510W-0.2K Models NF30 and NV30 15A S-N21 S-N25 S-N25 2 2 FR-BAL-0.4K (Note 5) —
phase
0.4 FR-E510W-0.4K Models NF30 and NV30 20A S-N21 S-N25 S-K50 2 2 FR-BAL-0.4K (Note 5) —
100V
0.75 FR-E510W-0.75K Models NF30 and NV30 30A S-N21 S-N25 S-K50 2 2 FR-BAL-0.75K (Note 5) —
Notes: 1. Select the appropriate NFB model for your power supply
Power supply capacitance (kVA)
capacitance.
Setting range
2. The lead size shown is for a wiring length of 20m. for reactor
3. Selection of the magnetic contactor at the inverter input side to improve
will differ in the areas A, B, and C (as shown in the right power factor
B A
500
diagram) because of the power supply capacitance and wiring
length. For 0.4K to 1.5K, select an S-N10 when using a reactor C
for improving the power factor (FR-BEL or FR-BAL).
4. When the inverter capacity exceeds the motor capacity, select 50
the breaker and magnetic contactor appropriate for the inverter
0 10 20 Wiring length (m)
model and select the lead and reactor for improving the power
factor appropriate for the motor model.
5. There are occasions where goes slightly under 0.9. Note: This is for when the recommended lead size is used.
■ Selecting the Rated Sensitivity Current of the ● Example of leakage currents ● Example of leakage currents
per 1kW in cable path during for operating a 3-phase
Leakage Breaker commercial power supply operation induction motor off a
If you are using a leakage breaker in the inverter circuit, use the when the CV cable is routed in commercial power supply
metal conduit (200V 60Hz) (200V 60Hz)
following criteria to select a rated sensitivity current, regardless of
the carrier frequency. 120 1.0
•For the Progressive Super NV Series (models SP and CP): 0.7
Leakage current (mA)
∇ 100 0.5
Rated sensitivity current I n>10× (Ig2+Ign+Ig2+Igm) 0.3
80
•For the conventional NV series (models CA, CS, and SS): 0.2
∇
Rated sensitivity current I n>10{Ig1+Ign+3×(Ig2+Igm)} 60 0.1
0.07
Ig1, Ig2: Leakage current when operating with a cable run off 40 0.05
0.03
a commercial power supply. 20 0.02
Ign*: Leakage current of noise filter on inverter input side. 0
1.25 2 3.5 5.5 8 14 22 38 80 150 0.1 0.2 0.4 0.75 1.5 2.2 3.7 10
Igm: Leakage current when operating a motor off a with 30 60 100
Notes: 1. Install the NV on the primary side of the inverter the (power supply side). Motor leakage current (Igm) 0.18
2. Ground detection on the inverter's secondary side is possible if the Total leakage current 2.66 7.64
operating frequency is 120Hz or less.
Rated sensitivity current (>Ig×10) 30 100
3. If you are using the W connection neutral point grounding method, the
sensitivity current of the grounding at the inverter's secondary side will
slow down, so use a special class 3 ground (10Ω or less) for the
protection ground of the equipment under load.
* Consult the filter manufacturer for the leakage current value of the noise
filter installed at the inverter input side. (See pages 37 for the Mitsubishi 32
inverter filters.)
Peripherals
■ Low-Voltage Standards
(1) General-purpose inverters can be used for low-voltage standards.
(2) Caution: When using DIN VDE0160, some specifications and cautions differ from the standard, as described in the table below.
Specification Changes and cautions Comments
Error output Contactor (30V DC, 0.3A) –
Ground Securely ground equipment and use single wires for ground terminals. –
The magnetic contactors and no-fuse breakers on the peripherals
Magnetic contactor, no-fuse breaker Use products that conform to EN or IEC standards.
list conform to IEC standards.
Input insulation transformer surge absorber Use products that conform to EN or IEC standards for the inverter inputs. Standard IEC664
Line type and lead size The inverter connection lead should conform to EN60204. Standard EN60204, appendix C
■ Noise
When making operation quieter by raising the carrier frequency, ● The FR-BSF01 line noise filter can be effective against malfunc-
electromagnetic noise tends to increase, so measures should be tioning of sensors.
taken to reduce it along the lines outlined below. Note that in some ● Inductive noise in the inverter's cable runs can be reduced by
installations, noise can be a factor even without the low noise separating them 30cm (or at least 10cm) and using twisted pair
settings (i.e., at default settings). shielded cable. The shielded cable should not be grounded;
● Noise levels can be reduced by decreasing the Pr.72 setting for instead, connect them to one point on the common side of the
the carrier frequency. signals.
