Biogas Digester
Biogas Digester
Biogas Digester
Caloocan Campus
FROM PIGWASTE
Submitted by;
March 6, 2018
CHAPTER 1
INTRODUCTION
the breakdown of organic matter in the absence of oxygen. Biogas can be produced
from raw materials such as agricultural waste, manure, municipal waste, plant material,
sewage, green waste or food waste. It is a renewable energy source and in many cases
exerts a very small carbon footprint. The natural waste will not become biogas without
the Anaerobic Digestion Process and according to Plinus (1980, p. 11) The Anaerobic
Digestion is the appearance of flickering lights emerging from below the surface of
swamps and Helmont, Van (1980, p. 11) recorded the emanation of an inflammable gas
from decaying organic matter in 17th Century. He concluded as early as 1776 that the
amount of gas that evolves is a function of the amount of decaying vegetation in the
sediments from which the gas emerges, and that in certain proportions, the gas
Roosevelt (1858-1919) expressed that the country carries on well if its regards
common assets as resources which it must swing over to the cutting edge expanded
and Mital, K. M.(1997, p. 55–56) wrote a book about the history of biogas production
that after India and China, Philippines is the third major country in Asia Pacific Region
where biogas programme has been pursued with spectacular success. Office on Energy
The problems that we may encounter in this technical research are the following:
First of all is that we need to know if this project is not time consuming because if it is,
maybe we can’t finish this research by the end of the semester. Second are the
materials that we need in creating our own biogas digester and the cost that we may
consume in buying the materials for this research. Third, we need to make this project
useful so that our beneficiaries will not be disappointed. And lastly, we need to have
good weather condition so that the bacteria will perform the anaerobic process but if the
weather is not good as much as biogas digester needed, it will not produce biogas.
Our technical research focus is to make a biogas from piggery waste using our
simple biogas digester. And Marchiam, U. (1992, p. 223) stated that tangible benefits of
a biogas system are those that are easily quantifiable and have monetary value. Such
benefits include the value of the gas and the digested slurry produced, both as fertilizer
and as peat-moss substitute. Intangible benefits are those that are not easily quantified
This study aims to produce biogas from piggery waste using a biogas digester.
General Objectives:
This study aims to produce biogas from piggery waste using a biogas
digester.
Specific Objectives:
This research is worth doing because it can help the owners to use pig manure not only
as fertilizer but as well as biogas. It can be an alternative solution when you are out of
engineering because it studies about conserving energy by the use of organic waste
Our main objective is to produce biogas from piggery waste with the use of
simple biogas digester. Depending on the size of our prototype our calculation is that we
can make an amount of biogas. It can help the place as a method of waste
management.
However, with these conditions we may only have a limited output to produce.
The amount of the manures we can get is limited due to the size we will conduct our test
experiment. Also the cost of the research will affect the outcome of the experiment.
Chapter 2
A. Related Literature
anaerobic digestion of biomass. It can be gotten from different biomass assets i.e.
sewage ooze, natural wastes, animals compost and vitality crops. Biofuels are
renewable energy sources from living organisms. They are chemical energy in plants
heating of the chemical energy continues into the rest of the living world (Igoni et al,
2008). Biogas consists of CH4 and carbon dioxide, CO2 (Karena, et al. 2004). The
discretionary blend of biogas feedstock relies on upon the decision of aging frameworks
as for techno-financial criteria and the accessibility of biogas feedstock. The biogas
generation yield relies on upon the creation and biodegradability of the waste feedstock;
however its rate of creation relies on upon the number of inhabitants in microbes, their
development conditions and the temperature of the procedure (Escobar, 2014). Hog
manure is a good raw material for anaerobic digestion because of its relatively uniform
biogas can provide an efficient means of meeting several objectives concerning energy,
environmental and waste management policy. Interest in biogas is increasing, and new
facilities are being built. There is a wide range of potential raw material, and both the
biogas and digestates produced can be used in many different applications. The
variation in raw materials and digestion processes contributes to the flexibility of biogas
production systems, but at the same time makes their analysis and comparison more
complicated. In this thesis, the energy performance in the life cycle of biogas production
replace various fuels and existing strategies for the handling of various raw materials.
The energy performance and environmental impact vary greatly between the biogas
systems studied depending on the raw material digested and the reference system
replaced.
Energy is a very important part of living needed for everything in life, such as
transportation, heat and electricity etc. presently, the demand for energy is more than
the supply making the deployment of renewable energy such as solar, wind, biomass,
and biogas necessary to meet the increasing energy demand (Ofoefule, et al, 2011).
