Elevated Tank 150

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The document discusses the design of a pipe support system for an elevated water tank, including load calculations, friction checks, and design of brackets and anchoring.

The concept is to use steel brackets to support ductile iron pipes in a way that allows for easier erection and maintenance of the pipes.

The loads considered include dead load of the pipe and fluid, live load from water pressure, and seismic loads in both horizontal directions.

Princess Noura Bint Abdulrahman University for Women Project Joint venture

Riyadh, Kingdom of Saudi Arabia El Seif/CCC


part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

1.0 INPUT DATA


The wieght of fluid……….………………………………………………… 10 kN/m3
The weight of pipe 150 mm dia……….………………………………….. 27.5 kg/m
Adopted steel grade……………..…… ASTM A36 yield stren..Py= 245 N/mm2
The strength of the weld (Fexx=60% of Py)…….…………….…..Pyw= 147 N/mm2
The distance between two supports verticaly………..….……………L= 2 m
The galvanized/ductile iron steel friction assumed………….…………. 0.3
The pipe center line offset from the wall……….………………………… 0.42 m
The compressive strength of concrete after 28 days……….…...... fc'= 35 MPa
The density of the steel...……….………………………….………...γs= 7860 kg/m3
The pipe diameter………………………………………………………..D= 150 mm
The height of the structure (roof elevation)………………………………. 57 m
The bracket elevation (the highest)………………………………………. 56 m
Adopted bolts are steel grade… 8.8 GR, diameter………. 10 mm

2.0 THE CONCEPT


The concept is based prior to esier process of erection of steel brackets and easier
process of loading / maintenance of DI pipes.

Building / area: Elevated tank rev: ELEVATED TANK Sheet:


issued for: APPROVAL 0 the pipe support 0 6 8

Princess Noura Bint Abdulrahman University for Women Project Joint venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

3. LOADS ANALYSES
3.1 Dead load
The wieght of the pipe………………………………………………. 55 kg
The weight of the fluid……………………………………………….. 17.6625 kg
total= 72.6625 kg
Total weight without water including stiffeners, bolts, nuts……… 60.5 kg
total dead load G=…………….. 0.605 kN
Total weight including water weight (for seismic force required)… 78.1625 kg
total dead load Gs=…………… 0.781625 kN

3.2 Seismic load


Seismic force as per UBC 1997 vol 2, section 1632-lateral seismic force for non structural
components and equipments supported by structures.
3.2.1 coefficients
Component amplification factor, Ap
Ap=…….. 1 as per table 16-O, for category 3B

Component response modification factor, Rp


Rp=…….. 3 as per table 16-O, for category 3B

Seismic importance factor, Ip


Ip=……… 1 as per table 16-K, for category 3

Seismic coefficient, Ca
Ca=…….. 0.19 as per table 16-Q, assuming soft soil (Se), and alternative for zone 1,
since for zone 0, coefficient is 0, so total seismic force will be zero.

3.2.2 TOTAL SEISMIC LATERAL FORCE


Fp=(((Ap*Ca*Ip)/Rp)*(1+3(Hx/Hr))) * Gs=….……………………………… 0.1954063 kN
Total force... E= 0.1954063 kN

3.3 Live load


Assumed pressure variation……………….……………………………p= 0.1 bar
Dynamic force created by water surge: Fw=A*P=…………….…...Fw= 0.176625 kN

4. THE CHECK OF THE FRICTION BETWEEN U BOLT AND PIPE


Friction ratio between steel and ductile iron….…..……………………… 0.3
Tension capacity of the bolts…..………………………………………….. 8.8 GR
ptcap=….. 560 N/mm2
D bolt=….. 10 mm
Ptcap=…. 35168 N………… 35 kN
The U bolt will be tighten to the 80% of full bolt tension capacity force.
Tb=……… 28.1344 kN
The pressure on the pipe by steel clamp, Pp:
width=….. 196.25 mm
length=…. 3 mm
Pp=Tb/L*b
Pp=…….. 0.04779 kN/mm2
Pp=………. 0.14336 kN/mm
Building / area: Elevated tank rev: ELEVATED TANK Sheet:
issued for: APPROVAL 0 the pipe support 0 6 9

Princess Noura Bint Abdulrahman University for Women Project Joint venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

The friction force Ff= 0.043008 kN/mm


The slip force due to dead load………………………………………… 0.0030828 kN/mm
The slip force due to live load………………………………………….. 0.0009 kN/mm
The factored combined slip force: 1.4*G + 1.6*Fw………………….. 0.0057559 kN/mm
Combined slip force=…………….. 0.005756 < 0.043008 kN/mm-friction force………… safe

5. THE LOAD DISTRIBUTION ON THE CLAMP/STEEL BRACKET LOCATION


Forces are:
dead load:
vertical force…………….. 0.781625 kN
bending moment………… 0.058622 kNm
live load:
vertical force…………….. 0.176625 kN
bending moment………… 0.013247 kNm
seismic load horizontal longitudinal
horizontal force………….. 0.195406 kN
bending moment………… 0.014655 kNm
seismic load horizontal perpendicular
horizontal force………….. 0.195406 kN

6. THE CHECK OF THE STEEL BRACKET


Is calculated in softwear STAAD PRO 2006 and input/output files are shown on following
pages.
The deisgn criteria AISC ASD included, and the bracket is checked on the torsion stress.
Building / area: Elevated tank rev: ELEVATED TANK Sheet:
issued for: APPROVAL 0 the pipe support 0 7 0

Princess Noura Bint Abdulrahman University for Women Project Joint venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

7.0 THE CHECK OF THE ANCHORING SYSTEM

The adopted is post drilled HILTI anchored system using galvanized HILTI bolts prior to
water's environment.

The calculations are based on maximum reaction forces assuming all types of loads:
dead load:
live load,
seismic load horizontal perpendicular,
seismic load horizontal longitudinal.

Fx= 0.19 kN Mx= 0.391 kNm


Fy= 0.992 kN My= 0.076 kNm
Fz= 0.19 kN Mz= 0.063 kNm

Assuming safety factor of ……. 2

Fx= 0.38 kN Mx= 0.782 kNm


Fy= 1.984 kN My= 0.152 kNm
Fz= 0.38 kN Mz= 0.126 kNm

Note: Since the C channel section is not available in HILTI softwear the similar section will
be used as 80x45x8 instead of C channel 80x45x8, since this data is imortant for the plate
thickness calculation.
Building / area: Elevated tank rev: ELEVATED TANK Sheet:
issued for: APPROVAL 0 the pipe support 0 9 4

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