● An FR-BIF radio noise filter can be effective against AM radio
broadcast noise.
Control power
Sensor power
supply
supply
■ Leakage Current
There are electrostatic capacitances between the inverter's increases when operation is made quieter by increasing the
input/output wiring and other wires and the earth and in the motor. inverter's carrier frequency. This can be improved by the following
Leakage current flows through these. Since their values are affected measures. Also, when selecting a leakage breaker, follow the
by the static caapcitances and carrier frequencies, leakage current advice on page 32, regardless of the carrier frequency.
● The leakage current between the inverter input and output lines and the earth flows Inverter
Motor
not just to the inverter system but also to other systems through the ground wires. Power NV1
● Leakage breakers and relays may trip unnecessarily. supply C
Leakage
Response breaker C
Leakage current
to earth ● Lower the inverter’s carrier frequency (Pr. 72). Motor noise will increase, but the Motor
NV2
noise can be made more pleasant by selecting Soft-PWM control (Pr. 240).
● Use of anti-harmonic and anti-surge components (such as Mitsubishi's New Super Leakage C
NV Series) in the leakage breakers of the inverter system and other systems can breaker
allow use of the low noise configuration (with the raised carrier frequency).
● Leakage current flows through the electrostatic capacitance between inverter output Inverter
lines. NFB Thermal relay
Motor
● Externally connected thermal relays can be tripped unnecessarily by harmonics of
leakage currents. Power
Leakage current supply
Inverter
between wires Response
● Use the built-in electronic thermal protection in the inverter.
Electrostatic capacitance
● Lower the inverter's carrier frequency (Pr.72). Motor noise will increase, but the between lines
noise can be made more pleasant by selecting Soft-PWM control (Pr. 240).
33
Optional Equipment
■ List of Options
Name Model Application, specifications etc. Applicable inverters
Allows changes in inverter operations, monitoring and parameters to be
CC-Link FR-E5NC FR-E540 series only.
executed from PLC.
Parameter unit (8 languages) FR-PU04 Interactive parameter unit with LCD
(Note 5)
Parameter unit connector cable FR-CB2 Cable for connecting inverter and parameter unit Common to all models
Control panel rear cover and adapter set FR-E5P Set of rear cover for control panel and connector cable relay adapter
(Note 5)
Mounting attachment for EMC filter FR-E5T Mounting attachment for noise filter for EMC standards For 2.2K to 7.5K
Brake resistor MRS and MYS models Increases regenerative braking power (permissible duty 3% ED)
(Note 3, 6)
High frequency brake resistor FR-ABR-(H) Increases regenerative braking power (permissible duty 10% ED)
(Note 3, 6)
BU brake units BU-(H) Greatly increase regenerative braking power
Discharging resistor GZG, GRZG Discharging resistors for BU brake units For each individual
(Note 3, 6) capacity
High power factor converter FR-HC-(H) Suppresses harmonics
(Note 3, 6) Improves power factor of power supply (power factor about 90%)
AC supply-coordinating reactor FR-BAL-(H)
Connect to input side
(Note 3, 4, 6)
DC supply-coordinating reactor FR-BEL-(H) Improves power factor of power supply (power factor about 95%)
SF
Noise filter for EMC standards (Note 5) Noise filter compatible with EMC standards (EN50081-2)
FR-E5NF-H
(Note 3, 6) Common to all types
Radio noise filter FR-BIF-(H) Reduces radio noise. Connect to input side
FR-BSF01 For suppressing line noise (for small capacities of 3.7kW or less)
Line noise filter
FR-BLF For suppressing line noise
For inverter capacities
Surge voltage suppression filter FR-ASF-(H) Filter for suppressing micro-surge voltage at inverter’s output side
0.4 to 7.5K
FR-SW0-SETUP-WJ (Jap.)