Biogas production is identified with the synthetic organization of the substrate. Low
centralizations of natural matter, for example, lipids and protein will prompt a low biogas
negative impact on biogas generation, creating frothing and restraint if not co-matured
mesophilic (37 °C) conditions as indicated by a system that was distributed before. In
any case, wet maturation frameworks rule when all is said in done construct for the
most part in light of creature slurry with expansion of co-substrates to build the
substance of inorganic material for accomplishing a higher gas yield. The proficiency of
an anaerobic digestion prepare essentially relies on upon the structure and nature of the
feedstock. Fitting crude material for creation of biogas must contain inorganic material
that is suitable for anaerobic assimilation. Such crude materials could incorporate
Walker (2013) stated that the anaerobic digestion (AD) is the procedure by which
natural materials in an encased vessel are disintegrated by smaller scale life forms.
Taking into account the framework outline, it is conceivable to combust biogas to run a
generator delivering warmth and power. This can be blazed as a fuel in a heater or
kettle, cleaned, and utilized as a trade for regular gas. The anaerobic assimilation
material that should be handled can be destroyed to build the surface territory, which is
then made accessible to the microorganisms in the digester to enhance the assimilation
disintegrated into amino acids, simple sugars and fatty acids by adding hydroxyl groups.
delivering carbon dioxide, smelling salts and hydrogen sulfide as side effects. This is
as methanogens. The pH level must be between 5.5 and 8.5 with the temperature
And there are two general types of Anaerobic Digestion Systems, which are:
Completely Mixed – This includes a large tank whereby, fresh materials are
mixed with semi-digested material. These systems are suited for manure or other agri-
food inputs with low dry matter content. By re-circulating the liquid effluent, material with
Plug Flow – This system includes long channels through which manure, and
other inputs, move as a plug. Systems such as this are suited for thicker materials.
rates of corruption must be equivalent in size. The rate-restricting step relies on upon
the mixes of the substrate, which is utilized for biogas generation. Accordingly, the
procedure plan must be all around adjusted to the substrate properties for
2013)
of pollution-free heat and electricity, enriched fertilizer, and waste-management, but the
success of digesters in colder climates in the past has been mixed. Biogas digesters
have been proven to control odor, stabilize waste volatility, and convert methane
emissions to usable energy. There is a great potential for efficient energy production for
both individual producers and large-scale livestock operations. Not only would biogas
scientifically complex, but the practical applications are within the capabilities of the
policy framework, response of the people, economic viability and suitability of the
organizational mechanism for the ultimate execution of the scheme. Biogas generation
is a simple and cheap method of decentralized energy production over a wide range of
biogas frameworks includes numerous controls that are deductively mind boggling,
however the handy applications are inside the abilities of the normal rancher. In any
case, powerful usage of biogas plans is reliant on arrangement system, reaction of the
general population, financial feasibility and suitability of the authoritative mechanism for
a definitive execution of the plan. Biogas era is a straightforward and shoddy strategy
for decentralized vitality creation over an extensive variety of horticultural and climatic
surveying renewable vitality plants, with a specific end goal to focus their execution
regarding monetary, natural, and social criteria and markers. The case is for an
information set of 41 farming biogas plants in Austria utilizing anaerobic processing. The
outcomes show that MCDA constitutes a wise methodology, to be utilized then again or
as a part of a reciprocal approach to DEA, specifically in circumstances obliging an
criteria decision aiding (MCDA) and data envelopment analysis (DEA) approaches for
economic, environmental, and social criteria and indicators. The case is for a dataset of
41 agricultural biogas plants in Austria using anaerobic digestion. The results indicate
Energy is a very important part of living needed for everything in life, such as
transportation, heat and electricity etc. presently, the demand for energy is more than
the supply making the deployment of renewable energy such as solar, wind, biomass,
and biogas necessary to meet the increasing energy demand (Ofoefule, 2011). Biogas
centralizations of natural matter, for example, lipids and protein will prompt a low biogas
negative impact on biogas generation, creating frothing and restraint if not co-matured
Anaerobic muck digesters supplemented with chose follow metals will deliver
more methane, either by producing so as to create more biogas or biogas with a higher
of pollution-free heat and electricity, enriched fertilizer, and waste-management, but the
success of digesters in colder climates in the past has been mixed. Biogas digesters
have been proven to control odor, stabilize waste volatility, and convert methane