Inverter setup software Provides support from inverter start-up to maintenance Common to all types
FR-SW0-SETUP-WE (Eng.)
Notes: 1. Rated power consumption for the FR series control and settings box power supply specifications are AC 200V 50Hz, 200/220V 60Hz, and AC 115V 60Hz.
2. When a radio noise filter is connected, the inverter may trip if the power is turned OFF during motor operation. In such cases, connect the radio noise filter to the
primary side of the electromagnetic contactor.
3. Units in the 400V class designed by an “H” in the model name.
4. Single-phase 100V input specifications units cannot use.
5. MM shows values.
6. MM shows capacity.
Unit: mm (inch)
● Connect with parameter unit connection cable
● Panel cut-out dimensions
24 16.5
72 (2.83) 15 10.5 (0.41) 48 (1.89) (0.94) 13 (0.51) (0.65) 43.75 2-ø4 (0.16)
(0.59) 11.75 (1.72) mounting hole
(0.73)
(0.46)
18.5
(0.79)
13 1.5 (0.06)
(0.85)
21.5
20
(0.57)
14.5
17
(0.51)
(0.06)
1.5
(0.05)
FR-PU04
81.5 (3.21)
5-ø4 (0.16)
mounting hole
;;
parameter unit from the inverter and mount
them in other housings. Size of panel cut-out 16.8
Adapter Panel (0.66)
22 (0.87) Rear cover
22 (0.87)
;;
Control panel
20 (0.79)
(0.43)
36 (1.42)
11
;
Cable
panel Rear cover
59 (2.32)
2-M3 (0.021) screws 11
Flange Front (0.43)
Control panel 5.5 (0.22)
Note: The mounting hole in the control panel is sealed, so push it open with mounting screws when installing it in a panel.
The heads of the mounting screws should be no larger than 5.5 mm (outer diameter) x 2 mm (height). Do not use washers.
34
Optional Equipment
Unit: mm (inch)
Mounting screw
2-øC holes D
Mounting attachment
H2
H1
H
Mounting fixture
FR-E5T for EMC filter
W2
W1 Note:
Don't use screws
W
that are so long
EMC filter they will hit the
Supplied mounting screw Inverter EMC filter.
Brake resistor
(FR-ABR)
5.3
PR R
Glass braided wire
20mm2 white
D
(+) P
F
E
FR-ABR-(H)
FR-ABR-2.2K 10% 240 (9.45) 225 (8.86) 200 (7.87) 50 (1.97) 25 (0.98) 2.5 (0.10) 60 0.5 (1.1) 120
FR-ABR-3.7K 10% 215 (8.46) 200 (7.87) 175 (6.89) 60 (2.36) 30 (1.18) 2.5 (0.10) 40 0.8 (1.8) 155
FR-ABR-5.5K 10% 335 (13.19) 320 (12.60) 295 (11.61) 60 (2.36) 30 (1.18) 2.5 (0.10) 25 1.3 (2.9) 185
FR-ABR-7.5K 10% 400 (15.75) 385 (15.16) 360 (14.17) 80 (3.15) 40 (1.57) 2.5 (0.10) 20 2.2 (4.9) 340
FR-ABR-H0.4K 10% 115 (4.53) 100 (3.94) 75 (2.95) 40 (1.57) 20 (0.79) 2.5 (0.10) 1200 0.2 (0.4) 45
FR-ABR-H0.75K 10% 140 (5.51) 125 (4.92) 100 (3.94) 40 (1.57) 20 (0.79) 2.5 (0.10) 700 0.2 (0.4) 75
400V class
FR-ABR-H01.5K 10% 215 (8.46) 200 (7.87) 175 (6.89) 40 (1.57) 20 (0.79) 2.5 (0.10) 350 0.4 (0.9) 115
FR-ABR-H2.2K 10% 240 (9.45) 225 (8.86) 200 (7.87) 50 (1.97) 25 (0.98) 2.5 (0.10) 250 0.5 (1.1) 120
FR-ABR-H3.7K 10% 215 (8.46) 200 (7.87) 175 (6.89) 60 (2.36) 30 (1.18) 2.5 (0.10) 150 0.8 (1.8) 155
FR-ABR-H5.5K 10% 335 (13.19) 320 (12.60) 295 (11.61) 60 (2.36) 30 (1.18) 2.5 (0.10) 110 1.3 (2.9) 185
FR-ABR-H7.5K 10% 400 (15.75) 385 (15.16) 360 (14.17) 80 (3.15) 40 (1.57) 2.5 (0.10) 75 2.2 (4.9) 340
Notes:
1. Settings for regenerative brake duties should be less than the permissible brake duties shown above.
2. Design the mountings and heat radiation with the knowledge that brake resistor temperatures can exceed 300˚C in high-frequency operations.
3. See page 41 for information about selection.
Unit: mm (inch)
MRS models MYS models
500 182 (7.17)
(19.69) 500 230 (9.06)
172 (6.77) (19.69)
4.3 (0.17)
220 (8.66)
42 (1.65)
4.3 (0.17)
(2.36)
60
20 (0.79)
(0.79)
3.5
(0.14)
20
1.2
(0.05)
Notes:
1. Design the mountings and heat radiation with the knowledge that brake resistor temperatures can exceed 200˚C in high-frequency operations.
2. See page 41 for information about selection.
* Two in parallel
35
Optional Equipment
● Brake units
1-ø5.8 hole ● Discharging resistor ● External Wiring Diagram
7.5
Thermal
reset D Inverter
Motor
Brake units BU-(H) , button
øN hole Terminal
R (L1) U
S (L2) V IM
discharging resistors GZG T (L3) W
225
240
G
A
braking) 5
F
PR
STF(STR) (+) P P
C J (–) N
SD N
B E
5.8 D
7.5
W1 Brake unit
W
Model A B C D E F G J N
Model W D W1 42 335 309 274 40 40 78 9.5 5.5
GZG300W (1.65) (13.19) (12.17) (10.79) (1.57) (1.57) (3.07) (0.37) (0.22)
BU-1500, 3700,
100 (3.94) 128 (5.04) 60 (2.36) 33 306 287 266 26 22 53 6 5.5
7.5K, 15K GRZG200 (1.30) (12.05) (11.30) (10.47) (1.03) (0.87) (2.09) (0.24) (0.22)
BU-H7.5K, H15K 160 (6.30) 145 (5.71) 90 (3.54)
47 334 308 274 40 40 79 9.5 5.5
GRZG300 (1.85) (13.15) (12.13) (10.79) (1.57) (1.57) (3.11) (0.37) (0.22)
● Handling Cautions 47 411 385 350 40 40 79 9.5 5.5
GRZG400 (1.85) (16.18) (15.16) (13.78) (1.57) (1.57) (3.11) (0.37) (0.22)
1. The thermal relay in the brake unit will trip if the rated
torque is continuously exceeded. After a trip, reset
the inverter and increase its deceleration time setting. Notes: 1. Connect so the terminal symbols are the same for both inverter and brake.
2. The maximum temperature rise for the discharging Wrong connections can damage the inverter.
resistor is 100˚C. Use heat resistant lead and wire 2. Keep the wiring between inverter and brake unit and between discharging
to avoid contact with resistors. resistor and brake unit as short as possible. Use twisted leads for lengths
greater than 2 m. (Even twisted leads should not exceed 5 m.)