emissions to usable energy. There is a great potential for efficient energy production for
both individual producers and large-scale livestock operations. Not only would biogas
reductions tool, but also a source of pollution-free heat and electricity. As creature
into a more prominent issue. One method to lessen, sterilize, and better use creature
waste is to run it through an anaerobic digester and from it harvest biogas, containing
for the most part methane. The biogas gathered is combustible and this gives a few
choices to use. Some regular utilizations incorporate flaring, warming (home, water, and
so forth) and inner ignition (making rotational power). As a rule, inner ignition motors are
joined to electrical generators which produce power for on homestead utilization or deal
to an electric organization. In light of monetary profit for the portion and operation of
request overall and provincial improvement stress more prominent productivity. Hence,
reasonableness. The inquiry is the thing that productivity biogas use frameworks really
accomplish. The reason for this study was to focus the effectiveness of methane use for
2009)
Related with the existing literature, the field of biogas production and applications
this domain. In connection with the process characteristics, Wu et. al (2009) presented
material, Li et. al (2011) conducted a review over the solid state anaerobic digestion
from organic waste in accordance with methane production, while Busch et. al (2009)
presented a new technology for biogas production from solid waste and biomass
also in the field of biogas production enhancement from solid substrates under different
technologies (Yadvika et. al, 2004,Amon et. al, 2007, Karellas et. al, 2010) and in
regard to designs of the anaerobic digesters there can be mentioned the contributions
of Igoni et. al (2008) or Walla & Schneeberger (2008) in regards to the optimum size of
B. Related Studies
A study was done to discover the measure of biogas that can be produced from
different food stock. A functional research facility scale exploratory configuration utilizing
agrarian waste was likewise done to discover the impacts of Alkaline [NaoH] on the
volume of biogas created utilizing a blend of pineapple, plantain and cassava peelings
as the food stock. Results acquired uncover a high volume of gas created when the
working conditions inside the digester is kept up at tolerably basic condition. Further
discoveries likewise uncover that the digester temperature stayed inside of the scope of
executed at this area utilizing three biogas gen-set, each with a 710 kW limit. Methane
stream and weight information, and electrical yield (kW) information were gathered on
three units working at the office from January 23, 2009 to February 2, 2009. A specimen
was taken consistently. Hourly midpoints were then computed and broke down. Vitality
parity was then used to compute prompt proficiency. Prompt gen-set proficiency over
this period was observed to be 25.51% with a 5.93% standard deviation. This worth was
higher than that found in past studies, of 22% electrical energy to methane power.
Lower methane vitality stream rates were found to have a constructive outcome on gen-
set effectiveness; however aggregate yield was little contrasted with the generator size.
Productivity balanced out from 1358 kW (29% proficient) to 1958 kW (22% effective)
with biogas stream rate, with higher proficiency at lower stream rates and lower
productivity at higher stream rates. Effectiveness balanced out when biogas stream was
117 cubic feet for every moment to 148 cubic feet for every moment. Methane content
in the biogas was accepted 55.5% by volume from past tests (Herringshaw, 2009).
Wei et al. (2015) found that their study revealed that the overwhelming cellulolytic
way to keep up high biogas yields from biogas digesters. Moreover, a portion of the
biggest wellsprings of hexose (C-6) and pentose (C-5) sugars with a potential for the
creation of biofuels, chemicals and other financial by-items. Decouple the nourishment
and biofuel creation and diminished CO2 outflows additionally guarantee a more steady
and secured vitality supply particularly in transport division. Biofuels produced all around
aggregate vitality utilized worldwide of more than 400 exajoule/year (McKendry, 2002).
Sukharnikov, Cantwell, Podar and Cellulases (2015) stated that in the past
digesters. On the other hand, because of the complex microbial sythesis and low scope
of the got metagenomic peruses, too as the low homology of the GH qualities, full-
length GH qualities were once in a while recuperated from the short metagenomic
peruses. Besides, it was difficult to recoup genome data from uncultured cellulolytic
microorganisms in the biogas digesters, in light of the fact that the vast majority of the
species.
Previous study in Vietnam by Hejnfelt and Angelidaki (2009) showed that cattle
and pig slaughter waste could be very useful for biogas production, with BMPs of 311.8
and 206.5 NL CH4 (kg VS−1), respectively. This result is within the range of the 200 to
600 NL CH4 (kg VS−1) for slaughterhouse wastes. Slaughterhouse contents in other
studies included all the internal organs such as kidneys, livers, intestines and stomachs,
but generally Vietnamese slaughterhouses mainly provide the intestines, stomach etc.