Unit: mm (inch)
Inverter
NFB FR-BAL
3-phase supply
R X
R (L1)
E
RXS YTZ
S Y
D S (L2)
T Z
Mounting hole T (L3)
(mounting screw F)
Terminal block
Single-phase supply
36
Optional Equipment
Weight
H
B
Model A B C D E F G H
FR-BEL kg (lb)
F
110 50 94 1.6 95 6 M3.5 25 0.5
P 0.4K
(+) P (4.33) (1.97) (3.70) (0.06) (3.74) (0.24) (0.024) (0.98) (1.1)
120 53 102 1.6 105 6 M4 25 0.7
0.75K
Terminal screw size G (4.72) (2.09) (4.02) (0.06) (4.13) (0.24) (0.028) (0.98) (1.5)
P1 130 65 110 1.6 115 6 M4 30 1.1
P1 1.5K
(5.12) (2.56) (4.33) (0.06) (4.53) (0.24) (0.028) (1.18) (2.4)
200V
130 65 110 1.6 115 6 M4 30 1.2
2.2K
(5.12) (2.56) (4.33) (0.06) (4.53) (0.24) (0.028) (1.18) (2.6)
Remove short bar
150 75 102 2 135 6 M4 40 1.7
C
3.7K
(5.91) (2.95) (4.02) (0.08) (5.31) (0.24) (0.028) (1.57) (3.7)
DC supply-coordinating 150 75 126 2 135 6 M5 40 2.2
reactor 5.5K
D
400V
3. Keep wiring to the inverter within 5 m. 130 63 101 1.6 115 6 M4 32 1.1
H2.2K
4. The lead used should be as large or larger than the power supply (5.12) (2.48) (3.98) (0.06) (4.53) (0.24) (0.028) (1.26) (2.4)
lead (R, S, T (L1, L2, L3)). (See page 32.) 150 75 102 2 135 6 M4 40 1.7
H3.7K
5. Select the reactor for the capacity of motor to be used from the (5.91) (2.95) (4.02) (0.08) (5.31) (0.24) (0.028) (1.57) (3.7)
selecting peripherals table. (When the inverter capacity is greater, 150 75 124 2 135 6 M5 40 2.2
H5.5K
match the motor capacity.) (5.91) (2.95) (4.88) (0.08) (5.31) (0.24) (0.035) (1.57) (4.9)
6. For motors less than 0.4kW, select for 0.4kW. The power factor 150 75 124 2 135 6 M5 40 2.3
H7.5K
will be somewhat less than 95%. (5.91) (2.95) (4.88) (0.08) (5.31) (0.24) (0.035) (1.57) (5.1)
Unit: mm (inch)
● This noise filter conforms to Europe's EMC standards.
● External dimensions diagram
SF filter FR-E5NF filter
D
The SF1306 uses plug-in terminals.
4-ø5 (0.20)
H1
H1
H
W1
5 (0.20)
W
D
10
(0.40) W1
W
37
Optional Equipment
White
Blue
Red
Approx. 300 (11.81)
Leakage current: 4mA
NFB
Green
Power supply
R
S
42 (1.65)
FR-BIF-H (400V class) 29
4 (0.16)
(1.14) FR-BIF
29 7 (0.28) Notes:
(1.14) 1. Cannot be connected to inverter's output side.
58 (2.28) 44 (1.73) 2. Cut wiring as short as possible and connect with inverter's terminal block
Power supply
(0.28)
110 (4.33)
31.5 (1.24)
R
95 (3.74)
22.5 (0.89)
2- 5 (0.20)
7
S
Line noise filter 7 130 (5.12) Line noise T
FR-BSF01 (0.28) 85 (3.35) filter
65 (2.56) Notes:
(for small capacities) 1. Each phase should be wound at least 3 times (4T, 4 turns) in the same
2.3 80 (3.15)
33 (1.30)
35 (1.38)
2. When the thickness of the wire prevents winding, use at least 4 in series
65 (2.56)
and ensure that the current passes through each phase in the same
direction.
160 (6.30) 3. Can be used on the output side in the same way as the input side. On the
(0.09)
180 (7.09) output side, the number of turns should be less than 3 (4T, 4 turns).
4. Please use FR-BSF01 for inverters with small capacities of 3.7kW or less.
Thick wires (38mm2 or more) cannot be used. In such cases, use FR-BLF.
Unit: mm (inch)
● Greatly suppresses power supply harmonics ● Specifications
and provides a equivalent capacity 200V 400V
Model FR-HC-
conversion coefficient of K5 = 0 as described 7.5K H7.5K
in "Harmonic Suppression Guidelines for Applicable inverter capacity (Note 1) 0.1K – 7.5K (Note 2) 0.4K – 7.5K
Specific Consumers." 3-phase 3-phase
● Turns input current waveform into a sine Rated input voltage and frequency 200V – 220V 50Hz 380V – 460V
wave. 200V – 230V 60Hz 50/60Hz
● Reduces the input capacitance by increasing Rated input current (A) 33 17
the input power factor. Rated output voltage (V) (Note 3) DC 293V – 335V DC 558V – 670V
● Has a power supply regenerative function as Unit 8 (17.6) 9 (19.8)
standard. Unit
Total weight of accessories
weight
● Can be operated under the common kg (lb)
(reactors 1, 2 and external 20.3 (44.8) 23 (50.7)
converter system with multiple inverters box)
connected. A single-phase power supply Notes:
input inverter cannot be connected. 1. The applicable capacity is the total capacity of the applicable inverters for the high power factor converter.