Nguyen et al. (2015) conclude that piglet excrement or piglet manure created the
most noteworthy methane yield at 443 NL CH4 (kg VS−1), trailed by cow, rabbit, goat
and sheep fertilizer at, separately, 222, 172, 169, and 150 NL CH4 (kg VS−1). Methane
creation from duckweed was higher than that from grass and water spinach at 340.6,
220, and 110.6 NL CH4 (kg VS−1), individually. A mathematical statement was created
0.96 for the creature compost biomass bunch and 0.95 for the consolidated creature
and plant biomass bunch. Lipid, lignin, protein, and cellulose substance in biomass
were the best indicators of biogas methane production worth. From the comparison built
up, a contextual investigation was utilized with Sapa and Hanoi speaking to good
country and swamp Vietnam to figure the month to month/day by day generation of
methane in a 7m3volume digester with 17 swelling pigs and 38 days maintenance time.
The generation was observed to be deficient for winter necessities however to surpass
sulfide (H2S) yields exceedingly destructive sulfur oxides, in this manner constraining
the utilization of biogas for warmth and force era. The ebb and flow study created and
tried a pilot-scale biogas biofilter framework (BBS) to supplant customary water cleaning
BBS, pressed with dried airborne roots from the basic tree greenery (Sphaeropteris
lepifera) and a blend of dried elevated roots and plastic rings as bio-bearers and
vaccinated with sulfur oxidizing microscopic organisms, was introduced at a business
pig ranch. Periodical flushing of the bio-channel with the gushing from the wastewater
treatment framework on the ranch can keep up high productivity of hydrogen sulfide.
A complex taxonomic piece was found for both eubacteria and archaea, both of
Bacteroidetes and Spirochaetes were the real phyla in drain overnight boardinghouse
et al. (2015) and this is a standout amongst the most complete portrayals of the
inside recreates, including those of semi-strong examples; and, when all is said in done,
low variety in time. On the other hand, office sort related nearly with the bacterial profile:
each of the three reactor sorts displayed a trademark eubacteria and archaea profile.
Digesters worked with strong feedstock, and high biogas generation corresponded with
Methanosaeta spp.
Production of biogas and methane from organic MSW in this particular area
could be important for saving in economic terms, keeping the environment clean, and
minimizing the effects of climate change by cleaner green energy production and
creating a pollution-free atmosphere and thereby reducing the output of GHG (Bruggen,
2014)
In studies and discussions of future energy sources, the term gas tends to be
synonymous with ‘natural gas’ with its attendant issues of upstream exploration and
production dynamics, geopolitics and the ubiquitous speculation around shale gas.
decarbonisation of gas supply (or energy supply in a broader perspective). Indeed when
the term gas has a tendency to be synonymous with 'characteristic gas' with its
the pervasive hypothesis around shale gas. Biogas is habitually disregarded in such a
setting, notwithstanding its capability to add to decarbonisation of gas supply (or vitality
Biogas is a secondary energy carrier that can be produced from many different
kinds of organic materials via either a chemical process (digestion) or a thermal process
(gasification). The latter is still in the R&D phase, but can potentially accelerate the
development of biogas as it has the potential for larger produced volumes. Biogas is
considered as carbon neutral as the carbon in biogas comes from organic matter
(feedstock for biogas production) that captured this carbon from atmospheric CO2 over
a relatively short timescale. Biogas can be used as a fuel to generate heat and
electricity. Alternatively, biogas can be upgraded and injected into the gas grid
(biomethane). This option is gaining the interest of policy makers in traditional gas
markets such as the UK, the Netherlands and Germany, but also of the gas industry.
Targets for production are included in some national renewable plans and biomethane
can be attractive for gas companies as a low carbon energy source that can be
integrated in the overall gas portfolio and supplied through existing gas infrastructure.
The cost and availability of biomass are key uncertainties. The gas industry has to
compete with the food and electricity industry for biomass; and so significant additional
production is subject to debate. The impact on ecosystems and deforestation are issues
The use of biomass has, for millennia, helped human society to fulfill many of its
fundamental energy needs, such as for the production of goods, cooking, domestic
One of the technologies used for recovering the energy from different types of
biomass residues is anaerobic fermentation that has as a primary result the production
of biogas.
interest in order to reduce the greenhouse gas emissions and to facilitate a sustainable
renewable energy, as methane can be used for replacement of fossil fuels in both heat
Organic waste, as a main constituent of solid biomass, has a high potential for
biogas generation but the uncontrolled decomposition of waste from agricultural and
agro-industrial sources results in large-scale contamination of land, water, and air. All of
these cause potentially severe pollution problems and are subject to rigorous
environmental regulation in most countries (Busch et al., 2008; Hansen & Cheong,
2007).