2. One 3.7K must be connected.
3. The output voltage will vary with the input voltage value.
● External dimensions
High power factor converter Reactor 1 Reactor 2 External box
Voltage Capacity FR-HC FR-HCL01 FR-HCL02 FR-HCB
W H D W H D W H D W H D
200V 7.5K 220 (8.66) 330 (12.99) 190 (7.48) 160 (6.30) 155 (6.10) 100 (3.94) 240 (9.45) 230 (9.06) 160 (6.30) 190 (7.48) 320 (12.60) 165 (6.50)
400V 7.5K 220 (8.66) 300 (11.81) 190 (7.48) 160 (6.30) 150 (5.91) 100 (3.94) 240 (9.45) 220 (8.66) 160 (6.30) 190 (7.48) 320 (12.60) 165 (6.50)
High power factor converter High-power factor converter Reactors 1,2 External box
FR-HC- (H)
H
H
H
W D
W D W D
● External dimensions
External box High-power factor converter Inverter
(FR-HCB) (FR-HC) (FR-A500)
MC1
MC2 R (L1)
Reactor 1 Reactor 2
(FR-HCL01) (FR-HCL02) S (L2)
Resistor
T (L3)
NFB MC
R2 R3
R R2 R3 R4 R4 P P (+) U
Power S2 S3 N N (–)
S S2 MC S3 S4 S4 V Motor
Supply T3
T2 T3 W
T T2 T4 T4 RDY MRS
RSO RES
R Phase SE SD
Resistor
S detector R1
Filter condenser Control
T S1 source
Notes: 1. Always open the inverter's R, S, and T power supply input terminals. Wrong connections can damage the inverter. Both the high power
factor converter and the inverter can be damaged if the P and N terminals polarities are wrong.
2. Wire so that the R4, S4, and T4 terminals and the R, S, and T terminals match the power supply phases.
3. Check the connection order for reactors 1 and 2. Reactors produce heat if connected incorrectly.
38
Characteristic Data
■ Rotational Speed/Load Torque Characteristics
300 300
200 200
Rotation speed
–100 -100
–200 -200
–300 -300
Note: The data shown is for an inverter combined with a Mitsubishi 0.75kW 4P motor.
These figures compare rotational speed/load torque characteristics and rotational speed/motor current for general-purpose flux vector control
and V/F control.
For general-purpose flux vector control, it is clear that 200% or better of torque is output at 6Hz operation.
120
80
100
Carrier frequency (10kHz)
Noise terminal voltage (dB)
70
80
Noise level (dB)
50
20
0
0
0 10 20 30 40 50 60 0.1 1 10 100
39
Motor Applications
Application of Special Motors ■ Wiring
● The inverter will be damaged if electric power is applied to the
■ Motors with Brakes inverter's output terminals U, V, and W. Before switching on the
Use a motor with a brake that has an independent power supply for power, please check the wiring and sequence very carefully.
the brake, connect the brake supply to the primary supply of the ● Terminals P (+), PR, P1, and N (–) are designed for use in
inverter, use the output stop terminal (MRS) for braking (stopping connecting dedicated optional equipment. Do not connect other
the motor), and turn the inverter output off. Depending on the type equipment to these terminals. Also, do not short frequency
of brake, there may be a clattering noise in the brake lining at low setting power supply terminal 10 to common terminal 5.
speeds. This is not a malfunction.
■ Installation
■ Motors with a Variable Numbers of Poles ● Please install the unit in a clean location, avoiding adverse
When the number of motor poles is convertible, the rated current environments such as oil mist, lint, dust etc. or use it within a
will differ from a standard motor, so check the motor's maximum sealed enclosure which keeps out floating particles. The
current when selecting an inverter. Be sure to stop the motor before enclosure's cooling system and dimensions should allow the
switching the number of poles. Switching on the fly will engage the inverter's ambient temperature to remain within the permissible
regenerative overvoltage protection circuit, trigger the inverter values (see page 9 for specifications).
alarm, and send the motor into a coasting stop. ● Since certain parts of the inverter can get extremely hot, do not
attach it to combustible material.
■ Geared Motors ● The unit should be installed vertically.
The ranges for continuous operation vary with both the lubrication
system used and the manufacturer. Oil lubricated motors are ■ Settings
particularly prone to burning of gears when operated exclusively at ● Control panel settings make it possible to set the inverter for high
low speeds. Consult the manufacturer before operating motors at speed operations up to 400Hz, so a mistake when setting can be
speeds in excess of 60Hz. very dangerous. Use the maximum frequency setting function to
set an upper limit. (The default setting is a maximum frequency
■ Synchronous Motors of 60 Hz during external input signal operations. PU operation is
Applications that involve load fluctuations and high impacts can set for 120Hz.)
easily put a motor out of synchronization, so these are not suitable ● Please do not set the regenerative brake duty function (Pr. 70)
applications. They have higher starting currents and rated currents except when the optional brake resistor is being used. Since this
than standard motors and do not maintain stable speeds at low function is used to protect against brake resistor overheating, do
speeds, please take these factors into consideration. not set it beyond the brake resistor's permissible duty.
● Setting the DC braking voltage and operation time at a higher
■ Single-Phase Motors value than the default setting can cause motor overheating
Single-phase motors are not suited to variable speed operation with (electronic thermal trip).
inverters. The harmonic current that flows to the capacitor in
capacitor-started motors can damage the capacitor. Motors that are ■ Power Requirements
phase-split started or repulsion started not only do not provide ● If the unit is installed close to a large-capacity power supply
output torque at low speeds, their internal centrifugal force switches
transformer, or where switching of a phase advance capacitor
also do not engage, so their starting coils sometimes burn. If inverter
occurs, an excessive peak current may flow in the power input
operation is desired please use three-phase motors.
circuit, damaging the inverter. In such cases, be sure to install an
optional FR-BEL or FR-BAL power supply coordinating reactor.
● If a surge voltage occurs in the power system, the surge energy
Operating Cautions
■ Operation 1500 Range for
power factor
Power Supply improvement
● To avoid damage to the inverter when a magnetic contactor (MC) Equipment 1000 reactor
is installed on the primary side, please do not subject the MC to Capacity (kVA) installation
500
repeated start/stop operations.
0
● When a malfunction occurs in the inverter, the protection 10
function engages to halt inverter output but does not suddenly Length of wiring (m)
stop the motor itself. For this reason, please install the
mechanical stopping and holding mechanism necessary for may flow into the inverter, causing the inverter to display E.OV1,
emergency stops. E.OV2, or E.OV3 and execute an alarm stop. In such cases, be
● When the inverter's power supply is cut off, it takes time for the sure to install an optional FR-BEL or FR-BAL power supply
capacitors to discharge. When carrying out inspections, wait at coordinating reactor.
least ten minutes after the power cuts off, then use a meter to
confirm that the voltage has decreased.
40
Cautions
For Maximum Safety ■ Acceleration and Deceleration Times
● The motor's acceleration/deceleration time is determined by the
● In order to use the equipment properly and safely, be sure to torque and load torque generated by the motor and by the
read the manual before use. moment of inertia (GD2) of the load.
● Mitsubishi general-purpose inverters are not designed or ● Should the current limit function or stall prevention function
manufactured to be used in equipment or systems in situations engage during acceleration/deceleration, the time sometimes
that can affect or endanger human life. increases, so make the acceleration/deceleration time greater.
● When considering this equipment for operation in special ● To shorten the acceleration/deceleration time, make the torque
applications such as machinery or systems used in passenger boost value larger, select general-purpose flux vector control or
transportation, medical, aerospace, atomic power, electric increase inverter and motor capacity. (Too large a torque boost
power, or submarine repeating applications, please contact your value will activate the stall prevention function, actually
nearest Mitsubishi sales representative. lengthening the acceleration time.) To shorten the deceleration
● Although this product was manufactured under conditions of time, add the optional MRS or FR-ABR brake resistor (for 0.4K or
strict quality control, you are strongly advised to install safety higher).
devices to forestall serious accidents when it is used in facilities
where a breakdown in the product is likely to cause a serious
accident. For Selecting Peripherals
● Please do not use for loads other than 3-phase induction motors.