C. Conceptual Framework
Process
• Piggery • Biogas from
waste • Anaerobic piggery
Digestion waste
Input Output
The essential necessity in the generation of biogas is the piggery waste which is
the principle subject to the general trial technique. Anaerobic absorption is the method
by which common materials in an encased vessel are crumbled by littler scale life
frames. It is possible to combust biogas to run a generator conveying warmth and force.
This can be busted as a fuel in a radiator or pot, cleaned, and used as an exchange for
consistent gas. Piggery waste is great crude material for anaerobic processing due to its
moderately uniform physical and compound properties. A medium grown-up pig creates
more or less 2kg of recoverable compost for each day. What's more, the yield that is
Biogas from
piggery waste
Anaerobic
Digestion
Methanogenesis
Process Plug Flow
The anaerobic absorption framework will clarify the procedure of creating biogas
unique to consistent gas. The procedure that we will utilize is called methanogenesis or
The generation of methane is an essential and far reaching type of microbial digestion
system. In many situations, it is the last stride in the decay of biomass. Methanogenesis
is the procedure that will deliver the pig excrement to a methane gas. The sort of
anaerobic absorption framework is called totally blended in light of the fact that we will
make a digester.
Chapter 3
Methodology
A. Project Description
This project aims to produce biogas using pig manure that will follow the
anaerobic digestion process to make it successful. The said materials will be used in
MaterialsDescription
1. 20 L Water Bottle
The 20 L water bottle will be used for the storage of the pig manures. We used a
Inlet and outlet pipe for the biogas digester. We cut the PVC pipe according to
4. Gas valve
5. T- valve
The tire tube will be the storage of the produced methane gas.
7. Saw
8. Drill
The soldering iron was used for making the holes in the digester fit for the pipe.
The super glue will be used for sealing the holes in the biogas digester.
11. Sand
Sand will be the material used for fixing the air. It makes the hole tighten inside
First of all, cut the PVC pipe equal to the water bottle. We will mark it according
to the length and then we will cut it. We have to create mark in the upper side of the
water bottle and with the soldering iron, we will create a hole. After making a hole in the
upper side of the water bottle, insert the PVC pipe but leave two inches above from the
surface. Then fix the outer pipe, it should be completely opposite from the other pipe
inside the water bottle. We need to put some sand and super glue in the two pipes so
that the way of the air will be tighten. We will connect a gas pipe in it which will connect
with the tire tube after connecting with the T-valve and this is the point where all gas
gets collect. The other valve of it will be connected to our burner. We will wait a day for
the glues to dry and paint it black. We will paint it black for the light not to penetrate the
container. If the algae receive too much light it will grow faster, when it grows faster the
algae will produce oxygen, and when oxygen is produced the bacteria will respire
●Raw Material
The reason why we chose the biogas that coming from pig manure is because
our place contains more piggeries than other waste materials. We will get the manure of
manure per day and a1 kg of pig manure is equivalent to approximately 60L of biogas
E. Experimentation
●Biogas Production
First we will gather 2 kg of pig manure and then we will mix it with 2 kg of water
and seal it in our mini biogas digester. We will put it into a place that has an
approximately 37⁰C and leave the digester for a week. If this process held
anaerobically, the bacteria that pig manure has will produce a methane gas. And the
methane gas that is produce will be store in the tire tube and we will wait for it to be
We will get the manure of the medium adult pig because it produces
First of all we buy all the materials that we need in this project and we start the
procedure by cutting the PVC pipe equal to the water bottle. We mark it according to the
length and then we cut it. We create mark in the upper side of the water bottle and with
the soldering iron, we create a hole. After making a hole in the upper side of the water
bottle, we inserted the PVC pipe but leave two inches above from the surface. Then fix
the outer pipe, it should be completely opposite from the other pipe inside the water
bottle. We put some sand and super glue in the two pipes so that the way of the air will
be tightened. We connect a gas pipe in it which will connect with the tire tube after
connecting with the T-valve and this is the point where all gas gets collect. The other
valve of it will be connected to our burner. We wait a day for the glues to dry and paint it
black. We paint it black for the light not to penetrate the container. If the algae receive
too much light it will grow faster, when it grows faster the algae will produce oxygen,
and when oxygen is produced the bacteria will respire aerobically it will not produce
methane gas.
3. What process will be using in biogas production?
Process
• Piggery • Biogas
waste • Anaerobic from
Digestion piggery
waste
Input Output
4. Experimentation
Table 1.
Results
been produce
The reason why our mini biogas digester produces few methane gases is
because of the weather condition. If this is not a rainy season maybe our digester can
fill the tire tube and produce more biogas than the results that we earned. In the video,
you can see that our tire tube is not filled with the biogas but it creates a flame.
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