■ Selecting and Installing No-Fuse Breakers
● Please install a no-fuse breaker (NFB) on the incoming side to
Selection Cautions protect the wiring on the inverter's primary side. The selection of
the NFB depends on the power factor on the inverter's power
■ Selecting Inverter Capacity supply side (changes in supply voltage, output frequency, or
● When running special motors or several motors in parallel off a load) (See page 32). In particular, since the operating
single inverter, select an inverter capacity so that the total motor characteristics of fully electromagnetic NFBs are altered by
rated current (at 50Hz) is lower than the inverter's rated output harmonic currents, it is necessary to select larger capacities.
current. (Refer to the documentation for the appropriate breakers for
● To make the motor quieter, set the PWM carrier frequency (Pr.72) more information.) Use Mitsubishi's anti-harmonic and anti-surge
to 2kHz or higher and lower the output current as described in Progressive Super Series as leakage breakers. (See page 32.)
the rating table on page 8 if you are using it in an ambient ● If you are installing no-fuse breakers on the secondary side of the
environment of 40˚C or more. (Also change the setting for inverter, ripple currents will generate heat at the contacts, so
electronic thermal O/L relay, Pr.9.) If the temperature is lower select a higher capacity.
than 40˚C, however, there is no need to lower the output current.
Note that when the PWM carrier frequency is raised, the motor ■ Handling of Primary Magnetic Contactors
gets quieter but the inverter produces more noise and leakage
● When operating through the external terminals (using terminals
current. Select Soft-PWM control with (Pr. 240) to hold down the
STF or STR), install a magnetic contactor (MC) on the primary
increase in noise and make it less irritating.
side to prevent accidents caused by restarts when the power
comes on after it has been off and ensure safety in maintenance
■ Selecting a Brake Resistor work. Do not use the MC to engage in frequent starts and stops.
● Use the following table to select a brake resistor based on its (The life of the inverter input circuit is about 100,000 on-offs.)
braking torque and permissible duty (%ED). ● When operating the parameter unit, you cannot start operation
Permissible duty 3%ED Permissible duty 10%ED
with an MC since the device does not restart automatically after
Capacity
100% torque 150% torque 100% torque 150% torque
power is restored. It is generally not a good idea to stop with the
0.1K – – – – primary MC. The inverter's special regenerative brake will not
0.2K – – – – work, so the result will be a coasting stop.
0.4K → MRS120W200 → FR-ABR-0.4K
0.75K → MRS120W100 → FR-ABR-0.75K ■ Handling of Secondary Magnetic Contactors
→ →
1.5K MRS120W60 FR-ABR-2.2K ● You should generally not install a magnetic contactor between
2.2K MRS120W60 MRS120W40 FR-ABR-2.2K FR-ABR-3.7K
the inverter and the motor and turn the inverter on and off during
MYS220W50
3.7K MRS120W40 (two in parallel) FR-ABR-3.7K FR-ABR-5.5K operation. If the inverter is turned on during operation, a large
5.5K – – FR-ABR-5.5K – in-rush current flows into the inverter, and the inverter may stop
7.5K – – FR-ABR-7.5K – running due to the overcurrent. If an MC is used to switch to the
commercial power supply, the MC must be switched from ON to
OFF (inverter circuit) or from OFF to ON (commercial power
■ Motor Starting Torque circuit) only after the inverter and the motor have stopped.
● The starting and accelerating characteristics of motors driven by
inverters are constrained by the overload current rating of the
inverters used. Torque characteristic values are smaller than
when general commercial power supplies are used. When a
larger starting torque is necessary, select general-purpose flux
vector control (set motor capacity using Pr.80) or adjust the
torque boost value. When even these measures are inadequate,
choose an inverter with a capacity one rank higher or increase
41 the capacity of both the motor and the inverter.
Cautions
■ Grounding
The high-speed switching used in these inverters produces more
leakage current than conventional inverters do. Always ground the
inverter and the motor. Furthermore, when grounding the inverter,
it is essential to use the inverter's grounding terminal.
42
Safety Warning
To ensure proper use of the products listed in this catalog,
please be sure to read the instruction manual prior to use.